CN210585945U - Copper-clad plate detecting and sorting system - Google Patents
Copper-clad plate detecting and sorting system Download PDFInfo
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- CN210585945U CN210585945U CN201920616808.0U CN201920616808U CN210585945U CN 210585945 U CN210585945 U CN 210585945U CN 201920616808 U CN201920616808 U CN 201920616808U CN 210585945 U CN210585945 U CN 210585945U
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Abstract
The utility model relates to a copper-clad plate detects letter sorting system, this system includes: the first conveyor is used for conveying the copper-clad plates; the first surface detector is arranged above the first conveyor and used for detecting the surface quality of the first surface of the copper-clad plate; the turnover machine is used for transporting the copper-clad plate transported by the first conveyor and turning over the copper-clad plate to adjust the up-down relation of the first surface and the second surface of the copper-clad plate; the second conveyor is used for conveying the overturned copper-clad plates; the second surface detector is arranged above the second conveyor and used for detecting the surface quality of the second surface of the copper-clad plate; the buffer memory machine is used for receiving the copper-clad plates conveyed by the second conveyor and stopping the copper-clad plates; the copper-clad plate sorting machine comprises a storage platform and a sorting machine, wherein the sorting machine is used for transferring the copper-clad plates on the caching machine to different areas of the storage platform. The system does not need manual participation in the detection and sorting processes of the copper-clad plates, and avoids the problems of missing detection, false detection, misplacement of copper-clad plates with different qualities and the like.
Description
Technical Field
The utility model relates to a copper-clad plate field especially relates to a copper-clad plate detects letter sorting system.
Background
The copper-clad plate is a basic material for producing the circuit board, and in the production process of the copper-clad plate, because of the defects of the copper-clad plate or the dust generated in the copper-clad extrusion process of the copper foil, the copper-clad plate can generate surface defects such as padding marks, scratches, ripples and the like, and the defects can cause short circuit or poor contact of the circuit board. Therefore, in the production process, two surfaces of the copper-clad plate need to be detected so as to prevent defective products with defects from entering the next production flow. The traditional copper-clad plate surface detection is usually completed manually, and workers need to separately place good products and defective products after detecting the surface of the copper-clad plate. However, in actual production, problems such as missing detection, false detection, or displacement of good products and bad products due to worker fatigue and other factors can occur.
SUMMERY OF THE UTILITY MODEL
The utility model provides a copper-clad plate detects letter sorting system aims at solving and appears lou examining, the false retrieval or the problem of putting the dislocation with bad grade when carrying out surface detection and letter sorting to the copper-clad plate.
The utility model provides a copper-clad plate detects letter sorting system is used for detecting the first surface and the second surface of copper-clad plate to copper-clad plate after detecting sorts, wherein, the first surface and the second surface of copper-clad plate set up back to back, its characterized in that, it includes to detect letter sorting system: the first conveyor is used for conveying the copper-clad plates, wherein the second surfaces of the copper-clad plates are in contact with the first conveyor; the first surface detector is arranged above the first conveyor and used for detecting the surface quality of the first surface of the copper-clad plate on the first conveyor; the turnover machine is opposite to the discharge end of the first conveyor and is used for conveying the copper-clad plates conveyed by the first conveyor and turning over the copper-clad plates so as to adjust the up-down relation of the first surface and the second surface of the copper-clad plates; the second conveyor is opposite to the discharge end of the turnover machine and is used for conveying the copper-clad plate turned over by the turnover machine; the second surface detector is arranged above the second conveyor and used for detecting the surface quality of the second surface of the copper-clad plate on the second conveyor; the buffer memory machine is opposite to the discharge end of the second conveyor, and is used for receiving the copper-clad plates conveyed by the second conveyor and stopping the copper-clad plates from moving; the storage platform is used for storing the copper-clad plate; and the sorting machine can transfer the copper-clad plates on the cache machine to different areas of the storage platform according to the checking results of the first surface detection machine and the second surface detection machine.
Further, the upset machine includes: a first frame; the connecting frame is arranged on the first rack and can rotate relative to the first rack; the copper-clad plate can pass through the two first transmission devices; the first driving device is arranged on the first rack and used for driving the connecting frame to rotate relative to the first rack so as to overturn the copper-clad plate between the two first transmission devices and further adjust the up-down relation between the first surface and the second surface of the copper-clad plate; and the second driving device is used for driving the two first transmission devices to rotate so as to convey the copper-clad plate between the two transmission devices to the second conveyor.
