CN114115052B - Control system of automatic edge bonding machine for primary and secondary door panels - Google Patents
Control system of automatic edge bonding machine for primary and secondary door panels Download PDFInfo
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- CN114115052B CN114115052B CN202111436509.7A CN202111436509A CN114115052B CN 114115052 B CN114115052 B CN 114115052B CN 202111436509 A CN202111436509 A CN 202111436509A CN 114115052 B CN114115052 B CN 114115052B
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- 238000009966 trimming Methods 0.000 claims abstract description 65
- 230000008439 repair process Effects 0.000 claims abstract description 62
- 239000003292 glue Substances 0.000 claims abstract description 54
- 238000010438 heat treatment Methods 0.000 claims abstract description 52
- 238000007790 scraping Methods 0.000 claims abstract description 47
- 238000005498 polishing Methods 0.000 claims abstract description 43
- 238000003801 milling Methods 0.000 claims abstract description 41
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 239000012459 cleaning agent Substances 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000004891 communication Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 87
- 238000004140 cleaning Methods 0.000 claims description 25
- 239000000853 adhesive Substances 0.000 claims description 24
- 230000001070 adhesive effect Effects 0.000 claims description 24
- 238000001125 extrusion Methods 0.000 claims description 18
- 238000002844 melting Methods 0.000 claims description 9
- 230000008018 melting Effects 0.000 claims description 9
- 238000004026 adhesive bonding Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims 2
- 230000008263 repair mechanism Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 3
- 230000003993 interaction Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 230000009977 dual effect Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
Abstract
The invention relates to the technical field of an electric control system of an edge banding machine, in particular to a control system of an automatic edge banding machine for a primary door plate and a secondary door plate, which comprises a programmable controller, a man-machine conversation unit, a separating agent control unit, a primary and secondary opening forming cutter control unit, a pre-milling control unit, a glue supply heating control unit, a tape feeding and cutting control unit, a soft forming pressing and pasting control unit, a double-guide-rail front-rear flush control unit, a rough repair control unit, a finish repair control unit, an inclined scraper control unit, a wire breakage control unit, a large flat scraping control unit, a cleaning agent control unit and a polishing control unit which are respectively in communication connection with the programmable controller. The invention has ingenious design, is convenient for the automatic edge banding machine to process the primary and secondary door plates into different shapes, can finish the processing procedures of primary and secondary door plate forming, edge banding and trimming at one time, has high degree of automation and high production efficiency, is integrally controlled, and is more convenient and efficient to control.
Description
Technical Field
The invention relates to the technical field of electric control systems of edge banding machines, in particular to a control system of an automatic edge banding machine for a primary door plate and a secondary door plate.
Background
The automatic edge banding machine is a machine used for processing boards in a furniture factory, the automation degree of each part is high, the existing market has more customized furniture, the colors of edge banding and the thicknesses of the edge banding are different in all boards with various sizes in each batch of orders, most of the edge banding machines in the market are common edge banding machines, each mechanism is an independent part, the corresponding parts are required to be controlled independently by manpower, the time and the labor are consumed, the accurate system control can not be carried out on each part of the automatic edge banding machine at one time, the edge banding efficiency of the edge banding machine is caused, and the operation and the use are inconvenient; especially, at present, the automatic edge banding machine for producing the primary and secondary door plates is required to be further processed in an edge banding way after the primary and secondary door plates are formed, and the automatic edge banding machine is required to be controlled systematically, so that the edge banding efficiency is improved.
Disclosure of Invention
The invention provides a control system of an automatic edge banding machine for a primary door plate and a secondary door plate, which aims at the problems of the prior art, is ingenious in design, wherein a man-machine interaction unit comprises a man-machine interaction operation display screen, the control of each control unit is achieved through a programmable controller, and the arrangement of the man-machine interaction unit is utilized, so that operation and use of operators are facilitated, the production efficiency and adjustment of each control unit are effectively improved, the automatic edge banding machine is convenient for processing the primary door plate and the secondary door plate into different shapes, the processing procedures of primary door plate forming, edge banding and trimming can be completed at one time, the automation degree is high, the production efficiency is high, the integrated control is more convenient, and the control is more efficient.
In order to solve the technical problems, the invention adopts the following technical scheme:
the invention provides a control system of an automatic edge banding machine for a primary and secondary door plate, which comprises a separating agent mechanism, a primary and secondary port forming cutter mechanism, a pre-milling mechanism, a glue supply heating mechanism, a tape changing cutter mechanism, a soft forming pressing and pasting mechanism, a front-back flush mechanism of a double guide rail, a rough trimming mechanism, a finish trimming mechanism, an oblique scraping mechanism, a wire breaking mechanism, a large flat scraping mechanism, a cleaning agent mechanism and a polishing mechanism, and is characterized in that:
the control system comprises a programmable controller, a man-machine dialogue unit, a separating agent control unit, a primary-secondary port forming cutter control unit, a pre-milling control unit, a glue supply heating control unit, a tape feeding and cutting control unit, a soft forming pressing and pasting control unit, a double-guide-rail front-rear flush control unit, a rough repair control unit, a finish repair control unit, an inclined scraper control unit, a wire breakage control unit, a large flat scraping control unit, a cleaning agent control unit and a polishing control unit which are respectively in communication connection with the programmable controller;
the separating agent control unit, the primary and secondary opening forming cutter control unit, the pre-milling control unit, the glue supply heating control unit, the tape feeding and cutting control unit, the soft forming pressing and pasting control unit, the double-guide-rail front-back flush control unit, the rough trimming control unit, the finish trimming control unit, the inclined scraper control unit, the wire breaking control unit, the large flat scraping control unit, the cleaning agent control unit and the polishing control unit are respectively connected with the separating agent mechanism, the primary and secondary opening forming cutter mechanism, the pre-milling mechanism, the glue supply heating mechanism, the tape changing cutter mechanism, the soft forming pressing and pasting mechanism, the double-guide-rail front-back flush mechanism, the rough trimming mechanism, the finish trimming mechanism, the inclined scraping mechanism, the wire breaking mechanism, the large flat scraping mechanism, the cleaning agent mechanism and the polishing mechanism in a one-to-one correspondence.
