CN102343344A - Deep-curvature glass cleaning machine - Google Patents

Deep-curvature glass cleaning machine Download PDF

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Publication number
CN102343344A
CN102343344A CN2011103388180A CN201110338818A CN102343344A CN 102343344 A CN102343344 A CN 102343344A CN 2011103388180 A CN2011103388180 A CN 2011103388180A CN 201110338818 A CN201110338818 A CN 201110338818A CN 102343344 A CN102343344 A CN 102343344A
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CN
China
Prior art keywords
glass
cleaning
unit
flushing
cleaning machine
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Application number
CN2011103388180A
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Chinese (zh)
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CN102343344B (en
Inventor
宋振琦
刘培年
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南京烨拓自动化设备有限公司
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Priority to CN 201110338818 priority Critical patent/CN102343344B/en
Publication of CN102343344A publication Critical patent/CN102343344A/en
Application granted granted Critical
Publication of CN102343344B publication Critical patent/CN102343344B/en

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Abstract

The invention discloses a deep-curvature glass cleaning machine, belonging to the technical field of automatic equipment and relating to equipment for secondary cleaning and drying before electroplating of solar glass and deep-curvature automobile mirror glass. The cleaning machine mainly comprises a front washing part and a back flushing and drying part, wherein the front washing part comprises a conveying mechanism, a high-pressure cleaning table and a suspension cleaning brush rotating workbench; the back flushing and drying part comprises an overturning mechanism, a stain removal flushing unit, a repeated flushing unit, a tail flushing unit and a drying unit; and each unit is provided with a glass detection sensor. The cleaning machine can be used for cleaning concave-surface, convex-surface and flat-plate glass of which the thickness is 2-6 millimeters, the size is not more than 400*400 millimeters and the spherical radius is more than or equal to 250 millimeters. In the washing structure of the cleaning machine, a disk brush and a glass surface are well jointed, so that the spherical glass with deep-curvature concave and convex surfaces can be effectively cleaned; and the deep-curvature glass cleaning machine has the advantages of full cleaning, high cleanliness, saving in energy and water and high production efficiency, and is ideal equipment for solving the problem of difficulty in cleaning deep-curvature glass.

Description

Dark curvature glass cleaning machine

Technical field

The invention belongs to technical field of automation equipment, relate to a kind of dark curvature glass-cleaning and drying device, relate in particular to secondary cleaning and dry equipment before solar energy glass is electroplated with dark curvature automobile mirrors glass.

Background technology

Dark curvature glass is often referred to the glass of radius of curvature less than 600mm.The structure that conventional cleaning equipment adopts rubber-surfaced roll, hairbrush and water-absorbing sponge to roll, the direction of scrubbing is consistent with the glass direction of advance, can clean up for the glass plane or deep camber, but powerless to dark curvature glass.High cleanliness before this electroplates for the dark curvature photovoltaic glass that needs high cleanliness, automobile mirrors glass requires and can't satisfy, so industry is demanded the difficult problem that a kind of high efficiency cleaning equipment that can clean dark curvature faces with solution urgently.

Summary of the invention

The object of the present invention is to provide a kind of efficiently, the cleaning and drying device of dark curvature glass capable of washing.

Main technical schemes of the present invention: dark curvature glass cleaning machine, comprise frame, preceding road brush section and road, back flushing oven dry part, it is characterized in that said connecting gear, preceding road brush section and road, back flushing oven dry part are equipped with the glass detecting sensor; Qian Dao scrub part subpackage high-pressure wash platform and suspension type cleaning brush rotary table; Back road flushing oven dry part comprises glass roll-over unit, decontamination flushing unit, repeats to wash unit, extreme trace flushing and drying unit; Said high-pressure wash platform top is provided with the angled nozzle that the spray scope covers full wafer glass width, and the angled nozzle and the distance between glass that connect clarified water pump are adjustable; Said suspension type cleaning brush rotary table comprises liftable dish brush, cleaning fluid inlet that connects universal joint and the sucker that is connected with cylinder; The top of dish brush is provided with the squeezing roller that is connected with cylinder, and the dish brush that direction of rotation is opposite is connected frequency control motor respectively with sucker; Said glass roll-over unit comprises upset sucker and the flip-arm that is connected with the upset sucker, and flip-arm connects the upset motor.