Further, the cache machine includes: a second frame; the second transmission device is arranged on the second rack and used for receiving and transporting the copper-clad plates transported by the second transporter; and the detection device is arranged on the second rack, and when the copper-clad plate is transported to the detection device by the second transmission device, the detection device can send an electric signal to the controller so as to enable the controller to control the second transmission device to stop, thereby enabling the copper-clad plate to stop moving.
Furthermore, the detecting and sorting system further comprises a dust remover which is opposite to the feeding end of the first conveyor so as to clean the copper-clad plates conveyed to the first conveyor.
Furthermore, the dust shaker includes first negative pressure device and the second negative pressure device that sets gradually in the vertical direction, wherein, first negative pressure device negative pressure mouth with the negative pressure mouth of second negative pressure device sets up relatively, so that the clean follow copper-clad plate that passes through between first negative pressure device with the second negative pressure device.
Further, the storage platform comprises: a third frame; the rolling shafts are rotatably arranged on the third rack, are parallel to each other and are used for bearing the copper-clad plate; and the third driving device is arranged on the third rack and used for driving each rolling shaft to rotate so as to move the copper-clad plate on the rolling shafts.
Furthermore, the detecting and sorting system also comprises a shearing machine which is opposite to the feeding end of the shearing machine and used for shearing the copper-clad plates.
Further, the shear includes: a fourth frame; the cutter is arranged on the fourth rack; the shearing platform is arranged on the fourth rack, is opposite to the cutter and is used for supporting the copper-clad plate so that the cutter can shear the copper-clad plate, and suction holes are formed in the surface of the shearing platform, which is used for supporting the copper-clad plate; and the third negative pressure device is arranged on the fourth rack, and a negative pressure port of the negative pressure device is communicated with the suction hole.
Further, the sorting machine comprises: a manipulator; the cross beam is arranged on the mechanical arm; the two connecting arms are respectively arranged at two ends of the cross beam, and the distance between the two connecting arms is adjustable; and the vacuum suckers are respectively arranged on the two connecting arms.
Furthermore, the detecting and sorting system further comprises an automatic thickness measuring machine which is arranged between the second conveyor and the buffer memory machine and used for measuring the thickness of the copper clad plate.
The utility model provides a copper-clad plate detects letter sorting system can utilize two surface detection machines to detect respectively two surfaces of copper-clad plate and can avoid artifical detection the hourglass that appears to detect the mistake inspection scheduling problem, and the surface of copper-clad plate can be placed the copper-clad plate of different qualities in storage platform's different regions through the sorting machine after being detected simultaneously, can avoid the problem of the copper-clad plate misplacement position of the different qualities that artifical letter sorting appears.
Drawings
FIG. 1 is a schematic side view of a copper-clad plate detection and sorting system provided by the present invention;
fig. 2 is a schematic side view of the turning machine provided by the present invention;
fig. 3 is a top view of the sorting machine provided by the present invention;
fig. 4 is a schematic partial cross-sectional view of the shearing machine of fig. 1 in a direction a-a according to the present invention;
fig. 5 is a schematic partial sectional view of the dust remover shown in fig. 1 in the direction B-B according to the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention can be embodied in many different forms other than those specifically described herein, and it will be apparent to those skilled in the art that similar modifications can be made without departing from the spirit and scope of the invention, and it is therefore not to be limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1, for the side view of the copper-clad plate detection and sorting system provided in this embodiment, the detection and sorting system is used for detecting the first surface and the second surface of the copper-clad plate and sorting the detected copper-clad plate, wherein the first surface and the second surface of the copper-clad plate are arranged back to back. This detect letter sorting system includes: a shearer 100, a first conveyor 200, a first surface inspection machine 300, a tipper 400, a second conveyor 500, a second surface inspection machine 600, a buffer machine 700, a sorter 800, and a storage platform 900.
In this embodiment, the first conveyor 200 is a conveyor belt device for conveying the copper-clad plate, wherein the second surface of the copper-clad plate is in contact with the first conveyor 200 (i.e. the first surface of the copper-clad plate is located above the second surface). The first surface detector 300 is arranged above the first conveyor 200 and used for detecting the surface quality of the first surface of the copper-clad plate on the first conveyor 200, wherein the first surface detector 300 can complete the quality detection of the first surface of the copper-clad plate in the copper-clad plate moving process.
