CN202356361U - Deep-curvature glass washing machine - Google Patents

Deep-curvature glass washing machine Download PDF

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Publication number
CN202356361U
CN202356361U CN2011204250741U CN201120425074U CN202356361U CN 202356361 U CN202356361 U CN 202356361U CN 2011204250741 U CN2011204250741 U CN 2011204250741U CN 201120425074 U CN201120425074 U CN 201120425074U CN 202356361 U CN202356361 U CN 202356361U
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China
Prior art keywords
glass
unit
brush
conveyer belt
washing
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Withdrawn - After Issue
Application number
CN2011204250741U
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Chinese (zh)
Inventor
宋振琦
刘培年
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANJING YETUO AUTOMATION EQUIPMENT CO Ltd
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NANJING YETUO AUTOMATION EQUIPMENT CO Ltd
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Priority to CN2011204250741U priority Critical patent/CN202356361U/en
Application granted granted Critical
Publication of CN202356361U publication Critical patent/CN202356361U/en
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Abstract

The utility model provides a deep-curvature glass washing machine, belonging to the technical field of automatic equipment. The deep-curvature glass washing machine comprises a rack, a front channel brushing part and a back channel washing drying part, wherein a transmission mechanism, the front channel brushing part and the back channel washing drying part are provided with glass detection sensors; the front channel brushing part comprises a high-pressure washing platform and a suspended type cleaning brush rotary worktable; the back channel washing drying part comprises a glass overturning unit, a cleaning and washing unit, a repeatedly washing unit, a tail channel brushing unit and a drying unit; the upper part of the high-pressure washing platform is provided with an inclined nozzle with a spraying range which covers the width of the whole glass; the suspended type cleaning brush rotary worktable comprises a disc brush which is connected with a universal joint and is capable of being lifted; the upper side of the disc brush is provided with an extruding idler wheel connected with an air cylinder, and the disc brush and a suction disc are respectively connected with a variable-frequency and variable-speed motor; and the glass overturning unit comprises an overturning suction disc and an overturning arm and the overturning arm is connected with an overturning motor. The washing machine disclosed by the utility model can wash concave-surface, convex-surface and flat glass and has the advantages of complete washing, high cleaning degree, energy saving, water saving and high production efficiency.

