CN112024462A - Defective material removing equipment and control method and control device thereof - Google Patents
Defective material removing equipment and control method and control device thereof Download PDFInfo
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Abstract
The invention discloses a defective material removing device and a control method and a control device thereof. The control method comprises the following steps: acquiring the type of a material provided by a manufacturing system and reference data of the type of the material, and storing the type of the material; acquiring detection data of a detection device for detecting the current material; and when the current material is determined to be the bad material according to the detection data and the reference data, controlling a material rejecting device corresponding to the current material type to work so as to complete rejecting of the bad material. The control method of the defective material removing equipment can meet the requirement of a factory on intelligent detection.
Description
Technical Field
The invention relates to the technical field of intelligent detection, in particular to a control method of a bad material removing device, a control device of the bad material removing device and the bad material removing device.
Background
At present, factory intelligence manufacturing is in progress as one goes on, and factory intelligence manufacturing needs intellectuality and data visualization to reduce the cost of labor and promote the product percent of pass. The production process of the product comprises the following steps: the production line, the packaging line and the warehouse material sorting line are three parts, and in each part, the problems of excessive or insufficient materials, poor product packaging appearance, unqualified product production quality and the like caused by product mixing, repeated product bar codes, overweight or underweight products exist.
The existing factory adopts manual work to carry out relevant detection on products so as to solve the problems. However, the manual detection is adopted for product detection, which results in increased production cost, and needs detection personnel to perform single and repeated detection actions for a long time, and because the product quality is uneven, the efficiency of manual detection is low, the misjudgment rate is high, and the requirement of a factory on intelligent detection cannot be met.
Disclosure of Invention
The invention mainly aims to provide a control method of defective material removing equipment, and aims to meet the requirement of a factory on intelligent detection.
In order to achieve the purpose, the invention provides a control method of defective material removing equipment. The defective material removing equipment comprises a detection device for detecting materials and generating detection data and a plurality of material removing devices for correspondingly removing different material types; the control method comprises the following steps:
acquiring the type of a material provided by a manufacturing system and reference data of the type of the material, and storing the type of the material;
acquiring detection data of a detection device for detecting the current material; and
and when determining that the current material is a bad material according to the detection data and the reference data, controlling a material rejecting device corresponding to the current material type to work so as to reject the bad material.
Optionally, the step of acquiring a type of material provided by the manufacturing system and reference data of the type of material, and storing the type of material includes:
creating an interface intermediate table;
acquiring the type of a material provided by a manufacturing system and reference data of the type of the material;
and storing the acquired material type provided by the manufacturing system and the reference data of the material type in the interface intermediate table.
Optionally, when it is determined that the current material is a bad material according to the detection data and the reference data, the step of controlling the material rejecting device corresponding to the current material type to work so as to complete rejecting of the bad material includes:
when the detection data of the detection device is acquired, comparing the detection data with the reference data of the type of material in the interface intermediate table;
when the detection data is not matched with the reference data, returning a comparison result as bad, and driving a material rejecting device corresponding to the current material type to reject the bad material;
and when the detection data is matched with the reference data, returning a comparison result as qualified.
Optionally, before the step of obtaining the type of material provided by the manufacturing system and the reference data of the type of material is performed, the method for controlling the bad material removal apparatus further includes:
creating a data storage physical table, wherein the data storage physical table is used for storing identification data of bad materials;
when the current material is determined to be the bad material according to the detection data and the reference data, the material rejecting device corresponding to the current material type is controlled to work, so that after the step of rejecting the bad material is completed, the method for rejecting the bad material further comprises the following steps:
and recording the identification data of the rejected bad materials in the data storage physical table.
Optionally, the interface intermediate table and the data storage physical table are both stored in a database; the step of storing the acquired material type provided by the manufacturing system and the reference data of the material type in the interface intermediate table further comprises:
and configuring a first database link parameter, and linking the material type stored in the interface intermediate table and the reference data of the material of the type.
