CN103846263A - Novel cleaning machine dish brush mechanism - Google Patents
Novel cleaning machine dish brush mechanism Download PDFInfo
- Publication number
- CN103846263A CN103846263A CN201410084355.3A CN201410084355A CN103846263A CN 103846263 A CN103846263 A CN 103846263A CN 201410084355 A CN201410084355 A CN 201410084355A CN 103846263 A CN103846263 A CN 103846263A
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- CN
- China
- Prior art keywords
- disc brush
- swing
- washing machine
- shaft assembly
- new type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 63
- 238000004140 cleaning Methods 0.000 title abstract description 19
- 230000003028 elevating effect Effects 0.000 claims description 17
- 238000005406 washing Methods 0.000 claims description 17
- 241000269799 Perca fluviatilis Species 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 239000011521 glass Substances 0.000 abstract description 38
- 230000008901 benefit Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000006063 cullet Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000005337 ground glass Substances 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
Landscapes
- Cleaning In General (AREA)
Abstract
The invention provides a novel cleaning machine dish brush mechanism. The novel cleaning machine disc brush mechanism comprises a dish brush, a dish brush shaft component, a swing mechanism and a lifting mechanism, wherein the dish brush can be rotationally arranged at one end of the dish brush shaft component; the dish brush shaft component is connected with the swing mechanism; the swing mechanism drives the dish brush shaft component to swing; the lifting mechanism is connected with the dish brush; the lifting mechanism drives the dish brush to be lifted and move; silk is arranged on the dish brush; the diameter of the silk is 0.3 plus or minus 0.05mm; the flatness of the silk is smaller than or equal to 0.2mm. The novel cleaning machine dish brush mechanism adopting the technical scheme has the advantages that the diameter of the silk is small, the flatness is high, and the novel cleaning machine dish brush mechanism avoids partially contacting glass which not only influences cleaning but also is easy to scratch the surface of the glass.
Description
Technical field
The invention belongs to plant equipment and manufacture field, relate to special former sheet glass cleaning machine on a kind of LOW-E coating film on glass line, relate in particular to a kind of new type washing machine disc brush mechanism.
Background technology
The former sheet glass of LOW-E coating film on glass line cleans most important to producing qualified LOW-E glass, and disc brush is cleaning machine first cleaning device, not only clean the floating ash of glass surface, fungus-proof insulating powder etc., grind profound cleaning action but also play glass surface.
It is handy and affect the operation of whole line that existing cleaning machine does not exist clearing glass not wash clean the outward appearance such as demoulding, glass scratch seal and quality problems and disc brush device itself, comprises that every two groups of disc brushes are that easily stuck, the disc brush syndeton inconvenience demolition and maintenance of synchronous swing, bearing, disc brush wire diameter slightly cause the not enough cullet isostructuralism problem of squeezing of elasticity.
Patent CN201815530U discloses a kind of disc brush swinging mechanism of glass cleaning machine, and it comprises: reductor, crank, motor, perch, connecting rod, fork and disc brush casing; Described reductor is provided the output of power and this reductor to be connected with crank by perch by motor; This crank is also connected with one end of connecting rod, and the other end of connecting rod is connected with one end of fork, and the other end of fork is fixed on disc brush casing.It is loose that this patent can overcome existing mechanism structure, the shortcoming that equipment appearance is messy.But this patent swings and is difficult for cleaning up and easily scratches glass.
Patent CN201338931 discloses a kind of elevating mechanism with manual adjusting device, rotational support one rotating shaft in its frame, and in this rotating shaft, interval is installed with a row or multi-row support arm, rotates a top wheel is installed on the top of each support arm; This rotating shaft is hinged by the cylinder body bottom of rocking bar and hinge and a cylinder, the coaxial screw rod that connects in top of the piston rod of this cylinder, and this screw rod is equipped with nut, and this nut is fixed in described frame, at the other end of described screw rod, handwheel is housed.This patent can complete the automatic lifting of mechanism by the air inlet of cylinder, can complete the accurate adjustment of mechanism by screw rod, nut.Be skillfully constructed, simple in structure, reliable steady without impacting; And by manually adjusting the Exposure of disc brush and glass, to repay disc brush wear extent, when work, make disc brush keep good contacting with glass all the time.But interfering, the elevating mechanism of this patent make the lifting of disc brush frame freely even not be difficult to lifting, as there will be glass surface to scratch or less cleaning position result because the too small resistance causing in above-mentioned gap is difficult to adjust to suitable contact distance after glass size replacing.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of new type washing machine disc brush mechanism.
