CN108380625B - Glass washs letter sorting integrated system - Google Patents
Glass washs letter sorting integrated system Download PDFInfo
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- CN108380625B CN108380625B CN201810474251.1A CN201810474251A CN108380625B CN 108380625 B CN108380625 B CN 108380625B CN 201810474251 A CN201810474251 A CN 201810474251A CN 108380625 B CN108380625 B CN 108380625B
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Cleaning In General (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to a glass cleaning and sorting integrated system which comprises a feeding machine, a conveying turnover machine, a cleaning machine, a detecting machine and a receiving machine which are sequentially arranged along the moving direction of glass; the conveying turnover machine is used for turning over the glass conveyed from the feeding mechanism by 180 degrees; the cleaning machine is used for cleaning the glass conveyed from the conveying turnover machine; the detector is used for detecting the quality of the cleaned glass; the receiving machine is used for classifying and charging the glass conveyed from the detecting machine. Above-mentioned glass washs letter sorting integrated system has realized the automatic integrative operation to glass material loading, washing, detection, categorised unloading process through material loading machine, transport upset machine, cleaning machine, detection machine and material receiving machine, and this glass washs letter sorting integrated system not only area reduces, artifical the participation reduces, and manufacturing cost reduces, and work efficiency improves greatly, reduces the wearing and tearing to glass simultaneously, is favorable to improving glass's quality.
Description
Technical Field
The invention relates to the technical field of glass production and processing, in particular to a glass cleaning and sorting integrated system.
Background
Along with the rapid development of electronic technology, the market demand for electronic glass is increasing, and electronic glass refers to a type of high-technology products applied to the fields of electronics, microelectronics and optoelectronics, such as glass of TFT (liquid crystal display), TP, LCD, PDP and the like, and the glass is mainly used for manufacturing integrated circuits and glass materials with photoelectric, thermoelectric, acousto-optic, magneto-optic and other functional components and devices, and generally has the requirement of high cleanliness, so that in the production and processing process of the glass, the cleaning of the glass is a necessary process, and the quality detection is also required after the glass is cleaned.
At present, the processes of feeding, cleaning, detecting, classifying and discharging the glass and the like are all finished separately by different machines or manpower, so that a large amount of workers are needed to participate in the production, the occupied area of a production workshop is large, the working strength is high, the efficiency is low, the error rate is high, and the production cost is high; in addition, the glass is easy to deform and wear in the operation of a plurality of working procedures, and the quality of the glass is affected.
Disclosure of Invention
Based on the above, it is necessary to provide an integrated system for cleaning and sorting glass, which aims at solving the problems of large occupied area, high labor cost, low production efficiency and difficult guarantee of glass quality of a production workshop caused by separate completion of related processes such as glass feeding, cleaning, detection, sorting and discharging by different machines or manpower in the prior art.
The integrated system is used for processing glass; the glass cleaning and sorting integrated system is characterized by comprising a feeding machine, a conveying turnover machine, a cleaning machine, a detecting machine and a receiving machine which are sequentially arranged along the moving direction of glass; the two ends of the conveying turnover machine are respectively in butt joint with the feeding machine and the cleaning machine, the conveying turnover machine is used for turning over the glass conveyed from the feeding mechanism by 180 degrees, and the turned glass is conveyed to the cleaning machine through a conveying belt; the cleaning machine is used for cleaning the glass conveyed from the conveying turnover machine, the downstream end of the cleaning machine is arranged corresponding to the upstream end of the detection machine, and the cleaned glass is conveyed to the detection machine through a conveyor belt; the detecting machine is used for detecting the quality of the cleaned glass, the downstream end of the detecting machine is in butt joint with the upstream end of the receiving machine, and the detected glass is conveyed to the receiving machine through a conveying belt; the receiving machine is used for classifying and charging the glass conveyed from the detecting machine.
Above-mentioned glass washs letter sorting integrated system has realized the automatic integrative operation to glass material loading, washing, detection, categorised unloading process through material loading machine, transport upset machine, cleaning machine, detection machine and material receiving machine, and this glass washs letter sorting integrated system not only area reduces, artifical the participation reduces, and manufacturing cost reduces, and work efficiency improves greatly, reduces the wearing and tearing to glass simultaneously, is favorable to improving glass's quality.
