CN107450465A - A kind of frequency-changing full-automatic edge banding machine - Google Patents
A kind of frequency-changing full-automatic edge banding machine Download PDFInfo
- Publication number
- CN107450465A CN107450465A CN201710839649.6A CN201710839649A CN107450465A CN 107450465 A CN107450465 A CN 107450465A CN 201710839649 A CN201710839649 A CN 201710839649A CN 107450465 A CN107450465 A CN 107450465A
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- CN
- China
- Prior art keywords
- frequency
- banding machine
- edge banding
- motor
- automatic edge
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
Abstract
The invention discloses a kind of frequency-changing full-automatic edge banding machine; including controller, frequency converter, sensor, motor and main frame; the frequency converter is connected with control system and motor; for regulation motor rotating speed and protection motor safety, main frame include pre-milling, gluing, it is flush, slightly repair, refine, scraping, imitate type, polishing process device.Frequency-changing full-automatic edge banding machine of the present invention is mainly using flexibility, unit-modularized design, and host work platform mainly includes 8 processes, and during whole cyclic process, complete machine uses PLC numerical control devices and lathe air control unit.PLC sends the signal of corresponding process, frequency converter drive motor, and the motor of driving host work platform is started working.Main motor uses transducer drive, the control program of built-in optimization, according to the parameters of the real time execution load adjust automatically motor of edge banding machine in the process of running the shaft power of motor can be made to reach optimization.
Description
Technical field
The present invention relates to a kind of edge sealing machine equipment, especially a kind of frequency-changing full-automatic edge banding machine.
Background technology
Edge banding machine is mainly used in the making of the entrance line of various materials, such as Solid Door mouth line, high-density plate entrance line, envelope
Side operation is one of important procedure in plate fitment manufacturing process, and the quality of sealing edge quality directly affects the quality of product, valency
Lattice and class.By edge sealing, it can be very good to improve the presentation quality of furniture, avoid furniture corner during transport and use
Partial destruction, overlay coating are started or peeled off, while can be played waterproof, close the release of pernicious gas and be reduced deformation etc. and make
With, and furniture, pleasure mood can also be beautified.Full-automatic linear edge bonding machine due to it is complicated, the accuracy of manufacture is high, price is held high
It is expensive, the problem of such or such easily occurs in use.The general power of edge banding machine is larger, and the pneumatic electric current of system is big, right
Equipment and power network impact are larger, cause the maintenance of plant equipment also big.
Frequency converter mainly by rectification (AC-DC), filtering, inversion (direct current become exchange), brake unit, driver element,
Detection unit microprocessing unit etc. forms.IGBT cut-offs to adjust the voltage of out-put supply and frequency, root frequency converter close to the inner portion
According to being actually needed to provide the supply voltage required for it for motor, and then save, the purpose of speed governing, in addition, frequency converter
Also many defencive functions, such as excessively stream, overvoltage, overload protection.With the continuous improvement of industrial automatization, frequency converter
Also very extensive application has been obtained.
The content of the invention
In order to overcome in edge banding machine running in the prior art the defect sheets such as stability is poor, power consumption is high, safety coefficient is low
Invention provides a kind of full automatic edge bander using transducer drive, so that edge banding machine is more stable in operation process, saves
Save electricity consumption.
The technical solution adopted for the present invention to solve the technical problems is：A kind of frequency-changing full-automatic edge banding machine, including control
Device, frequency converter, motor and main frame, the frequency converter are connected with control system and motor, rotating speed and protection for regulation motor
The safety of motor, main frame include pre-milling, gluing, it is flush, slightly repair, refine, scraping, imitate type, polishing process.Frequency conversion of the present invention is complete certainly
Dynamic edge banding machine mainly mainly includes 8 processes using flexibility, unit-modularized design, host work platform, adds in whole circulation
During work, complete machine uses PLC numerical control devices and lathe air control unit.PLC sends the signal of corresponding process, becomes
Frequency device drive motor, the motor of driving host work platform are started working.Main motor uses transducer drive, the control of built-in optimization
Program, the axle of motor according to the parameters of the real time execution load adjust automatically motor of edge banding machine in the process of running, can be made
Power reaches optimization.System rotating speed can be arranged to automatically adjust pattern, ensure edge sealing according to the change of edge banding machine process conditions
Energy consumption is reduced while machine operating efficiency.