The programmable controller comprises a Central Processing Unit (CPU), a memory and a plurality of input interfaces, wherein the memory and the plurality of input interfaces are respectively connected with the CPU, and the plurality of input interfaces are respectively connected with the separating agent control unit, the primary and secondary port forming cutter control unit, the pre-milling control unit, the glue supply heating control unit, the tape feeding and cutting control unit, the soft forming pressing and pasting control unit, the double-guide-rail front-rear flush control unit, the rough repair control unit, the finish repair control unit, the inclined scraper control unit, the wire breakage control unit, the large flat scraping control unit, the cleaning agent control unit and the polishing control unit in a one-to-one correspondence manner.
The control system comprises a press beam control unit and a feeding control unit, wherein the press beam control unit and the feeding control unit are respectively in communication connection with the programmable controller.
The feeding control unit comprises a feeding plate driving motor, a feeding plate frequency converter, a feeding plate I/O module and a feeding plate position module, wherein the programmable controller controls the feeding plate frequency converter to work through the feeding plate I/O module, the programmable controller inputs different frequency signals into the feeding plate frequency converter through the serial communication unit, the output end of the feeding plate frequency converter is connected with the feeding plate driving motor, and the feeding plate position module is connected with the programmable controller;
the pressure beam control unit comprises a pressure beam I/O module, a pressure beam position module, a pressure beam driving motor, a contactor and a thermal relay, wherein the programmable controller is connected with the input end of the contactor through the pressure beam I/O module, the contactor is connected with the input end of the pressure beam driving motor through the thermal relay, and the pressure beam position module is connected with the programmable controller.
The separating agent control unit comprises a separating agent I/O module, a separating agent electromagnetic valve and a separating agent position module, wherein the programmable controller is connected with the separating agent electromagnetic valve through the separating agent I/O module, and the separating agent position module is connected with the programmable controller; the glue supply heating control unit comprises an upper pre-melting glue device and a lower glue coating device, the upper pre-melting glue device and the lower glue coating device are respectively provided with a heating unit connected with the programmable controller, the heating unit comprises a heating I/O module, a heating temperature module, a heating contactor, a heating pipe and a thermocouple, the programmable controller is connected with the heating contactor through the heating I/O module, the heating contactor is connected with the heating pipe, the thermocouple is arranged on one side of the heating pipe, and the thermocouple is connected with the programmable controller through the temperature module;
the upper pre-melting glue device further comprises a glue extrusion I/O module, a glue extrusion direct current driver and a glue extrusion motor, wherein the programmable controller is connected with the glue extrusion direct current driver through the glue extrusion I/O module, and the direct current driver is in driving connection with the glue extrusion motor;
the lower melt adhesive device comprises a lower melt adhesive I/O module, a lower melt adhesive frequency converter, a lower melt adhesive position sensor and a gluing motor, wherein the programmable controller is respectively connected with the lower melt adhesive position sensor and the lower melt adhesive frequency converter through the lower melt adhesive I/O module, and the lower melt adhesive frequency converter is in driving connection with the gluing motor.
The primary-secondary port forming cutter control unit comprises a primary-secondary port I/O module and a primary-secondary port cutter motor, and the programmable controller is connected with the primary-secondary port cutter motor through the primary-secondary port I/O module;
the pre-milling control unit comprises a pre-milling I/O module, a pre-milling frequency converter and a pre-milling cutter motor, wherein the programmable controller is connected with the pre-milling frequency converter through the pre-milling I/O module, and the pre-milling frequency converter is in driving connection with the pre-milling cutter motor;
the belt feeding and cutting control unit comprises a first belt feeding I/O module, a second belt feeding I/O module, a belt feeding electromagnetic valve, a belt feeding cylinder, a belt feeding frequency converter, a belt feeding electromagnetic valve, a belt cutting I/O module, a belt pressing I/O module, a belt cutting electromagnetic valve, a belt cutting cylinder, a belt pressing electromagnetic valve and a belt pressing cylinder;
the programmable controller is connected with the belt feeding electromagnetic valve and the belt feeding frequency converter through the first belt feeding I/O module and the second belt feeding I/O module respectively, the belt feeding electromagnetic valve is in driving connection with the belt feeding air cylinder, and the belt feeding frequency converter is in driving connection with the belt feeding electromagnetic valve;
the programmable controller is connected with the cut-off electromagnetic valve and the press-belt electromagnetic valve through the cut-belt I/O module and the press-belt I/O module respectively, the cut-off electromagnetic valve is in driving connection with the cut-belt air cylinder, and the press-belt electromagnetic valve is in driving connection with the press-belt air cylinder;
the soft forming pressing control unit comprises a soft forming I/O module, a soft forming electromagnetic valve and a soft forming rotary control cylinder, wherein the programmable controller is connected with the soft forming electromagnetic valve through the soft forming I/O module, and the soft forming electromagnetic valve is in driving connection with the soft forming rotary control cylinder.
