CN109748071A - The plate edge seal system and its control method of automation - Google Patents
The plate edge seal system and its control method of automation Download PDFInfo
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- CN109748071A CN109748071A CN201910131433.3A CN201910131433A CN109748071A CN 109748071 A CN109748071 A CN 109748071A CN 201910131433 A CN201910131433 A CN 201910131433A CN 109748071 A CN109748071 A CN 109748071A
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Abstract
The invention discloses the plate edge seal systems and its control method of automation, the system comprises edge sealing control device, edge sealing transmission line, barcode scanning device A, edge banding machine, charging buffering chamber and discharging buffering chambers, edge sealing transmission line includes charging pipeline and discharging transmission line, and edge sealing transmission line is equipped with multiple plate position-detection sensors;Wherein, pipeline, charging buffering chamber, barcode scanning device A, edge banding machine, discharging buffering chamber and discharging transmission line is fed to set gradually according to plate transmission direction;Edge sealing control device is electrically connected with the plate position-detection sensor, edge sealing transmission line, barcode scanning device A, edge banding machine, charging buffering chamber and discharging buffering chamber respectively.Firstly, the plate to edge sealing is transported at barcode scanning device A by charging pipeline, the identification code on plate is scanned;Then, the plate after barcode scanning device A identification is transferred to edge banding machine and carries out edge sealing;Finally, the plate after having sealed side is transferred to next workshop section by discharging transmission line.
Description
Technical field
The invention belongs to sheet metal processing, in particular to the plate edge seal system and its control method that automate.
Background technique
When producing furniture, most commonly used is exactly plate, needs man-handling of materials plate when to plate edge sealing, such as manually
Plate is transported on workbench, manual control edge banding machine, the artificial direction for challenging plate, edge banding machine has sealed Bian Houzai by artificial
Plate is carried, scheduled position is placed on, so that production is discontinuous, produces low efficiency, production capacity is low, processing cost compared with
It is high, it is difficult to meet large-scale production requirement.
Summary of the invention
One aspect of the present invention is designed to provide a kind of plate edge seal system, including the transmission of edge sealing control device, edge sealing
Line, barcode scanning device A, edge banding machine, charging buffering chamber and discharging buffering chamber, edge sealing transmission line include charging pipeline and discharging conveying
Line, edge sealing transmission line are equipped with multiple plate position-detection sensors;Wherein, pipeline, charging buffering chamber, barcode scanning device are fed
A, edge banding machine, discharging buffering chamber and discharging transmission line are set gradually according to plate transmission direction;Edge sealing control device respectively with institute
Plate position-detection sensor, edge sealing transmission line, barcode scanning device A, edge banding machine, charging buffering chamber and discharging buffering chamber is stated to be electrically connected
It connects.Firstly, the plate to edge sealing is transported at barcode scanning device A by charging pipeline, the identification code on plate is scanned;Then, will
The plate after barcode scanning device A identification is transferred to edge banding machine and carries out edge sealing;Finally, after discharging transmission line will seal side
Plate is transferred to next workshop section, such as drilling workshop section.Plate is identified by barcode scanning device A before edge sealing, it can be real-time
Recognize which plate does not have edge sealing also in order, which edge sealing has been completed, and is monitored to production process.Feed buffering chamber and
Discharging buffering chamber is for caching plate and adjust edge sealing process rhythm, such as when transmission line in edge banding machine upstream blocks,
Plate is first transported in charging buffering chamber by charging pipeline;When the transmission line in edge banding machine downstream blocks, side will have first been sealed
Plate afterwards is transported in discharging buffering chamber.
In above-mentioned plate edge seal system, feeds pipeline and be equipped with the plate being electrically connected respectively with the edge sealing control device
Material amount detecting device and barcode scanning device B, detect the size and surface defect of plate, so that can be really before edge sealing
Whether the plate for determining the sawing sheet workshop section cutting of upstream is qualified.
Route between above-mentioned plate edge seal system, charging buffering chamber and board quality testing apparatus, which is equipped with, not to be conformed to
Lattice part delivery outlet, unqualified part delivery outlet are connect by shunting pipeline with charging pipeline.