The signal of corresponding process, frequency converter drive motor are sent by controller, motor is started working.Each work of edge banding machine
Power of motor size needed for sequence is calculated by controller and provided, and the location of workpiece of process is corresponded to by sensor sensing, signal is transmitted
To frequency converter, and for adjusting the output frequency of frequency converter with the rotating speed of controlled motor, the accurate of each operation speed is realized automatically
Control.
Sheet material is completed by pre- milling apparatus first when edge banding machine is started working and treats that the burr in edge sealing face removes work, by applying
Wheel is gummed during adhesive dispenser and applies last layer glue, and under the overlaying of attaching device, the edge bonding belt that conveying comes is fitted tightly over
On sheet side.Edge bonding belt is cut off by cutoff tool simultaneously, then sheet material is fed into uniform equipment, and sheet material rear and front end is unnecessary
Edge bonding belt is cut off, and is made it concordant with sheet material section, is subsequently entered and slightly repair device, the unnecessary edge bonding belt of sheet material upper and lower ends is cut
Remove, it is tried one's best consistent with sheet metal thickness, subsequently into finishing device, by profile milling cutter by the upper lower seamed edge slightly repaiied do into
The corner milling of one step, it is finally by polishing process that ground smooth at edge bonding belt chamfering is smooth.
Above-mentioned frequency-changing full-automatic edge banding machine, frequency converter is using cubic frequency converter, MITSUBISHI transducer, Li Dehuafu frequency converters
In one or more combinations.
Above-mentioned frequency-changing full-automatic edge banding machine, motor drive mode use transducer drive electrical machine working mode, automatic to adjust
Save motor and corresponding process operation.
Above-mentioned frequency-changing full-automatic edge banding machine, sensor is using one kind in infrared sensor or pressure sensor.
Above-mentioned frequency-changing full-automatic edge banding machine, the corresponding motor of each process, the corresponding frequency converter of every motor and
Sensor.
Above-mentioned frequency-changing full-automatic edge banding machine, caused ripple after the pre-milling process is processed using double milling cutters to cut-to-size saw
Vestige, burr or out of plumb phenomenon, are modified again, to reach more preferable edge sealing effect.So that edge band and sheet material
It is bonded even closer, globality and aesthetics are more preferably.
Above-mentioned frequency-changing full-automatic edge banding machine, the coating process make edge sealing sheet material and edge sealing material by glue coating wheel gluing
Expect that double spread is uniform, ensure that bonding force is more firm.
Above-mentioned frequency-changing full-automatic edge banding machine, the flush process are quick from motion tracking and high-frequency high-speed motor using pattern
Cutting structure, ensure section flat smooth.
Above-mentioned frequency-changing full-automatic edge banding machine, described thick to repair process slightly to repair knife be flat cutter.It is unnecessary during in order to handle envelope wood skin
Partial finishing.
Above-mentioned frequency-changing full-automatic edge banding machine, the finishing operations finishing knife are R shape knives.It is mainly used in plate fitment
PVC, acrylic edge bar, edge band thickness are 0.8mm-2.0mm.
Above-mentioned frequency-changing full-automatic edge banding machine, the scraping process are used for the working angles institute for eliminating deburring on-rectilinear movement
Caused ripple vestige, make sheet material top and the bottom more smooth clean and tidy.
Above-mentioned frequency-changing full-automatic edge banding machine, it is close to sheet material during the profiling procedures, and enters according to the shape of sheet material
Row profiling deburring.
Above-mentioned frequency-changing full-automatic edge banding machine, the polishing process good sheet material of cotton polishing wheel clearing up and processing, passes through
Polishing makes edge sealing end face more smooth.
The invention has the advantages that frequency-changing full-automatic edge banding machine of the present invention uses frequency converter timing, have following beneficial to effect
Fruit：1. realizing the soft start of system, starting current greatly reduces, and greatlys save power consumption；2. equipment operation is more stable, it is
System has the various defencive functions such as perfect phase shortage, short circuit, overvoltage, overcurrent, and the stable operation of equipment is effectively ensured；3. profit
Dragged with the appropriate speed adjusting technique of frequency conversion, the control technique of system is effectively ensured；4. rush of current when eliminating startup, is extended
The service life of mechanical part, reduce the maintenance and maintenance cost of equipment.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is present system schematic diagram；
Fig. 2 is the simple schematic diagram of pre-milling process；
Fig. 3 is the simple schematic diagram of coating process；
Fig. 4 is the simple schematic diagram of flush process；
Fig. 5 is the simple schematic diagram of scraping process；
Fig. 6 is slightly to repair the simple schematic diagram of process；
Fig. 7 is the simple schematic diagram of finishing operations；
Fig. 8 is the simple schematic diagram of profiling process；
Fig. 9 is the simple schematic diagram of polishing process.