The control system further comprises a side band grooving control unit, the side band grooving control unit is connected with the side band grooving mechanism, the side band grooving control unit comprises a side band grooving I/O module, a side band grooving frequency converter and a grooving motor, and the programmable controller is connected with the side band grooving frequency converter through the side band grooving I/O module and is in driving connection with the grooving motor.
The double-guide-rail front-rear flush control unit comprises a position module, a first front-rear flush I/O module, a front-rear flush frequency converter, a front-rear flush cutter motor, a second front-rear flush I/O module, a front-rear flush solenoid valve, a front-rear flush cylinder, a front-rear avoidance solenoid valve, a front-rear avoidance cylinder, a rear-rear flush solenoid valve, a rear-rear avoidance cylinder, a programmable controller is connected with the front-rear flush frequency converter through the first front-rear flush I/O module, the front-rear flush frequency converter is connected with a front-rear flush cutter motor in a driving manner, the programmable controller is connected with the front-rear flush solenoid valve, the rear-rear flush solenoid valve and the rear-avoidance solenoid valve through the second front-rear flush solenoid valve, and the front-rear-avoidance solenoid valve are respectively connected with the front-flush cylinder, the front-rear-avoidance cylinder, the rear-avoidance cylinder and the rear-avoidance cylinder in a driving manner.
The rough repair control unit comprises a first rough repair I/O module, a second rough repair I/O module, a rough repair frequency converter, a rough repair cutter motor, a rough repair electromagnetic valve and a rough repair avoiding cylinder, wherein the programmable controller is respectively connected with the rough repair frequency converter and the rough repair electromagnetic valve through the first rough repair I/O module and the second rough repair I/O module, the rough repair frequency converter is in driving connection with the rough repair cutter motor, and the rough repair electromagnetic valve is in driving connection with the rough repair avoiding cylinder;
the trimming control unit comprises a first trimming I/O module, a second trimming I/O module, a trimming frequency converter, a trimming cutter motor, a trimming electromagnetic valve and a trimming avoiding cylinder, wherein the programmable controller is respectively connected with the trimming frequency converter and the trimming electromagnetic valve through the first trimming I/O module and the second trimming I/O module, the trimming frequency converter is in driving connection with the trimming cutter motor, and the trimming electromagnetic valve is in driving connection with the trimming avoiding cylinder;
the inclined scraper control unit comprises an inclined scraper I/O module, an inclined scraper electromagnetic valve, a cleaning blowing electromagnetic valve and an inclined scraper avoiding cylinder, wherein the programmable controller is respectively connected with the inclined scraper electromagnetic valve and the cleaning blowing electromagnetic valve through the inclined scraper I/O module, and the inclined scraper electromagnetic valve is in driving connection with the inclined scraper avoiding cylinder.
The wire breakage control unit comprises a wire breakage I/O module, a wire breakage position module, a wire breakage electromagnetic valve and a wire breakage avoiding cylinder, wherein the programmable controller is connected with the wire breakage electromagnetic valve through the wire breakage I/O module, and the wire breakage electromagnetic valve is in driving connection with the wire breakage avoiding cylinder;
the large flat scraping control unit comprises a large flat scraping I/O module, a large flat scraping electromagnetic valve and a large flat scraping avoiding cylinder, and the programmable controller is connected with the large flat scraping electromagnetic valve through the large flat scraping I/O module, and the large flat scraping electromagnetic valve is in driving connection with the large flat scraping avoiding cylinder;
the cleaning agent control unit comprises a cleaning I/O module, a cleaning position module and a cleaning electromagnetic valve, the programmable controller is connected with the cleaning electromagnetic valve through the cleaning I/O module, and the cleaning position module is connected with the programmable controller;
the polishing control unit comprises a polishing I/O module, a polishing contactor, a swinging contactor, a polishing motor and a swinging motor, wherein the programmable controller is respectively connected with the polishing contactor and the swinging contactor through the polishing I/O module, and the polishing contactor and the swinging contactor are respectively in driving connection with the polishing motor and the swinging motor.
The invention has the beneficial effects that:
the invention has ingenious design, wherein the man-machine interaction unit comprises a man-machine interaction operation display screen, the control of each control unit is achieved through the programmable controller, and the arrangement of the man-machine interaction unit is utilized, so that the operation and the use of operators are facilitated, the production efficiency and the adjustment of each control unit are effectively improved, the automatic edge banding machine is convenient for processing the primary and secondary door panels into different shapes, the processing procedures of primary and secondary door panel forming, edge banding and trimming can be completed at one time, the automation degree is high, the production efficiency is high, the integrated control is more convenient and efficient, and the control is more convenient and efficient.
