CN109263063B - Vehicle window sealing strip pasting production line and pasting method - Google Patents
Vehicle window sealing strip pasting production line and pasting method Download PDFInfo
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- CN109263063B CN109263063B CN201811062246.6A CN201811062246A CN109263063B CN 109263063 B CN109263063 B CN 109263063B CN 201811062246 A CN201811062246 A CN 201811062246A CN 109263063 B CN109263063 B CN 109263063B
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- vehicle window
- sealing strip
- window
- frame
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a vehicle window sealing strip pasting production and pasting method, which comprises a feeding process, a positioning process, a detection process, a polishing process, a cleaning and gluing process, a preheating process and a sealing strip pasting process, wherein the feeding process comprises a feeding process and a waste recycling process, a vehicle window is conveyed to the positioning process through the feeding process, then a manipulator I arranged between the positioning process and the detection process is conveyed to the detection process, and unqualified waste after detection is conveyed to the waste recycling process through a manipulator II; the vehicle window which is qualified in detection enters a polishing procedure, the position of the vehicle window, to which the sealing strip is adhered, is polished, and the vehicle window is easier to be attached to the sealing strip after polishing; in order to avoid slag scraps after polishing, the polished part needs to be cleaned and then is glued; after gluing, the car window is transferred to a preheating procedure through a manipulator, after preheating, the car window is transferred to a sealing strip bonding procedure through the manipulator, the sealing strip is bonded on the car window, and the joint of the sealing strip is processed.
Description
Technical Field
The invention belongs to the technical field of automobile window manufacturing, and particularly relates to a window sealing strip pasting production line and a pasting method.
Background
With the improvement of living standard, people pay more and more attention to living quality, and automobiles in recent years are widely used as a walking tool for each family, and the automobiles enter the family. The increase of the demand of the automobile also drives the development of automobile parts. The automobile window is an indispensable part on the automobile, even related to the quality of the automobile, the automobile window is arranged on the automobile body, and some automobiles are also provided with skylights, so that the air in the automobile can be effectively circulated, the entry of fresh air is increased, and meanwhile, the automobile window can also open the visual field and the shooting requirements of mobile shooting; whether the car window or the skylight is sealed by the sealing strip, the comfort of a driver and a passenger is directly affected by the good or bad of the pasting of the sealing strip of the car window, and the most direct expression is that if the sealing strip is not good, the noise in the car is large, and wind noise is formed when the car runs at a high speed. The increase in the production of automobiles has also led to an increase in the demand for windows, and in order to meet the increasing demand and to meet the pursuit of quality by users, it is necessary to ensure quality while improving the production.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide the vehicle window sealing strip pasting production line which is simple in structure, reasonable in arrangement and convenient to use, and the vehicle window sealing strip pasting method is also provided based on the production line.
In order to achieve the above purpose, the technical scheme of the invention is as follows: the utility model provides a production line is pasted to door window sealing strip, includes pay-off process, location process, detection process, polishing process, clean rubber coating process, preheat process and sealing strip bonding process, the pay-off process includes material loading process and waste product recovery process, and the door window is carried to the location process through the material loading process, is transported detection process by manipulator I that sets up between location process and detection process again, and unqualified waste product passes through manipulator II after the inspection and changes to waste product recovery process.
Further, the feeding procedure is provided with an automatic feeding device, the automatic feeding device comprises a feeding mechanism, a waste recycling mechanism, a frame I and a frame used for supporting the waste recycling mechanism, the frame is fixedly connected to the frame I, and the waste recycling mechanism is connected to the frame and located above the feeding mechanism.
Further, feed mechanism includes conveyer belt and drive conveyer belt motion's drive mechanism, and the conveyer belt is connected with drive mechanism, and the conveyer belt includes chain and a plurality of backup pad that is used for supporting the work piece, and the both ends of backup pad are fixed connection respectively on the chain that sets up in frame I both sides, and the backup pad follows chain motion.
Further, two ends of the supporting plate are respectively provided with a baffle rod, one end of the baffle rod is connected to the supporting plate, and the other end of the baffle rod is provided with a rubber block; a rubber gasket is arranged between the adjacent support plates and connected with the support plates, and the rubber gasket is positioned between the two adjacent baffle rods.