For achieving the above object, concrete technical scheme is as follows:
One new type washing machine disc brush mechanism, comprise disc brush, disc brush shaft assembly, swing mechanism and elevating mechanism, but one end of being located at described disc brush shaft assembly of described disc brush self rotation, described disc brush shaft assembly is connected with described swing mechanism, described swing mechanism drives described disc brush shaft assembly to swing, described elevating mechanism is connected with described disc brush, described elevating mechanism drives described disc brush lifting moving, described disc brush is provided with silk hair, the string diameter of described silk hair is 0.3 ± 0.05mm, and the flatness of described silk hair is less than or equal to 0.2mm.
Preferably, described disc brush shaft assembly comprises disc brush axle and belt wheel, and described disc brush axle is rotatable to be located in described disc brush shaft assembly, and one end of described disc brush axle is connected with described disc brush, and the other end of described disc brush axle is connected with described belt wheel.
Preferably, between described disc brush axle and described disc brush shaft assembly, be connected by deep groove ball bearing.
Preferably, between described disc brush axle and described belt wheel, be connected by oblique angle jackscrew.
Preferably, between described disc brush axle and described disc brush shaft assembly, also locate by shaft block ring.
Preferably, described belt wheel is provided with the Lightened structure of hollow.
Preferably, between described belt wheel and described disc brush axle, be also provided with edge steel bushing processed.
Preferably, two connecting rods, two little axles of connecting rod and two forks that described swing mechanism comprises connected successively motor, reductor, perch, is located at two eccentric shafts at described perch two ends, is connected with described two eccentric shafts respectively, described motor via reducer drives described perch to rotate, described perch drives described two connecting rods to rotate by eccentric shaft, described in be located at two eccentric shaft Central Symmetries at described perch two ends.
Preferably, lifting shaft, the swing connecting bar being connected with described lifting shaft that described elevating mechanism comprises roller, be connected with described roller, be connected and drive the screw mandrel that described swing connecting bar swings and the cylinder being connected with described leading screw with described swing connecting bar, described screw mandrel is connected with described swing connecting bar by bearing block, matched in clearance between described bearing block and described swing connecting bar.
With respect to prior art, technical scheme advantage of the present invention has:
1, disc brush silk nominal diameter is little, flatness is high, avoids part contact glass not only to affect and cleans but also easily scratch glass surface;
2, disc brush shaft assembly axial bearing capacity is as far as possible little, and belt wheel is lightweight, has reduced rotary resistance and axial float power, improves the stability of whole disc brush mechanism;
3, when disc brush operation, dislocation swings, and avoids causing repeated washing or leakage to wash;
4, elevating mechanism free lifting, without clamping stagnation, is realized distance fine regulation, realizes the glass of producing each thickness range.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention is used for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2-4 are the structural representation of the swing mechanism of the embodiment of the present invention;
Fig. 5-7 are the structural representation of the elevating mechanism of the embodiment of the present invention.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
It should be noted that, in the situation that not conflicting, the feature in embodiment and embodiment in the present invention can combine mutually.
Below with reference to accompanying drawing, embodiments of the invention are done to concrete explaination.
A kind of new type washing machine disc brush mechanism of the embodiments of the invention as shown in Fig. 1 to 7, comprises disc brush 1, disc brush shaft assembly, swing mechanism and elevating mechanism.But one end of being located at disc brush shaft assembly that disc brush 1 self is rotated, disc brush shaft assembly is connected with swing mechanism, and swing mechanism drives disc brush shaft assembly to swing.Elevating mechanism is connected with disc brush, and elevating mechanism drives disc brush lifting moving.As shown in fig. 1, disc brush 1 is provided with silk hair, and the string diameter of silk hair is 0.3 ± 0.05mm, is preferably 0.3mm, is less than or equal to 0.2mm.