1. wood workpiece in figure, 2. milling cutters, 3. glue coating wheels, 4. films, 5. flush knives, 6. scraping knives, 7. slightly repair knife, 8. refine
Knife, 9. profiling edge irons, 10. polishing wheels.
Embodiment
Present invention is illustrated with reference to figure, but following examples are merely to illustrate the present invention, are not used to
Limit the scope of the present invention.
【Embodiment 1】
A kind of frequency-changing full-automatic edge banding machine, including controller, frequency converter, motor and main frame, the frequency converter are with control
System be connected with motor, for regulation motor rotating speed and protection motor safety, main frame including pre-milling, gluing, it is flush, slightly repair,
Refine, scraping, imitative type, polishing process.Frequency-changing full-automatic edge banding machine of the present invention mainly uses flexibility, unit-modularized design,
Host work platform mainly includes 8 processes, and during whole cyclic process, complete machine is pneumatic using PLC numerical control devices and lathe
Control device.PLC sends the signal of corresponding process, frequency converter drive motor, and the motor of driving host work platform starts
Work.Main motor uses transducer drive, the control program of built-in optimization, can be adjusted automatically according to the real time execution load of edge banding machine
The parameters of whole motor in the process of running, the shaft power of motor is set to reach optimization.System rotating speed can be according to edge banding machine work
The change of skill condition, it is arranged to automatically adjust pattern, ensures to reduce energy consumption while edge banding machine operating efficiency.
The signal of corresponding process, frequency converter drive motor are sent by controller, motor is started working.Each work of edge banding machine
Power of motor size needed for sequence is calculated by controller and provided, and the location of workpiece of process is corresponded to by sensor sensing, signal is transmitted
To frequency converter, and for adjusting the output frequency of frequency converter with the rotating speed of controlled motor, the accurate of each operation speed is realized automatically
Control.
Program is set in the controller and opens the switch of each operation, frequency converter is started working, and passes through different works
The different of sequence setting require motor corresponding to driving with different rotary speed workings, and wood workpiece 1 is logical first when edge banding machine is started working
The milling cutter 2 crossed in pre-milling completes sheet material and treats that the burr in edge sealing face removes work, and last layer is applied by being gummed wheel 3 during glue spreading apparatus
Glue, and under the overlaying of attaching device, the edge band 4 that conveying comes is fitted tightly on sheet side.Simultaneously will by cutoff tool
Edge bonding belt is cut off, and then sheet material is fed into uniform equipment, and flush knife 5 cuts off the unnecessary edge bonding belt in sheet material rear and front end, makes it
It is concordant with sheet material section, the milling cutter trace on edge bonding belt is struck off by scraping knife 6 during scraping process, subsequently enters and slightly repaiies device,
Thick knife 7 of repairing cuts off the unnecessary edge bonding belt of sheet material upper and lower ends, it is tried one's best consistent with sheet metal thickness, is filled subsequently into refine
Put, the upper lower seamed edge slightly repaiied is done by further corner milling by finishing knife 8, the workpiece after refine is repaiied by profiling
Side knife 9 carries out finer profiling finishing, finally by polishing wheel 10 that ground smooth at edge bonding belt chamfering is smooth.
Above-mentioned frequency-changing full-automatic edge banding machine, frequency converter use cubic frequency converter.
Above-mentioned frequency-changing full-automatic edge banding machine, motor drive mode use transducer drive electrical machine working mode, automatic to adjust
Save motor and corresponding process operation.
Above-mentioned frequency-changing full-automatic edge banding machine, sensor use infrared sensor.
Above-mentioned frequency-changing full-automatic edge banding machine, the corresponding motor of each process, the corresponding frequency converter of every motor and
Sensor.
Above-mentioned frequency-changing full-automatic edge banding machine, caused ripple after the pre-milling process is processed using double milling cutters 2 to cut-to-size saw
Line vestige, burr or out of plumb phenomenon, are modified again, to reach more preferable edge sealing effect.So that edge band and sheet material
Fitting it is even closer, globality and aesthetics are more preferably.
