CN218691647U - Three-wound appearance detection machine - Google Patents
Three-wound appearance detection machine Download PDFInfo
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- CN218691647U CN218691647U CN202220874554.4U CN202220874554U CN218691647U CN 218691647 U CN218691647 U CN 218691647U CN 202220874554 U CN202220874554 U CN 202220874554U CN 218691647 U CN218691647 U CN 218691647U
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Abstract
The application discloses three hinder outward appearance detection machine relates to outward appearance detection technical field, includes: a feeding mechanism; the detection mechanism is arranged beside the feeding mechanism and comprises a first rotating disk, a second rotating disk, a shooting mechanism and a third grabbing mechanism, the second rotating disk is arranged on the other side of the first rotating disk, the third grabbing mechanism is used for grabbing workpieces conveyed by the feeding mechanism and placing the workpieces on the first rotating disk and transferring the workpieces of the first rotating disk to the second rotating disk, the first rotating disk and the second rotating disk are both used for rotating the workpieces, and the shooting mechanism is used for shooting each workpiece on the first rotating disk and the second rotating disk; a material receiving mechanism; and the receiving mechanism is used for sorting the workpieces on the second rotating disk into good products and defective products. The utility model provides a three hinder outward appearance detection machine can realize automated inspection.
Description
Technical Field
The application relates to the technical field of appearance detection, in particular to a three-wound appearance detection machine.
Background
In the related art, in production processing, it is often necessary to detect appearance characteristics of a workpiece, particularly three-damage problems of the workpiece, and then to find defects in the workpiece, thereby removing a defective workpiece. At present, the appearance detection of a workpiece is generally directly observed by naked eyes, namely, manual visual inspection, but the manual visual inspection has the following defects: on one hand, the observation range of human eyes is small, when the workpiece needs to be picked up to change the angle for observation, the problem that the workpiece is not firmly grabbed and then falls down and damaged is easily caused, the operation is complicated, and the efficiency is not high; on the other hand, the subjective factor of manual visual inspection is large, and detection personnel with different experiences may have different detection standards, which causes that products shipped from the same batch may have larger quality difference, so that the quality uniformity requirement is not met; on the last hand, because of manual visual inspection, different detection personnel have different judgment standards, so that different detection opinions such as qualification and disqualification may exist for the same workpiece, and more manpower and material resources need to be invested to check the screened bad workpieces, which is time-consuming and labor-consuming.
SUMMERY OF THE UTILITY MODEL
The present application is directed to solving at least one of the problems in the prior art. For this reason, this application provides a three hinder outward appearance detection machines, can realize automated inspection, has effectively got rid of the not high, the quality of efficiency that manual detection brought and is inconsistent and waste time and energy's defect.
Three hinder outward appearance detection machine according to this application embodiment includes:
the feeding mechanism is used for conveying a workpiece to be detected;
the detection mechanism is arranged beside the feeding mechanism and comprises a first rotating disk, a second rotating disk, a shooting mechanism and a third grabbing mechanism, the second rotating disk is arranged on one side of the first rotating disk, the third grabbing mechanism is used for grabbing workpieces conveyed by the feeding mechanism and placing the workpieces on the first rotating disk and transferring the workpieces of the first rotating disk to the second rotating disk, the first rotating disk and the second rotating disk are both used for rotating the workpieces, and the shooting mechanism is used for shooting each workpiece on the first rotating disk and the second rotating disk;
the material receiving mechanism is arranged beside the detection mechanism;
the control mechanism is respectively connected with the feeding mechanism, the first rotating disk, the second rotating disk, the shooting mechanism, the third grabbing mechanism and the material receiving mechanism, the control mechanism is used for distinguishing workpieces into good products and defective products according to images shot by the shooting mechanism, and the material receiving mechanism is used for sorting the good products and the defective products of the workpieces on the second rotating disk.
