CN203566815U - High-speed operation control system of edge sealing machine - Google Patents
High-speed operation control system of edge sealing machine Download PDFInfo
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- CN203566815U CN203566815U CN201320677318.4U CN201320677318U CN203566815U CN 203566815 U CN203566815 U CN 203566815U CN 201320677318 U CN201320677318 U CN 201320677318U CN 203566815 U CN203566815 U CN 203566815U
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- control system
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- banding machine
- edge banding
- frequency converter
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- 238000007789 sealing Methods 0.000 title abstract 2
- 239000000835 fiber Substances 0.000 claims abstract description 23
- 238000001514 detection method Methods 0.000 claims abstract description 16
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- 230000007246 mechanism Effects 0.000 claims description 62
- 230000003287 optical effect Effects 0.000 claims description 13
- 238000012360 testing method Methods 0.000 claims description 10
- 238000003801 milling Methods 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 238000004364 calculation method Methods 0.000 abstract description 3
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 238000003754 machining Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000013459 approach Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000005693 optoelectronics Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000008034 disappearance Effects 0.000 description 1
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Abstract
The utility model discloses a high-speed operation control system of an edge sealing machine. The high-speed operation control system comprises a detection part, a control part and an execution part, a rotary encoder and a fiber detection technology are adopted in the detection part to detect the motion position of a machined workpiece, the control part collects detection signals and sends out execution commands, internal superposition, compensation and conversion control calculation are carried out through a central controller to generate four sections of speed execution control parameters within the range of 10-30 m/min, operation control over a dragging motor is carried out by dividing the dragging motor into to four sections of number speeds, the high-performance central controller is used for matching calculation control, the performance of an electrical control system is improved, and high and low speed component motion control and compatibility are achieved.
Description
Technical field
The utility model relates to the automatic edger art in woodworking machinery, refers in particular to a kind of edge banding machine high-speed cruising control system.
Background technology
Automatic edger is used in the situation of relay (see figure 1) or the control of Programmable Logic Controller (see figure 2), conventionally be all that travel switch 1 is installed before parts, optoelectronic switch 2, the common sensor of being convenient to install such as approach switch 3 triggers as the work of parts.Whether the datum mark that this sensor detects is accurately particularly important, because this is related to all programme-control of this piece workpiece in this lathe following process process.
As in Figure 3-5, due to the workpiece 4(sheet material of processing) not necessarily rule of the shape of end, and the front end in-position of the important testing of trigger switch, the front end of these workpiece is irregular, will inevitably affect the accuracy that trigger switch detects.Simultaneously, due to travel switch 1, optoelectronic switch 2, self there is certain shortcoming in approach switch 3, impacts also to the accuracy detecting, such as: as shown in Figure 6, be elected to while adopting travel switch 1 as trigger switch, triggering needs swing arm to move certain angle, and difform workpiece touching can bring angular deviation, all has the problem of accuracy of detection deficiency; As shown in Figure 7, be elected to while using optoelectronic switch 2 as trigger switch, the workpiece that detects color sensitivity, particularly black surface to measured object due to optoelectronic switch can cause detection range deviation; As shown in Figure 8, when selecting approach switch 3 as trigger switch, what send due to approach switch is to detect with impulse wave, also can cause detection range offset issue, and these sensors all exist the technological deficiency of diverse location detection error.
In addition, due to all free delays such as the cylinder action of different institutions on board, mechanism's switching, electrical control.Along with the movement velocity of dragging motor changes, the position of parts action output is all different.If do not pass through the computing of precision positions, parts actions may will cannot guarantee normal process, as: flushly cannot complete back-end crop action afterwards, before and after gluing, edge bonding belt is reserved inadequate etc.These all can cause production efficiency low, cause a large amount of defective products, have in a disguised form increased client's production cost.
Utility model content
In view of this, the utility model is for the disappearance of prior art existence, and its main purpose is to provide a kind of edge banding machine high-speed cruising control system, and accuracy of detection is high, have from 4 sections of control rates within the scope of 10-30m/Min, realize the parts action control compatibility of high, low speed.