Optionally, the creating a data storage physical table, where the data storage physical table is used to store identification data of the undesirable materials, further includes: and configuring a second database link parameter and linking the data storage physical table.
Optionally, before the step of obtaining detection data of the detection device for detecting the current material, the method further includes:
configuring interface parameters of the detection device and matching a detection logic storage process;
and prompting that the corresponding detection device is normally connected after the interface parameter configuration of the detection device is completed.
The invention also provides a control device of the defective material removing equipment, wherein the defective material removing equipment comprises a detection device for detecting the material and generating detection data and a plurality of material removing devices for correspondingly removing different material types; the control device of the bad material removing equipment comprises:
a memory;
a processor; and
the control method of the defective material removing equipment comprises a defective material removing program which is stored in a memory and can be run on a processor, and the control method of the defective material removing equipment is realized when the processor executes the defective material removing program.
The invention also provides a device for removing the bad materials, which comprises:
a data interface for connecting to a manufacturing system;
the detection device is used for detecting the materials and generating detection data;
the material rejecting devices are used for rejecting different material types correspondingly; and
according to the control device of the defective material removing equipment, the control device of the defective material removing equipment is respectively and electrically connected with the data interface, the detection device and the plurality of material removing devices, and the control device of the defective material removing equipment acquires the material type provided by the manufacturing system and the reference data of the material of the type through the data interface.
Optionally, the bad material rejecting apparatus further comprises:
the IO module is used for driving the plurality of material rejecting devices to work;
the switch is used for uploading the detection data output by the detection device to the control device of the defective material removing equipment and returning a comparison result to the IO module; and
and the rejecting sensing module is used for controlling the rejecting device to stop rejecting motion after sensing that the bad materials are rejected.
The control method comprises the steps of obtaining the type of a material provided by a manufacturing system and reference data of the type of the material; and detecting the current material through the detection device to obtain detection data of corresponding detection items, determining whether the current material is a bad material according to the detection data and the reference data, and controlling the material rejecting device corresponding to the type of the current material to reject the bad material when the current material is determined to be the bad material. The control method of the invention realizes data intercommunication with the manufacturing system by acquiring the reference data from the manufacturing system, controlling the defective material removing equipment to carry out multiple detections on the current material and removing the defective material which is unqualified in detection, breaks through the unity barriers of factory packaging, production quality inspection, warehouse material sorting and manufacturing systems, has full-automatic control of the whole process, reduces the labor cost and the misjudgment probability, is beneficial to improving the product quality qualification rate and the warehouse material sending accuracy rate, and meets the requirements of factories on intelligent detection.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic flow chart illustrating an embodiment of a method for controlling a defective material removal apparatus according to the present invention;
FIG. 2 is a schematic view of a detailed process of one embodiment of step S100 in FIG. 1;
FIG. 3 is a schematic view of a detailed flow chart of another embodiment of step S300 in FIG. 1;
FIG. 4 is a schematic flow chart illustrating another embodiment of a method for controlling a defective material removal apparatus according to the present invention;
FIG. 5 is a schematic view of a detailed flow chart of another embodiment of step S100 in FIG. 2;
FIG. 6 is a schematic flow chart illustrating another embodiment of a method for controlling a defective material removal apparatus according to the present invention;
FIG. 7 is a schematic structural diagram of a hardware operating environment according to an embodiment of a control apparatus of a bad material removing device according to the present invention;
fig. 8 is a schematic diagram of a hardware structure of the defective material removing apparatus according to an embodiment of the present invention.
The reference numbers illustrate:
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides a control method of defective material removing equipment.