The disc brush silk nominal diameter of embodiments of the invention is little, flatness is high, avoids part contact glass not only affect clean but also easily scratch glass surface.
Disc brush is not only wanted the surface of cleaning glass, and glass surface is also had to abrasive action, therefore disc brush silk hair flatness and elasticity are very crucial, and Large-Area-Uniform contacts glass surface and has certain elasticity and can under the prerequisite of clean and abrading glass, avoid scratching glass and excessive compression glass.Embodiments of the invention change string diameter into 0.3 millimeter by repetition test, and flatness is strict controlled within 0.2 millimeter, avoid part contact glass not only to affect and clean but also easily scratch glass surface.
As shown in fig. 1, in an embodiment of the present invention, disc brush shaft assembly comprises disc brush axle 2 and belt wheel 3.Disc brush axle 2 is rotatable to be located in disc brush shaft assembly, and one end of disc brush axle 2 is connected with disc brush 1, and the other end of disc brush axle 2 is connected with belt wheel 3.
Preferably between disc brush axle 2 and disc brush shaft assembly, be connected by deep groove ball bearing 4.Between disc brush axle 2 and belt wheel 3, be connected by oblique angle jackscrew 5.Between disc brush axle 2 and disc brush shaft assembly, also locate by shaft block ring 6, prevent disc brush axle 2 axial floats by jackscrew, back-up ring and deep groove ball bearing.
Preferably belt wheel 3 is provided with the Lightened structure of hollow.Between belt wheel 3 and disc brush axle 2, be also provided with edge steel bushing 7 processed, guarantee that aluminium alloy belt wheel 3 and disc brush axle 2 wear and tear.
For making disc brush shaft assembly axial bearing capacity as far as possible little, when embodiment of the present invention design belt wheel, consider Lightened structure, so just reduce rotary resistance and axial float power; Cannot normally complete the clean of glass surface and grind because the upper and lower play of disc brush axle causes disc brush, reliable and stable not while causing whole disc brush mechanism to use, design axle is connected and fixed mode, and to change oblique angle jackscrew into spacing, looseningly makes the upper and lower play of disc brush axle affect stability because locking nut after operation a period of time there will be; For anti-bearing is stuck and exist axial thrust to cause disc brush shaft assembly axial float and the difficult demolition and maintenance of locking, change angular contact ball bearing into deep groove ball bearing.
As shown in Fig. 2 to 4, in an embodiment of the present invention, swing mechanism comprise connected successively motor 8, reductor, perch 9, be located at two eccentric shafts 10 at perch 9 two ends, two connecting rods being connected with two eccentric shafts 10 respectively 11, two the little axles of connecting rod and two forks 13.Motor 7 rotates by reductor 8 drive link main shafts 9, and perch 9 drives two connecting rods 11 to rotate by eccentric shaft 10, is located at two eccentric shaft 10 Central Symmetries at perch 9 two ends.
Every cleaning machine of the embodiment of the present invention configures 4 groups of disc brushes altogether, self rotation and the adjacent dislocation swing of disc brush have formed a compound motion, this compound motion can make the working range of disc brush cover the upper surface of whole glass, otherwise there will be glass part repeated washing or leakage to wash, occur that demoulding or overmastication squeeze cullet defect.Eccentric shaft 10 in swing mechanism device is the design of left and right Central Symmetry, when assembling, installs symmetrical two adjacent groups disc brush swing mechanism eccentric shaft 10, and when disc brush is moved like this, dislocation swings rather than synchronously swings, and avoids causing repeated washing or leakage to wash.
As shown in Fig. 5 to 7, in an embodiment of the present invention, elevating mechanism comprises roller 14, the lifting shaft 15 being connected with roller 14, the swing connecting bar 16 being connected with lifting shaft 15, is connected and drives the screw mandrel 17 that swing connecting bar 16 swings and the cylinder 18 being connected with leading screw 17 with swing connecting bar 16.Screw mandrel 17 is connected with swing connecting bar 16 by bearing block 19, matched in clearance between bearing block 19 and swing connecting bar 16.