Further, the feeding mechanism further comprises an anti-deflection mechanism, the anti-deflection mechanism is arranged on two sides of the conveyor belt and comprises a support and a plurality of pulleys, the support is fixedly connected to the frame I, the pulleys are connected to the support through pin shafts and freely rotate around the pin shafts, the pulleys are in contact with the chain, and the movement of the chain drives the pulleys to rotate.
Further, the bracket comprises a U-shaped groove which is horizontally arranged, the opening end of the U-shaped groove is close to the chain, and the minimum distance between the U-shaped groove and the chain is larger than the minimum distance between the pulley and the chain; the open end of the U-shaped groove is provided with a flanging, and the flanging bends and the side wall of the U-shaped groove form a cavity for accommodating the end part of the pin shaft.
Further, waste recovery mechanism includes transfer rail and power unit, and transfer rail passes through foot rest fixed connection on the frame, and transfer rail is located feed mechanism's top, is equipped with the track on the transfer rail, and power unit is connected with the track, and transfer rail is unanimous with the conveyer belt arrangement position, and the direction of motion of track is opposite with the direction of motion of conveyer belt.
Further, the positioning procedure is equipped with automatic positioning device, automatic positioning device includes frame II, rubber conveyer belt and positioning mechanism, and the rubber conveyer belt sets up on frame II's both sides edge, and frame II is close to automatic feeding's one end, and the rubber conveyer belt is less than the length of shelves pole to the distance of conveyer belt, and the distance between frame II both sides limit is greater than the distance between two shelves poles that set up in same backup pad, and positioning mechanism sets up the one end of keeping away from automatic feeding in frame II.
Further, the detection procedure is provided with an automatic detection device, the automatic detection device comprises a limiting mechanism, a detector for detecting the side edge of the vehicle window and a detection platform, the limiting mechanism comprises a limiting column for limiting the vehicle window, a guide rail for providing a running rail for the limiting column and a mounting plate, the guide rail is fixedly connected to the detection platform in a sliding manner, the mounting plate is fixedly connected to the guide rail in a sliding manner, the limiting column is fixedly connected to the mounting plate, the limiting column moves along with the mounting plate on the guide rail, and the limiting column is in contact with the side edge of the vehicle window; the detector is connected to the mounting plate through a bracket and is provided with two sides of a limiting column, and a probe of the detector is contacted with the side edge of the vehicle window.
Based on the vehicle window sealing strip pasting production line, the invention also relates to a vehicle window sealing strip pasting method, and the sealing strip pasting method comprises the following steps:
step 1, manually vertically placing the vehicle window on a conveyor belt, independently separating the vehicle window by using baffle rods on adjacent support plates, placing the vehicle window between the two adjacent baffle rods, enabling the bottom edge of the vehicle window to contact with a rubber gasket, enabling the plane of the vehicle window to be leaned on the baffle rods, and enabling the plane of the vehicle window to contact with a rubber block;
step 4, after detection by an automatic detection device, passing the qualified window into a subsequent process, transferring the unqualified window onto a waste recovery mechanism by a manipulator II, conveying the unqualified window to a loading position at the beginning of a conveyor belt along with a crawler belt, and manually taking down the unqualified window for secondary treatment;
and 5, conveying the qualified vehicle window to a polishing process, a cleaning and gluing process, a preheating process and a sealing strip joint bonding process through a mechanical arm.
The technical scheme of the invention has the advantages that:
1. before the sealing strip is pasted on the car window, the quality detection is firstly carried out on the position of the car window, where the sealing strip is pasted, and subsequent work is carried out after the detection is qualified, so that the influence on the tightness of the car window caused by unqualified products mixed in the sealing strip can be avoided; polishing the position of the sealing strip adhered to the car window in order to make the car window easier to be adhered to the sealing strip; in order to avoid slag scraps after polishing, the polished part needs to be cleaned and then is glued; after the glue is coated, the car window is transferred to a preheating procedure through a manipulator, and the viscosity of the glue can be increased in the preheating procedure, so that the sealing strip and the car window are firmly adhered; after preheating, the vehicle window is transferred to a sealing strip bonding procedure through a manipulator, the sealing strip is bonded on the vehicle window, and the joint of the sealing strip is processed.