Above-mentioned frequency-changing full-automatic edge banding machine, the coating process make edge sealing sheet material and edge sealing material by the gluing of glue coating wheel 3
Expect that double spread is uniform, ensure that bonding force is more firm.
Above-mentioned frequency-changing full-automatic edge banding machine, described thick to repair process slightly to repair knife 7 be flat cutter.It is unnecessary during in order to handle envelope wood skin
Partial finishing.
Above-mentioned frequency-changing full-automatic edge banding machine, the finishing operations finishing knife 8 are R shape knives.It is mainly used in plate fitment
PVC, acrylic edge bar, edge band thickness are 0.8mm-2.0mm.
Above-mentioned frequency-changing full-automatic edge banding machine, the scraping process are used to eliminate the ripple trace caused by deburring working angles
Mark, make sheet material top and the bottom more smooth clean and tidy.
Above-mentioned frequency-changing full-automatic edge banding machine, it is close to sheet material during the profiling procedures, and enters according to the shape of sheet material
Row profiling deburring.
Above-mentioned frequency-changing full-automatic edge banding machine, the polishing process good sheet material of the clearing up and processing of cotton polishing wheel 10, lead to
Crossing polishing makes edge sealing end face more smooth.
Above example is only the exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can make respectively in the essence and protection domain of the present invention to the present invention
Kind modification or equivalent substitution, this modification or equivalent substitution also should be regarded as being within the scope of the present invention.
Claims (14)
- A kind of 1. frequency-changing full-automatic edge banding machine, it is characterised in that the frequency-changing full-automatic edge banding machine include controller, frequency converter, Sensor, motor and main frame, the frequency converter are connected with control system and motor, and the sensor is located at main frame each operation device Front end, the main frame include pre-milling, gluing, it is flush, slightly repair, refine, scraping, imitate type, burnishing device.
- 2. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the controller uses PLC numbers Control device and lathe air control unit.
- 3. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that needed for the edge banding machine each operation Power of motor size is calculated by controller and provided, and the location of workpiece of process is corresponded to by sensor sensing, transmits a signal to frequency conversion Device, and for adjusting the output frequency of frequency converter with the rotating speed of controlled motor.
- 4. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the frequency converter is become using four directions One or more combinations in frequency device, MITSUBISHI transducer, Li Dehuafu frequency converters.
- 5. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the motor drive mode uses Transducer drive electrical machine working mode, self-regulation motor and corresponding process operation.
- 6. a kind of frequency-changing full-automatic edge banding machine according to claim 5, it is characterised in that each process is corresponding one Motor, the corresponding frequency converter of every motor and sensor.
- 7. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the sensor uses infrared biography One kind in sensor or pressure sensor.
- 8. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the pre-milling process is using double millings Caused ripple vestige, burr or out of plumb phenomenon after knife is processed to cut-to-size saw, are modified again.
- 9. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the coating process passes through gluing Gluing is taken turns, using PVA glue.
- 10. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that described slightly repairing process slightly repaiies knife For flat cutter.The finishing of redundance during in order to handle envelope wood skin.
- A kind of 11. frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the finishing operations finishing knife For R shape knives.It is mainly used in PVC, the acrylic edge bar of plate fitment, edge band thickness is 0.8mm-2.0mm.
- 12. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the scraping process is with two-sided Scraping knife.
- 13. a kind of frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the profiling process is using double Profiling edge iron in face carries out profiling deburring according to the shape of sheet material.