In one embodiment, a first manipulator is arranged at one end of the feeding machine corresponding to the conveying turnover machine.
In one embodiment, the device further comprises a material transferring machine, wherein two ends of the material transferring machine are respectively in butt joint with the transferred cleaning machine and the transferred detecting machine, the material transferring machine is used for transferring the cleaned glass in a lane changing mode, and the glass in the lane changing mode is conveyed to the transferred detecting machine through a conveying belt.
In one embodiment, the cleaning machine is provided with four first conveying lines; the material transferring machine comprises a workbench, two second conveying lines and two second manipulators, wherein the two second conveying lines are arranged on the workbench; the upstream end of the second conveying line corresponds to the downstream end of the first conveying line, and the downstream end of the second conveying line is in butt joint with the upstream end of the detector.
In one embodiment, the material receiving machine comprises a conveying device, a good product charging device and a defective product charging device, wherein the good product charging device and the defective product charging device are positioned on one side of the conveying device; the upstream end of the conveyor interfaces with the downstream end of the detector.
In one embodiment, a third manipulator is arranged on one side of the good product device corresponding to the transmission device; and a fourth manipulator is arranged on one side of the defective product charging device, which corresponds to the conveying device.
In one embodiment, the transmission device comprises a conveying frame, a plurality of roller shafts longitudinally arranged on the conveying frame, driven magnetic wheels sleeved on the roller shafts, a rotating shaft transversely arranged on one side of the conveying frame, a plurality of driving magnetic wheels sleeved on the rotating shaft and a power mechanism connected with the rotating shaft; the driving magnetic wheels are respectively arranged in one-to-one correspondence with the driven wheels and are positioned below the driven wheels; the rotating shaft is in transmission connection with the power mechanism.
In one embodiment, the feeding machine comprises a frame, and a feeding mechanism, a lifting mechanism, a positioning mechanism, a transferring mechanism and a disc stacking mechanism which are sequentially arranged on the frame; the positioning mechanism, the transferring mechanism and the disc stacking mechanism are all positioned right above the feeding mechanism.
In one embodiment, the conveying turnover machine comprises a first conveying mechanism, a turnover mechanism and a second conveying mechanism which are sequentially arranged along the moving direction of the glass; the first conveying mechanism corresponds to the feeding machine; the turnover mechanism is used for turning over the glass conveyed by the first conveying mechanism by 180 degrees; the second conveying mechanism is in butt joint with the cleaning machine.
In one embodiment, the turnover mechanism comprises a moving assembly, a rotating motor mounted on the moving assembly, and a turnover frame connected with the rotating motor; the moving assembly is used for driving the rotating motor and the roll-over stand to move back and forth between the first conveying mechanism and the second conveying mechanism.
Drawings
FIG. 1 is a schematic view of an integrated system for cleaning and sorting glass according to a preferred embodiment of the present invention;
FIG. 2 is a schematic diagram of a loader of the glass cleaning and sorting integrated system of FIG. 1;
FIG. 3 is a schematic view of the transport inverter of the glass cleaning and sorting integrated system of FIG. 1;
fig. 4 is a schematic structural view of a turnover mechanism of the glass cleaning and sorting integrated system of fig. 3;
FIG. 5 is a schematic view of a washer section and a diverter of the glass cleaning and sorting integrated system of FIG. 1;
FIG. 6 is a partial view of a conveyor of the glass cleaning and sorting integrated system of FIG. 1;
fig. 7 is a schematic structural view of a defective product loading device of the glass cleaning and sorting integrated system of fig. 1.
The meaning of the reference numerals in the drawings are:
glass 100, tray 200;
the feeding machine comprises a feeding machine 10, a frame 11, a feeding mechanism 12, a lifting mechanism 13, a positioning mechanism 14, a transferring mechanism 15 and a disc stacking mechanism 16;
the transport tilter 20, the frame 21, the first transport mechanism 22, the tilting mechanism 23, the second transport mechanism 24, the moving assembly 24, the guide rail 240, the base plate 241, the horizontal driving mechanism 242, the fixed block 243, the rotating motor 25, the tilting frame 26, the support plate 261, the ventilation plate 262, the profiling suction cup 263, the adapter plate 264, the vacuum generator 265;
a cleaning machine 30, a first conveyor line 31;
a material transferring machine 40, a workbench 41, a second conveying line 42 and a second manipulator 43;
a detector 50;
the automatic feeding device comprises a receiving machine 60, a transmission device 70, a conveying frame 71, a roll shaft 72, a driven magnetic wheel 73, a rotating shaft 74, a driving magnetic wheel 75, a power mechanism 76, a transmission belt 77, a good product charging device 80, a third manipulator 81, a defective product charging device 90, a fourth manipulator 91, a feeding mechanism 92, a defective product receiving mechanism 93, a waste product receiving mechanism 94 and a tray moving mechanism 95.
