CN110154190A - A kind of household plate production line and detection method with online vision-based detection function - Google Patents
A kind of household plate production line and detection method with online vision-based detection function Download PDFInfo
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- CN110154190A CN110154190A CN201910400660.1A CN201910400660A CN110154190A CN 110154190 A CN110154190 A CN 110154190A CN 201910400660 A CN201910400660 A CN 201910400660A CN 110154190 A CN110154190 A CN 110154190A
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- 238000001514 detection method Methods 0.000 title claims abstract description 166
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 230000000007 visual effect Effects 0.000 claims abstract description 99
- 238000007789 sealing Methods 0.000 claims abstract description 62
- 238000005553 drilling Methods 0.000 claims abstract description 32
- 230000008901 benefit Effects 0.000 claims abstract description 31
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 238000012360 testing method Methods 0.000 claims description 23
- 238000000034 method Methods 0.000 abstract description 22
- 238000012797 qualification Methods 0.000 abstract description 8
- 238000007689 inspection Methods 0.000 abstract description 5
- 230000008859 change Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000005070 sampling Methods 0.000 abstract description 4
- 238000003908 quality control method Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009472 formulation Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 19
- 238000005516 engineering process Methods 0.000 description 5
- 238000003384 imaging method Methods 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
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- 239000012776 electronic material Substances 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
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- Life Sciences & Earth Sciences (AREA)
- Automation & Control Theory (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
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- General Engineering & Computer Science (AREA)
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Abstract
The invention discloses a kind of household plate production lines with online vision-based detection function, including pipeline and along the three-dimensional plate library that pipeline is set gradually, sawing sheet equipment, edge sealing equipment, drilling device, sorting device and packaging facilities, surface quality visual detection equipment and size visual detection equipment are provided between sawing sheet equipment and edge sealing equipment, sealing edge quality visual detection equipment is provided between edge sealing equipment and drilling device, size positions visual detection equipment is provided between drilling device and sorting device, surface quality visual detection equipment, size visual detection equipment, sealing edge quality visual detection equipment, size positions visual detection equipment is all connected with MES system.Beneficial effects of the present invention: it can accomplish that 100% full inspection, presentate qualification rate 99% are higher than the 10% sampling observation rate and 80% presentate qualification rate of original traditional detection, reduce and change benefit cost；Quality can be detected according to plate and constantly monitors formulation method of quality control, reduced production error rate, reduced waste of material.
Description
Technical field
The present invention relates to household plate production line technology fields, it particularly relates to which a kind of have online vision-based detection function
The household plate production line and detection method of energy.
Background technique
It include at present plate surface quality, board dimensions precision, plate in the content of the quality testing of customization household industry
The contents such as sealing edge quality, plate drilling precision, quality testing are depended under artificial production line and are detected, artificial degree of dependence
Height, and majority uses sampling observation mode, cannot achieve plate and picks up entirely, there are the plates of missing inspection, influence curstomer's site installation experience.
For the problems in the relevant technologies, currently no effective solution has been proposed.
Summary of the invention
For above-mentioned technical problem in the related technology, the present invention proposes a kind of household with online vision-based detection function
Plate production line, it can be achieved that plate quality on-line intelligence full inspection, it is ensured that the product qualification rate of production prevents to change and mends phenomenon and go out
It is existing.
To realize the above-mentioned technical purpose, the technical scheme of the present invention is realized as follows:
A kind of household plate production line with online vision-based detection function, including pipeline and successively set along the pipeline
Three-dimensional plate library, sawing sheet equipment, edge sealing equipment, drilling device, sorting device and the packaging facilities set, the sawing sheet equipment and institute
State and be provided with surface quality visual detection equipment and size visual detection equipment between edge sealing equipment, the edge sealing equipment with it is described
It is provided with sealing edge quality visual detection equipment between drilling device, is provided with ruler between the drilling device and the sorting device
Very little position visual detection equipment, the surface quality visual detection equipment, the size visual detection equipment, the sealing edge quality
Visual detection equipment, the size positions visual detection equipment are all connected with MES system.
Further, model Baumer S/N: 49432 of the surface quality visual detection equipment
ColourBrain System。
Further, S/N: 49432 ColourBrain of model Baumer of the size visual detection equipment
System。
Further, model Baumer S/N: 44455 of the sealing edge quality visual detection equipment.
Further, model Baumer S/N: 44455 of the size positions visual detection equipment.