Usually, the described connecting gear of cleaning machine of the present invention comprises conveyer belt, conveyer belt guide rail and conveyer belt cylinder, the drive motors that conveyer belt connects.

Cleaning fluid inlet on the said suspension type cleaning brush rotary table connects constant displacement pump and cleaning fluid water tank.

Said decontamination flushing unit comprises conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and waste liquid return water tank up and down.

Saidly repeat to wash the unit and comprise conveyer belt, nozzle and high-pressure hydraulic pump, waste liquid return water tank up and down.

Flushing of said extreme trace and drying unit comprise conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and hot blast cutter up and down.

Dark curvature glass cleaning machine of the present invention, the glass size that can clean: concave surface, convex surface, flat board, thickness 2-6 mm; Size ≯ 400 * 400mm; Spherical radius >=250mm.The scrubbing structure of cleaning machine of the present invention, the dish brush can be fitted with glass well, can clean the spherical glass of dark curvature male and fomale(M&F) effectively; Have and clean thoroughly, cleannes are high, energy-conservation, water-saving; Advantage of high production efficiency is to solve the ideal equipment that dark curvature glass cleans a difficult problem.

Description of drawings

Accompanying drawing 1 is the high-pressure wash platform and the suspension type cleaning brush rotary table side structure sketch map of embodiment of the invention cleaning machine; Accompanying drawing 2 is roll-over unit structural representations of embodiment of the invention cleaning machine; Accompanying drawing 3 is flushing drying unit structural representations of embodiment of the invention cleaning machine; Accompanying drawing 4 is cleaning fluid cisten mechanism sketch mapes of embodiment of the invention cleaning machine.

In the accompanying drawing, 001-drive motors; 002-danger button; 003-angled nozzle; 004-conveyer belt cylinder; 005-dish brush elevating mechanism; 006-sucker; 007-dish brush; 008-preceding road conveyer belt; 009-roller cylinder; 010-universal joint; 011-dish brush cylinder; 012-roller; 013-constant displacement pump; 014-cleaning fluid water tank; 015-upset sucker; 016-upset motor; 017-flip-arm; 018-decontamination unit conveyer belt; 019-decontamination unit nozzle; 020-decontamination unit cold wind cutter; 021-repeat to wash the unit nozzle; Flushing of 022-extreme trace and drying unit nozzle; Flushing of 023-extreme trace and drying unit cold wind cutter; 024-hot blast cutter; 025-decontamination flushing unit waste liquid return water tank; 026-repeat to wash unit waste liquid return water tank; 027-liquid reserve tank; 028-high-pressure hydraulic pump; 029-water level switch; 030-clarified water pump.

The specific embodiment

Below in conjunction with embodiment and accompanying drawing the present invention is described in detail.

Embodiment: the dark curvature glass cleaning machine of the present invention structure is shown in accompanying drawing; Comprise frame, preceding road brush section and road, back flushing oven dry part, its main feature is that said connecting gear, preceding road brush section and road, back flushing oven dry part are equipped with the glass detecting sensor; Qian Dao scrub part subpackage high-pressure wash platform and suspension type cleaning brush rotary table (like accompanying drawing 1); Back road flushing oven dry part comprises glass roll-over unit (like accompanying drawing 2), decontamination flushing unit, repeats to wash unit, extreme trace flushing and drying unit (like accompanying drawing 3); Said high-pressure wash platform top is provided with the angled nozzle 003 that the spray scope covers full wafer glass width, and the angled nozzle 003 and the distance between glass that connect clarified water pump 030 are adjustable; Said suspension type cleaning brush rotary table comprises liftable dish brush 007, cleaning fluid inlet that connects universal joint 010 and the sucker 006 that is connected with cylinder; The top of dish brush 007 is provided with the squeezing roller 012 that is connected with roller cylinder 009, and the dish that direction of rotation is opposite is brushed 007 and is connected frequency control motor respectively with sucker 006; Said glass roll-over unit comprises upset sucker 015 and the flip-arm 017 that is connected with upset sucker 015, and flip-arm 017 connects upset motor 016.

Frame in the present embodiment is the supporting structure of cleaning machine, bears the rigidity of total weight with the equipment of assurance of equipment.

The embodiment of the invention operates like this:

At first on preceding road conveyer belt 008, place glass, be furnished with guide rail below the conveyer belt, conveyer belt drives running continuously by conveyer belt drive motors 001, and the open open type in this element top is convenient to material loading.A danger button 002 is equipped with in the side, top, stops where necessary in order to operating personnel.