2. The movable feeding device integrates feeding and waste recycling, and the waste recycling mechanism is connected to the frame and is positioned above the feeding mechanism to realize upper and lower double-layer arrangement, so that the occupied space is saved; the unqualified waste after detection is directly placed on a waste recovery mechanism by a manipulator II for transmission, so that manual transportation is replaced to a certain extent, and labor and financial resources are saved; the problem of large occupied area caused by additionally arranging a set of waste conveying lines for conveying is also avoided. The movement direction of the crawler belt in the waste recycling mechanism is designed to be opposite to the movement direction of the conveyor belt for feeding, the workpiece conveyed by the feeding mechanism is unqualified through detection, the manipulator is convenient to be directly placed on the crawler belt and conveyed away, the design shortens the conveying stroke and time of the manipulator, the feeding position of the workpiece and the taking-down position of the waste are the same, namely, two stations are combined into one station, one operator can be arranged to finish the process simultaneously, and the personnel cost is saved.
3. The anti-deviation mechanisms are arranged on two sides of the feeding mechanism, so that the positions of the conveyor belt used for conveying the workpieces by the feeding mechanism can be limited, the conveyor belt is prevented from deviating, and the phenomenon of chain dropping is avoided. In order to avoid the phenomena that the fluctuation is large and the conveyor belt swings left and right to easily drop the chain when the chain runs, the two sides of the chain are provided with the anti-deflection mechanisms which are contacted with the chain to limit the outward movement of the chain, namely, the whole left and right swing of the conveyor belt is limited, and the conveyor belt is prevented from being deflected in the moving process
4. According to the invention, the flanging and bending and the side wall of the U-shaped groove form a cavity for accommodating the end parts of the pin shaft, and the two end parts of the pin shaft are spliced in the cavity, so that the end parts of the two end parts of the pin shaft are prevented from being exposed outside, dust entering the end parts of the pin shaft is not easy to clean after long-time use, the cleanliness and the attractiveness of the anti-deflection mechanism are improved, the flanging plays a limiting role on the end parts of the two end parts of the pin shaft, and the pin shaft is prevented from moving up and down.
Drawings
The invention is described in further detail below with reference to the attached drawings and detailed description:
fig. 1 is a schematic top view of a part of a vehicle window sealing strip pasting production line.
Fig. 2 is a schematic side view of the automatic feeding and automatic positioning device of the present invention.
Fig. 3 is a schematic diagram of the overall structure of the automatic feeding device of the present invention.
FIG. 4 is an enlarged view of a portion of the anti-deflection mechanism of the present invention mated with a conveyor belt.
The labels in the above figures are respectively: 1. an automatic feeding device; 11. a feeding mechanism; 111. a conveyor belt; 112. a chain; 113. a support plate; 114. a gear lever; 115. a rubber block; 116. a rubber gasket; 12. a waste recycling mechanism; 121. a transfer rail; 122. a driving motor II; 123. a driving wheel; 124. driven wheel; 125. a track; 13. a frame I; 14. a frame; 2. an automatic positioning device; 21. a frame II; 22. a rubber conveyor belt; 23. a positioning mechanism; 24. a support; 25. a limiting block I; 26. a limiting block II; 27. a rodless cylinder; 3. an automatic detection device; 31. a limiting mechanism; 32. a detector; 33. a detection platform; 34. a limit column; 35. a guide rail; 36. a mounting plate; 5. an anti-deviation mechanism; 51. a bracket; 52. A pulley; 6. vehicle windows.
Detailed Description
In the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "planar direction", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
As shown in fig. 1 to 4, a vehicle window sealing strip pasting production line comprises a feeding process, a positioning process, a detection process, a polishing process, a cleaning and gluing process, a preheating process and a sealing strip pasting process, wherein the feeding process comprises a feeding process and a waste recycling process, a vehicle window is conveyed to the positioning process through the feeding process, then a manipulator i arranged between the positioning process and the detection process is transferred to the detection process, and unqualified waste after detection is transferred to the waste recycling process through a manipulator ii; the qualified vehicle window enters a polishing procedure, the position of the vehicle window 6, to which the sealing strip is adhered, is polished, and the polished vehicle window 6 is easier to be attached to the sealing strip; in order to avoid slag scraps after polishing, the polished part needs to be cleaned and then is glued; after the glue is coated, the car window is transferred to a preheating procedure through a manipulator, and the viscosity of the glue can be increased in the preheating procedure, so that the sealing strip and the car window are firmly adhered; after preheating, the vehicle window 6 is transferred to a sealing strip bonding procedure through a manipulator, the sealing strip is bonded on the vehicle window, and the joint of the sealing strip is processed.