Detailed Description
The present invention will be described more fully hereinafter in order to facilitate an understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Referring to fig. 1 to 7, a glass cleaning and sorting integrated system according to a preferred embodiment of the present invention is used for processing glass; the glass cleaning and sorting integrated system comprises a feeding machine 10, a conveying turnover machine 20, a cleaning machine 30, a detecting machine 50 and a receiving machine 60 which are sequentially arranged along the moving direction of glass; the loader 10 is used for loading and unloading the tray 200 carrying the glass 100, and a first manipulator (not shown) is arranged at one end of the loader 10 corresponding to the conveying and overturning machine 20, and the first manipulator is used for grabbing the glass 100 on the tray 200 onto the conveying and overturning machine 20. The two ends of the conveying turnover machine 20 are respectively connected with the feeding machine 10 and the cleaning machine 30 in a butt joint mode, the conveying turnover machine 20 is used for conducting 180-degree turnover on glass conveyed from the feeding mechanism 10, and the turned glass 100 is conveyed to the cleaning machine 30 through a conveying belt. The washer 30 is used for washing the glass 100 conveyed from the conveyor inverter 20, the downstream end of the washer 30 is provided corresponding to the upstream end of the detector 50, and the washed glass 100 is conveyed to the detector 50 by a conveyor. The detector 50 is used for detecting quality of the cleaned glass 100, the downstream end of the detector 50 is in butt joint with the material receiving machine 60, and the detected glass 100 is conveyed to the material receiving machine 60 through a conveyor belt. The receiver 60 is used for sorting and charging glass conveyed from the inspection machine 50.
The glass cleaning and sorting integrated system further comprises a material transferring machine 40, wherein the material transferring machine 40 is located between the cleaning machine 30 and the detecting machine 50 along the moving direction of the glass 100, two ends of the material transferring machine 40 are respectively connected with the cleaning machine 30 and the detecting machine 50 in a butt joint mode, the material transferring machine 40 is used for transferring the cleaned glass 100 in a lane changing mode, and the lane changing glass is conveyed to the detecting machine 50 through a conveying belt.
Referring to fig. 2 again, the feeder 10 includes a frame 11, and a feeding mechanism 12, a lifting mechanism 13, a positioning mechanism 14, a transferring mechanism 15 and a stacking mechanism 16 sequentially disposed on the frame 11. The positioning mechanism 14, the transferring mechanism 15 and the disc stacking mechanism 16 are all positioned right above the feeding mechanism 20. The feeding mechanism 12 is used for conveying the tray 200 carrying the glass 100 onto the lifting mechanism 13. The lifting mechanism 13 is disposed at two ends corresponding to the feeding mechanism 12 and the positioning mechanism 14, and the lifting mechanism 13 is used for conveying the tray 200 carrying the glass 100 from the feeding mechanism 20 to the positioning mechanism 14. The positioning mechanism 14 is used for positioning and clamping the tray 200, and the glass 100 carried by the tray 200 positioned on the positioning mechanism 14 is grabbed onto the conveying and overturning machine 20 by a manipulator. When the glass on the tray 200 is grabbed, the transfer mechanism 15 is used for conveying the empty tray 200 on the positioning mechanism 14 to the tray stacking mechanism 16. The stacking mechanism 16 is used for stacking empty trays 200 conveyed from the positioning mechanism 14 together, and by automatically stacking trays, the stacking efficiency and the labor intensity of workers can be improved relative to replacing manual stacking trays.