Glass gets into the high-pressure wash platform, and 2 groups of angled nozzles 003 are arranged at platform top, are used to wash the surface of dark curvature glass.Angled nozzle 003 spray scope covers the width of full wafer glass.Between angled nozzle 003 and glass apart from scalable.Clarified water pump 030 is transported to angled nozzle 003 with running water, only work when glass gets into the spray district.This element complete closed, effectively anti-sealing is excessive.

After glass arrives suspension type cleaning brush rotary table; Preceding road conveyer belt 008 stops; And under the effect of conveyer belt cylinder 004, descend; Because the position of sucker 006 is lower than conveyer belt at ordinary times; This moment, sucker 006 exceeded conveyer belt; The cylinder negative pressure of connection sucker 006 is opened and is sucked glass; This hour indicator brush cylinder 011 descending motion; Drive dish brush 007 descends and touches glass; Roller cylinder 009 moves downward simultaneously; Squeezing roller 012 presses down, and forces the dish that is installed on the universal joint 010 to brush 007 and downward-slopingly contacts with the glass lens inwall, meanwhile; The constant displacement pump 013 that is connected on the cleaning fluid water tank 014 is transported to the cleaning fluid inlet with cleaning fluid via tubule; Arrive on glassly, constant displacement pump 013 starts, and quantitatively sprays cleaning fluid and begins to clean.The pressure that roller 012 presses down can be regulated by roller cylinder 009.Dish brush 007, sucker 006 drive by variable-frequency motor, and direction of rotation is opposite, separately can stepless speed regulation.Scrubbing end back constant displacement pump 013 closes; The glass detecting sensor that sucker 006 is equipped with; Judge glass stop the rotation the position, back whether correct with whether can be put on the conveyer belt; Dish brush 007 rising return; Sucker 006 discharges; Preceding road conveyer belt 008 rising return, glass are stayed on the preceding road conveyer belt 008 and to be waited for seeing off with next piece glass and send into.

When cleaning the glass of different curvature, dish brush 007 can also be through dish brush elevating mechanism 005 manual adjustment

The cleaning fluid water tank 014 that the present embodiment capacity is 100 liters can manually add water and cleaning agent by operating personnel, and water level switch 029 can guarantee to supply water constantly, in case water level is low excessively, will report to the police.

Glass gets into the glass roll-over unit, and the glass detecting sensor detects glass and gets into, and the upset sucker 015 of switching mechanism holds eyeglass and overturns 180 ° clockwise; The residual cleaning fluid of turning; Eyeglass is placed on the decontamination unit conveyer belt 018 simultaneously, and vacuum discharges, and flip-arm 017 returns wait.Flip-arm is driven by upset motor 016.

Glass gets into decontamination unit conveyer belt 018, and the glass detecting sensor detects glass and gets into, and decontamination unit nozzle 019 is opened up and down, and running water rinses out remaining cleaning solution, and decontamination unit, flushing back cold wind cutter 020 blows residual water off.Decontamination unit waste liquid return water tank 025 is arranged under this unit.

Glass gets into and repeats to wash the unit, and the glass detecting sensor detects glass and gets into, and repeats to wash unit nozzle 021 up and down and opens, and utilizes the upper and lower surface of the deionized water rinsing glass of extreme trace flushing recovery.Repeat to wash unit waste liquid return water tank 026 under this unit.

The glass extreme trace washes and dries this unit; The glass detecting sensor detects glass and gets into; Extreme trace flushing and drying unit nozzle 022 are opened up and down; Fresh deionized water is pumped by high-pressure hydraulic pump 028 in liquid reserve tank 027; Further wash the upper and lower surface of glass; Each two groups of extreme trace flushing and drying unit cold wind cutter 023 blow residual water off up and down, and one group of hot blast cutter 024 that final glass is installed up and down dries up, and cleaning finishes.

Each unit of present embodiment all is furnished with the water proof device, prevents that Yu Shui from flowing into other unit.All contact with water has all done protection and isolation, prevents that to greatest extent water from overflowing body.

The important technological parameters of present embodiment:

1, equipment length overall: 8M

2, glass size: concave surface, convex surface, flat board, thickness 2-6mm;

Size ≯ 400 * 400mm; Spherical radius >=250mm

3, cleaning speed: 6-8 second/sheet when moving continuously

4, shower nozzle hydraulic pressure 3-5 Mpa

5, source of the gas: 0.6-0.8 Mpa.