The feeding procedure is provided with an automatic feeding device 1, the automatic feeding device 1 comprises a feeding mechanism 11, a waste recycling mechanism 12, a frame I13 and a frame 14 for supporting the waste recycling mechanism 12, the frame 14 is fixedly connected to the frame I13, and the waste recycling mechanism 12 is connected to the frame 14 and is located above the feeding mechanism 11. The automatic feeding device 1 integrates feeding and waste recycling, and the waste recycling mechanism 12 is connected to the frame 14 and is positioned above the feeding mechanism 11 to realize upper and lower double-layer arrangement, so that the occupied space is saved; the unqualified waste after detection is directly placed on the waste recovery mechanism 12 by the manipulator II for transmission, so that manual transportation is replaced to a certain extent, and labor and financial resources are saved; the problem of large occupied area caused by additionally arranging a set of waste conveying lines for conveying is also avoided.
The feeding mechanism 11 comprises a conveying belt 111 and a transmission mechanism for driving the conveying belt 111 to move, the conveying belt 111 is connected with the transmission mechanism, the conveying belt 111 comprises a chain 112 and a plurality of supporting plates 113 for supporting workpieces, two ends of each supporting plate 113 are respectively and fixedly connected to the chains 112 arranged on two sides of the frame I13, and each supporting plate 113 moves along with the corresponding chain 112. The drive mechanism includes driving motor I, driving sprocket and driven sprocket, and driving motor I, driving sprocket and driven sprocket are connected in frame I13, and driving motor I's output shaft is connected with driving sprocket, and driving sprocket and driven sprocket all mesh with chain 112. The driving motor I drives the driving chain wheel to rotate so as to drive the chain 112 and the driven chain wheel to rotate, thereby realizing the conveying of materials. The support plates 113 are fixedly connected to the chains 112 at both ends thereof, respectively, corresponding to the distance between the chains 12 at both sides.
To increase the number of windows carried by the loading mechanism 11 and facilitate the subsequent handling, it is optional to place the windows upright on the conveyor 111. For this purpose, a stopper 114 is provided at both ends of the support plate 113, one end of the stopper 114 is connected to the support plate 113, and a rubber block 115 is provided at the other end of the stopper 114. A rubber gasket 116 is arranged between the adjacent support plates 113, the rubber gasket 116 is connected with the support plates 113, and the rubber gasket 116 is positioned between the adjacent two baffle rods 114. The window stands on the conveyor belt 111 with the bottom of the window in contact with the rubber pad 116 and the window is tilted into contact with the rubber block 115. When the car window is vertically placed on the conveyor belt 111, the baffle rods 114 on the adjacent support plates 113 separate the car window independently, the car window is placed between the two adjacent baffle rods, the bottom edge of the car window is supported by the rubber gasket 116, the plane of the car window is supported by the baffle rods 114, the rubber block 115 is a supporting point between the baffle rods 114 and the car window, the gravity of the car window is supported by the rubber gasket 116 and the rubber block 115, the rubber gasket 116 and the rubber block 115 are made of rubber flexible materials, deformation can be generated when the car window is pressed on the rubber gasket 116, so that the friction force between the car window and the car window is increased, the car window is not easy to slide and move when placed on the car window, the stability is good, and the rubber flexible materials cannot damage the car window. The rubber gasket 116 and the rubber block 115 play a supporting role, and the phenomenon that the vehicle window is directly contacted with a rigid material and is worn is avoided.
The feeding mechanism 11 further comprises an anti-deflection mechanism 5, wherein the anti-deflection mechanism 5 is arranged at two sides of the conveyor belt 111 and is in contact with the conveyor belt 111, so that the conveyor belt 111 is prevented from deflecting in the moving process, and production is prevented from being influenced. The anti-deviation mechanism 5 comprises a bracket 51 and a plurality of pulleys 52, the bracket 51 is fixedly connected to the frame I13, the pulleys 52 are connected to the bracket 51 through pin shafts, the pulleys 52 rotate freely around the pin shafts, the pulleys 52 are in contact with the chain 112, and the chain 112 moves to drive the pulleys 52 to rotate around the pin shafts. Two chains 112 are arranged in the feeding mechanism 11, a supporting plate 113 is arranged between the two chains 112, the inner sides of the chains 112 are connected with the supporting plate 113, and in order to avoid the phenomenon that the chains 112 are large in fluctuation and the conveyor belt swings left and right easily to fall off during operation, an anti-deflection mechanism 5 is arranged on the outer sides of the two chains 112, the anti-deflection mechanism 5 is in contact with the chains 112, and the outward movement of the chains 12 is limited, namely the whole left and right swing of the conveyor belt is limited.