According to this application embodiment's three wounded outward appearance detection machines, have following beneficial effect at least: the feeding mechanism, the detection mechanism, the material receiving mechanism and the control mechanism are arranged, the detection mechanism comprises a first rotating disk, a second rotating disk, a shooting mechanism and a third grabbing mechanism, and the control mechanism is respectively connected with the feeding mechanism, the second grabbing mechanism, the first rotating disk, the second rotating disk, the shooting mechanism, the third grabbing mechanism and the material receiving mechanism; when needs examine the work piece, only need to place the charging tray of placing the work piece in feed mechanism position, feed mechanism accomplishes the work piece and carries the back, control mechanism control third snatchs the mechanism and places the work piece in first rotary disk, the second rotary disk in proper order, control mechanism control is shot the mechanism and is shot first rotary disk respectively, the work piece on the second rotary disk, afterwards, just can distinguish yields and defective products according to the image that shooting mechanism shot, and control receiving agencies sorts the work piece, and then realize full automation and detect, need not personnel and participate in. Consequently, the appearance detection machine is hindered to three of this application can realize automated inspection, has effectively got rid of the not high, the quality of efficiency that manual detection brought and is not unified and waste time and energy's defect.
According to some embodiments of the application, the feeding mechanism comprises a first conveying mechanism, a first grabbing mechanism, a first conveying belt and a second grabbing mechanism, the first conveying mechanism is arranged below the first grabbing mechanism, the first conveying belt is arranged on one side of the first grabbing mechanism, the second grabbing mechanism is arranged on the other side of the first grabbing mechanism, the first conveying mechanism is used for conveying a material tray containing workpieces to the first grabbing mechanism, the first grabbing mechanism is used for grabbing the workpieces on the material tray and placing the workpieces on the first conveying belt, the first conveying belt is used for conveying the workpieces to the second grabbing mechanism, and the second grabbing mechanism is used for placing the workpieces on the first conveying belt on the detection mechanism.
According to some embodiments of the application, the first conveying mechanism comprises a first conveying platform, a first rail and a first air cylinder, the first conveying platform is arranged in the first rail and used for placing a workpiece to be detected, and the first air cylinder is used for controlling the first conveying platform to move along the first rail.
According to some embodiments of the present application, the first gripping mechanism, the second gripping mechanism each comprise a first vacuum nozzle for sucking and placing a workpiece, and a first driving mechanism for driving the first vacuum nozzle.
According to some embodiments of the application, the third snatchs the mechanism and includes first manipulator, second manipulator, first manipulator set up in the one end of first conveyer belt, the second manipulator set up in first rotary disk between the second rotary disk, first manipulator is used for snatching work piece on the first conveyer belt place in first rotary disk, the second manipulator is used for snatching work piece on the first rotary disk place in the second rotary disk.
According to some embodiments of the application, the first rotary disk, the second rotary disk all are provided with 12 detection stations, and at least one detection station is used for detecting any one of top breach, bottom surface breach, top surface fish tail, top surface frosting, top surface dirt, bottom structure is bad, radium sign indicating number is bad, the top surface is not touch through, the side is not thrown through, the side is crushed.
According to some embodiments of the application, receiving agencies includes that the fourth snatchs mechanism, charging tray place the platform, the fifth snatchs mechanism, second conveyer belt, the second conveyer belt set up in one side of second rotary disk, the fourth snatchs the mechanism set up in the one end of second conveyer belt, the charging tray is placed the platform and is set up the bottom that the fifth snatchs the mechanism, the charging tray is placed the platform and has been placed first empty charging tray and the empty charging tray of second, the fourth snatchs the mechanism and is used for snatching work piece on the second rotary disk place in the second conveyer belt, the second conveyer belt is used for conveying work piece on the second rotary disk, the fifth snatchs the mechanism and is used for placing the work piece that distinguishes the yields in first empty charging tray to and place the work piece that the yields will distinguish in the yields in the empty charging tray of second.
According to some embodiments of the present application, the fourth gripping mechanism and the fifth gripping mechanism each comprise a second vacuum nozzle for sucking and placing a workpiece and a second driving mechanism for driving the second vacuum nozzle.
Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.
Drawings
The present application is further described with reference to the following figures and examples, in which:
fig. 1 is a schematic perspective view of a three-scratch appearance inspection machine according to some embodiments of the present disclosure;
FIG. 2 is a schematic top view of a three-damage appearance inspection machine according to some embodiments of the present disclosure;
FIG. 3 is an enlarged schematic view at A shown in FIG. 2;
fig. 4 is a side view of a three-scratch appearance inspection machine according to some embodiments of the present disclosure.