The present invention also provides a kind of online visible detection methods of household plate, comprising the following steps:
S1 carries out surface quality to the plate after sawing sheet by surface quality visual detection equipment and the information that will test is fed back
To MES system, the MES system judges whether the surface quality of the plate is qualified according to the information, described if unqualified
The plate is guided out automation wire body by MES system, while generate the plate changes benefit information, carries out changing benefit；
S2 carries out size detection to the plate after sawing sheet by size visual detection equipment and the information that will test feeds back to MES
System, the MES system judges whether the size of the plate is qualified according to the information, if unqualified, the MES system will
The plate is guided out automation wire body, while generate the plate changes benefit information, carries out changing benefit；
The information that S3 carries out sealing edge quality detection to the plate after edge sealing by sealing edge quality visual detection equipment and will test
MES system is fed back to, the MES system judges whether the sealing edge quality of the plate is qualified according to the information, if unqualified,
This part plate is guided out automation wire body by the MES system, while generate corresponding plate changes benefit information, is changed
It mends；
S4 carries out aperture size detection and hole location position detection simultaneously to the plate after drilling by size positions visual detection equipment
The information that will test feeds back to MES system, and the MES system judges the aperture size or hole location of the plate according to the information
Whether position is qualified, if unqualified, corresponding plate is guided out automation wire body by the MES system, while generating phase
Corresponding plate changes benefit information, carries out changing benefit.
Further, model Baumer S/N: 49432 of the surface quality visual detection equipment
ColourBrain System。
Further, S/N: 49432 ColourBrain of model Baumer of the size visual detection equipment
System。
Further, model Baumer S/N: 44455 of the sealing edge quality visual detection equipment.
Further, model Baumer S/N: 44455 of the size positions visual detection equipment.
Beneficial effects of the present invention: it can accomplish that 100% full inspection, presentate qualification rate 99% are higher than original traditional detection 10%
Sampling observation rate and 80% presentate qualification rate, reduce and change benefit cost；Quality can be detected according to plate constantly monitors formulation quality control
Method reduces production error rate, reduces waste of material.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without creative efforts, can also obtain according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the signal of the household plate production line with online vision-based detection function described according to embodiments of the present invention
Figure；
Fig. 2 is the principle frame of the household plate production line with online vision-based detection function described according to embodiments of the present invention
Figure.
In figure:
1, three-dimensional plate library；2, sawing sheet equipment；3, edge sealing equipment；4, drilling device；5, sorting device；6, packaging facilities.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art's every other embodiment obtained belong to what the present invention protected
Range.
As shown in Figs. 1-2, a kind of household plate with online vision-based detection function according to embodiments of the present invention
Production line, including pipeline and along the three-dimensional plate library 1 that the pipeline is set gradually, sawing sheet equipment 2, edge sealing equipment 3, brill
Hole equipment 4, sorting device 5 and packaging facilities 6 are provided with surface quality view between the sawing sheet equipment 2 and the edge sealing equipment 3
Feel detection device and size visual detection equipment, sealing edge quality view is provided between the edge sealing equipment 3 and the drilling device 4
Feel detection device, size positions visual detection equipment, the table are provided between the drilling device 4 and the sorting device 5
Face quality visual detection device, the size visual detection equipment, the sealing edge quality visual detection equipment, the size positions
Visual detection equipment is all connected with MES system.
In one particular embodiment of the present invention, the model Baumer S/N of the surface quality visual detection equipment:
49432 ColourBrain System。
In one particular embodiment of the present invention, the model Baumer S/N of the size visual detection equipment:
49432 ColourBrain System。
In one particular embodiment of the present invention, the model Baumer S/N of the sealing edge quality visual detection equipment:
44455。
In one particular embodiment of the present invention, the model Baumer S/N of the size positions visual detection equipment:
44455。
The present invention also provides a kind of online visible detection methods of household plate, comprising the following steps:
S1 carries out surface quality to the plate after sawing sheet by surface quality visual detection equipment and the information that will test is fed back
To MES system, the MES system judges whether the surface quality of the plate is qualified according to the information, described if unqualified
The plate is guided out automation wire body by MES system, while generate the plate changes benefit information, carries out changing benefit；
S2 carries out size detection to the plate after sawing sheet by size visual detection equipment and the information that will test feeds back to MES
System, the MES system judges whether the size of the plate is qualified according to the information, if unqualified, the MES system will
The plate is guided out automation wire body, while generate the plate changes benefit information, carries out changing benefit；
The information that S3 carries out sealing edge quality detection to the plate after edge sealing by sealing edge quality visual detection equipment and will test
MES system is fed back to, the MES system judges whether the sealing edge quality of the plate is qualified according to the information, if unqualified,
This part plate is guided out automation wire body by the MES system, while generate corresponding plate changes benefit information, is changed
It mends；
S4 carries out aperture size detection and hole location position detection simultaneously to the plate after drilling by size positions visual detection equipment
The information that will test feeds back to MES system, and the MES system judges the aperture size or hole location of the plate according to the information
Whether position is qualified, if unqualified, corresponding plate is guided out automation wire body by the MES system, while generating phase
Corresponding plate changes benefit information, carries out changing benefit.