Referring to fig. 1, in an embodiment of the present invention, a defective material removing apparatus includes a detecting device for detecting a material and generating detection data, and a plurality of material removing devices for removing different material types correspondingly; the control method comprises the following steps:
s100, acquiring the type of a material provided by a manufacturing system and reference data of the type of the material, and storing the material type and the reference data;
in this embodiment, the manufacturing system may control corresponding manufacturing and processing equipment to process and produce corresponding raw materials into materials of corresponding specifications and types according to related parameters pre-stored by a person skilled in the art, and may further perform corresponding identification on the materials after the processing and production are completed, and enable the materials to pass through the defective material removing equipment through the transmission belt. The bad material removing equipment can be in communication connection with the manufacturing system through a communication interface, the Internet or the Internet of things to obtain the type and relevant parameters of the current material, and the relevant parameters can be stored as reference data, so that real-time data intercommunication with the manufacturing system is achieved. Those skilled in the art may also arrange a memory for storing corresponding software programs or algorithms and related data, such as the above-mentioned reference data, in the bad material rejection apparatus; a processor may also be provided for invoking the software programs or algorithms and associated data. The reference data may be process parameters of the manufacturing system when manufacturing this type of material, such as: length, width, height, angle, etc.; or identification data identifying the material, such as: barcode data or two-dimensional code data; it is also possible to specify the required parameters for this type of material, for example: transmittance, surface smoothness and flatness parameters.
S200, acquiring detection data of a detection device for detecting the current material;
it can be understood that the defective material removing device is provided with a detection device, and the detection device can be electrically connected with the processor and is used for detecting corresponding detection items of all materials on the conveyor belt under the control of the processor; it should be noted that the materials on the conveyor belt may be the same type of material or may be a plurality of different types of materials. The detection device can be realized by adopting detection tools such as a code scanning gun, an electronic scale, a distance measuring sensor, an ultrasonic detector and the like. The detection device can convert the influence of the current material on the sensor through the sensor arranged in the detection device, such as: photoelectric conversion or sound-electricity conversion, etc., and the signals are converted into corresponding electric signals and output to a processor; the processor can analyze and process the converted electric signal by calling a corresponding software program and an algorithm to generate detection data of a corresponding detection item of the material; or a microprocessor with relevant programs can be integrated in the detection device, and the detection device is used for converting the electric signals into corresponding detection data and returning the detection data to the processor. It can be understood that the type of the detected data detected by the same detecting device is determined according to actual needs, and is not limited herein; for example, in one embodiment, the ranging sensor may be used to detect height data of the material, while in another embodiment, the ranging sensor may also be used to detect flatness data of the surface of the material.
And S300, when the current material is determined to be the bad material according to the detection data and the reference data, controlling a material rejecting device corresponding to the current material type to work so as to reject the bad material.
In this embodiment, the processor may determine the detection data and the corresponding reference data by a data comparison method through a related software program or algorithm, so as to determine whether the parameter of the corresponding item of the current material is qualified. And if the material is judged to be unqualified, judging the current material to be a bad material. And the processor can call corresponding software programs or algorithms, and correspondingly drive corresponding material rejecting devices to reject the bad materials from the detection line according to the current material type. In this embodiment, the material rejecting device can be implemented by using mechanical tools such as an air cylinder, a clamp, an air tap and the like, and is electrically connected with the processor; it can be understood that the corresponding relationship between the material rejecting device and the current material type is determined according to actual needs, and is not limited herein; for example, the weight grade of the current material can be determined, and when the current material is heavy materials such as hardware materials, the material rejecting device can adopt an air cylinder; when the material is light material such as empty paper box or card, an air nozzle can be adopted.
In an optional embodiment, the detection device is a code scanning gun for detecting the bar code data on the current material bar code and comparing the detected bar code data with the reference bar code data; and when the detected bar code data are not matched with the reference bar code data, judging that the current material is a bad material, and driving the material rejecting device to reject the current material. It is understood that the above mismatch cases include: the current bar code data is repeated bar code data and the current bar code data is wrong. In addition, in this embodiment, if the barcode data corresponding to the current type of material is missing, a corresponding alarm prompt is sent. So as to solve the problems related to the bar code of the material. In another optional embodiment, the detecting device is a weight scale to detect the weight of the current material and determine whether the current material is overweight or underweight due to product mixing, and the rest steps are the same as those in this embodiment and are not described herein again; of course, in this embodiment, the detecting device may also be a gravity sensor. In another optional embodiment, the detection device is a distance measurement sensor to detect the width data and the height data of the current material and determine whether the current material has a poor material packaging appearance or an unqualified production specification due to the fact that the product is over wide, under wide, over high and under high. In another alternative embodiment, the detecting device comprises a code scanning gun, a weight scale and a distance measuring sensor, and the code scanning gun, the weight scale and the distance measuring sensor are used for sequentially detecting corresponding data of the current materials according to a corresponding sequence.