Description

Dark curvature glass cleaning machine
Technical field
The utility model belongs to technical field of automation equipment, relates to a kind of dark curvature glass-cleaning and drying device, relates in particular to secondary cleaning and dry equipment before solar energy glass is electroplated with dark curvature automobile mirrors glass.
Background technology
Dark curvature glass is often referred to the glass of radius of curvature less than 600mm.The structure that conventional cleaning equipment adopts rubber-surfaced roll, hairbrush and water-absorbing sponge to roll, the direction of scrubbing is consistent with the glass direction of advance, can clean up for the glass plane or deep camber, but powerless to dark curvature glass.High cleanliness before this electroplates for the dark curvature photovoltaic glass that needs high cleanliness, automobile mirrors glass requires and can't satisfy, so industry is demanded the difficult problem that a kind of high efficiency cleaning equipment that can clean dark curvature faces with solution urgently.
Summary of the invention
The purpose of the utility model be to provide a kind of efficiently, the cleaning and drying device of dark curvature glass capable of washing.
The main technical schemes of the utility model: dark curvature glass cleaning machine, comprise frame, preceding road brush section and road, back flushing oven dry part, it is characterized in that connecting gear, preceding road brush section and road, back flushing oven dry part are equipped with the glass detecting sensor; Preceding road brush section comprises high-pressure wash platform and suspension type cleaning brush rotary table; Back road flushing oven dry part comprises glass roll-over unit, decontamination flushing unit, repeats to wash unit, extreme trace flushing and drying unit; Said high-pressure wash platform top is provided with the angled nozzle that the spray scope covers full wafer glass width, and the angled nozzle and the distance between glass that connect clarified water pump are adjustable; Said suspension type cleaning brush rotary table comprises liftable dish brush, cleaning fluid inlet that connects universal joint and the sucker that is connected with cylinder; The top of dish brush is provided with the squeezing roller that is connected with cylinder, and the dish brush that direction of rotation is opposite is connected frequency control motor respectively with sucker; Said glass roll-over unit comprises upset sucker and the flip-arm that is connected with the upset sucker, and flip-arm connects the upset motor.
Usually, the described connecting gear of the utility model cleaning machine comprises conveyer belt, conveyer belt guide rail and conveyer belt cylinder, and conveyer belt connects drive motors.
Cleaning fluid inlet on the said suspension type cleaning brush rotary table connects constant displacement pump and cleaning fluid water tank.
Said decontamination flushing unit comprises conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and waste liquid return water tank up and down.
Saidly repeat to wash the unit and comprise conveyer belt, nozzle and high-pressure hydraulic pump, waste liquid return water tank up and down.
Flushing of said extreme trace and drying unit comprise conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and hot blast cutter up and down.
The dark curvature glass cleaning machine of the utility model, the glass size that can clean: concave surface, convex surface, flat board, thickness 2-6mm; Size ≯ 400 * 400mm; Spherical radius >=250mm.The scrubbing structure of the utility model cleaning machine, the dish brush can be fitted with glass well, can clean the spherical glass of dark curvature male and fomale(M&F) effectively; Have and clean thoroughly, cleannes are high, energy-conservation, water-saving; Advantage of high production efficiency is to solve the ideal equipment that dark curvature glass cleans a difficult problem.
Description of drawings
Accompanying drawing 1 is the high-pressure wash platform and the suspension type cleaning brush rotary table side structure sketch map of the utility model embodiment cleaning machine; Accompanying drawing 2 is roll-over unit structural representations of the utility model embodiment cleaning machine; Accompanying drawing 3 is flushing drying unit structural representations of the utility model embodiment cleaning machine; Accompanying drawing 4 is cleaning fluid cisten mechanism sketch mapes of the utility model embodiment cleaning machine.
In the accompanying drawing, the 001-drive motors; The 002-danger button; The 003-angled nozzle; 004-conveyer belt cylinder; 005-dish brush elevating mechanism; The 006-sucker; 007-coils brush; The preceding road of 008-conveyer belt; 009-roller cylinder; The 010-universal joint; 011-dish brush cylinder; The 012-roller; The 013-constant displacement pump; 014-cleaning fluid water tank; The 015-sucker that overturns; The 016-motor that overturns; The 017-flip-arm; 018-decontamination unit conveyer belt; 019-decontamination unit nozzle; 020-decontamination unit cold wind cutter; 021-repeats to wash the unit nozzle; Flushing of 022-extreme trace and drying unit nozzle; Flushing of 023-extreme trace and drying unit cold wind cutter; 024-hot blast cutter; 025-decontamination flushing unit waste liquid return water tank; 026-repeats to wash unit waste liquid return water tank; The 027-liquid reserve tank; The 028-high-pressure hydraulic pump; The 029-water level switch; The 030-clarified water pump.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the utility model is described in detail.