For achieving the above object, the utility model adopts following technical scheme:
A kind of edge banding machine high-speed cruising control system, comprises
For detection of the test section of the movement position of processing work, this test section comprises correlation Fibre Optical Sensor and rotary encoder, this correlation Fibre Optical Sensor is installed on the processing work charging aperture place of edge banding machine streamline, and correlation Fibre Optical Sensor connects fiber amplifier;
Be used for collecting detection signal and send exectorial control section, comprising central controller, the signal receiving end of this central controller connects rotary encoder and fiber amplifier;
Operating part, this operating part has multiple stations, and each station is at least provided with magnetic valve or frequency converter, and each magnetic valve and frequency converter are all connected in the output port of central controller.
Preferably, described central controller is PLC or PC.
Preferably, on described multiple stations, there are electric lifting mechanism, push pedal space mechanism, pre-milling mechanism, rubber-coated mechanism, flush mechanism, Cu Xiu mechanism, refine mechanism, the equal connected electromagnetic valve of cylinder of each mechanism, the work drive motor of each mechanism all connects frequency converter.
Preferably, described push pedal space mechanism is provided with push pedal interval cylinder, and this push pedal interval cylinder is connected with magnetic valve.
Preferably, described pre-milling mechanism comprises two work drive motors and two cylinders, and two work drive motors are connected with frequency converter, and two cylinders are connected with magnetic valve.
Preferably, described rubber-coated mechanism comprises a work drive motor and three cylinders, and work drive motor is connected with frequency converter, and three cylinders are connected with magnetic valve.
Preferably, described flush mechanism comprises two work drive motors and two cylinders, and two work drive motors are connected with frequency converter, and two cylinders are connected with magnetic valve.
Preferably, described Cu Xiu mechanism comprises two work drive motors, and this two work drive motor is connected with frequency converter.
Preferably, described refine mechanism comprises two work drive motors, and this two work drive motor is connected with frequency converter.
The utility model compared with prior art has obvious advantage and beneficial effect, particularly, as shown from the above technical solution, it mainly adopts rotary encoder and correlation Fibre Optical Sensor can determine the accurate position of workpiece, uses high-performance central controller to coordinate s operation control, work drive motor is divided into 4 hop count speed operations and controls, the limit reaches 30m/Min speed, the performance that effectively promotes electric control system, reduces cost of equipment maintenance, greatly improves the production efficiency of lathe.
For more clearly setting forth architectural feature of the present utility model and effect, below in conjunction with accompanying drawing and specific embodiment, the utility model is elaborated.
Accompanying drawing explanation
Fig. 1 is the control mode that traditional edge banding machine adopts relay;
Fig. 2 is the control mode that traditional edge banding machine adopts Programmable Logic Controller;
Fig. 3 is the first plate shape figure of traditional machining sheet;
Fig. 4 is the second plate shape figure of traditional machining sheet;
Fig. 5 is the third plate shape figure of traditional machining sheet;
Fig. 6 is the schematic diagram that the trigger switch of traditional edge banding machine is selected travel switch;
Fig. 7 is the schematic diagram that the trigger switch of traditional edge banding machine is selected optoelectronic switch;
Fig. 8 is the schematic diagram that the trigger switch of traditional edge banding machine is selected approach switch;
Fig. 9 is the system control structure figure of the embodiment of the utility model;
Figure 10 is the schematic diagram of the correlation Fibre Optical Sensor of the system of the embodiment of the utility model.
Accompanying drawing identifier declaration.
10, test section 11, correlation Fibre Optical Sensor
12, rotary encoder 13, fiber amplifier
20, control section 21, central controller
30, operating part 301, magnetic valve
302, frequency converter 31, electric lifting mechanism
32, push pedal space mechanism 33, pre-milling mechanism
34, rubber-coated mechanism 35, flush mechanism
36, Cu Xiu mechanism 37, refine mechanism.
The specific embodiment
Please refer to shown in Fig. 9 to Figure 10, it has demonstrated the concrete structure of the preferred embodiment of the utility model, include test section 10, control section 20 and operating part 30, this test section 10 is for detection of the movement position of processing work, this control section 20 is collected detection signal and is sent fill order, and carrying out inside stack, compensation, conversion control algorithm to be created on 4 sections of speed execution control parameters of 10-30m/min, this operating part 30 is carried out machining control output.