Drawings
Fig. 1 is a system block diagram of a control system of an automatic edge banding machine for a primary and secondary door panels according to the present invention.
Fig. 2 is a schematic block diagram of a feed plate control unit, a press beam control unit, a separating agent control unit, a man-machine conversation unit, a glue supply control unit and a programmable controller according to the present invention.
Fig. 3 is a schematic block diagram of a primary and secondary port forming cutter control unit, a pre-milling control unit, a tape feeding and cutting control unit, a soft forming press-fitting control unit and a programmable controller according to the present invention.
Fig. 4 is a schematic block diagram of a side band grooving control unit, a tape feeding and cutting control unit, a soft forming press-fit control unit and a programmable controller according to the present invention.
Fig. 5 is a schematic block diagram of a dual rail front-rear flush control unit, a rough repair control unit, a finish repair control unit, an inclined doctor control unit, and a programmable controller of the present invention.
Fig. 6 is a schematic block diagram of a wire break control unit, a major flat scratch control unit, a cleaner control unit, and a polishing control unit and a programmable controller of the present invention.
Fig. 7 is a schematic structural diagram of an automatic edge banding machine for primary and secondary door panels of the present invention.
Detailed Description
The invention will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the invention. The present invention will be described in detail below with reference to the accompanying drawings.
The control system of the automatic primary and secondary door panel edge banding machine, as shown in fig. 1 to 7, the automatic primary and secondary door panel edge banding machine comprises a separating agent mechanism 1, a primary and secondary port forming cutter mechanism 2, a pre-milling mechanism 3, a glue supply heating mechanism 4, a tape changing cutter mechanism 5, a soft forming pressing and pasting mechanism 6, a double-guide-rail front-back flush mechanism 7, a rough trimming mechanism 8, a finishing mechanism 9, an oblique scraping mechanism 10, a wire breaking mechanism 11, a large flat scraping mechanism 12, a cleaning agent mechanism 13 and a polishing mechanism 14, and is characterized in that: the control system comprises a programmable controller, a man-machine dialogue unit, a separating agent control unit, a primary-secondary port forming cutter control unit, a pre-milling control unit, a glue supply heating control unit, a tape feeding and cutting control unit, a soft forming pressing and pasting control unit, a double-guide-rail front-rear flush control unit, a rough repair control unit, a finish repair control unit, an inclined scraper control unit, a wire breakage control unit, a large flat scraping control unit, a cleaning agent control unit and a polishing control unit which are respectively in communication connection with the programmable controller;
the separating agent control unit, the primary and secondary opening forming cutter control unit, the pre-milling control unit, the glue supply heating control unit, the tape feeding and cutting control unit, the soft forming pressing and pasting control unit, the double-guide-rail front-back flush control unit, the rough trimming control unit, the finish trimming control unit, the inclined scraper control unit, the wire breaking control unit, the large flat scraping control unit, the cleaning agent control unit and the polishing control unit are respectively connected with the separating agent mechanism, the primary and secondary opening forming cutter mechanism, the pre-milling mechanism, the glue supply heating mechanism, the tape changing cutter mechanism, the soft forming pressing and pasting mechanism, the double-guide-rail front-back flush mechanism, the rough trimming mechanism, the finish trimming mechanism, the inclined scraping mechanism, the wire breaking mechanism, the large flat scraping mechanism, the cleaning agent mechanism and the polishing mechanism in a one-to-one correspondence.
The man-machine interaction unit comprises a man-machine interaction operation display screen, the man-machine interaction operation display screen is controlled by the programmable controller, the man-machine interaction unit is used for being convenient for operators to operate and use, production efficiency and adjustment of each control unit are effectively improved, an automatic edge banding machine is convenient for processing the child and parent door panels into different shapes (such as straight edges, trapezoid edges and oblique edges), processing procedures of forming, edge banding and trimming of the child and parent door panels can be completed at one time, automation degree is high, production efficiency is high, integrated control is convenient, and control is high.
In this embodiment, the programmable controller includes a Central Processing Unit (CPU), a memory and a plurality of input interfaces, where the memory and the plurality of input interfaces are respectively connected with the CPU, and the plurality of input interfaces are respectively connected with the separating agent control unit, the primary-secondary port forming cutter control unit, the pre-milling control unit, the glue supply heating control unit, the tape feeding and cutting control unit, the soft forming pressing and pasting control unit, the dual-guide rail front-rear flush control unit, the rough repair control unit, the finish repair control unit, the oblique scraper control unit, the wire breakage control unit, the large flat scraper control unit, the cleaning agent control unit and the polishing control unit in a one-to-one correspondence manner. Specifically, the memory is used for storing relevant processing information and processing data, so that later retrieval and check or pre-storage are facilitated, and the relevant processing file information is convenient to use next time; the input interfaces and the control units can be connected in a pluggable manner, so that the related control units are conveniently started or closed, the applicability of the automatic edge bonding machine is improved, and related processing procedures can be increased or reduced at will.
In this embodiment, the control system includes a press beam control unit and a feed control unit, where the press beam control unit and the feed control unit are respectively connected with the programmable controller in a communication manner.