- A kind of 14. frequency-changing full-automatic edge banding machine according to claim 1, it is characterised in that the polishing process cotton The good sheet material of polishing wheel clearing up and processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201710839649.6A CN107450465A (en) | 2017-09-18 | 2017-09-18 | A kind of frequency-changing full-automatic edge banding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710839649.6A CN107450465A (en) | 2017-09-18 | 2017-09-18 | A kind of frequency-changing full-automatic edge banding machine |
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| CN201710839649.6A Pending CN107450465A (en) | 2017-09-18 | 2017-09-18 | A kind of frequency-changing full-automatic edge banding machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437098A (en) * | 2018-05-24 | 2018-08-24 | 山东海超机械有限公司 | A kind of device of the woodworking machinery adjustment speed of service |
| CN109016062A (en) * | 2018-06-22 | 2018-12-18 | 宁波华胜办公家具有限公司 | A kind of full-automatic welt fitting machine |
| CN109748071A (en) * | 2019-02-22 | 2019-05-14 | 索菲亚家居湖北有限公司 | The plate edge seal system and its control method of automation |
| CN110471369A (en) * | 2019-08-05 | 2019-11-19 | 南兴装备股份有限公司 | A kind of double glue cylinder automatic edgers of the high speed with control system |
| CN111844284A (en) * | 2020-07-29 | 2020-10-30 | 青岛福源翔家居有限公司 | Plate section processing technology |
| WO2021218256A1 (en) * | 2020-04-27 | 2021-11-04 | 南兴装备股份有限公司 | Control system for automatic edge banding machine |
| CN113953159A (en) * | 2021-10-09 | 2022-01-21 | 山西鼎隆智装科技股份有限公司 | Edge sealing process for aluminum honeycomb plate |
| CN114115052A (en) * | 2021-11-29 | 2022-03-01 | 南兴装备股份有限公司 | Control system of automatic edge bonding machine for primary and secondary door panels |
| WO2022226915A1 (en) * | 2021-04-29 | 2022-11-03 | 南兴装备股份有限公司 | Control system provided with servo profiling high-speed double-end edge banding machine |
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| CN203566815U (en) * | 2013-10-31 | 2014-04-30 | 东莞市南兴家具装备制造股份有限公司 | High-speed operation control system of edge sealing machine |
| CN203573148U (en) * | 2013-10-31 | 2014-04-30 | 东莞市南兴家具装备制造股份有限公司 | Multi-machine on-line communication control system of edge-sealing machine |
| CN105691760A (en) * | 2016-01-27 | 2016-06-22 | 蚌埠市众邦包装厂 | Simple block-shaped product automatic packaging-control system |
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| CN203566815U (en) * | 2013-10-31 | 2014-04-30 | 东莞市南兴家具装备制造股份有限公司 | High-speed operation control system of edge sealing machine |
| CN203573148U (en) * | 2013-10-31 | 2014-04-30 | 东莞市南兴家具装备制造股份有限公司 | Multi-machine on-line communication control system of edge-sealing machine |
| CN105691760A (en) * | 2016-01-27 | 2016-06-22 | 蚌埠市众邦包装厂 | Simple block-shaped product automatic packaging-control system |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108437098A (en) * | 2018-05-24 | 2018-08-24 | 山东海超机械有限公司 | A kind of device of the woodworking machinery adjustment speed of service |
| CN108437098B (en) * | 2018-05-24 | 2023-06-09 | 山东海超机械有限公司 | Device for adjusting running speed for woodworking machinery |
| CN109016062A (en) * | 2018-06-22 | 2018-12-18 | 宁波华胜办公家具有限公司 | A kind of full-automatic welt fitting machine |
| CN109748071A (en) * | 2019-02-22 | 2019-05-14 | 索菲亚家居湖北有限公司 | The plate edge seal system and its control method of automation |
| CN110471369A (en) * | 2019-08-05 | 2019-11-19 | 南兴装备股份有限公司 | A kind of double glue cylinder automatic edgers of the high speed with control system |
| CN110471369B (en) * | 2019-08-05 | 2020-10-30 | 南兴装备股份有限公司 | High-speed double-rubber-cylinder automatic edge bonding machine with control system |
| WO2021218256A1 (en) * | 2020-04-27 | 2021-11-04 | 南兴装备股份有限公司 | Control system for automatic edge banding machine |
| CN111844284A (en) * | 2020-07-29 | 2020-10-30 | 青岛福源翔家居有限公司 | Plate section processing technology |
| WO2022226915A1 (en) * | 2021-04-29 | 2022-11-03 | 南兴装备股份有限公司 | Control system provided with servo profiling high-speed double-end edge banding machine |
| CN113953159A (en) * | 2021-10-09 | 2022-01-21 | 山西鼎隆智装科技股份有限公司 | Edge sealing process for aluminum honeycomb plate |
| CN114115052A (en) * | 2021-11-29 | 2022-03-01 | 南兴装备股份有限公司 | Control system of automatic edge bonding machine for primary and secondary door panels |
| CN114115052B (en) * | 2021-11-29 | 2024-04-12 | 南兴装备股份有限公司 | Control system of automatic edge bonding machine for primary and secondary door panels |
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Application publication date: 20171208 |
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