In one particular embodiment of the present invention, the model Baumer S/N of the surface quality visual detection equipment:
49432 ColourBrain System。
In one particular embodiment of the present invention, the model Baumer S/N of the size visual detection equipment:
49432 ColourBrain System。
In one particular embodiment of the present invention, the model Baumer S/N of the sealing edge quality visual detection equipment:
44455。
In one particular embodiment of the present invention, the model Baumer S/N of the size positions visual detection equipment:
44455。
In order to facilitate above-mentioned technical proposal of the invention is understood, below by way of specifically used mode to above-mentioned skill of the invention
Art scheme is described in detail.
Household plate production line of the present invention with online vision-based detection function is set including three-dimensional plate library 1, sawing sheet
Standby 2, edge sealing equipment 3, drilling device 4, sorting device 5, packaging facilities 6, pipeline, visual detection equipment and MES system
(Manufacturing Execution System, i.e. manufacturing enterprise's production process execute system).It is equipped in three-dimensional plate library 1
Three-dimensional storage apparatus and corresponding bumper bracket, sawing sheet equipment 2 include intelligent robot, and intelligent robot includes electronic material opening
Saw and infrared scanning rifle etc., edge sealing equipment 3 include third generation flexibility edge sealing line and infrared scanning rifle etc., drilling device 4
Including numerical control machining center and infrared scanning rifle etc., sorting device 5 includes sorting machine people, and packaging facilities 6 includes automation
Baling line.Visual detection equipment includes surface quality visual detection equipment, size visual detection equipment, sealing edge quality vision-based detection
Equipment, size positions visual detection equipment.
Household plate generally comprises 6 processes in process of production: passing through sawing sheet equipment 2 by three-dimensional plate library 1 stock-
Sawing sheet-is packed by the sorting of sorting device 5-by packaging facilities 6 by 3 edge sealing of edge sealing equipment-by the drilling of drilling device 4-.
In this 6 processes, there is product quality and is concentrated mainly on that stock, sawing sheet, edge sealing, drill this four production works in customization plate
Sequence link, and the quality problems that each process occurs are also inconsistent respectively, wherein the main body of product quality that stock link occurs
Now standby wrong plate pattern material, this part are mainly corrupt data, and error rate is lower, and the product matter that sawing sheet link occurs
Amount is mainly reflected in surface quality (surface scratching, edge collapse scarce, surface blot) and scale error；The product that edge sealing link occurs
As long as quality is embodied in sealing edge quality, fluting error, scale error；The product quality that drilling link occurs is mainly reflected in drilling
Diameter bores empty position.The problem of these product qualities, always exists, and can not prevent, and influences presentate qualification rate, company brand shape
As, customer satisfaction.
Therefore, difference is embodied according to the product quality problem of each process, the present invention arranges after different processes different respectively
Visual detection equipment carry out vision-based detection and identification, mainly have the vision-based detection and identification of 1) plate surface quality；2) plate
The vision-based detection and identification of size；3) vision-based detection and identification of plate sealing edge quality；4) plate aperture size and hole location position
Vision-based detection and identification.Specific: after sawing sheet process, layout surface quality visual detection device and size vision-based detection are set
The standby information that the surface quality and size of plate are detected, while will test is stored in surface quality visual detection equipment
In the database of size visual detection equipment, MES system, MES system root are fed back to by the information that database will test
It carries out judging that plate is to flow into next process or flow out wire body to carry out changing benefit, while MES system can be deposited according to the information of feedback
It stores up the detection information of all plates and is analyzed to obtain stroke report, while also intelligent increased quality meaning after providing sawing sheet
See.After edge sealing process, arrangement sealing edge quality visual detection equipment carries out plate edge sealing surface quality using vision detection technology
With the detection of fluting quality, while the information that carries out size detection before drilling operating, while will test is stored in edge sealing matter
In the database for measuring visual detection equipment, MES system is fed back to by the information that database will test, MES system is according to anti-
The information of feedback carries out judging that plate is to flow into next process or flow out wire body to carry out changing benefit, while MES system can store institute
There is the detection information of plate and analyzed to obtain stroke report, while also intelligent increased quality opinion after providing edge sealing.?