Wherein, this test section 10 comprises correlation Fibre Optical Sensor 11 and rotary encoder 12, this correlation Fibre Optical Sensor 11 is installed on the processing work charging aperture place of edge banding machine streamline, by mounting bracket, guarantee that optical fiber emitting head and optical fiber Receiver are on same straight line, correlation Fibre Optical Sensor 11 connects fiber amplifier 13, by changing the transmitting power of fiber amplifier 13, export highly sensitive position reference signal and do high quick-action calculation control to central controller, this correlation Fibre Optical Sensor 11 allow to offer under higher speed Machine-Tool Control precisely ± 0. 5mm deviation range in the detection of position reference point, thereby improve control accuracy and stability, greatly improve working (machining) efficiency.The correlation optical fiber detecting sensor 11 that the present embodiment changes common sensor in original control system can provide the high precisely position reference point of low deviation, thereby improve control accuracy and stability under higher speed, greatly promotes working (machining) efficiency,
Described control section 20 comprises can carry out inner stack, compensation, convert control algorithm carries out with 4 sections of speed that are created in 10-30m/min the central controller 21 of controlling parameter, and these central controller 21 signal receiving ends connect rotary encoder 12 and fiber amplifier 13.In the present embodiment, this central controller 21 is selected PLC or PC, allows workpiece in the high-speed mobile process of 10-30m/min, to carry out machining control output.By using high performance central controller 21 to coordinate s operation control, further promote the performance of electrical control, the control interface of system all adopts the operation of datumization parameter, reduces cost of equipment maintenance, greatly improves the production efficiency of lathe.
Described operating part 30 comprises multiple magnetic valve 301, frequency converters 302 that are connected in different station on edge banding machine streamline, and each magnetic valve 301 and frequency converter 302 are all connected in the output port of central controller 21.In the present embodiment, on each station of described edge banding machine streamline, there are electric lifting mechanism 31, push pedal space mechanism 32, pre-milling mechanism 33, rubber-coated mechanism 34, flush mechanism 35, Cu Xiu mechanism 36, refine mechanism 37, the parts that the cylinder of each mechanism is generally used for driving mechanism stretch out in the passage of sheet material conveying, the equal connected electromagnetic valve 301 of these cylinders, the work drive motor of each mechanism is generally the cutter fast rotational for driving difference in functionality, and these work drive motors all connect frequency converter 302.Thereby by a central controller 21, just can be controlled the action of each mechanism in whole production line systematic, under high and low rotating speed, realize different parts action control compatibilities.
Particularly, described push pedal space mechanism 32 is provided with push pedal interval cylinder, and this push pedal interval cylinder is connected with magnetic valve.Described pre-milling mechanism 33 comprises two work drive motors and two cylinders, and two work drive motors are connected with frequency converter, and two cylinders are connected with magnetic valve.Described rubber-coated mechanism 34 comprises a work drive motor and three cylinders, and work drive motor is connected with frequency converter, and three cylinders are connected with magnetic valve.Described flush mechanism 34 comprises two work drive motors and two cylinders, and two work drive motors are connected with frequency converter, and two cylinders are connected with magnetic valve.Described Cu Xiu mechanism 36 comprises two work drive motors, and this two work drive motor is connected with frequency converter.Described refine mechanism 37 comprises two work drive motors, and this two work drive motor is connected with frequency converter.
Control principle of the present utility model is as follows: workpiece motion s position is detected by rotary encoder 12+ correlation optical fiber in test section 10, control section 20 adopts high-performance central controller 21, by the position signalling detecting, through the inner stack of high performance controller, compensation, the control algorithms such as conversion, generate independently 4 sections of fast positions and carry out control parameter, allow workpiece between 10-30M/Min, in high-speed mobile process, to carry out machining control output, to control the electric lifting mechanism 31 on edge banding machine streamline, push pedal space mechanism 32, pre-milling mechanism 33, rubber-coated mechanism 34, flush mechanism 35, Cu Xiu mechanism 36, refine mechanism 37 carries out machining control output.
In sum, design focal point of the present utility model is, it mainly adopts rotary encoder 12 and optic Fiber Detecting Technology, divide 4 hop count speed operations to control dragging motor, the limit reaches the speed of 30M/Min, uses high performance controller to coordinate s operation control, further promote the performance of electric control system, interface all adopts the operation of datumization parameter, reduces cost of equipment maintenance, greatly improves the production efficiency of lathe.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, therefore any trickle modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all still belong in the scope of technical solutions of the utility model.