6, input power supply: three-phase AC380V/50Hz

Claims (6)

1. a dark curvature glass cleaning machine comprises frame, preceding road brush section and road, back flushing oven dry part, it is characterized in that said connecting gear, preceding road brush section and road, back flushing oven dry part are equipped with the glass detecting sensor; Qian Dao scrub part subpackage high-pressure wash platform and suspension type cleaning brush rotary table; Back road flushing oven dry part comprises glass roll-over unit, decontamination flushing unit, repeats to wash unit, extreme trace flushing and drying unit; Said high-pressure wash platform top is provided with the angled nozzle that the spray scope covers full wafer glass width, and the angled nozzle and the distance between glass that connect clarified water pump are adjustable; Said suspension type cleaning brush rotary table comprises liftable dish brush, cleaning fluid inlet that connects universal joint and the sucker that is connected with cylinder; The top of dish brush is provided with the squeezing roller that is connected with cylinder, and the dish brush that direction of rotation is opposite is connected frequency control motor respectively with sucker; Said glass roll-over unit comprises upset sucker and the flip-arm that is connected with the upset sucker, and flip-arm connects the upset motor.
2. cleaning machine as claimed in claim 1 is characterized in that connecting gear comprises conveyer belt, conveyer belt guide rail and conveyer belt cylinder, the drive motors that conveyer belt connects.
3. cleaning machine as claimed in claim 1 is characterized in that the cleaning fluid inlet on the suspension type cleaning brush rotary table connects constant displacement pump and cleaning fluid water tank.
4. cleaning machine as claimed in claim 1 or 2 is characterized in that decontamination flushing unit comprises conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and waste liquid return water tank up and down.
5. cleaning machine as claimed in claim 1 or 2 is characterized in that repeating to wash the unit and comprises conveyer belt, nozzle and high-pressure hydraulic pump, waste liquid return water tank up and down.
6. cleaning machine as claimed in claim 1 or 2 is characterized in that extreme trace flushing and drying unit comprise conveyer belt, nozzle and high-pressure hydraulic pump, cold wind cutter and hot blast cutter up and down.
CN 201110338818 2011-11-01 2011-11-01 Deep-curvature glass cleaning machine CN102343344B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110338818 CN102343344B (en) 2011-11-01 2011-11-01 Deep-curvature glass cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110338818 CN102343344B (en) 2011-11-01 2011-11-01 Deep-curvature glass cleaning machine

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CN102343344A true CN102343344A (en) 2012-02-08
CN102343344B CN102343344B (en) 2013-06-05

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632050A (en) * 2012-05-14 2012-08-15 江苏合海机械制造有限公司 Cleaning machine with workpiece position detector
CN103846263A (en) * 2014-03-07 2014-06-11 上海北玻镀膜技术工业有限公司 Novel cleaning machine dish brush mechanism
CN104646377A (en) * 2015-02-17 2015-05-27 江苏华尚汽车玻璃工业有限公司 Multi-curvature automobile glass cleaning equipment
CN105444552A (en) * 2015-09-18 2016-03-30 福耀集团通辽有限公司 Thermal air blowing mechanism of cold end glass washer of float glass production line
CN105436177A (en) * 2015-12-01 2016-03-30 重庆华瑞玻璃有限公司 Glass cleaning machine with suction cup type automatic overturning device
CN105436178A (en) * 2015-12-01 2016-03-30 重庆华瑞玻璃有限公司 Glass cleaning machine with automatic overturning function
CN105855195A (en) * 2016-04-27 2016-08-17 芜湖真空科技有限公司 Equipment for cleaning glass
CN106272990A (en) * 2015-11-05 2017-01-04 泉州市佳能机械制造有限公司 The processing method of multiaspect profiling stone material
WO2015187693A3 (en) * 2014-06-03 2017-03-09 Sunpower Corporation Solar module cleaner
CN106734009A (en) * 2017-01-10 2017-05-31 中国科学院长春光学精密机械与物理研究所 A kind of heavy caliber minute surface cleaning equipment
CN107214162A (en) * 2017-07-18 2017-09-29 合肥余塝电子商务有限公司 A kind of used in glass products cleaning device
CN108724008A (en) * 2018-05-04 2018-11-02 芜湖良匠机械制造有限公司 A kind of spray equipment rinsed for glass substrate rack edge