The discharge end of the turnover machine 400 is opposite to that of the first conveyor 200, the copper-clad plate can be conveyed to the turnover machine 400 through the first conveyor 200, the turnover machine 400 can turn over the copper-clad plate to adjust the up-down relation of the first surface and the second surface of the copper-clad plate, and meanwhile, the turnover machine 400 can also convey the copper-clad plate to enable the copper-clad plate to enter the next station (the machine second conveyor 500).
Specifically, referring to fig. 2, in the present embodiment, the upender 400 includes a first frame 41, a connecting frame 42, two first conveyors 43 (the first conveyors 43 are belt conveyors), and a first driving device 44 and a second driving device 45. The two first transmission devices 43 are mounted on the connecting frame 42, and are arranged from top to bottom in sequence, and the conveying surfaces of the two first transmission devices 43 are opposite (parallel and opposite) and are separated by a certain distance, so that the copper-clad plate can pass through the two first transmission devices. The connecting frame 42 is rotatably mounted on the first frame 41, wherein the connecting frame 42 can rotate in a vertical plane. The first driving device 44 is installed on the first frame 41, and connected to the connecting frame 42 for driving the connecting frame 42 to rotate, so as to turn the copper-clad plate between the two first transmission devices 43 (in this embodiment, the copper-clad plate is turned by 180 degrees). The number of the second driving devices 45 is two, and the two second driving devices 45 are all installed on the connecting frame 42, and the two second driving devices 45 are respectively connected with the two first transmission devices 43 so as to respectively drive the two first transmission devices 43 to rotate, and further convey the copper-clad plate to the second conveyor 500. It will be understood that in other embodiments of the present invention, the number of the second driving devices 45 may be one, and then the two first transmission devices 43 are driven to move simultaneously through the corresponding connection devices.
The second conveyor 500 is a conveyor belt device, is opposite to the discharge end of the turnover machine 400, and is used for conveying the copper-clad plates turned over by the turnover machine 400. The second surface detector 600 is disposed above the second conveyor 500 for detecting the surface quality of the second surface of the copper-clad laminate on the second conveyor 500. In this embodiment, the two surface detectors are all copper-clad plate color inspection machines based on parallel laser scanning detection, and can automatically grade the surface quality of the copper-clad plate according to the detection result.
The buffer memory machine 700 is opposite to the discharge end of the second conveyor 500, and is used for receiving the copper-clad plates conveyed by the second conveyor 500 and stopping the copper-clad plates, so that the copper-clad plates on the buffer memory machine 700 can be taken away by the sorting machine 800 conveniently. Specifically, referring to fig. 1, the buffer 700 includes a second frame 71, a second conveying device 72 (the second conveying device is a conveyor belt device), and a detecting device 73. The second transmission device 72 is mounted on the second frame 71 and used for receiving and transmitting the copper-clad plates transmitted by the second transmitter 500; the detection device 73 is installed on the second frame 71, and when the copper-clad plate is transported to the detection device 73 by the second transmission device 72, the detection device 73 sends an electric signal to the controller so that the controller controls the second transmission device 72 to stop, thereby stopping the copper-clad plate from moving. The arrangement mode can avoid the relative movement between the copper-clad plate and the second transmission device 72, thereby avoiding the copper-clad plate from being scratched by the surface of the second transmission device 72. In the present embodiment, the detection device 73 may be a sensor such as a proximity switch; the controller can be a PLC, a singlechip and other control devices.
Specifically, referring to fig. 1 and 3, the sorter 800 includes: a robot 81, a cross beam 82, two connecting arms 83, a plurality of vacuum cups 84. The cross beam 82 is installed on the manipulator 81, the two connecting arms 83 are respectively installed at two ends of the cross beam 82, and the two connecting arms 83 are arranged in parallel, that is, the cross beam 82 and the two connecting arms 83 form an I-shaped connecting structure. The vacuum chucks 84 are respectively installed on the two connecting arms 83 and used for adsorbing and transferring the copper-clad plate. In addition, in the embodiment, the distance between the two connecting arms 83 is adjustable, so that the sorting machine 800 can be better adapted to copper clad plates with different widths. The cross beam 82 may be a rod member with adjustable length, so that the distance between the two connecting arms 83 is adjustable, or an installation bit group with different distances is arranged in the length direction on the cross beam 82, one installation bit group includes two installation bits, the two installation bits are respectively used for installing the two connecting arms 83, and the different distances between the installation bit groups are different between the two installation bits in each installation bit group.