The control method comprises the steps of obtaining the type of a material provided by a manufacturing system and reference data of the type of the material; and detecting the current material through the detection device to obtain detection data of corresponding detection items, determining whether the current material is a bad material according to the detection data and the reference data, and controlling the material rejecting device corresponding to the type of the current material to reject the bad material when the current material is determined to be the bad material. The control method of the invention realizes data intercommunication with the manufacturing system by acquiring the reference data from the manufacturing system, controlling the defective material removing equipment to carry out multiple detections on the current material and removing the defective material which is unqualified in detection, breaks through the unity barriers of factory packaging, production quality inspection, warehouse material sorting and manufacturing systems, has full-automatic control of the whole process, reduces the labor cost and the misjudgment probability, is beneficial to improving the product quality qualification rate and the warehouse material sending accuracy rate, and meets the requirements of factories on intelligent detection.
Referring to fig. 2, in an embodiment, the step S100 of acquiring a type of material provided by a manufacturing system and reference data of the type of material and storing the type of material includes the following steps:
step S110, creating an interface intermediate table;
in this embodiment, a person skilled in the art can use corresponding programming languages, for example: the SQL language, or a pre-stored test program, is represented in memory at the initial creation of the interface at step 100.
Step S120, acquiring the type of the material provided by the manufacturing system and reference data of the type of the material;
in this embodiment, the defective material removal device can receive the material types and the reference data provided by the manufacturing system in real time, so as to ensure the detection accuracy of each material.
Step S130, storing the acquired material type provided by the manufacturing system and the reference data of the material type in the interface intermediate table.
In this embodiment, the interface intermediate table is used to store various data acquired from the manufacturing system in a corresponding manner, for example, reference identification data of all materials to be tested may be stored in a detection sequence of the materials to be tested. It is understood that when the reference data is a specific requirement parameter of the material, the reference data can also be stored in the interface intermediate table in advance. Through setting up the middle table of interface, can realize the data intercommunication with manufacturing system, be favorable to improving the intelligent degree that the mill detected.
Referring to fig. 3, in an embodiment, the step S300 of controlling the rejecting device corresponding to the current material type to operate when the current material is determined to be the bad material according to the detection data and the reference data, so as to reject the bad material includes the following steps:
step S310, when the detection data of the detection device is obtained, comparing the detection data with the reference data of the type of material in the interface intermediate table;
in this embodiment, the processor may perform data comparison on the detection data and the corresponding reference data by running a software program or algorithm for data comparison integrated in the memory and calling the reference data stored in the interface intermediate table, so as to determine whether the current material is a bad material.
Step S320, when the detection data is not matched with the reference data, returning a comparison result as bad, and driving a material rejecting device corresponding to the current material type to reject the bad material;
in this embodiment, the specific situation of mismatch is determined according to the type of the reference data, for example, when the detected data is a material process parameter or a specific requirement parameter, a corresponding error range may be set according to actual needs, and when the comparison result of the detected data and the reference data exceeds the error range, the processor determines that the current material is a bad material; when the detection data is identification data, the barcode data may be referred to, which is not described herein. When the current material is judged to be bad material, the corresponding material rejecting device is driven to reject the material.
And step S330, when the detection data is matched with the reference data, returning a comparison result as qualified.
In this embodiment, one or more data detection can be performed on the current material according to actual needs to judge whether the current material is qualified from multiple aspects, and when any one detection item is unqualified, the current material is judged to be a bad material. So set up, be favorable to improving the product quality qualification rate.