Claims (9)
1. an edge banding machine high-speed cruising control system, is characterized in that: comprise
For detection of the test section of the movement position of processing work, this test section comprises correlation Fibre Optical Sensor and rotary encoder, this correlation Fibre Optical Sensor is installed on the processing work charging aperture place of edge banding machine streamline, and correlation Fibre Optical Sensor connects fiber amplifier;
Be used for collecting detection signal and send exectorial control section, take central controller as core, the signal receiving end of this central controller connects rotary encoder and fiber amplifier;
Operating part, this operating part has multiple stations, and each station is at least provided with magnetic valve or frequency converter, and each magnetic valve and frequency converter are all connected in the output port of central controller.
2. edge banding machine high-speed cruising control system according to claim 1, is characterized in that: described central controller is PLC or PC.
3. edge banding machine high-speed cruising control system according to claim 1, it is characterized in that: on described multiple stations, have electric lifting mechanism, push pedal space mechanism, pre-milling mechanism, rubber-coated mechanism, flush mechanism, Cu Xiu mechanism, refine mechanism, the equal connected electromagnetic valve of cylinder of each mechanism, the work drive motor of each mechanism all connects frequency converter.
4. edge banding machine high-speed cruising control system according to claim 3, is characterized in that: described push pedal space mechanism is provided with push pedal interval cylinder, this push pedal interval cylinder is connected with magnetic valve.
5. edge banding machine high-speed cruising control system according to claim 3, is characterized in that: described pre-milling mechanism comprises two work drive motors and two cylinders, and two work drive motors are connected with frequency converter, and two cylinders are connected with magnetic valve.
6. edge banding machine high-speed cruising control system according to claim 3, is characterized in that: described rubber-coated mechanism comprises a work drive motor and three cylinders, and work drive motor is connected with frequency converter, and three cylinders are connected with magnetic valve.
7. edge banding machine high-speed cruising control system according to claim 3, is characterized in that: described flush mechanism comprises two work drive motors and two cylinders, and two work drive motors are connected with frequency converter, and two cylinders are connected with magnetic valve.
8. edge banding machine high-speed cruising control system according to claim 3, is characterized in that: described Cu Xiu mechanism comprises two work drive motors, and this two work drive motor is connected with frequency converter.
9. edge banding machine high-speed cruising control system according to claim 3, is characterized in that: described refine mechanism comprises two work drive motors, and this two work drive motor is connected with frequency converter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320677318.4U CN203566815U (en) | 2013-10-31 | 2013-10-31 | High-speed operation control system of edge sealing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320677318.4U CN203566815U (en) | 2013-10-31 | 2013-10-31 | High-speed operation control system of edge sealing machine |
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| CN203566815U true CN203566815U (en) | 2014-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320677318.4U Expired - Lifetime CN203566815U (en) | 2013-10-31 | 2013-10-31 | High-speed operation control system of edge sealing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773787A (en) * | 2016-04-26 | 2016-07-20 | 上海雅风企业发展有限公司 | Automatic furniture board edge sealing system |
| CN107450465A (en) * | 2017-09-18 | 2017-12-08 | 青岛恒润祥机械制造有限公司 | A kind of frequency-changing full-automatic edge banding machine |
-
2013
- 2013-10-31 CN CN201320677318.4U patent/CN203566815U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773787A (en) * | 2016-04-26 | 2016-07-20 | 上海雅风企业发展有限公司 | Automatic furniture board edge sealing system |
| CN107450465A (en) * | 2017-09-18 | 2017-12-08 | 青岛恒润祥机械制造有限公司 | A kind of frequency-changing full-automatic edge banding machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 523000, Dongguan, Guangdong province Houjie Town Science and Technology Industrial Park South Road Patentee after: NANXING MACHINERY Co.,Ltd. Address before: 523000, Dongguan, Guangdong province Dongguan Road, Sha Tin Town, 8, South Hing furniture equipment manufacturing Limited by Share Ltd Patentee before: DONGGUAN NANXING FURNITURE MACHINERY & EQUIPMENT Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140430 |