In above-mentioned plate edge seal system, edge banding machine includes the first edge sealing that respectively four sides of rectangular plate are carried out with edge sealing
Machine, the second edge banding machine, third edge banding machine and the 4th edge banding machine;First edge banding machine is connected by the first pipeline of edge sealing transmission line
Buffering chamber is fed, barcode scanning device A is arranged on the first pipeline;Second edge banding machine is connected by the second pipeline of edge sealing transmission line
Connect the first edge banding machine of trip;Third edge banding machine connects the second edge banding machine of upstream by the third pipeline of edge sealing transmission line,
Third pipeline is the pipeline for being rotated by 90 ° plate;In the 4th pipeline connection that 4th edge banding machine passes through edge sealing transmission line
The third edge banding machine of trip;The buffering chamber that discharges connects the 4th edge banding machine of upstream by the 5th pipeline of edge sealing transmission line.
In above-mentioned plate edge seal system, the 5th pipeline is equipped with the rotating device for being rotated by 90 ° plate, by plate
State before being restored to edge sealing, i.e. long side are consistent with transmission direction.
In above-mentioned plate edge seal system, the side direction of the 5th pipeline is equipped with artificial sampling observation mouth, and artificial mouth of inspecting by random samples passes through
Pipeline is shunted to connect with the 5th pipeline.
In above-mentioned plate edge seal system, third pipeline is U-shaped pipeline, so that plate is rotated by 90 ° automatically, so as to
Third edge banding machine and the 4th edge banding machine carry out edge sealing to remaining one group of opposite side.
In above-mentioned plate edge seal system, the first pipeline, the second pipeline, third pipeline, the 4th pipeline are wrapped
Include the siding-device for making plate by side where downstream edge banding machine.
A kind of control method for being designed to provide plate edge seal system of another aspect of the present invention, comprising: charging conveying
Line by end expect and post identification code plate be transferred to barcode scanning device A at carry out barcode scanning;It will be after barcode scanning device A identification
The plate is transferred to edge banding machine and carries out edge sealing;Discharging transmission line exports the plate after edge sealing;
In above-mentioned method, if the plate position-detection sensor detects that the transmission line of edge banding machine upstream is completely expected
When, plate is first transported in charging buffering chamber by charging pipeline;If the plate position-detection sensor detects edge banding machine
When the transmission line in downstream is completely expected, it will first seal the plate behind side and be transported in discharging buffering chamber.
In above-mentioned method, following steps are executed before the plate is transferred to edge banding machine: barcode scanning device B-scan
Identification code on plate;The plate after barcode scanning device B identification is transferred to board quality testing apparatus and carries out size
With the detection of surface defect, if board quality testing apparatus detects that the plate is unqualified, the edge sealing transmission line will not conform to
Panel material is transferred to the unqualified part delivery outlet on the route being located between charging buffering chamber and board quality testing apparatus, if closing
The charging buffering chamber or edge banding machine that the plate is then transmitted downstream to by lattice.
Plate edge seal system disclosed by the invention is not necessarily to man-handling of materials plate when to plate edge sealing, and required worker's number is few,
It can be carried out continuously production, and be able to satisfy large-scale production requirement, and can also be to the state progress reality of every block of plate in order
When monitor, accomplish fine-grained management.In addition, charging buffering chamber and discharging buffering chamber are for caching plate and adjusting edge sealing process section
It claps, so that edge seal system is preferably connected with the hole-drilling system of the sawing sheet system of upstream and downstream.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the structure chart of edge seal system workshop section, and arrow indicates plate moving direction in figure.
Specific embodiment
Fig. 1 shows edge seal system, the sawing sheet workshop section of workshop section's connection upstream of edge seal system, to the plate of sawing sheet workshop section cutting
Material carries out edge sealing.In the present invention, sawing sheet workshop section will be from stereoscopic warehousing system according to order information, design parameter, machining information etc.
The plate cutting that conveying comes sticks identification code, such as two dimensional code or item at specific shape size, and to every block of plate in order
Shape code etc..