Preferably, the bracket 51 includes a horizontally disposed U-shaped channel with an open end adjacent the chain 112 and a minimum distance from the U-shaped channel to the chain 12 greater than a minimum distance from the pulley 52 to the chain 112 to avoid interference between the bracket 51 and the chain. The pulley 52 rotates along with the rotation of the chain 113, so that rolling friction is formed between the pulley 52 and the chain 112, and friction resistance is reduced; the pulley 52 is made of a wear resistant plastic material that reduces wear to the chain 112 as compared to a rigid material. The open end of the U-shaped groove is provided with a flanging, and the flanging bends and the side wall of the U-shaped groove form a cavity for accommodating the end part of the pin shaft. The two ends of the pin shaft are spliced in the cavity, so that the situation that the two ends of the pin shaft are exposed outside and dust enters the end of the pin shaft for a long time is avoided, the dust is not easy to clean, meanwhile, the phenomenon that the pulley is influenced by a large amount of accumulated dust due to exposure is avoided, the cleanliness and the attractiveness of the anti-deflection mechanism are improved, the flange plays a limiting role on the two ends of the pin shaft, and the pin shaft is prevented from moving up and down.
The waste recycling mechanism 12 comprises a conveying rail 121 and a power mechanism, the conveying rail 121 is fixedly connected to the frame 14 through a foot seat, the conveying rail 121 is located above the feeding mechanism 11, a crawler 125 is arranged on the conveying rail 121, and the power mechanism is connected with the crawler 125. The power mechanism comprises a driving motor II 122, a driving wheel 123 and a driven wheel 124, an output shaft of the driving motor II 122 is connected with the driving wheel 123, the driving wheel 123 and the driven wheel 124 are connected with the crawler belt, and waste products are placed on the crawler belt to move along with the rotation of the driving wheel 123. The conveyor track 121 is aligned with the conveyor belt 111 and the track is moved in a direction opposite to the direction of movement of the conveyor belt 111, and the reject is transported to the initial loading position of the conveyor belt 111, removed by the same operator for secondary treatment, and then placed on the conveyor belt 111. Compared with feeding, the number of the waste in the same batch is relatively small, so that the waste which is unqualified after detection is directly and horizontally placed on the crawler belt of the waste recovery mechanism through the manipulator and is conveyed to a proper position along with the running of the crawler belt; the caterpillar band is made of wear-resistant flexible materials. The movement direction of the crawler belt is designed to be opposite to the movement direction of the conveyor belt 111 for feeding, the workpiece conveyed by the feeding mechanism is unqualified through detection, the manipulator is convenient to be directly placed on the crawler belt and conveyed away, the design shortens the conveying stroke and time of the manipulator, the workpiece feeding position and the waste removal position are the same, namely, two stations are combined into one station, one operator can be arranged to finish the process simultaneously, and the personnel cost is saved.
The positioning process is provided with the automatic positioning device 2, the automatic positioning device 2 comprises a frame II 21, a rubber conveying belt 22 and a positioning mechanism 23, the rubber conveying belt 22 is arranged on two side edges of the frame II 21, the frame II 21 is close to one end of the automatic feeding device 1, the distance from the rubber conveying belt 22 to the conveying belt 111 is smaller than the length of the stop rod 114, the distance between two side edges of the frame II 21 is larger than the distance between two stop rods 114 arranged on the same supporting plate 113, and the positioning mechanism 23 is arranged on one end of the frame II 21 far away from the automatic feeding device 1. When the window reaches the rubber belt 22 with the rotation of the belt 111, the lever 114 is rotated to the horizontal position to place the window on the lever 114 horizontally on the rubber belt 22 and is transported to the support 24 of the positioning mechanism 23 with the rotation of the rubber belt 22.