Referring again to fig. 3, the conveyance inverter 20 is located downstream of one end of the loader 10 in the moving direction of the glass, and the conveyance inverter 20 includes a frame 21, and a first conveyance mechanism 22, an inverter mechanism 23, and a second conveyance mechanism 24 that are sequentially provided on the frame 21 in the moving direction of the glass 100. The first conveying mechanism 22 corresponds to the feeding machine 10, the first conveying mechanism 22 is used for moving the glass 100 grabbed from the feeding machine 10 towards the turnover mechanism 23, and the glass 100 positioned on the first conveying mechanism 22 is placed with the reverse side upwards; the turnover mechanism 23 is used for turning over the glass 100 conveyed by the first conveying mechanism 22 by 180 degrees and placing the glass 100 on the second conveying mechanism 24 with the front face facing upwards; the second conveying mechanism 24 is in butt joint with the cleaning machine 30, and the second conveying mechanism 24 is used for conveying the overturned glass 100 to the cleaning machine 30, and the overturned glass 100 is overturned by the overturning mechanism 23 instead of manual work, so that the working efficiency is improved, and meanwhile, the abrasion to the glass 100 is reduced.
Referring again to fig. 4, the tilting mechanism 23 is located in the tilting mechanism 23 and includes a moving assembly 24 mounted on the frame 21, a rotating motor 25 mounted on the moving assembly 24, and a tilting frame 26 connected to the rotating motor 25.
The moving assembly 24 is used for driving the rotating motor 25 and the roll-over stand 26 to move back and forth between the first conveying mechanism 22 and the second conveying mechanism 24; the moving assembly 24 includes two opposite guide rails 240 provided on the frame 21, a base plate 241 having both ends slidably provided on the guide rails 240, respectively, and a horizontal driving mechanism 242 coupled to the base plate 241. Two guide rails 240 are positioned between the first conveyor 22 and the second conveyor 24; the two ends of the base plate 241 are provided with fixed blocks 243, the fixed blocks 243 are provided with through holes for the roll-over stand 26 to pass through; the horizontal driving mechanism 242 is used for driving the base plate 241 to linearly reciprocate along the guide rail 240. In the present embodiment, the horizontal driving mechanism 242 is a cylinder without bars, and the tilting mechanism 23 can accurately suck and discharge the glass 100 by providing the moving unit 24.
The rotating motor 25 is disposed at one end of the base plate 241, and the rotating motor 25 is used to drive the roll-over stand 26 to perform a roll-over motion. The roll-over stand 26 is provided corresponding to the first conveying mechanism 22 and the second conveying mechanism 24. Specifically, the roll-over stand 26 includes a support plate 261 to which the rotary motor 25 is connected, a plurality of ventilation plates 262 to which the support plate 261 is connected, a profile suction cup 263 mounted on the ventilation plates 262, and a vacuum generator 265 mounted on the support plate 261. One end of the supporting plate 261 is connected with the rotating motor 25 through the linkage shaft 264, and two ends of the supporting plate 261 movably penetrate through the moving assembly 24, and further, two ends of the supporting plate 262 movably penetrate through the through holes respectively. The ventilation plate 262 is connected to the support plate 261 via a swivel plate 264; in this embodiment, the number of ventilation plates 262 is four. The shape and size of the profiling sucking disc 263 are matched with those of the glass 100, and the profiling sucking disc 263 is used for sucking the glass 100 and preventing the glass 100 from falling off in the overturning process. The vacuum generator 265 is communicated with the profiling sucking disc 263 through the ventilation plate 262 and the adapter plate 264, and the vacuum generator 265 is used for generating vacuum, namely the vacuum generator 265 is used for controlling the sucking and releasing of the profiling sucking disc 263 on the glass 100. In other embodiments, the contoured suction cup 263 may also be mounted directly to the vent plate 262, with the vacuum generator 265 communicating directly with the contoured suction cup 263 through the vent plate 262.
Referring again to fig. 5, washer 30 is located downstream of one end of transport inverter 20 in the direction of movement of glass 100; in this embodiment, the cleaning machine 30 has four first conveyor lines 31 thereon.