In this embodiment, the feeding control unit includes a feeding board driving motor, a feeding board frequency converter, a feeding board I/O module, and a feeding board position module, where the programmable controller controls the feeding board frequency converter to work through the feeding board I/O module, the programmable controller inputs different frequency signals to the feeding board frequency converter through the serial communication unit, an output end of the feeding board frequency converter is connected to the feeding board driving motor, and the feeding board position module is connected to the programmable controller; specifically, the arrangement is convenient for controlling the feeding plate of the primary and secondary door plates, and the positions of the primary and secondary door plates can be detected, so that the positioning effect is achieved, and the processing accuracy is improved;
the pressure beam control unit comprises a pressure beam I/O module, a pressure beam position module, a pressure beam driving motor, a contactor and a thermal relay, wherein the programmable controller is connected with the input end of the contactor through the pressure beam I/O module, the contactor is connected with the input end of the pressure beam driving motor through the thermal relay, and the pressure beam position module is connected with the programmable controller.
In this embodiment, the separating agent control unit includes a separating agent I/O module, a separating agent solenoid valve, and a separating agent position module, where the programmable controller is connected to the separating agent solenoid valve through the separating agent I/O module, and the separating agent position module is connected to the programmable controller; specifically, the positions of the primary door plate and the secondary door plate can be detected by the arrangement, so that the automatic ejection of the separating agent is realized;
the glue supply heating control unit comprises an upper pre-melting glue device and a lower glue coating device, the upper pre-melting glue device and the lower glue coating device are respectively provided with a heating unit connected with the programmable controller, the heating unit comprises a heating I/O module, a heating temperature module, a heating contactor, a heating pipe and a thermocouple, the programmable controller is connected with the heating contactor through the heating I/O module, the heating contactor is connected with the heating pipe, the thermocouple is arranged on one side of the heating pipe, and the thermocouple is connected with the programmable controller through the temperature module;
the upper pre-melting glue device further comprises a glue extrusion I/O module, a glue extrusion direct current driver and a glue extrusion motor, wherein the programmable controller is connected with the glue extrusion direct current driver through the glue extrusion I/O module, and the direct current driver is in driving connection with the glue extrusion motor;
the lower melt adhesive device comprises a lower melt adhesive I/O module, a lower melt adhesive frequency converter, a lower melt adhesive position sensor and a gluing motor, wherein the programmable controller is respectively connected with the lower melt adhesive position sensor and the lower melt adhesive frequency converter through the lower melt adhesive I/O module, and the lower melt adhesive frequency converter is in driving connection with the gluing motor. Specifically, the glue spreading of the master-slave door plate and the melt adhesive is realized through the arrangement, and the automation degree is high.
In this embodiment, the primary-secondary port forming cutter control unit includes a primary-secondary port I/O module and a primary-secondary port cutter motor, and the programmable controller is connected to the primary-secondary port cutter motor through the primary-secondary port I/O module; specifically, the device is used for carrying out molding processing of the primary and secondary openings on the fed plate;
the pre-milling control unit comprises a pre-milling I/O module, a pre-milling frequency converter and a pre-milling cutter motor, wherein the programmable controller is connected with the pre-milling frequency converter through the pre-milling I/O module, and the pre-milling frequency converter is in driving connection with the pre-milling cutter motor; specifically, the arrangement is used for pre-milling the primary and secondary door plates;
the belt feeding and cutting control unit comprises a first belt feeding I/O module, a second belt feeding I/O module, a belt feeding electromagnetic valve, a belt feeding cylinder, a belt feeding frequency converter, a belt feeding electromagnetic valve, a belt cutting I/O module, a belt pressing I/O module, a belt cutting electromagnetic valve, a belt cutting cylinder, a belt pressing electromagnetic valve and a belt pressing cylinder; specifically, the tape feeding side tape and the cut side tape are arranged;
the programmable controller is connected with the belt feeding electromagnetic valve and the belt feeding frequency converter through the first belt feeding I/O module and the second belt feeding I/O module respectively, the belt feeding electromagnetic valve is in driving connection with the belt feeding air cylinder, and the belt feeding frequency converter is in driving connection with the belt feeding electromagnetic valve;
the programmable controller is connected with the cut-off electromagnetic valve and the press-belt electromagnetic valve through the cut-belt I/O module and the press-belt I/O module respectively, the cut-off electromagnetic valve is in driving connection with the cut-belt air cylinder, and the press-belt electromagnetic valve is in driving connection with the press-belt air cylinder;
the soft forming pressing control unit comprises a soft forming I/O module, a soft forming electromagnetic valve and a soft forming rotary control cylinder, wherein the programmable controller is connected with the soft forming electromagnetic valve through the soft forming I/O module, and the soft forming electromagnetic valve is in driving connection with the soft forming rotary control cylinder. Specifically, the arrangement is convenient for attaching the side bands on the edges of the primary and secondary door panels for side band pressing.
In this embodiment, the control system further includes a sideband grooving control unit, the sideband grooving control unit is connected with the sideband grooving mechanism, the sideband grooving control unit includes a sideband grooving I/O module, a sideband grooving frequency converter and a grooving motor, and the programmable controller is connected with the sideband grooving frequency converter through the sideband grooving I/O module, and the sideband grooving frequency converter is in driving connection with the grooving motor. Specifically, the side band grooving device is used for grooving the side band so as to facilitate lamination with the primary-secondary door plate and improve lamination precision.