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CN2505194Y (en) * 2001-09-19 2002-08-14 常州市工业技术玻璃厂 Curved glass cleaner
US20030172957A1 (en) * 2002-03-18 2003-09-18 Glass Equipment Development, Inc. Glass washing machine with broken glass removal system
CN2776581Y (en) * 2005-03-14 2006-05-03 彭锡高 Monoblock lifting regulating device of glass cleaning machine
CN201361631Y (en) * 2009-01-23 2009-12-16 辽宁北方玻璃机械有限公司 Glass cleaner
CN101862745A (en) * 2010-02-12 2010-10-20 泰兴汤臣压克力有限公司 Automatic cleaning device for glass
CN202356361U (en) * 2011-11-01 2012-08-01 南京烨拓自动化设备有限公司 Deep-curvature glass washing machine

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Publication number Priority date Publication date Assignee Title
CN2505194Y (en) * 2001-09-19 2002-08-14 常州市工业技术玻璃厂 Curved glass cleaner
US20030172957A1 (en) * 2002-03-18 2003-09-18 Glass Equipment Development, Inc. Glass washing machine with broken glass removal system
CN2776581Y (en) * 2005-03-14 2006-05-03 彭锡高 Monoblock lifting regulating device of glass cleaning machine
CN201361631Y (en) * 2009-01-23 2009-12-16 辽宁北方玻璃机械有限公司 Glass cleaner
CN101862745A (en) * 2010-02-12 2010-10-20 泰兴汤臣压克力有限公司 Automatic cleaning device for glass
CN202356361U (en) * 2011-11-01 2012-08-01 南京烨拓自动化设备有限公司 Deep-curvature glass washing machine

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102632050A (en) * 2012-05-14 2012-08-15 江苏合海机械制造有限公司 Cleaning machine with workpiece position detector
CN103846263A (en) * 2014-03-07 2014-06-11 上海北玻镀膜技术工业有限公司 Novel cleaning machine dish brush mechanism
CN103846263B (en) * 2014-03-07 2016-11-23 上海北玻镀膜技术工业有限公司 A kind of new type washing machine disc brush mechanism
WO2015187693A3 (en) * 2014-06-03 2017-03-09 Sunpower Corporation Solar module cleaner
CN104646377A (en) * 2015-02-17 2015-05-27 江苏华尚汽车玻璃工业有限公司 Multi-curvature automobile glass cleaning equipment
CN105444552A (en) * 2015-09-18 2016-03-30 福耀集团通辽有限公司 Thermal air blowing mechanism of cold end glass washer of float glass production line
CN105444552B (en) * 2015-09-18 2017-12-08 福耀集团通辽有限公司 The blowing hot wind mechanism of float glass production line cold side glass rinsing maching
CN106272990B (en) * 2015-11-05 2018-02-16 泉州市佳能机械制造有限公司 The processing method of multiaspect profiling stone material
CN106272990A (en) * 2015-11-05 2017-01-04 泉州市佳能机械制造有限公司 The processing method of multiaspect profiling stone material
CN105436177A (en) * 2015-12-01 2016-03-30 重庆华瑞玻璃有限公司 Glass cleaning machine with suction cup type automatic overturning device
CN105436178B (en) * 2015-12-01 2017-07-04 重庆华瑞玻璃有限公司 Glass cleaning machine with self-turnover
CN105436177B (en) * 2015-12-01 2017-08-25 重庆华瑞玻璃有限公司 Glass cleaning machine with sucked type automatic turning device
CN105436178A (en) * 2015-12-01 2016-03-30 重庆华瑞玻璃有限公司 Glass cleaning machine with automatic overturning function
CN105855195A (en) * 2016-04-27 2016-08-17 芜湖真空科技有限公司 Equipment for cleaning glass
CN106734009A (en) * 2017-01-10 2017-05-31 中国科学院长春光学精密机械与物理研究所 A kind of heavy caliber minute surface cleaning equipment
CN107214162A (en) * 2017-07-18 2017-09-29 合肥余塝电子商务有限公司 A kind of used in glass products cleaning device
CN108724008A (en) * 2018-05-04 2018-11-02 芜湖良匠机械制造有限公司 A kind of spray equipment rinsed for glass substrate rack edge

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Granted publication date: 20130605

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