In the present embodiment, the transfer machine 40 transfers the glass on the four cleaned conveying lines to two conveying lines for conveying; specifically, the material transferring machine 40 includes a workbench 41, two second conveying lines 42 disposed on the workbench 41, and two second manipulators 43 disposed opposite to each other; the table 41 is located downstream of one end of the washer 30 in the direction of movement of the glass 100; the two second conveying lines 42 are oppositely arranged at intervals, and the upstream end of the second conveying line 42 corresponds to the downstream end of the first conveying line 31, namely, the second conveying line 42 is positioned downstream of one end of the first conveying line along the moving direction of glass, and the downstream end of the second conveying line 42 is in butt joint with the upstream end of the detector 50; the second manipulators 43 are respectively located at two sides of the cleaning machine 30 and are close to the workbench 41, the second manipulators 43 are used for grabbing the glass 100 on the first conveying line 31 onto the second conveying line 42, and the second conveying line 42 conveys the glass 100 onto the detector 50; that is, one of the second manipulators 43 grabs the glass 100 on two adjacent first conveyor lines 31 onto one of the second conveyor lines 42, and the other second manipulator 43 grabs the glass 100 on the other two adjacent first conveyor lines 31 onto the other second conveyor line 42.
The inspection machine 50 is located downstream of one end of the transfer machine 40 in the moving direction of the glass 100, and the inspection machine 50 performs quality inspection of the glass 100 conveyed from the second conveyance line 42.
The receiver 60 is located downstream of one end of the inspection machine 50 in the moving direction of the glass 100, and the receiver 60 includes a conveying device 70, a good product charging device 80 and a defective product charging device 90 located at one side of the conveying device 70. In the present embodiment, the number of the conveying devices 70, the number of the good product charging devices 80 and the number of the defective product charging devices 90 are two, the two conveying devices 70 are arranged in parallel at intervals, and the upstream end of the conveying device 70 is in butt joint with the downstream end of the detector 50; the two good product charging devices 80 are respectively arranged at two opposite sides of the two conveying devices 70, a third manipulator 81 is arranged at one side of the good product device 80 corresponding to the conveying devices 70, and the third manipulator 81 is used for grabbing good product glass passing the detection to the good product charging devices 80; the defective product charging device 90 is located at the downstream of one end of the good product charging device 80 along the movement direction of the glass 100, two opposite sides of the defective product charging device 90 and the second conveying device 70 are respectively provided with a fourth manipulator 91 at one side of the defective product charging device 90 corresponding to the conveying device 70, and the fourth manipulator 91 is used for grabbing defective product glass 100 which is unqualified in detection onto the defective product charging device 90.
Referring again to fig. 6, the transmission device 70 includes a carriage 71, a plurality of roller shafts 72 longitudinally disposed on the carriage 71, driven magnetic wheels 73 sleeved on the roller shafts 72, a rotation shaft 74 transversely disposed on one side of the carriage 71, a plurality of driving magnetic wheels 75 sleeved on the rotation shaft 74, and a power mechanism 76 connected to the rotation shaft 74; a driving belt 77 is sleeved between the connected roll shafts 72, and the driving belt 77 is used for conveying glass 100; the rotating shafts 74 are positioned at one end of the roller shafts 72, the number of each driving magnetic wheel 75 is equal to that of the driven magnetic wheels 73, and the driving magnetic wheels 75 are respectively arranged in one-to-one correspondence with the driven wheels 73 and are positioned below the driven wheels 73; the rotation shaft 74 is in driving connection with a power mechanism 75.
Through the principle of attraction and repulsion interaction between the driving magnetic wheel 75 and the driven magnetic wheel 73, the driving magnetic wheel 75 and the driven magnetic wheel 73 form a completely coupled magnetic system, when the driving magnetic wheel 75 and the driven magnetic wheel 73 are in a static state, the energy of the magnetic system is in a lowest state, when the power mechanism 76 drives the rotating shaft 73 to rotate, the rotating shaft 73 drives the driving magnetic wheel 75 to rotate, the magnetic field of the driving magnetic wheel 75 can change, the driven magnetic wheel 73 rotates along with the rotation of the driving magnetic wheel 75 due to the action of special-shaped attraction, the transmission of the rotation is completely completed by the magnetic field energy of the non-contact driving magnetic wheel 75 and the driven magnetic wheel 73, the rotation of the driven magnetic wheel 73 drives the roller shaft 72 to rotate, and the driving belt 77 drives the glass 100 to be conveyed towards the direction of the good product charging device 80 or the defective product charging device 90 under the rotation of the roller shaft 72; through the contactless magnetic force transmission of initiative magnetic force wheel 75 and driven magnetic force wheel 73, the in-process of whole transmission can not produce the dust, guarantees the quality of glass 100, also can not produce the noise simultaneously yet, in addition, initiative magnetic force wheel 75 and driven magnetic force wheel 73 contactless wearing and tearing have improved the life of part, reduce glass 100's manufacturing cost.