Referring to fig. 4, in an embodiment, before the step S120 of acquiring the type of material provided by the manufacturing system and the reference data of the type of material is executed, the method for controlling the bad material removing apparatus further includes the following steps:
s400, creating a data storage physical table, wherein the data storage physical table is used for storing identification data of bad materials;
in this embodiment, a person skilled in the art may create a storage physical table in the memory. The storage physical table is used for storing identification data of all bad materials so as to be used for overhauling the bad materials subsequently. In practice, step S400 may occur at any step before step 300 is completed, and in an alternative embodiment, step S400 occurs in synchronization with step S110. Of course, it can be understood that the data storage physical table is not only limited to be used for storing the identification data of the defective material, but also can be used for storing the unqualified detection data or the unqualified detection items of the defective material at the same time, so as to facilitate subsequent targeted maintenance.
After step S300 of controlling a rejecting device corresponding to the type of the current material to operate when the current material is determined to be a bad material according to the detection data and the reference data, so as to complete the rejecting of the bad material, the rejecting method for the bad material further includes:
and S500, recording the identification data of the rejected bad materials in the data storage physical table.
In this embodiment, since the manufacturing system may mass-produce different types of materials, the materials can only be identified by the identification data. If the identification data of the current material is not detected in the previous detection, the processor can acquire the identification data of the current material through the corresponding detection device after the current material is removed no matter what the current material is unqualified in detection and is judged to be bad material, and the identification data is recorded in the data storage physical table so as to facilitate the follow-up overhaul of the material. It can be understood that, if the marking data is being tested or the marking data has been tested, when the current material is determined to be a bad material, the processor can directly record the marking data of the current material in the data storage physical table, and then remove the current material.
Referring to fig. 4, in the same embodiment, the step S400 of creating a data storage physical table, where the data storage physical table is used to store identification data of poor materials, further includes:
and configuring a second database link parameter and linking the data storage physical table.
In this embodiment, by configuring the link parameters of the second database, when the current material is determined to be a bad material, the processor may automatically store the identification data of the current material in the data storage physical table to provide data support for the subsequent overhaul process.
Referring to FIG. 5, in one embodiment, the interface intermediate table and the data storage physical table are both stored in a database;
the step S130 of storing the acquired material type provided by the manufacturing system and the reference data of the material type in the interface intermediate table further includes the following steps:
and step S140, configuring a first database link parameter, and linking the material type stored in the interface intermediate table and the reference data of the material of the type.
In this real-time example, by configuring the first database link parameter, the processor can read the corresponding reference parameter from the interface intermediate table for judgment when receiving the detection data returned by the detection device.
Referring to fig. 6, in an embodiment, before the step S200 of acquiring the detection data of the detection device detecting the current material, the method further includes the following steps:
step S600, configuring interface parameters of the detection device and matching detection logic storage process;
in this embodiment, a plurality of sets of detection programs matched with a plurality of material types and various parameters required for detection may be stored in the memory. The processor calls a detection program matched with the current material type and corresponding parameters, and can carry out interface parameter configuration on a detection device required by detection so that the detection device can correctly return detected detection data; for example, the interface parameters of 3 distance measuring sensors are configured, so that the length data, the width data and the height data can be respectively returned. The storage also stores a plurality of detection logic storage processes matched with a plurality of material types and corresponding linking algorithms. The detection logic storage process comprises the steps of selecting corresponding detection devices for detecting different types of materials, carrying out corresponding comparison and judgment on returned detection data, and storing identification data of materials judged to be bad, which is not described herein again; it will be appreciated that the linking algorithm is used to automatically match the corresponding detection logic storage process according to the type of the current material. Thereby improving the intelligent degree of factory detection.
And step S700, after the interface parameter configuration of the detection device is completed, prompting that the connection of the corresponding detection device is normal.
In this embodiment, after the processor completes configuration of the interface parameters of the detection device, the detection device may correspondingly return a preliminary detection value to determine whether the connection of the corresponding detection device is normal, so as to reduce the probability of inaccurate detection result caused by a connection error of the detection device.