In this embodiment, flush control unit around the dual rail includes position module, first front and back flush I/O module, front and back flush converter, front and back flush cutter motor, second front and back flush I/O module, front flush solenoid valve, front flush cylinder, front avoidance solenoid valve, front avoidance cylinder, back flush solenoid valve, back flush cylinder, back avoidance solenoid valve and back avoidance cylinder, programmable controller is connected with front and back flush converter through first front and back flush I/O module, front and back flush converter is connected with front and back flush cutter motor drive, programmable controller is connected with front flush solenoid valve, front avoidance solenoid valve, back flush solenoid valve and back avoidance solenoid valve respectively through the second front and back flush I/O module, front flush solenoid valve, back flush solenoid valve and back avoidance solenoid valve respectively with front flush cylinder, front avoidance cylinder, back flush cylinder and back avoidance cylinder drive connection. Specifically, the setting is used for flush polishing around the primary and secondary door plant, improves product machining precision.
In this embodiment, the rough repair control unit includes a first rough repair I/O module, a second rough repair I/O module, a rough repair frequency converter, a rough repair cutter motor, a rough repair solenoid valve, and a rough repair avoidance cylinder, where the programmable controller is connected with the rough repair frequency converter and the rough repair solenoid valve through the first rough repair I/O module and the second rough repair I/O module, the rough repair frequency converter is in driving connection with the rough repair cutter motor, and the rough repair solenoid valve is in driving connection with the rough repair avoidance cylinder; specifically, the device is used for carrying out automatic rough repair on the primary and secondary door plates;
the trimming control unit comprises a first trimming I/O module, a second trimming I/O module, a trimming frequency converter, a trimming cutter motor, a trimming electromagnetic valve and a trimming avoiding cylinder, wherein the programmable controller is respectively connected with the trimming frequency converter and the trimming electromagnetic valve through the first trimming I/O module and the second trimming I/O module, the trimming frequency converter is in driving connection with the trimming cutter motor, and the trimming electromagnetic valve is in driving connection with the trimming avoiding cylinder; specifically, the device is used for automatically finishing the primary door plate and the secondary door plate;
the inclined scraper control unit comprises an inclined scraper I/O module, an inclined scraper electromagnetic valve, a cleaning blowing electromagnetic valve and an inclined scraper avoiding cylinder, wherein the programmable controller is respectively connected with the inclined scraper electromagnetic valve and the cleaning blowing electromagnetic valve through the inclined scraper I/O module, and the inclined scraper electromagnetic valve is in driving connection with the inclined scraper avoiding cylinder; specifically, the device is used for carrying out automatic glue scraping treatment on the primary and secondary door plates.
In this embodiment, the broken wire control unit includes a broken wire I/O module, a broken wire position module, a broken wire electromagnetic valve, and a broken wire avoiding cylinder, where the programmable controller is connected with the broken wire electromagnetic valve through the broken wire I/O module, and the broken wire electromagnetic valve is in driving connection with the broken wire avoiding cylinder;
the large flat scraping control unit comprises a large flat scraping I/O module, a large flat scraping electromagnetic valve and a large flat scraping avoiding cylinder, and the programmable controller is connected with the large flat scraping electromagnetic valve through the large flat scraping I/O module, and the large flat scraping electromagnetic valve is in driving connection with the large flat scraping avoiding cylinder;
the cleaning agent control unit comprises a cleaning I/O module, a cleaning position module and a cleaning electromagnetic valve, the programmable controller is connected with the cleaning electromagnetic valve through the cleaning I/O module, and the cleaning position module is connected with the programmable controller;
the polishing control unit comprises a polishing I/O module, a polishing contactor, a swinging contactor, a polishing motor and a swinging motor, wherein the programmable controller is respectively connected with the polishing contactor and the swinging contactor through the polishing I/O module, and the polishing contactor and the swinging contactor are respectively in driving connection with the polishing motor and the swinging motor; specifically, the automatic wire breakage, large flat scraping, cleaning and polishing of the device are achieved, and the working efficiency is effectively improved.