After drilling operating, the aperture and hole location detecting that arrangement size positions visual detection equipment drills, while the letter that will test
Breath is stored in the database of size positions visual detection equipment, feeds back to MES system by the information that database will test,
MES system carries out judging that plate is to flow into next process or flow out wire body to carry out changing benefit, while MES according to the information of feedback
System can store the detection information of all plates and be analyzed to obtain stroke report, while also intelligent quality after providing drilling
Promote opinion.
When specifically used, surface quality visual detection equipment, size visual detection equipment are arranged in sawing sheet process end,
Plate can be carried out when the plate with two dimensional code passes through surface quality visual detection equipment, size visual detection equipment front end
Scanning obtains the two-dimensional barcode information (completing by infrared scanning rifle) of plate, at this time surface quality visual detection equipment, size
Visual detection equipment front end can transfer the data information of corresponding plate according to the database for obtaining plate two dimensional code access plate, when
When plate passes through surface quality visual detection equipment, size visual detection equipment front end, surface quality visual detection equipment, size
Two groups of detection cameras up and down of visual detection equipment front end start automatically to plate carry out the simultaneously synthesizing plate of linear scan at
Image planes, and be compared according to testing result with the data information of the plate in data database and imaging data library, compare knot
Fruit meets the requirements, and goes successively to next process, and comparison result is undesirable, then flows out process, while generating and changing benefit information.
It is respectively arranged sealing edge quality visual detection equipment on four sets of flexible edge banding machines of edge sealing process, when plate enters
When flexible edge banding machine when front end, infrared scanning rifle can obtain the two dimensional code of plate, and the number of plate is then obtained according to two dimensional code
It is believed that breath, synchronous sharing to sealing edge quality visual detection equipment, when plate passes through sealing edge quality visual detection equipment, edge sealing matter
Measure visual detection equipment two cameras up and down can edge to plate and plate face away from become in the range of 50mm carry out surface at
Picture, while the data information with plate in imaging data compares according to testing result, comparing result meets the requirements, and continues
Into next process, comparison result is undesirable, then flows out process, while generating and changing benefit information.
It is respectively provided with board dimensions visual detection equipment in the front end of four sets of drilling devices 4 of drilling operating, works as plate
When into drilling device 4, drilling device 4 also carries out size detection to plate, simultaneously other than carrying out the two-dimensional code scanning of plate
The data information of the result and plate that will test compares, and punches if being of the required size and then entering drilling device 4, if
It is undesirable, then wire body is flowed out, while generating and changing benefit information.
It is provided with size positions visual detection equipment in the end of drilling operating, when plate enters size positions vision-based detection
When equipment, infrared scanning rifle can obtain the two dimensional code of plate, and the data information of plate is then obtained according to two dimensional code, synchronous to divide
Size positions visual detection equipment is enjoyed, the camera of size positions visual detection equipment examines the size of drilling and position
It surveys, while the data information with plate in imaging data compares according to testing result, comparing result meets the requirements, and continues
Into next process, comparison result is undesirable, then flows out process, while generating and changing benefit information.
Visual detection equipment is detected by high-resolution line-scan digital camera, and testing requirements are different, the quantity of camera
It is also different with mechanical arrangement mode.The line-scan digital camera detection piece that the illuminated unit of continuous scanning irradiates line by line.It is therefore not necessary to
Contact can be detected.Detection piece must be placed on the conveyer belt below system (i.e. pipeline), and is driven and moved by conveyer belt
It is dynamic, a width complete image could be generated by single scanning line in this way, and the image that scanning is completed is uploaded to and is pre-set
Image data base carries out operation identification plate surface and dimensional accuracy quality.Detection system can be used for detection piece execute single side and
Two-sided detection.
Surface quality detection can be completed at the same time with size vision-based detection using a visual detection equipment, device model
S/N: 49432 ColourBrain System of Baumer, working principle: plate enters feed roll, and barcode scanning head is (i.e. red
Outside line scanner) it scans the UPID of plate and is transferred to Baumer equipment, plate end enters in feed belt and outfeed belt
Between void area when, one group of black and white camera and colour imagery shot pass through by linearly being taken pictures to plate lower surface respectively and are
Algorithm of uniting identifies the quality and dimensional accuracy problem of lower surface, it was therefore concluded that and image recording into database；When plate end
After head leaves upper layer belt, another group of black and white camera and colour imagery shot will linearly take pictures to plate upper surface, lead to
Cross the quality and dimensional accuracy of system algorithm identification lower surface, it was therefore concluded that and image recording into database；Finally knot
Fruit is shown in industrial personal computer and shows screen.