Plate edge seal system includes edge sealing control device, edge sealing transmission line, barcode scanning device A 1.20, edge banding machine, feeds and delay
Storage 1.17 and discharging buffering chamber 1.22, the edge sealing transmission line include charging pipeline 1.11 and discharging transmission line 1.36, institute
Edge sealing transmission line is stated equipped with multiple plate position-detection sensors;Wherein, feed pipeline 1.11, charging buffering chamber 1.17,
Barcode scanning device A 1.20, edge banding machine, discharging buffering chamber 1.22 and discharging transmission line 1.36 are set gradually according to plate transmission direction;
The edge sealing control device respectively with the plate position-detection sensor, edge sealing transmission line, barcode scanning device A 1.20, edge sealing
Machine, charging buffering chamber 1.17 and discharging buffering chamber 1.22 are electrically connected, and receive the information of each equipment feedback, and to each equipment
Movement is controlled.
Plate to edge sealing is transported at barcode scanning device A 1.20 by charging pipeline 1.11 first, scans the knowledge on plate
Other code;Then, the plate after the identification of barcode scanning device A 1.20 is transferred to edge banding machine and carries out edge sealing;Finally, discharging
Plate after having sealed side is transferred to next workshop section, such as drilling workshop section by pipeline 1.36.Pass through barcode scanning device A before edge sealing
1.20 pairs of plates identify can recognize which plate does not have edge sealing also in order, which edge sealing has been completed, to production in real time
Process is monitored.
Charging buffering chamber 1.17 and discharging buffering chamber 1.22 are used to cache plate and adjust edge sealing process rhythm, such as are sealing
When the transmission line of side machine upstream blocks, plate is first transported in charging buffering chamber 1.17 by charging pipeline 1.11;Edge sealing
When the transmission line in machine downstream blocks, it will first seal the plate behind side and be transported in discharging buffering chamber 1.22.Edge sealing is transmitted
The detection of plate position is realized by the plate position-detection sensor on line, and the edge sealing control device is according to the plate
The information of material position-detection sensor feedback judges the position of plate, transmission speed, the distance between adjacent sheet metal etc., and according to
These information make the decision whether cached plate.Photoelectric sensor can be used in the plate position-detection sensor, installation
Pipeline side or roller, belt gap in.It feeds buffering chamber 1.17 and discharging 1.22 structure of buffering chamber and work is former
It manages identical, the patents such as publication number CN207566270U, CN207774057U, CN207551341U, CN207566281U can be used
Scheme disclosed in document.The edge sealing transmission line can be used in the position by charging buffering chamber 1.17 and the buffering chamber 1.22 that discharges
Two-layer cylinder line 1.16.The process of caching of plate is as follows before edge sealing: plate enters two-layer cylinder line 1.16 from charging pipeline 1.11
Upper layer roller, the shuttle-type fork 1.18 that buffering chamber 1.17 is fed when upper layer Roller conveyor is completely expected can the plate on the Roller conveyor of upper layer
It all forks, the corresponding positions that instruction is placed on the plate rack of charging buffering chamber 1.17 is then issued according to the edge sealing control device
It sets;When lower layer's roller of two-layer cylinder line 1.16 is in the state that do not expect, the edge sealing control device issues instruction and allows shuttle
Type fork 1.18, which forks the plate of the corresponding position on plate rack, to be placed on lower layer's Roller conveyor, and lower layer's Roller conveyor passes plate
It is defeated to arrive at barcode scanning device A 1.20 and edge banding machine.The process of caching of plate is similar with the process of caching of plate before edge sealing after edge sealing,
Which is not described herein again.Alternatively, list can also be used by the edge sealing transmission line of charging buffering chamber 1.17 and the buffering chamber 1.22 that discharges
Layer roller.
Board quality testing apparatus 1.13 can be used before to plate edge sealing to detect board quality, mainly ruler
Very little and surface defect detection, board quality testing apparatus 1.13 use standardized CCD online detection instrument.Board quality inspection
Device 1.13 is surveyed to be mounted on charging pipeline 1.11.Correspondingly, it feeds on pipeline 1.11 and barcode scanning device B 1.12 is installed.