Embodiment: the dark curvature glass cleaning machine of the utility model structure is shown in accompanying drawing; Comprise frame, preceding road brush section and road, back flushing oven dry part, its main feature is that connecting gear, preceding road brush section and road, back flushing oven dry part are equipped with the glass detecting sensor; Preceding road brush section comprises high-pressure wash platform and suspension type cleaning brush rotary table (like accompanying drawing 1); Back road flushing oven dry part comprises glass roll-over unit (like accompanying drawing 2), decontamination flushing unit, repeats to wash unit, extreme trace flushing and drying unit (like accompanying drawing 3); Said high-pressure wash platform top is provided with the angled nozzle 003 that the spray scope covers full wafer glass width, and the angled nozzle 003 and the distance between glass that connect clarified water pump 030 are adjustable; Said suspension type cleaning brush rotary table comprises liftable dish brush 007, cleaning fluid inlet that connects universal joint 010 and the sucker 006 that is connected with cylinder; The top of dish brush 007 is provided with the squeezing roller 012 that is connected with roller cylinder 009, and the dish that direction of rotation is opposite is brushed 007 and is connected frequency control motor respectively with sucker 006; Said glass roll-over unit comprises upset sucker 015 and the flip-arm 017 that is connected with upset sucker 015, and flip-arm 017 connects upset motor 016.
Frame in the present embodiment is the supporting structure of cleaning machine, bears the rigidity of total weight with the equipment of assurance of equipment.
The utility model embodiment operates like this:
At first on preceding road conveyer belt 008, place glass, be furnished with guide rail below the conveyer belt, conveyer belt drives running continuously by conveyer belt drive motors 001, and the open open type in this element top is convenient to material loading.A danger button 002 is equipped with in the side, top, stops where necessary in order to operating personnel.
Glass gets into the high-pressure wash platform, and 2 groups of angled nozzles 003 are arranged at platform top, are used to wash the surface of dark curvature glass.Angled nozzle 003 spray scope covers the width of full wafer glass.Between angled nozzle 003 and glass apart from scalable.Clarified water pump 030 is transported to angled nozzle 003 with running water, only work when glass gets into the spray district.This element complete closed, effectively anti-sealing is excessive.
After glass arrived suspension type cleaning brush rotary table, preceding road conveyer belt 008 stopped, and under the effect of conveyer belt cylinder 004, descended; Because the position of sucker 006 is lower than conveyer belt at ordinary times, this moment, sucker 006 exceeded conveyer belt, and the cylinder negative pressure of connection sucker 006 is opened and sucked glass; This hour indicator brush cylinder 011 descending motion, drive dish brush 007 descends and touches glass, and roller cylinder 009 moves downward simultaneously; Squeezing roller 012 presses down, and forces the dish that is installed on the universal joint 010 to brush 007 and downward-slopingly contacts with the glass lens inwall, meanwhile; The constant displacement pump 013 that is connected on the cleaning fluid water tank 014 is transported to the cleaning fluid inlet with cleaning fluid via tubule; Arrive on glassly, constant displacement pump 013 starts, and quantitatively sprays cleaning fluid and begins to clean.The pressure that roller 012 presses down can be regulated by roller cylinder 009.Dish brush 007, sucker 006 drive by variable-frequency motor, and direction of rotation is opposite, separately can stepless speed regulation.Scrubbing end back constant displacement pump 013 closes; The glass detecting sensor that sucker 006 is equipped with; Judge glass stop the rotation the position, back whether correct with whether can be put on the conveyer belt, dish brush 007 rising return, sucker 006 discharges; Preceding road conveyer belt 008 rising return, glass are stayed on the preceding road conveyer belt 008 and to be waited for seeing off with next piece glass and send into.
When cleaning the glass of different curvature; Dish brush 007 can also can manually add water and cleaning agent by operating personnel through the cleaning fluid water tank 014 of 100 liters of dish brush elevating mechanism 005 manual adjustment present embodiment capacity; Water level switch 029 can guarantee to supply water constantly, in case water level is low excessively, will report to the police.
Glass gets into the glass roll-over unit, and the glass detecting sensor detects glass and gets into, and the upset sucker 015 of switching mechanism holds eyeglass and overturns 180 ° clockwise; The residual cleaning fluid of turning; Eyeglass is placed on the decontamination unit conveyer belt 018 simultaneously, and vacuum discharges, and flip-arm 017 returns wait.Flip-arm is driven by upset motor 016.
Glass gets into decontamination unit conveyer belt 018, and the glass detecting sensor detects glass and gets into, and decontamination unit nozzle 019 is opened up and down, and running water rinses out remaining cleaning solution, and decontamination unit, flushing back cold wind cutter 020 blows residual water off.Decontamination unit waste liquid return water tank 025 is arranged under this unit.
Glass gets into and repeats to wash the unit, and the glass detecting sensor detects glass and gets into, and repeats to wash unit nozzle 021 up and down and opens, and utilizes the upper and lower surface of the deionized water rinsing glass of extreme trace flushing recovery.Repeat to wash unit waste liquid return water tank 026 under this unit.
The glass extreme trace washes and dries this unit; The glass detecting sensor detects glass and gets into, and extreme trace flushing and drying unit nozzle 022 are opened up and down, and fresh deionized water is pumped by high-pressure hydraulic pump 028 in liquid reserve tank 027; Further wash the upper and lower surface of glass; Each two groups of extreme trace flushing and drying unit cold wind cutter 023 blow residual water off up and down, and final glass is dried up by one group of hot blast cutter 024 installing up and down, and cleaning finishes.
Each unit of present embodiment all is furnished with the water proof device, prevents that Yu Shui from flowing into other unit.All contact with water has all done protection and isolation, prevents that to greatest extent water from overflowing body.
The important technological parameters of present embodiment:
1, equipment length overall: 8m
2, glass size: concave surface, convex surface, flat board, thickness 2-6mm;
Size ≯ 400 * 400mm; Spherical radius >=250mm
3, cleaning speed: 6-8 second/sheet when moving continuously
4, shower nozzle hydraulic pressure 3-5Mpa
5, source of the gas: 0.6-0.8Mpa.
6, input power supply: three-phase AC380V/50Hz.