Referring to fig. 7, the present invention further provides a control device 100 for a bad material rejecting apparatus, where the bad material rejecting apparatus includes a detecting device for detecting a material and generating detection data, and a plurality of rejecting devices 103 for rejecting different material types correspondingly; the control device 100 of the bad material removing equipment comprises:
a memory 101;
a processor 102;
and a defective material rejecting program which is stored in the memory 101 and can be run on the processor 102, wherein the processor 02 implements the control method of the defective material rejecting device when executing the defective material rejecting program.
In this embodiment, the memory 101 may be a high-speed RAM memory, or may be a non-volatile memory (e.g., a magnetic disk memory), and the memory 101 may optionally be a storage device independent from the control device; the processor 012 may be a CPU. The memory 101 and the processor 102 are connected by a communication bus 103, and the communication bus 103 may be a UART bus or an I2C bus.
The invention also provides a device for removing the bad materials, which comprises:
a data interface 201 for connecting a manufacturing system;
the detection device 202 is used for detecting the materials and generating detection data;
the material rejecting devices 203 are used for rejecting different material types correspondingly;
the control device 100 of the defective material removing device is electrically connected with the data interface, the detection device 202 and the plurality of removing devices 203, and the control device 100 of the defective material removing device obtains the material type provided by the manufacturing system and the reference data of the material type through the data interface 201.
In this embodiment, the data interface 201 may be in communication connection with the manufacturing system, and the communication connection may be implemented by one or a combination of multiple communication modes, such as bluetooth communication, WIFI communication, serial communication, or optical fiber communication, which is not limited herein. The control device 100 of the bad material rejecting apparatus may be connected to the data interface 201, the detecting device 202, and the rejecting devices 203 by using a communication bus.
Referring to fig. 8, in an embodiment of the present invention, the bad material removing apparatus further includes:
the IO module 204 is used for driving the plurality of material rejecting devices 203 to work;
the switch 205 is configured to upload the detection data output by the detection device 202 to the control device 100 of the defective material removing device, and return a comparison result to the IO module 204;
and a rejecting sensing module 206, configured to control the rejecting device 203 to stop rejecting after sensing that the bad materials are rejected.
In this embodiment, the IO module 204 may be implemented by microprocessors such as a DSP, an MCU, and an FPGA, and a person skilled in the art may integrate corresponding hardware circuits and software algorithms or programs into the IO module 204 to drive the multiple rejecting devices 203 to perform corresponding operations. The switch 205 is electrically connected with the control device 100, the detection device 202 and the IO module 204 of the defective material removing device respectively; the switch 205 is used to convert the input signal into corresponding signals, for example: the electrical signal is converted to a fiber optic signal to conform to the communication standard of the receiving device. The reject sensing module 206 may be a photo sensor for sensing whether the bad material is rejected. In practical application, since the photoelectric detection sensor detects that the electric signal generated by the material is a millisecond-level signal, and the material rejecting device 203 cannot keep the power-on state to be continuously reset, a power-off holding relay needs to be additionally arranged to continuously supply power to the material rejecting device 203 until the material rejecting action is completed. In other optional embodiments, the reject sensing module 206 may also be electrically connected to the IO module 204; when the rejecting induction module 206 does not induce that the bad materials are rejected, the corresponding rejecting device 203 repeats rejecting actions; when the rejecting induction module 206 induces that the bad materials are rejected, the rejecting induction module 206 feeds back corresponding electric signals to the IO module 204, and the IO module 204 delays for a corresponding time to reset the rejecting device 203.
It will be appreciated that the illustrated end configurations of the control hardware operating environment of the motor do not constitute a limitation of the present invention motor control system, and may include more or fewer components than those illustrated, or some components may be combined, or a different arrangement of components.
The above description is only an alternative embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A control method of defective material removing equipment is characterized in that the defective material removing equipment comprises a detection device and a plurality of material removing devices, wherein the detection device is used for detecting materials and generating detection data, and the material removing devices are used for correspondingly removing different material types; the control method comprises the following steps:
acquiring the type of a material provided by a manufacturing system and reference data of the type of the material, and storing the type of the material;
acquiring detection data of a detection device for detecting the current material; and
and when determining that the current material is a bad material according to the detection data and the reference data, controlling a material rejecting device corresponding to the current material type to work so as to reject the bad material.