Barcode scanning device B 1.12 is scanned across the identification code on plate below, and confirmation is which the block plate in order is receiving matter
Amount detection.The route fed between buffering chamber 1.17 and board quality testing apparatus 1.13 is equipped with unqualified part delivery outlet (NG
Mouthful) 1.15, NG mouth 1.15 by shunt pipeline 1.14 with feed pipeline 1.11 connect.When board quality testing apparatus 1.13
After detecting unqualified plate, unqualified plate is transferred to by charging pipeline 1.11 to stop with the intersection for shunting pipeline 1.14
Only, it shunts the starting of pipeline 1.14 and unqualified plate is transferred to NG mouth 1.15.Due to having read plate before quality testing
On identification code, that is, be determined which plate is qualified in order, which is underproof.
Shunting the detail of pipeline 1.14 is incoherent for purposes of the invention, for example, belt conveyor line can be used,
Vertical with the charging roller part of pipeline 4.11, intersection and corner shunt narrow belt and are distributed in cylinder gap, shunt
Belt rises on roller horizontal plane when working, thus the plate on transfer cylinder.
In the present embodiment can using to the edge banding machine of rectangular plate (including square plate) edge sealing, can also using pair
The edge banding machine of heterotype profiled sheet edge sealing.Below by taking the edge banding machine to rectangular plate edge sealing as an example, edge banding machine is described in detail in workshop section
Arrangement.Edge banding machine includes the first edge banding machine 1.21, the second edge banding machine that respectively four sides of rectangular plate are carried out with edge sealing
1.24, third edge banding machine 1.30 and the 4th edge banding machine 1.32.First edge banding machine 1.21 passes through the first pipeline of edge sealing transmission line
1.19 connection charging buffering chambers 1.17, such as connect with the pipeline on 1.16 upper layer of the double-deck pipeline by charging buffering chamber 1.17
It connects, barcode scanning device A1.20 is arranged on the first pipeline 1.19, the second conveying that the second edge banding machine 1.24 passes through edge sealing transmission line
Line 1.23 connects the first edge banding machine 1.21 of upstream, the first edge banding machine 1.21 and the second edge banding machine 1.24 to one group of opposite side of plate
Edge sealing, such as one group of long side of rectangular plate are carried out, therefore the first edge banding machine 1.21 and the second edge banding machine 1.24 should be located at biography
The two sides of defeated line.Third edge banding machine 1.30 connects the second edge banding machine 1.24 of upstream by the third pipeline of edge sealing transmission line,
Plate can be rotated by 90 ° by third pipeline while transmitting plate, make another group of opposite side (such as rectangular plate of plate
One group of short side) it is parallel with third edge banding machine 1.30 and the 4th edge banding machine 1.32, the 4th edge banding machine 1.32 passes through edge sealing transmission line
The third edge banding machine 1.30 of 4th pipeline 1.31 connection upstream;Discharge fiveth conveying of the buffering chamber 1.22 by edge sealing transmission line
4th edge banding machine 1.32 of the connection of line 1.33 upstream.
Wherein, first pipeline 1.19, the second pipeline 1.23, third pipeline, the 4th pipeline 1.31 wrap
Include the siding-device for making plate by side where downstream edge banding machine, such as the roller that keeps to the side.
Plate behind the complete side of second edge banding machine, 1.24 envelope is transported to down by the third pipeline using U-shaped revolution pipeline
The third edge banding machine 1.30 of trip, U-shaped turn round pipeline detail be incoherent for purposes of the invention, such as may include according to
1.25,90 degree of arc belt conveyor lines 1.26 of straight belt conveyor line, the straight line drum conveying line A 1.27, corner belt of secondary setting
Pipeline 1.28 and straight line drum conveying line B 1.29.90 degree of arc belt conveyor lines 1.26 continue after being rotated by 90 ° plate to
Before be transferred to straight line drum conveying line A 1.27.Straight line drum conveying line A 1.27 and 1.29 direction straight line drum conveying line B are hung down
Directly, corner belt conveyor line 1.28 is used to the plate on straight line drum conveying line A 1.27 moving to straight line drum conveying line B
1.29,1.28 structure and function of corner belt conveyor line is identical as pipeline 1.13 is shunted.Wherein, straight line drum conveying line B
1.29 be the roller that keeps to the side for making plate be close to third edge banding machine.