The positioning mechanism 23 comprises a support 24, a limiting block I25 and a limiting block II 26, wherein the support 24 is positioned between two side edges of a frame II 21 and used for supporting the vehicle window, the limiting block I25 is used for adjusting the left and right positions of the vehicle window, the limiting block II 26 is used for preventing the vehicle window from continuously moving backwards, the limiting block I25 is arranged on two sides of the frame II 21, the limiting block I25 is slidably connected to a rodless cylinder 27, the rodless cylinder 27 is fixedly connected to the frame II 21, the limiting block II 26 is arranged on one side, far away from the automatic feeding device 1, of the support 24, and the limiting block II 26 is slidably connected to the frame II 21 through a screw mechanism. Firstly, the screw mechanism is adjusted to enable the limiting block II 26 to move to a proper position, the middle position of the car window is guaranteed to be in contact with the support 24, when the car window moves to the support 24, the rodless cylinder 27 works, the limiting block I25 for adjusting the left and right positions of the car window moves to a direction close to the car window at the same time, the limiting block I25 and the limiting block II 26 are in contact with the side edge of the car window, and the middle position of the car window is enabled to be in contact with the support 24.
The detection procedure is provided with an automatic detection device 3, the automatic detection device 3 comprises a limit mechanism 31, a detector 32 for detecting the side edge of the vehicle window and a detection platform 33, the limit mechanism 31 comprises a limit post 34 for limiting the vehicle window, a guide rail 35 for providing a running track for the limit post 34 and a mounting plate 36, the guide rail 35 is fixedly connected to the detection platform 33 in a sliding manner, the mounting plate 36 is slidingly connected to the guide rail 35, the limit post 34 is fixedly connected to the mounting plate 36, the limit post 34 moves along with the mounting plate 36 on the guide rail 35, and the limit post 34 contacts with the side edge of the vehicle window; the detector 32 is connected to the mounting plate 36 through a bracket and is provided with two sides of the limiting column 34, and a probe of the detector 32 is contacted with the side edge of the vehicle window to detect the quality of the position of the vehicle window, to which the sealing strip is adhered. In the invention, the power source for the mounting plate 36 to slide on the guide rail 35 is an air cylinder, the mounting plate 36 is connected with the movable end of the air cylinder, and the air cylinder is fixedly connected to the detection platform 33.
After being detected by the automatic detection device 3, the qualified car window enters the subsequent working procedure, and the pasting of the sealing strip is completed. The unqualified vehicle windows are transferred to the waste recovery mechanism 12 by the manipulator II, the unqualified vehicle windows are conveyed to the initial feeding position of the conveyor belt 111 along with the crawler belt 125, the unqualified vehicle windows are manually taken down for secondary treatment, and then the vehicle windows are placed on the conveyor belt 111 for detection again, and sealing strips can be stuck until the vehicle windows are qualified.
Based on the vehicle window sealing strip pasting production line, the invention also provides a vehicle window sealing strip pasting method, which comprises the following steps:
step 1, manually vertically placing the vehicle window on a conveyor belt 111, independently separating the vehicle window by a baffle rod 114 on an adjacent supporting plate 113, placing the vehicle window between the two adjacent baffle rods, contacting the bottom edge of the vehicle window with a rubber gasket 116, and contacting the plane of the vehicle window with a rubber block 115 by the baffle rod 114;
step 4, after detection by the automatic detection device 3, passing the qualified window into a subsequent process, transferring the unqualified window onto the waste recovery mechanism 12 by the manipulator II, conveying the unqualified window to a loading position at the beginning of the conveyor belt 111 along with the crawler belt 125, and manually removing the unqualified window for secondary treatment;
and 5, conveying the qualified vehicle window to a polishing process, a cleaning and gluing process, a preheating process and a sealing strip joint bonding process through a mechanical arm. The specific operation is as follows: the vehicle window which is qualified in detection enters a polishing procedure, the position of the vehicle window, to which the sealing strip is adhered, is polished, and the vehicle window is easier to be attached to the sealing strip after polishing; in order to avoid slag scraps after polishing, the polished part needs to be cleaned and then is glued; after the glue is coated, the car window is transferred to a preheating procedure through a manipulator, and the viscosity of the glue can be increased in the preheating procedure, so that the sealing strip and the car window are firmly adhered; after preheating, the vehicle window is transferred to a sealing strip bonding procedure through a manipulator, the sealing strip is bonded on the vehicle window, and the joint of the sealing strip is processed. In the invention, the transportation of the vehicle window among the positioning process, the detection process, the polishing process, the cleaning and gluing process, the preheating process and the sealing strip bonding process is completed by a manipulator; the polishing process, the cleaning and gluing process, the preheating process and the sealing strip bonding process are all provided with corresponding devices for processing, and the devices in the processes are all adopted in the prior art, so that the description is omitted.