Referring to fig. 1, the storage platform 900 includes a third frame 91, a plurality of rolling shafts 92, and a third driving device 93. Wherein; the rolling shafts 92 are rotatably mounted on the third frame 91, and the rolling shafts 92 are arranged in parallel, and form a platform for bearing the copper-clad plate. The third driving device 93 is also installed on the third frame 91 and is used for driving each rolling shaft to rotate so as to move the copper-clad plate on the rolling shaft 92, thereby facilitating the removal of the copper-clad plate from the storage platform 900.
Referring to fig. 1 and 4, in the present embodiment, the shearer 100 is opposite to the feeding end of the first conveyor 200, and the copper-clad plates sheared by the shearer 100 are conveyed to the first conveyor 200. In this embodiment, the shearing machine 100 includes a fourth frame 11, and a cutting knife 12, a shearing platform 13, and a third negative pressure device 14 mounted on the fourth frame 11, wherein the shearing platform 13 is opposite to the cutting knife 11 and is used for supporting the copper-clad plate, so that the cutting knife 11 shears the copper-clad plate. The surface 131 of the shearing platform 13 for supporting the copper-clad plate is provided with a suction hole 132, and the suction hole 132 is connected with the negative pressure port of the third negative pressure device 14, so that scraps generated after the copper-clad plate is sheared can be sucked away by the third negative pressure device 14, and the scraps are prevented from scraping the copper-clad plate which is subsequently transmitted.
Referring to fig. 1 and 5, in the present embodiment, the detecting and sorting system further includes a dust remover 1000 disposed between the shearing machine 100 and the first conveyor 200 and opposite to the feeding end of the first conveyor 200, so as to clean the copper-clad plates from the shearing machine 100 to the first conveyor 200.
Specifically, the dust collector 1000 includes a fifth frame 101, a first negative pressure device 102, and a second negative pressure device 103. The first negative pressure device 102 and the second negative pressure device 103 are both installed on the fifth rack 101, the first negative pressure device 102 and the second negative pressure device 103 are sequentially arranged in the vertical direction, the two negative pressure devices are spaced at a certain distance, the negative pressure port 1021 of the first negative pressure device 102 and the negative pressure port 1031 of the second negative pressure device 103 are oppositely arranged, when a copper-clad plate transmitted from the shearing machine 100 passes through a gap between the two negative pressure devices, the two negative pressure devices can suck impurities such as dust on the first surface and the second surface of the copper-clad plate, the detection of the two surface detection machines by the impurities is avoided, meanwhile, the probability that the copper-clad plate is scratched in the transportation process can be reduced after the impurities are removed, and the yield of the copper-clad plate is improved.
Referring to fig. 1, in this embodiment, the detecting and sorting system further includes an automatic thickness measuring machine 1100, the automatic thickness measuring machine 1100 is a full-automatic laser thickness measuring machine, and is disposed between the second conveyor and the buffer machine 700, and after the surface quality of the copper-clad plate is detected, the thickness of the copper-clad plate can be measured by the automatic thickness measuring machine 1100, so as to provide reference data for other processes.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. The utility model provides a copper-clad plate detects letter sorting system for first surface and the second surface to the copper-clad plate detect, and sort the copper-clad plate after detecting, wherein, the first surface and the second surface of copper-clad plate set up back to the back mutually, its characterized in that, it includes to detect letter sorting system:
the first conveyor is used for conveying the copper-clad plates, wherein the second surfaces of the copper-clad plates are in contact with the first conveyor;
the first surface detector is arranged above the first conveyor and used for detecting the surface quality of the first surface of the copper-clad plate on the first conveyor;
the turnover machine is opposite to the discharge end of the first conveyor and is used for conveying the copper-clad plates conveyed by the first conveyor and turning over the copper-clad plates so as to adjust the up-down relation of the first surface and the second surface of the copper-clad plates;
the second conveyor is opposite to the discharge end of the turnover machine and is used for conveying the copper-clad plate turned over by the turnover machine;
the second surface detector is arranged above the second conveyor and used for detecting the surface quality of the second surface of the copper-clad plate on the second conveyor;
the buffer memory machine is opposite to the discharge end of the second conveyor and is used for receiving the copper-clad plates conveyed by the second conveyor;
the storage platform is used for storing the copper-clad plate;
and the sorting machine can transfer the copper-clad plates on the cache machine to different areas of the storage platform according to the checking results of the first surface detection machine and the second surface detection machine.