Because the long side of plate is parallel with the transmission direction of edge sealing transmission line before edge sealing, occupancy that can be less is passed
The width of defeated line;In order to make plate be restored to its long side shape parallel with the transmission direction of edge sealing transmission line after the completion of edge sealing
State, in the rotation for being equipped on the 5th pipeline 1.33 between buffering chamber and the 4th edge banding machine 1.32 and being rotated by 90 ° plate that discharges
Device 1.34.It is additionally provided with artificial sampling observation mouth 1.35 in the side direction of the 5th pipeline 1.33, to inspect sealing edge quality by random samples.
The method that plate edge seal system in above-described embodiment is controlled, comprising the following steps:
1, charging pipeline 1.11 by end expect and post identification code plate be transferred at barcode scanning device A 1.20 carry out
Barcode scanning;
2, the plate after the identification of barcode scanning device A 1.20 is transferred to edge banding machine and carries out edge sealing;
3, discharging transmission line 1.36 exports the plate after edge sealing.
Before edge sealing, if the plate position-detection sensor detects that the transmission line of edge banding machine upstream is completely expected, i.e., into
It is too many to edge sealing plate to expect that the conveying of pipeline 1.11 comes, when can not arranging any more on the route of edge banding machine upstream, charging conveying
Plate is first transported in charging buffering chamber 1.17 by 1.11 lines;If the plate position-detection sensor detects edge banding machine downstream
Transmission line when completely expecting, i.e., edge banding machine sealed side plate it is too many, and the process (as drilled) in edge banding machine downstream is handled only
Come, plate will first seal the plate behind side and be transported to discharging buffering chamber 1.22 when can not arranging any more on the route in edge banding machine downstream
It is interior.
Following steps are executed before the plate is transferred to edge banding machine:
Barcode scanning device B 1.12 scans the identification code on plate;
The plate after the identification of barcode scanning device B 1.12 is transferred to board quality testing apparatus 1.13 and carries out ruler
Very little and surface defect detection, if board quality testing apparatus 1.13 detects that the plate is unqualified, the edge sealing transmission line
Unqualified plate is transferred to not conforming on the route being located between charging buffering chamber 1.17 and board quality testing apparatus 1.13
Lattice part delivery outlet 1.15, the charging buffering chamber 1.17 for being transmitted downstream to the plate if qualified carry out caching or edge banding machine into
Row edge sealing.
Claims (10)
1. a kind of plate edge seal system, which is characterized in that including edge sealing control device, edge sealing transmission line, barcode scanning device A
(1.20), edge banding machine, charging buffering chamber (1.17) and discharging buffering chamber (1.22), the edge sealing transmission line include charging pipeline
(1.11) and discharging transmission line (1.36), the edge sealing transmission line are equipped with multiple plate position-detection sensors;Wherein, described
It feeds pipeline (1.11), charging buffering chamber (1.17), barcode scanning device A (1.20), edge banding machine, discharging buffering chamber (1.22) and goes out
Material pipeline (1.36) is set gradually according to plate transmission direction;The edge sealing control device respectively with the plate position detection
Sensor, edge sealing transmission line, barcode scanning device A (1.20), edge banding machine, charging buffering chamber (1.17) and discharging buffering chamber (1.22) electricity
Connection.
2. plate edge seal system according to claim 1, which is characterized in that charging pipeline (1.11) be equipped with respectively with
The barcode scanning device B (1.12) and board quality testing apparatus (1.13) of the edge sealing control device electrical connection.
3. plate edge seal system according to claim 2, which is characterized in that charging buffering chamber (1.17) and board quality inspection
The route surveyed between device (1.13) is equipped with unqualified part delivery outlet (1.15).