The detected defective glass is divided into two types, wherein one type is defective glass, and the defective glass can be processed into good products again; the other is complete waste. Referring again to fig. 7, the defective product loading device 90 includes a feeding mechanism 92, a defective product receiving mechanism 93, a reject receiving mechanism 94, and a tray moving mechanism 95; and the feeding mechanism 92, the defective product receiving mechanism 93 and the waste product receiving mechanism 94 are arranged in sequence. The feeding mechanism 92 is used for providing an empty tray 200 for the defective product receiving mechanism 93 and the waste receiving mechanism 94; the defective product receiving mechanism 93 is used for collecting the detected glass which is defective, and the defective product glass is grabbed onto a material tray 200 on the defective product receiving mechanism 93 by a fourth manipulator 91; the waste collection mechanism 94 is used for collecting the glass which is the waste after detection, and the fourth manipulator 91 is used for grabbing the glass to a material tray 200 on the waste collection mechanism 94. The tray moving mechanism 95 is connected with the feeding mechanism 92, the defective product receiving mechanism 93 and the waste receiving mechanism 94, and the tray moving mechanism 95 is used for transferring the empty tray 200 on the feeding mechanism 92 to the defective product receiving mechanism 93 and to the defective product receiving mechanism 94.
When the integrated system for cleaning and sorting glass works, the feeding mechanism 12 conveys the laminated material trays 200 carrying the glass 100 to the lifting mechanism 13, the lifting mechanism 13 conveys the laminated material trays 200 carrying the glass 100 to the positioning mechanism 14, and the positioning mechanism 14 positions and clamps one material tray 200 carrying the glass 100; the first manipulator grabs the glass 100 on the tray 200 positioned on the positioning mechanism 14 onto the first conveying mechanism 22, and when the glass 100 on the tray 200 is grabbed, the empty tray 200 is conveyed onto the tray stacking mechanism 16 by the transferring mechanism 15, and the empty tray 200 is stacked by the tray stacking mechanism 16; the first conveying mechanism 22 conveys the glass 100 onto the conveying inverter 20; the conveyance inverter 20 performs 180 ° inversion of the glass 100, and places the glass 100 onto the second conveyance mechanism 24; the second conveying mechanism 24 conveys the glass 100 onto the cleaning machine 30; the cleaning machine 30 cleans the glass 100 and conveys the cleaned glass 100 toward the material transferring machine 40; the second manipulator 43 grabs the glass on the four first conveying lines 31 of the cleaning machine 30 onto two second conveying lines 42, and the second conveying lines 42 convey the glass 100 onto the detecting machine 50; the detecting machine 50 detects the quality of the glass 100 and conveys the detected glass toward the receiving machine 60; the conveying device 70 conveys the qualified product glass 100 after detection to one side of the product charging device 80, and the third mechanical arm 81 grabs the product glass onto the product charging device 80; the transfer device 70 transfers the defective glass, which is detected as defective, to one side of the defective loading device 90, and the defective glass is classified into defective and rejected; the fourth manipulator 91 grabs the defective glass onto the defective product receiving mechanism 93, and the fourth manipulator 91 grabs the scrapped glass onto the scrapped glass receiving mechanism 94.