While the invention has been described above with reference to the accompanying drawings, it will be apparent that the invention is not limited to the above embodiments, but is capable of being modified in various ways, or of being applied to other applications without modification, without departing from the scope of the invention.
Claims (8)
1. The utility model provides a car window sealing strip pastes production line which characterized in that: the automatic feeding device comprises a feeding process, a positioning process, a detecting process, a polishing process, a cleaning and gluing process, a preheating process and a sealing strip bonding process, wherein the feeding process comprises a feeding process and a waste recycling process, a car window (6) is conveyed to the positioning process through the feeding process, then is conveyed to the detecting process through a manipulator I arranged between the positioning process and the detecting process, and unqualified waste after detection is conveyed to the waste recycling process through a manipulator II; the feeding process is provided with an automatic feeding device (1), the automatic feeding device (1) comprises a feeding mechanism (11), a waste recycling mechanism (12), a frame I (13) and a frame (14) for supporting the waste recycling mechanism (12), the frame (14) is fixedly connected to the frame I (13), and the waste recycling mechanism (12) is connected to the frame (14) and is located above the feeding mechanism (11); the waste recycling mechanism (12) comprises a conveying track (121) and a power mechanism, the conveying track (121) is fixedly connected to the frame (14), the conveying track (121) is located above the feeding mechanism (11), the conveying track (121) is provided with a crawler belt (125), the power mechanism is connected with the crawler belt (125), the conveying track (121) and the conveying belt (111) are arranged in the same direction, and the movement direction of the crawler belt is opposite to that of the conveying belt (111).
2. A vehicle window sealing strip affixing line as defined in claim 1, wherein: the feeding mechanism (11) comprises a conveying belt (111) and a transmission mechanism for driving the conveying belt (111) to move, the conveying belt (111) is connected with the transmission mechanism, the conveying belt (111) comprises a chain (112) and a plurality of supporting plates (113) for supporting workpieces, two ends of each supporting plate (113) are respectively and fixedly connected to the chains (112) arranged on two sides of the frame I (13), and each supporting plate (113) moves along with the corresponding chain (112).
3. A vehicle window sealing strip affixing line as defined in claim 2, wherein: both ends of the supporting plate (113) are provided with a baffle rod (114), one end of the baffle rod (114) is connected to the supporting plate (113), and the other end of the baffle rod (114) is provided with a rubber block (115); a rubber gasket (116) is arranged between the adjacent support plates (113), the rubber gasket (116) is connected with the support plates (113), and the rubber gasket (116) is positioned between the two adjacent gear rods (114).
4. A vehicle window sealing strip affixing line as claimed in claim 2 or 3, wherein: the feeding mechanism (11) further comprises an anti-deflection mechanism (5), the anti-deflection mechanism (5) is arranged on two sides of the conveying belt (111), the anti-deflection mechanism (5) comprises a support (51) and a plurality of pulleys (52), the support (51) is fixedly connected to the frame I (13), the pulleys (52) are connected to the support (51) through pin shafts, the pulleys (52) freely rotate around the pin shafts, the pulleys (52) are in contact with the chain (112), and the chain (112) moves to drive the pulleys (52) to rotate.
5. A vehicle window sealing strip affixing line as defined in claim 4, wherein: the bracket (51) comprises a U-shaped groove which is horizontally arranged, the opening end of the U-shaped groove is close to the chain (112), and the minimum distance from the U-shaped groove to the chain (112) is larger than the minimum distance from the pulley (52) to the chain (112); the open end of the U-shaped groove is provided with a flanging, and the flanging bends and the side wall of the U-shaped groove form a cavity for accommodating the end part of the pin shaft.