4. plate edge seal system according to claim 1, which is characterized in that edge banding machine includes respectively to rectangular plate four
The first edge banding machine (1.21), the second edge banding machine (1.24), third edge banding machine (1.30) and the 4th edge banding machine of side progress edge sealing
(1.32);First edge banding machine (1.21) feeds buffering chamber (1.17) by the first pipeline (1.19) connection of edge sealing transmission line,
Barcode scanning device A (1.20) is arranged on the first pipeline (1.19);Second edge banding machine (1.24) passes through the second of edge sealing transmission line
The first edge banding machine (1.21) of pipeline (1.23) connection upstream;Third edge banding machine (1.30) is defeated by the third of edge sealing transmission line
Line sending connects the second edge banding machine (1.24) of upstream, and third pipeline is that U-shaped turns round pipeline;4th edge banding machine (1.32) passes through
The third edge banding machine (1.30) of the 4th pipeline (1.31) the connection upstream of edge sealing transmission line;Discharging buffering chamber (1.22) passes through envelope
4th edge banding machine (1.32) of the 5th pipeline (1.33) the connection upstream of side transmission line.
5. plate edge seal system according to claim 4, which is characterized in that the 5th pipeline, which is equipped with, rotates 90 for plate
The rotating device (1.34) of degree.
6. plate edge seal system according to claim 4 or 5, which is characterized in that the side direction of the 5th pipeline (1.33)
Equipped with artificial sampling observation mouth (1.35).
7. plate edge seal system according to claim 4, which is characterized in that first pipeline (1.19), second defeated
Line sending (1.23), third pipeline, the 4th pipeline (1.31) include that plate is made to keep to the side by side where downstream edge banding machine
Device.
8. a kind of control method of plate edge seal system described in claim 1 characterized by comprising
Charging pipeline (1.11), which will end, expects and posts the plate of identification code and be transferred at barcode scanning device A (1.20) and sweep
Code;
The plate after barcode scanning device A (1.20) identification is transferred to edge banding machine and carries out edge sealing;
Discharging transmission line (1.36) exports the plate after edge sealing.
9. according to the method described in claim 8, it is characterized in that, if the plate position-detection sensor detects edge banding machine
When the transmission line of upstream is completely expected, plate is first transported in charging buffering chamber (1.17) by charging pipeline (1.11);If the plate
When material position-detection sensor detects that the transmission line in edge banding machine downstream is completely expected, first having sealed the plate behind side, to be transported to discharging slow
In storage (1.22).
10. according to the method described in claim 8, it is characterized in that, before the plate is transferred to edge banding machine execute with
Lower step:
Barcode scanning device B (1.12) scans the identification code on plate;
The plate after barcode scanning device B (1.12) identification is transferred to board quality testing apparatus (1.13) and carries out size
With the detection of surface defect, if board quality testing apparatus (1.13) detects that the plate is unqualified, the edge sealing transmission line
Unqualified plate is transferred on the route being located between charging buffering chamber (1.17) and board quality testing apparatus (1.13)
Unqualified part delivery outlet (1.15), the charging buffering chamber (1.17) or edge banding machine for being transmitted downstream to the plate if qualified.
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CN112356215A (en) * | 2020-09-22 | 2021-02-12 | 广东尚高科技有限公司 | Intelligent production system for plate edge sealing |
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CN114603673A (en) * | 2022-03-11 | 2022-06-10 | 佛山联邦高登家私有限公司 | Plate processing equipment and plate processing method |
CN116330413A (en) * | 2023-04-06 | 2023-06-27 | 广州宁基智能系统有限公司 | Panel edge sealing system and control method thereof |
CN116476181A (en) * | 2023-05-15 | 2023-07-25 | 广州赛志系统科技有限公司 | Flexible production line and processing method for plates |
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CN113697359A (en) * | 2021-08-23 | 2021-11-26 | 济南星辉数控机械科技有限公司 | Automatic edge sealing production line suitable for narrow plate |
CN114603673A (en) * | 2022-03-11 | 2022-06-10 | 佛山联邦高登家私有限公司 | Plate processing equipment and plate processing method |
CN116330413A (en) * | 2023-04-06 | 2023-06-27 | 广州宁基智能系统有限公司 | Panel edge sealing system and control method thereof |
CN116476181A (en) * | 2023-05-15 | 2023-07-25 | 广州赛志系统科技有限公司 | Flexible production line and processing method for plates |
CN116476181B (en) * | 2023-05-15 | 2023-11-14 | 广州赛志系统科技有限公司 | Flexible production line and processing method for plates |
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