Model Baumer S/N: 44455 of sealing edge quality visual detection equipment, working principle: plate end is passed through
When, camera linearly shoots plate upper surface, sideband lower half region and front and back side specific region, is known by system algorithm
The sealing edge quality of other shooting area, it was therefore concluded that and image recording into database, finally being shown as the result is shown in industrial personal computer
Display screen curtain.
Model Baumer S/N: 44455 of size positions visual detection equipment, working principle: plate end is passed through
When, camera linearly shoots plate lower surface and sideband lower half region and front and back side specific region, passes through system algorithm
Identify the bore size of shooting area, it was therefore concluded that and image recording into database, finally as the result is shown in industrial personal computer
Show screen.
In conclusion can accomplish that 100% full inspection, presentate qualification rate 99% are high by means of above-mentioned technical proposal of the invention
In the 10% sampling observation rate and 80% presentate qualification rate of original traditional detection, reduces and change benefit cost；Quality can be detected according to plate
Constantly method of quality control is formulated in monitoring, is reduced production error rate, is reduced waste of material.
The above is merely preferred embodiments of the present invention, be not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of household plate production line with online vision-based detection function, including pipeline and along the pipeline successively
Three-dimensional plate library (1), sawing sheet equipment (2), edge sealing equipment (3), drilling device (4), sorting device (5) and the packaging facilities of setting
(6), which is characterized in that be provided with surface quality visual detection equipment between the sawing sheet equipment (2) and the edge sealing equipment (3)
With size visual detection equipment, sealing edge quality vision-based detection is provided between the edge sealing equipment (3) and the drilling device (4)
Equipment is provided with size positions visual detection equipment, the surface between the drilling device (4) and the sorting device (5)
Quality visual detection device, the size visual detection equipment, the sealing edge quality visual detection equipment, size positions view
Feel that detection device is all connected with MES system.
2. the household plate production line according to claim 1 with online vision-based detection function, which is characterized in that institute
State S/N: the 49432 ColourBrain System of model Baumer of surface quality visual detection equipment.
3. the household plate production line according to claim 1 with online vision-based detection function, which is characterized in that institute
State S/N: the 49432 ColourBrain System of model Baumer of size visual detection equipment.
4. the household plate production line according to claim 1 with online vision-based detection function, which is characterized in that institute
State model Baumer S/N: 44455 of sealing edge quality visual detection equipment.
5. the household plate production line according to claim 1 with online vision-based detection function, which is characterized in that institute
State model Baumer S/N: 44455 of size positions visual detection equipment.
6. a kind of online visible detection method of household plate, which comprises the following steps:
S1 carries out surface quality to the plate after sawing sheet by surface quality visual detection equipment and the information that will test is fed back
To MES system, the MES system judges whether the surface quality of the plate is qualified according to the information, described if unqualified
The plate is guided out automation wire body by MES system, while generate the plate changes benefit information, carries out changing benefit；
S2 carries out size detection to the plate after sawing sheet by size visual detection equipment and the information that will test feeds back to MES
System, the MES system judges whether the size of the plate is qualified according to the information, if unqualified, the MES system will
The plate is guided out automation wire body, while generate the plate changes benefit information, carries out changing benefit；
The information that S3 carries out sealing edge quality detection to the plate after edge sealing by sealing edge quality visual detection equipment and will test
MES system is fed back to, the MES system judges whether the sealing edge quality of the plate is qualified according to the information, if unqualified,
This part plate is guided out automation wire body by the MES system, while generate corresponding plate changes benefit information, is changed
It mends；
S4 carries out aperture size detection and hole location position detection simultaneously to the plate after drilling by size positions visual detection equipment
The information that will test feeds back to MES system, and the MES system judges the aperture size or hole location of the plate according to the information
Whether position is qualified, if unqualified, corresponding plate is guided out automation wire body by the MES system, while generating phase
Corresponding plate changes benefit information, carries out changing benefit.
7. the household plate production line according to claim 6 with online vision-based detection function, which is characterized in that institute
State S/N: the 49432 ColourBrain System of model Baumer of surface quality visual detection equipment.
8. the household plate production line according to claim 6 with online vision-based detection function, which is characterized in that institute
State S/N: the 49432 ColourBrain System of model Baumer of size visual detection equipment.
9. the household plate production line according to claim 6 with online vision-based detection function, which is characterized in that institute
State model Baumer S/N: 44455 of sealing edge quality visual detection equipment.
10. the household plate production line according to claim 6 with online vision-based detection function, which is characterized in that institute
State model Baumer S/N: 44455 of size positions visual detection equipment.
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