The glass cleaning and sorting integrated system realizes the automatic integrated operation of the processes of feeding, cleaning, detecting and sorting the glass 100 through the feeding machine 10, the conveying turnover machine 20, the cleaning machine 30, the detecting machine 50 and the receiving machine 60, and has the advantages of reduced occupied area, reduced labor participation, reduced production cost, greatly improved working efficiency, reduced abrasion to the glass and contribution to improving the quality of the glass 100.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
1. The integrated system is used for processing glass; the glass cleaning and sorting integrated system is characterized by comprising a feeding machine, a conveying turnover machine, a cleaning machine, a detecting machine and a receiving machine which are sequentially arranged along the moving direction of glass; the two ends of the conveying turnover machine are respectively in butt joint with the feeding machine and the cleaning machine, the conveying turnover machine is used for turning over the glass conveyed from the feeding mechanism by 180 degrees, and the turned glass is conveyed to the cleaning machine through a conveying belt; the cleaning machine is used for cleaning the glass conveyed from the conveying turnover machine, the downstream end of the cleaning machine is arranged corresponding to the upstream end of the detection machine, and the cleaned glass is conveyed to the detection machine through a conveyor belt; the detecting machine is used for detecting the quality of the cleaned glass, the downstream end of the detecting machine is in butt joint with the upstream end of the receiving machine, and the detected glass is conveyed to the receiving machine through a conveying belt; the material receiving machine is used for classifying and charging the glass conveyed from the detecting machine;
the feeding machine comprises a frame, and a feeding mechanism, a lifting mechanism, a positioning mechanism, a transferring mechanism and a disc stacking mechanism which are sequentially arranged on the frame; the positioning mechanism, the transferring mechanism and the disc stacking mechanism are all positioned right above the feeding mechanism;
the conveying turnover machine comprises a first conveying mechanism, a turnover mechanism and a second conveying mechanism which are sequentially arranged along the moving direction of the glass; the first conveying mechanism corresponds to the feeding machine; the turnover mechanism is used for performing 180-degree turnover on the glass conveyed by the first conveying mechanism; the second conveying mechanism is in butt joint with the cleaning machine;
the turnover mechanism comprises a moving assembly, a rotating motor arranged on the moving assembly and a turnover frame connected with the rotating motor; the moving assembly is used for driving the rotating motor and the roll-over stand to move back and forth between the first conveying mechanism and the second conveying mechanism.
2. The integrated system of claim 1, wherein the loading machine is provided with a first manipulator at an end corresponding to the transport inverter.
3. The integrated system for cleaning and sorting glass according to claim 1, further comprising a material transferring machine, wherein two ends of the material transferring machine are respectively in butt joint with the transferred cleaning machine and the transferred detecting machine, the material transferring machine is used for transferring the cleaned glass in a lane changing manner, and the lane changing glass is conveyed to the transferred detecting machine through a conveying belt.
4. The integrated glass cleaning and sorting system according to claim 3, wherein the cleaning machine has four first conveyor lines thereon; the material transferring machine comprises a workbench, two second conveying lines and two second manipulators, wherein the two second conveying lines are arranged on the workbench; the upstream end of the second conveying line corresponds to the downstream end of the first conveying line, and the downstream end of the second conveying line is in butt joint with the upstream end of the detector.
5. The integrated system of claim 1, wherein the receiver comprises a conveyor, a good loading device and a bad loading device positioned on one side of the conveyor; the upstream end of the conveyor interfaces with the downstream end of the detector.
6. The integrated system of claim 5, wherein a third manipulator is disposed on a side of the good loading device corresponding to the transport device; and a fourth manipulator is arranged on one side of the defective product charging device, which corresponds to the conveying device.
7. The integrated system of claim 5, wherein the conveyor comprises a carriage, a plurality of rollers longitudinally disposed on the carriage, driven magnetic wheels sleeved on the rollers, a rotating shaft transversely disposed on one side of the carriage, a plurality of driving magnetic wheels sleeved on the rotating shaft, and a power mechanism connected to the rotating shaft; the driving magnetic wheels are respectively arranged in one-to-one correspondence with the driven wheels and are positioned below the driven wheels; the rotating shaft is in transmission connection with the power mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810474251.1A CN108380625B (en) | 2018-05-17 | 2018-05-17 | Glass washs letter sorting integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN109263063B (en) * | 2018-09-12 | 2023-06-20 | 芜湖莫森泰克汽车科技股份有限公司 | Vehicle window sealing strip pasting production line and pasting method |
| CN109351692B (en) * | 2018-10-25 | 2021-04-20 | 明池玻璃股份有限公司 | Glass precise screening processing equipment and glass precise screening processing technology |
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| CN112508939B (en) * | 2020-12-22 | 2023-01-20 | 郑州金惠计算机系统工程有限公司 | Flange surface defect detection method, system and equipment |
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| CN113945521A (en) * | 2021-10-26 | 2022-01-18 | 上海麟图智能科技有限公司 | Detection method for detecting appearance defects of mobile phone cover plate glass and transmission device thereof |
| CN117819201A (en) * | 2022-09-16 | 2024-04-05 | 慧眼自动化科技（广州）有限公司 | Automatic blanking unit and automatic feeding and blanking clean detection production line for word line |
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