Claims (6)

1. a dark curvature glass cleaning machine comprises frame, preceding road brush section and road, back flushing oven dry part, it is characterized in that connecting gear, preceding road brush section and road, back flushing oven dry part are equipped with the glass detecting sensor; Preceding road brush section comprises high-pressure wash platform and suspension type cleaning brush rotary table; Back road flushing oven dry part comprises glass roll-over unit, decontamination flushing unit, repeats to wash unit, extreme trace flushing and drying unit; Said high-pressure wash platform top is provided with the angled nozzle that the spray scope covers full wafer glass width, and the angled nozzle and the distance between glass that connect clarified water pump are adjustable; Said suspension type cleaning brush rotary table comprises liftable dish brush, cleaning fluid inlet that connects universal joint and the sucker that is connected with cylinder; The top of dish brush is provided with the squeezing roller that is connected with cylinder, and the dish brush that direction of rotation is opposite is connected frequency control motor respectively with sucker; Said glass roll-over unit comprises upset sucker and the flip-arm that is connected with the upset sucker, and flip-arm connects the upset motor.
2. cleaning machine as claimed in claim 1 is characterized in that connecting gear comprises conveyer belt, conveyer belt guide rail and conveyer belt cylinder, and conveyer belt connects drive motors.
3. cleaning machine as claimed in claim 1 is characterized in that the cleaning fluid inlet on the suspension type cleaning brush rotary table connects constant displacement pump and cleaning fluid water tank.
4. according to claim 1 or claim 2 cleaning machine is characterized in that decontamination flushing unit comprises conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and waste liquid return water tank up and down.
5. according to claim 1 or claim 2 cleaning machine is characterized in that repeating to wash the unit and comprises conveyer belt, nozzle and high-pressure hydraulic pump, waste liquid return water tank up and down.
6. according to claim 1 or claim 2 cleaning machine is characterized in that extreme trace flushing and drying unit comprise conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and hot blast cutter up and down.
CN2011204250741U 2011-11-01 2011-11-01 Deep-curvature glass washing machine Withdrawn - After Issue CN202356361U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011204250741U CN202356361U (en) 2011-11-01 2011-11-01 Deep-curvature glass washing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011204250741U CN202356361U (en) 2011-11-01 2011-11-01 Deep-curvature glass washing machine

Publications (1)

Publication Number Publication Date
CN202356361U true CN202356361U (en) 2012-08-01

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CN2011204250741U Withdrawn - After Issue CN202356361U (en) 2011-11-01 2011-11-01 Deep-curvature glass washing machine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102343344A (en) * 2011-11-01 2012-02-08 南京烨拓自动化设备有限公司 Deep-curvature glass cleaning machine
CN104369920A (en) * 2014-10-30 2015-02-25 芜湖莫森泰克汽车科技有限公司 Skylight packaging and cleaning working platform
CN106269607A (en) * 2016-08-16 2017-01-04 姚东鑫 A kind of fine care device of mosaic tiles
CN106311699A (en) * 2016-08-30 2017-01-11 刘运华 Rapid cleaning device for glass plate
CN107618266A (en) * 2017-11-07 2018-01-23 徐勤凤 A kind of cleaning device of inkjet printer head
CN108015063A (en) * 2018-01-31 2018-05-11 海宁海光信息科技有限公司 A kind of efficient cleaning drying machine
CN108941011A (en) * 2018-09-12 2018-12-07 浙江酷耐自动化科技有限公司 A kind of linear slide rail automatic washing machine
CN109201591A (en) * 2018-11-14 2019-01-15 山东泰山生力源玻璃有限公司 A kind of glass cleaning machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102343344A (en) * 2011-11-01 2012-02-08 南京烨拓自动化设备有限公司 Deep-curvature glass cleaning machine
CN102343344B (en) * 2011-11-01 2013-06-05 南京烨拓自动化设备有限公司 Deep-curvature glass cleaning machine
CN104369920A (en) * 2014-10-30 2015-02-25 芜湖莫森泰克汽车科技有限公司 Skylight packaging and cleaning working platform
CN106269607A (en) * 2016-08-16 2017-01-04 姚东鑫 A kind of fine care device of mosaic tiles
CN106269607B (en) * 2016-08-16 2018-09-28 泰州市美斯顿机械制造有限公司 A kind of fine care device of mosaic tiles
CN106311699A (en) * 2016-08-30 2017-01-11 刘运华 Rapid cleaning device for glass plate
CN107618266A (en) * 2017-11-07 2018-01-23 徐勤凤 A kind of cleaning device of inkjet printer head
CN108015063A (en) * 2018-01-31 2018-05-11 海宁海光信息科技有限公司 A kind of efficient cleaning drying machine
CN108941011A (en) * 2018-09-12 2018-12-07 浙江酷耐自动化科技有限公司 A kind of linear slide rail automatic washing machine
CN109201591A (en) * 2018-11-14 2019-01-15 山东泰山生力源玻璃有限公司 A kind of glass cleaning machine
CN109201591B (en) * 2018-11-14 2021-06-29 山东泰山生力源玻璃有限公司 Glass cleaning machine

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20120801

Effective date of abandoning: 20130605

RGAV Abandon patent right to avoid regrant