Due to the thickness 2-19 millimeter of filming equipment processing LOW-E glass not etc., for fully clean and ground glass surface, disc brush silk hair has contacted distance limit with glass surface, excessive less cleaning position, too small glass easily squeeze broken, so cleaning machine disc brush assembly comprises disc brush elevating mechanism, according to producing thickness of glass fine setting contact distance.Too small even interference of prior art connecting rod and bearing block gap makes the lifting of disc brush frame freely even not be difficult to lifting, after glass size replacing, can be difficult to adjust to suitable contact distance because of the too small resistance causing in above-mentioned gap, there will be glass surface to scratch or less cleaning position result.Embodiments of the invention, by increasing connecting rod swing arm gap and connecting rod and shaft connecting mode realization freely without clamping stagnation distance fine regulation, are realized the glass of producing each thickness range.
Above specific embodiments of the invention be have been described in detail, but it is as example, the present invention is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that this practicality is carried out and alternative also all among category of the present invention.Therefore, equalization conversion and the modification done without departing from the spirit and scope of the invention, all should contain within the scope of the invention.
Claims (9)
1. a new type washing machine disc brush mechanism, it is characterized in that, comprise disc brush, disc brush shaft assembly, swing mechanism and elevating mechanism, but one end of being located at described disc brush shaft assembly of described disc brush self rotation, described disc brush shaft assembly is connected with described swing mechanism, described swing mechanism drives described disc brush shaft assembly to swing, described elevating mechanism is connected with described disc brush, described elevating mechanism drives described disc brush lifting moving, described disc brush is provided with silk hair, the string diameter of described silk hair is 0.3 ± 0.05mm, and the flatness of described silk hair is less than or equal to 0.2mm.
2. new type washing machine disc brush as claimed in claim 1 mechanism, it is characterized in that, described disc brush shaft assembly comprises disc brush axle and belt wheel, described disc brush axle is rotatable to be located in described disc brush shaft assembly, one end of described disc brush axle is connected with described disc brush, and the other end of described disc brush axle is connected with described belt wheel.
3. new type washing machine disc brush as claimed in claim 2 mechanism, is characterized in that, between described disc brush axle and described disc brush shaft assembly, is connected by deep groove ball bearing.
4. new type washing machine disc brush as claimed in claim 3 mechanism, is characterized in that, between described disc brush axle and described belt wheel, is connected by oblique angle jackscrew.
5. new type washing machine disc brush as claimed in claim 4 mechanism, is characterized in that, between described disc brush axle and described disc brush shaft assembly, also locates by shaft block ring.
6. new type washing machine disc brush as claimed in claim 5 mechanism, is characterized in that, described belt wheel is provided with the Lightened structure of hollow.
7. new type washing machine disc brush as claimed in claim 6 mechanism, is characterized in that, is also provided with edge steel bushing processed between described belt wheel and described disc brush axle.
8. new type washing machine disc brush as claimed in claim 7 mechanism, it is characterized in that, two connecting rods, two little axles of connecting rod and two forks that described swing mechanism comprises connected successively motor, reductor, perch, is located at two eccentric shafts at described perch two ends, is connected with described two eccentric shafts respectively, described motor via reducer drives described perch to rotate, described perch drives described two connecting rods to rotate by eccentric shaft, described in be located at two eccentric shaft Central Symmetries at described perch two ends.