2. The method for controlling a bad material removing apparatus according to claim 1, wherein the step of obtaining and storing the type of material provided by the manufacturing system and the reference data of the type of material comprises:
creating an interface intermediate table;
acquiring the type of a material provided by a manufacturing system and reference data of the type of the material;
and storing the acquired material type provided by the manufacturing system and the reference data of the material type in the interface intermediate table.
3. The method for controlling the defective material removing equipment according to claim 2, wherein the step of controlling the material removing device corresponding to the type of the current material to operate to remove the defective material when the current material is determined to be the defective material according to the detection data and the reference data comprises:
when the detection data of the detection device is acquired, comparing the detection data with the reference data of the type of material in the interface intermediate table;
when the detection data is not matched with the reference data, returning a comparison result as bad, and driving a material rejecting device corresponding to the current material type to reject the bad material;
and when the detection data is matched with the reference data, returning a comparison result as qualified.
4. The method for controlling a bad material removing apparatus according to claim 2 or 3, wherein before the step of obtaining the type of material provided by the manufacturing system and the reference data of the type of material, the method for controlling a bad material removing apparatus further comprises:
creating a data storage physical table, wherein the data storage physical table is used for storing identification data of bad materials;
when the current material is determined to be the bad material according to the detection data and the reference data, the material rejecting device corresponding to the current material type is controlled to work, so that after the step of rejecting the bad material is completed, the method for rejecting the bad material further comprises the following steps:
and recording the identification data of the rejected bad materials in the data storage physical table.
5. The method for controlling the defective material removal equipment according to claim 4, wherein the interface intermediate table and the data storage physical table are both stored in a database;
the step of storing the acquired material type provided by the manufacturing system and the reference data of the material type in the interface intermediate table further comprises:
and configuring a first database link parameter, and linking the material type stored in the interface intermediate table and the reference data of the material of the type.
6. The method for controlling a bad material removing apparatus according to claim 4, wherein the step of creating a data storage physical table for storing identification data of bad materials further comprises: and configuring a second database link parameter and linking the data storage physical table.
7. The method for controlling the defective material removing device according to claim 6, wherein the step of obtaining the detection data of the detection device for detecting the current material further comprises:
configuring interface parameters of the detection device and matching a detection logic storage process;
and prompting that the corresponding detection device is normally connected after the interface parameter configuration of the detection device is completed.
8. A control device of defective material removing equipment is characterized in that the defective material removing equipment comprises a detection device and a plurality of material removing devices, wherein the detection device is used for detecting materials and generating detection data, and the material removing devices are used for correspondingly removing different material types; the control device of the bad material removing equipment comprises:
a memory;
a processor; and
a reject procedure for bad material stored on a memory and executable on a processor, said processor implementing a method of controlling a bad material reject device according to any one of claims 1 to 7 when executing said reject procedure for bad material.
9. A bad material rejection apparatus, comprising:
a data interface for connecting to a manufacturing system;
the detection device is used for detecting the materials and generating detection data;
the material rejecting devices are used for rejecting different material types correspondingly; and
the control device of the defective material removing apparatus as claimed in claim 8, wherein the control device of the defective material removing apparatus is electrically connected to the data interface, the detecting device and the plurality of removing devices, respectively, and the control device of the defective material removing apparatus obtains the type of material provided by the manufacturing system and the reference data of the type of material through the data interface.
10. The bad material removal apparatus of claim 9, further comprising:
the IO module is used for driving the plurality of material rejecting devices to work;
the switch is used for uploading the detection data output by the detection device to the control device of the defective material removing equipment and returning a comparison result to the IO module; and
and the rejecting sensing module is used for controlling the rejecting device to stop rejecting motion after sensing that the bad materials are rejected.
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