2. The copper-clad plate detecting and sorting system of claim 1, wherein the tilter comprises:
a first frame;
the connecting frame is arranged on the first rack and can rotate relative to the first rack;
the copper-clad plate can pass through the two first transmission devices;
the first driving device is arranged on the first rack and used for driving the connecting frame to rotate relative to the first rack so as to overturn the copper-clad plate between the two first transmission devices and further adjust the up-down relation between the first surface and the second surface of the copper-clad plate;
and the second driving device is used for driving the two first transmission devices to rotate so as to convey the copper-clad plate between the two first transmission devices to the second conveyor.
3. The copper-clad plate detecting and sorting system according to claim 1, wherein the buffer machine comprises:
a second frame;
the second transmission device is arranged on the second rack and used for receiving and transporting the copper-clad plates transported by the second transporter;
and the detection device is arranged on the second rack, and when the copper-clad plate is transported to the detection device by the second transmission device, the detection device can send an electric signal to the controller so as to enable the controller to control the second transmission device to stop, thereby enabling the copper-clad plate to stop moving.
4. The copper-clad plate detection and sorting system according to claim 1, further comprising a dust remover opposite to the feeding end of the first conveyor to clean the copper-clad plates conveyed to the first conveyor.
5. The copper-clad plate detecting and sorting system according to claim 4, wherein the dust remover comprises a first negative pressure device and a second negative pressure device which are sequentially arranged in the vertical direction, wherein a negative pressure port of the first negative pressure device and a negative pressure port of the second negative pressure device are oppositely arranged so as to clean the copper-clad plate passing between the first negative pressure device and the second negative pressure device.
6. The copper-clad plate detection and sorting system of claim 1, wherein the storage platform comprises: a third frame;
the rolling shafts are rotatably arranged on the third rack, are parallel to each other and are used for bearing the copper-clad plate;
and the third driving device is arranged on the third rack and used for driving each rolling shaft to rotate so as to move the copper-clad plate on the rolling shafts.
7. The copper-clad plate detection and sorting system of claim 1, further comprising a shearing machine opposite to the feeding end of the shearing machine for shearing the copper-clad plates.
8. The copper-clad plate detecting and sorting system according to claim 7, wherein the shearing machine comprises: a fourth frame;
the cutter is arranged on the fourth rack;
the shearing platform is arranged on the fourth rack, is opposite to the cutter and is used for supporting the copper-clad plate so that the cutter can shear the copper-clad plate, and suction holes are formed in the surface of the shearing platform, which is used for supporting the copper-clad plate;
and the third negative pressure device is arranged on the fourth rack, and a negative pressure port of the negative pressure device is communicated with the suction hole.
9. The copper-clad plate detecting and sorting system according to claim 1, wherein the sorting machine comprises: a manipulator;
the cross beam is arranged on the mechanical arm;
the two connecting arms are respectively arranged at two ends of the cross beam, and the distance between the two connecting arms is adjustable;
and the vacuum suckers are respectively arranged on the two connecting arms.
10. The copper-clad plate detection and sorting system of claim 1, further comprising an automatic thickness measuring machine arranged between the second conveyor and the buffer machine for measuring the thickness of the copper-clad plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920616808.0U CN210585945U (en) | 2019-04-30 | 2019-04-30 | Copper-clad plate detecting and sorting system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920616808.0U CN210585945U (en) | 2019-04-30 | 2019-04-30 | Copper-clad plate detecting and sorting system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871716A (en) * | 2021-01-13 | 2021-06-01 | 苏州天准科技股份有限公司 | Battery discharging device and discharging method |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112871716A (en) * | 2021-01-13 | 2021-06-01 | 苏州天准科技股份有限公司 | Battery discharging device and discharging method |
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