9. new type washing machine disc brush as claimed in claim 8 mechanism, it is characterized in that, lifting shaft, the swing connecting bar being connected with described lifting shaft that described elevating mechanism comprises roller, be connected with described roller, be connected and drive the screw mandrel that described swing connecting bar swings and the cylinder being connected with described leading screw with described swing connecting bar, described screw mandrel is connected with described swing connecting bar by bearing block, matched in clearance between described bearing block and described swing connecting bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410084355.3A CN103846263B (en) | 2014-03-07 | 2014-03-07 | A kind of new type washing machine disc brush mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410084355.3A CN103846263B (en) | 2014-03-07 | 2014-03-07 | A kind of new type washing machine disc brush mechanism |
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| Publication Number | Publication Date |
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| CN103846263A true CN103846263A (en) | 2014-06-11 |
| CN103846263B CN103846263B (en) | 2016-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410084355.3A Active CN103846263B (en) | 2014-03-07 | 2014-03-07 | A kind of new type washing machine disc brush mechanism |
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| Country | Link |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841655A (en) * | 2015-05-30 | 2015-08-19 | 国网山东济南市历城区供电公司 | Cleaning device of spherical camera |
| CN107363001A (en) * | 2017-09-22 | 2017-11-21 | 贵州合众玻璃有限公司 | Glass washing device |
| CN109622541A (en) * | 2018-12-29 | 2019-04-16 | 重庆市合川区金星玻璃制品有限公司 | A kind of plate glass decontamination apparatus |
| CN114433586A (en) * | 2021-12-31 | 2022-05-06 | 安徽银锐智能科技股份有限公司 | Disc brush reciprocating driving mechanism and glass cleaning machine |
| CN114433585A (en) * | 2021-12-31 | 2022-05-06 | 安徽银锐智能科技股份有限公司 | Dish brush subassembly and glass cleaning machine |
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| JP2007160170A (en) * | 2005-12-12 | 2007-06-28 | Shibaura Mechatronics Corp | Treatment apparatus of substrate |
| CN101767940A (en) * | 2009-12-30 | 2010-07-07 | 东莞宏威数码机械有限公司 | Glass-cleaning and drying device |
| CN102343344A (en) * | 2011-11-01 | 2012-02-08 | 南京烨拓自动化设备有限公司 | Deep-curvature glass cleaning machine |
| CN102716882A (en) * | 2012-01-13 | 2012-10-10 | 东莞宏威数码机械有限公司 | Cleaning and polishing mechanism and cleaning and polishing system |
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2014
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| CN2789249Y (en) * | 2005-05-20 | 2006-06-21 | 中山市富山玻璃机械有限公司 | Multi-row disc brushing cleaning and polishing machine for flat glass |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104841655A (en) * | 2015-05-30 | 2015-08-19 | 国网山东济南市历城区供电公司 | Cleaning device of spherical camera |
| CN104841655B (en) * | 2015-05-30 | 2016-07-06 | 国网山东济南市历城区供电公司 | The cleaning device of spherical camera |
| CN107363001A (en) * | 2017-09-22 | 2017-11-21 | 贵州合众玻璃有限公司 | Glass washing device |
| CN109622541A (en) * | 2018-12-29 | 2019-04-16 | 重庆市合川区金星玻璃制品有限公司 | A kind of plate glass decontamination apparatus |
| CN109622541B (en) * | 2018-12-29 | 2021-03-09 | 重庆市合川区金星玻璃制品有限公司 | Plate glass decontamination device |
| CN114433586A (en) * | 2021-12-31 | 2022-05-06 | 安徽银锐智能科技股份有限公司 | Disc brush reciprocating driving mechanism and glass cleaning machine |
| CN114433585A (en) * | 2021-12-31 | 2022-05-06 | 安徽银锐智能科技股份有限公司 | Dish brush subassembly and glass cleaning machine |
| CN114433585B (en) * | 2021-12-31 | 2023-07-25 | 安徽银锐智能科技股份有限公司 | Dish brush subassembly and glass cleaning machine |
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| Publication number | Publication date |
|---|---|
| CN103846263B (en) | 2016-11-23 |
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Effective date of registration: 20170512 Address after: 201600 Songjiang science and Technology Park, Guanghua Road, Shanghai, No. 3, layer 328 Patentee after: SHANGHAI NORTHGLASS COATING TECHNOLOGY INDUSTRIAL Co.,Ltd. Address before: 201108 Songjiang District science and Technology Park Guanghua Road, Shanghai, No. 328 Co-patentee before: LUOYANG NORTHGLASS TECHNOLOGY Co.,Ltd. Patentee before: SHANGHAI NORTHGLASS COATING TECHNOLOGY INDUSTRIAL Co.,Ltd. |
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Effective date of registration: 20240105 Address after: Zone C, 4th Floor, Building 1, No. 328 Guanghua Road, Xiaokunshan Town, Songjiang District, Shanghai, 200000 Patentee after: Shanghai Beibo Vacuum Coating Technology Co.,Ltd. Address before: Floor 3, No. 328 Guanghua Road, Songjiang Science and Technology Park, Shanghai, 201600 Patentee before: SHANGHAI NORTHGLASS COATING TECHNOLOGY INDUSTRIAL Co.,Ltd. |