The present invention is not limited to the preferred embodiments, but is intended to be limited to the following description, and any modifications, equivalent changes and variations in light of the above-described embodiments will be apparent to those skilled in the art without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a control system of automatic bag sealer of primary and secondary door plant, the automatic bag sealer of primary and secondary door plant includes separating agent mechanism, primary and secondary mouth shaping sword mechanism, mills mechanism in advance, supplies gluey heating mechanism, tape changing cutter mechanism, soft shaping press-stick mechanism, flush mechanism around the double guide rail, rough repair mechanism, finish trimming mechanism, oblique scraping mechanism, wire breaking mechanism, big flat scraping mechanism, cleaner mechanism and polishing mechanism, its characterized in that:
the control system comprises a programmable controller, a man-machine dialogue unit, a separating agent control unit, a primary-secondary port forming cutter control unit, a pre-milling control unit, a glue supply heating control unit, a tape feeding and cutting control unit, a soft forming pressing and pasting control unit, a double-guide-rail front-rear flush control unit, a rough repair control unit, a finish repair control unit, an inclined scraper control unit, a wire breakage control unit, a large flat scraping control unit, a cleaning agent control unit and a polishing control unit which are respectively in communication connection with the programmable controller;
the separating agent control unit, the primary and secondary opening forming cutter control unit, the pre-milling control unit, the glue supply heating control unit, the tape feeding and cutting control unit, the soft forming pressing and pasting control unit, the double-guide-rail front-back flush control unit, the rough trimming control unit, the finish trimming control unit, the inclined scraper control unit, the wire breaking control unit, the large flat scraping control unit, the cleaning agent control unit and the polishing control unit are respectively connected with the separating agent mechanism, the primary and secondary opening forming cutter mechanism, the pre-milling mechanism, the glue supply heating mechanism, the tape changing cutter mechanism, the soft forming pressing and pasting mechanism, the double-guide-rail front-back flush mechanism, the rough trimming mechanism, the finish trimming mechanism, the inclined scraping mechanism, the wire breaking mechanism, the large flat scraping mechanism, the cleaning agent mechanism and the polishing mechanism in a one-to-one correspondence.
2. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the programmable controller comprises a Central Processing Unit (CPU), a memory and a plurality of input interfaces, wherein the memory and the plurality of input interfaces are respectively connected with the CPU, and the plurality of input interfaces are respectively connected with the separating agent control unit, the primary-secondary port forming cutter control unit, the pre-milling control unit, the glue supply heating control unit, the tape feeding and cutting control unit, the soft forming pressing and pasting control unit, the double-guide-rail front-rear flush control unit, the rough repair control unit, the finish repair control unit, the inclined scraper control unit, the wire breakage control unit, the large flat scraping control unit, the cleaning agent control unit and the polishing control unit in a one-to-one correspondence manner.
3. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the control system comprises a press beam control unit and a feeding control unit, and the press beam control unit and the feeding control unit are respectively in communication connection with the programmable controller.
4. A control system for a master and slave door panel automatic edge banding machine according to claim 3, wherein: the feeding control unit comprises a feeding plate driving motor, a feeding plate frequency converter, a feeding plate I/O module and a feeding plate position module, the programmable controller controls the feeding plate frequency converter to work through the feeding plate I/O module, the programmable controller inputs different frequency signals into the feeding plate frequency converter through the serial communication unit, the output end of the feeding plate frequency converter is connected with the feeding plate driving motor, and the feeding plate position module is connected with the programmable controller;
the pressure beam control unit comprises a pressure beam I/O module, a pressure beam position module, a pressure beam driving motor, a contactor and a thermal relay, wherein the programmable controller is connected with the input end of the contactor through the pressure beam I/O module, the contactor is connected with the input end of the pressure beam driving motor through the thermal relay, and the pressure beam position module is connected with the programmable controller.
5. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the separating agent control unit comprises a separating agent I/O module, a separating agent electromagnetic valve and a separating agent position module, wherein the programmable controller is connected with the separating agent electromagnetic valve through the separating agent I/O module, and the separating agent position module is connected with the programmable controller; the glue supply heating control unit comprises an upper pre-melting glue device and a lower glue coating device, the upper pre-melting glue device and the lower glue coating device are respectively provided with a heating unit connected with the programmable controller, the heating unit comprises a heating I/O module, a heating temperature module, a heating contactor, a heating pipe and a thermocouple, the programmable controller is connected with the heating contactor through the heating I/O module, the heating contactor is connected with the heating pipe, the thermocouple is arranged on one side of the heating pipe, and the thermocouple is connected with the programmable controller through the temperature module;
the upper pre-melting glue device further comprises a glue extrusion I/O module, a glue extrusion direct current driver and a glue extrusion motor, wherein the programmable controller is connected with the glue extrusion direct current driver through the glue extrusion I/O module, and the direct current driver is in driving connection with the glue extrusion motor;
the lower gluing device comprises a lower melt adhesive I/O module, a lower melt adhesive frequency converter, a lower melt adhesive position sensor and a gluing motor, wherein the programmable controller is respectively connected with the lower melt adhesive position sensor and the lower melt adhesive frequency converter through the lower melt adhesive I/O module, and the lower melt adhesive frequency converter is in driving connection with the gluing motor.
6. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the primary and secondary port forming cutter control unit comprises a primary and secondary port I/O module and a primary and secondary port cutter motor, and the programmable controller is connected with the primary and secondary port cutter motor through the primary and secondary port I/O module;
the pre-milling control unit comprises a pre-milling I/O module, a pre-milling frequency converter and a pre-milling cutter motor, wherein the programmable controller is connected with the pre-milling frequency converter through the pre-milling I/O module, and the pre-milling frequency converter is in driving connection with the pre-milling cutter motor;
the belt feeding and cutting control unit comprises a first belt feeding I/O module, a second belt feeding I/O module, a belt feeding electromagnetic valve, a belt feeding cylinder, a belt feeding frequency converter, a belt feeding electromagnetic valve, a belt cutting I/O module, a belt pressing I/O module, a belt cutting electromagnetic valve, a belt cutting cylinder, a belt pressing electromagnetic valve and a belt pressing cylinder; the programmable controller is connected with the belt feeding electromagnetic valve and the belt feeding frequency converter through the first belt feeding I/O module and the second belt feeding I/O module respectively, the belt feeding electromagnetic valve is in driving connection with the belt feeding air cylinder, and the belt feeding frequency converter is in driving connection with the belt feeding electromagnetic valve;
the programmable controller is connected with the cut-off electromagnetic valve and the press-belt electromagnetic valve through the cut-belt I/O module and the press-belt I/O module respectively, the cut-off electromagnetic valve is in driving connection with the cut-belt air cylinder, and the press-belt electromagnetic valve is in driving connection with the press-belt air cylinder;
the soft forming pressing control unit comprises a soft forming I/O module, a soft forming electromagnetic valve and a soft forming rotary control cylinder, wherein the programmable controller is connected with the soft forming electromagnetic valve through the soft forming I/O module, and the soft forming electromagnetic valve is in driving connection with the soft forming rotary control cylinder.
7. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the control system further comprises a side band grooving control unit, the side band grooving control unit is connected with the side band grooving mechanism, the side band grooving control unit comprises a side band grooving I/O module, a side band grooving frequency converter and a grooving motor, and the programmable controller is connected with the side band grooving frequency converter through the side band grooving I/O module and is in driving connection with the grooving motor.
8. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the double-guide-rail front-rear flush control unit comprises a position module, a first front-rear flush I/O module, a front-rear flush frequency converter, a front-rear flush cutter motor, a second front-rear flush I/O module, a front-rear flush solenoid valve, a front-rear flush cylinder, a front-rear avoidance solenoid valve, a front-rear avoidance cylinder, a rear-rear flush solenoid valve, a rear-rear avoidance cylinder, a programmable controller is connected with the front-rear flush frequency converter through the first front-rear flush I/O module, the front-rear flush frequency converter is connected with a front-rear flush cutter motor in a driving manner, the programmable controller is connected with the front-rear flush solenoid valve, the rear-rear flush solenoid valve and the rear-avoidance solenoid valve through the second front-rear flush solenoid valve, the front-rear-avoidance solenoid valve is respectively connected with the front-rear-flush cylinder, the front-avoidance cylinder, the rear-avoidance cylinder and the rear-avoidance cylinder in a driving manner.
9. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the rough repair control unit comprises a first rough repair I/O module, a second rough repair I/O module, a rough repair frequency converter, a rough repair cutter motor, a rough repair electromagnetic valve and a rough repair avoiding cylinder, wherein the programmable controller is respectively connected with the rough repair frequency converter and the rough repair electromagnetic valve through the first rough repair I/O module and the second rough repair I/O module, the rough repair frequency converter is in driving connection with the rough repair cutter motor, and the rough repair electromagnetic valve is in driving connection with the rough repair avoiding cylinder;
the trimming control unit comprises a first trimming I/O module, a second trimming I/O module, a trimming frequency converter, a trimming cutter motor, a trimming electromagnetic valve and a trimming avoiding cylinder, wherein the programmable controller is respectively connected with the trimming frequency converter and the trimming electromagnetic valve through the first trimming I/O module and the second trimming I/O module, the trimming frequency converter is in driving connection with the trimming cutter motor, and the trimming electromagnetic valve is in driving connection with the trimming avoiding cylinder;
the inclined scraper control unit comprises an inclined scraper I/O module, an inclined scraper electromagnetic valve, a cleaning blowing electromagnetic valve and an inclined scraper avoiding cylinder, wherein the programmable controller is respectively connected with the inclined scraper electromagnetic valve and the cleaning blowing electromagnetic valve through the inclined scraper I/O module, and the inclined scraper electromagnetic valve is in driving connection with the inclined scraper avoiding cylinder.
10. The control system of a master-slave door panel automatic edge banding machine according to claim 1, wherein: the broken wire control unit comprises a broken wire I/O module, a broken wire position module, a broken wire electromagnetic valve and a broken wire avoiding cylinder, wherein the programmable controller is connected with the broken wire electromagnetic valve through the broken wire I/O module, and the broken wire electromagnetic valve is in driving connection with the broken wire avoiding cylinder;
the large flat scraping control unit comprises a large flat scraping I/O module, a large flat scraping electromagnetic valve and a large flat scraping avoiding cylinder, and the programmable controller is connected with the large flat scraping electromagnetic valve through the large flat scraping I/O module, and the large flat scraping electromagnetic valve is in driving connection with the large flat scraping avoiding cylinder;
the cleaning agent control unit comprises a cleaning I/O module, a cleaning position module and a cleaning electromagnetic valve, the programmable controller is connected with the cleaning electromagnetic valve through the cleaning I/O module, and the cleaning position module is connected with the programmable controller;
the polishing control unit comprises a polishing I/O module, a polishing contactor, a swinging contactor, a polishing motor and a swinging motor, wherein the programmable controller is respectively connected with the polishing contactor and the swinging contactor through the polishing I/O module, and the polishing contactor and the swinging contactor are respectively in driving connection with the polishing motor and the swinging motor.
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| CN202111436509.7A CN114115052B (en) | 2021-11-29 | 2021-11-29 | Control system of automatic edge bonding machine for primary and secondary door panels |
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