6. A vehicle window sealing strip affixing line as defined in claim 5, wherein: the automatic positioning device (2) is arranged in the positioning process, the automatic positioning device (2) comprises a frame II (21), a rubber conveying belt (22) and a positioning mechanism (23), the rubber conveying belt (22) is arranged on two side edges of the frame II (21), the frame II (21) is close to one end of the automatic feeding device (1), the distance from the rubber conveying belt (22) to the conveying belt (111) is smaller than the length of a baffle rod (114), the distance between two side edges of the frame II (21) is larger than the distance between two baffle rods (114) arranged on the same supporting plate (113), and the positioning mechanism (23) is arranged on one end, far away from the automatic feeding device (1), of the frame II (21).
7. A vehicle window sealing strip affixing line as defined in claim 6, wherein: the detection process is provided with an automatic detection device (3), the automatic detection device (3) comprises a limiting mechanism (31), a detector (32) for detecting the side edge of the vehicle window and a detection platform (33), the limiting mechanism (31) comprises a limiting post (34) for limiting the vehicle window, a guide rail (35) for providing a running rail for the limiting post (34) and a mounting plate (36), the guide rail (35) is fixedly connected to the detection platform (33) in a sliding manner, the mounting plate (36) is fixedly connected to the guide rail (35), the limiting post (34) is fixedly connected to the mounting plate (36), the limiting post (34) moves along with the mounting plate (36) on the guide rail (35), and the limiting post (34) is in contact with the side edge of the vehicle window; the detector (32) is connected to the mounting plate (36) through a bracket and is provided with two sides of the limiting column (34), and a probe of the detector (32) is contacted with the side edge of the vehicle window.
8. A car window sealing strip pasting method is characterized in that: based on a vehicle window sealing strip affixing line as defined in any one of claims 1 to 7, the sealing strip affixing method comprises the steps of:
step 1, manually vertically placing a vehicle window (6) on a conveyor belt (111), independently separating the vehicle window by using a baffle rod (114) on an adjacent supporting plate (113), placing the vehicle window between the two adjacent baffle rods, enabling the bottom edge of the vehicle window to contact with a rubber gasket (116), enabling the plane of the vehicle window to lean on the baffle rod (114), and enabling the plane of the vehicle window to contact with a rubber block (115);
step 2, the vehicle window is transported to a rubber conveyor belt (22) of the automatic positioning device (2) along with the conveyor belt (111), when the vehicle window reaches the rubber conveyor belt (22) from the conveyor belt (111), the vehicle window is changed from vertical placement to horizontal placement, and then reaches a support (24) along with the rubber conveyor belt (22), and the positioning mechanism (23) is used for positioning the vehicle window, so that the vehicle window is contacted with the support (24);
step 3, transferring the vehicle window onto an automatic detection device (3) by using a manipulator I, moving a limit column (34) and a detector (32) along with a mounting plate (36) on a guide rail (35), enabling the limit column (34) to be in contact with the side edge of the vehicle window, enabling a probe of the detector (32) to be in contact with the side edge of the vehicle window, and detecting the quality of the position of the vehicle window, to which the sealing strip is adhered;
step 4, after detection by the automatic detection device (3), passing the qualified window into a subsequent process, transferring the unqualified window onto a waste recovery mechanism (12) by a manipulator II, conveying the unqualified window to a loading position at the beginning of a conveyor belt (111) along with a crawler belt (125), and manually removing the unqualified window for secondary treatment;
and 5, conveying the qualified vehicle window to a polishing process, a cleaning and gluing process, a preheating process and a sealing strip joint bonding process through a mechanical arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811062246.6A CN109263063B (en) | 2018-09-12 | 2018-09-12 | Vehicle window sealing strip pasting production line and pasting method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811062246.6A CN109263063B (en) | 2018-09-12 | 2018-09-12 | Vehicle window sealing strip pasting production line and pasting method |
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| CN109263063A CN109263063A (en) | 2019-01-25 |
| CN109263063B true CN109263063B (en) | 2023-06-20 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110385622A (en) * | 2019-07-18 | 2019-10-29 | 广州东海敏孚汽车部件有限公司 | A kind of outer water of automobile door frame cuts rubber workpiece polishing mechanism |
| CN112896375B (en) * | 2021-01-28 | 2021-12-24 | 长春涵智科技有限公司 | Vehicle door sealing strip pasting and installing system and pasting method |
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| CN109263063A (en) | 2019-01-25 |
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