Reference numerals:
the system comprises a feeding mechanism 100, a first conveying mechanism 110, a first conveying platform 111, a first track 112, a first grabbing mechanism 120, a first conveyor belt 130 and a second grabbing mechanism 140;
a detection mechanism 200, a first rotary disk 210, a second rotary disk 220, an imaging mechanism 230, a first robot 241, and a second robot 242;
the receiving mechanism 300, the fourth grabbing mechanism 310, the tray placing table 320, the fifth grabbing mechanism 330, and the second conveyor belt 340.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the positional descriptions, such as the directions of up, down, front, rear, left, right, etc., referred to herein are based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present application.
In the description of the present application, the meaning of a plurality is one or more, the meaning of a plurality is two or more, and the above, below, exceeding, etc. are understood as excluding the present number, and the above, below, within, etc. are understood as including the present number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless otherwise expressly limited, terms such as set, mounted, connected and the like should be construed broadly, and those skilled in the art can reasonably determine the specific meaning of the terms in the present application by combining the detailed contents of the technical solutions.
In the description of the present application, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
A three-scratch appearance inspection machine according to an embodiment of the present application is described below with reference to fig. 1-4.
It is understood that, as shown in fig. 1-4, the three-wound appearance inspection machine includes:
the feeding mechanism 100, the feeding mechanism 100 is used for conveying the workpiece to be detected;
the detection mechanism 200 is arranged beside the feeding mechanism 100, the detection mechanism 200 comprises a first rotating disc 210, a second rotating disc 220, a shooting mechanism 230 and a third grabbing mechanism, the second rotating disc 220 is arranged on one side of the first rotating disc 210, the third grabbing mechanism is used for grabbing the workpieces conveyed by the feeding mechanism 100 and placing the workpieces on the first rotating disc 210 and transferring the workpieces on the first rotating disc 210 to the second rotating disc 220, the first rotating disc 210 and the second rotating disc 220 are both used for rotating the workpieces, and the shooting mechanism 230 is used for shooting each workpiece on the first rotating disc 210 and the second rotating disc 220;
the material receiving mechanism 300, the material receiving mechanism 300 is arranged beside the detection mechanism 200;
the control mechanism is respectively connected with the feeding mechanism 100, the first rotating disc 210, the second rotating disc 220, the shooting mechanism 230, the third grabbing mechanism and the material receiving mechanism 300, the control mechanism is used for distinguishing the workpieces into good products and defective products according to the images shot by the shooting mechanism 230, and the material receiving mechanism 300 is used for sorting the good products and the defective products of the workpieces on the second rotating disc 220.
According to this application embodiment's three wounded outward appearance detection machines, have following beneficial effect at least: by arranging the feeding mechanism 100, the detection mechanism 200, the receiving mechanism 300 and the control mechanism, the detection mechanism 200 comprises a first rotating disk 210, a second rotating disk 220, a shooting mechanism 230 and a third grabbing mechanism, and the control mechanism is respectively connected with the feeding mechanism 100, the second grabbing mechanism 140, the first rotating disk 210, the second rotating disk 220, the shooting mechanism 230, the third grabbing mechanism and the receiving mechanism 300; when the workpiece needs to be detected, only a material tray for placing the workpiece needs to be placed at the position of the feeding mechanism 100, after the feeding mechanism 100 finishes conveying the workpiece, the control mechanism controls the third grabbing mechanism to place the workpiece in the first rotating disc 210 and the second rotating disc 220 in sequence, the control mechanism controls the shooting mechanism 230 to shoot the workpiece on the first rotating disc 210 and the second rotating disc 220 respectively, then, the good product and the defective product can be distinguished according to the image shot by the shooting mechanism 230, the material receiving mechanism 300 is controlled to sort the workpiece, full-range automatic detection is achieved, and personnel participation is not needed. Consequently, the appearance detection machine is hindered to three of this application can realize automated inspection, has effectively got rid of the not high, the quality of efficiency that manual detection brought and is not unified and waste time and energy's defect.
It should be noted that, in the same detection flow, when there are a plurality of detected items, for example, seven items, the first rotating disk 210 may be configured to detect four items of the seven items, and the second rotating disk 220 may be configured to detect the remaining three items of the seven items, so that compared to a single rotating disk, more workpieces can be detected by the same worker in a unit time, and the efficiency is higher. Further, different workpieces, the first rotating disk 210 and the second rotating disk 220, may also be set as different detection items, and the detection items of the first rotating disk 210 and the second rotating disk 220 may be adjusted as required.
It can be understood that, as shown in fig. 2 and 3, the feeding mechanism 100 includes a first conveying mechanism 110, a first grabbing mechanism 120, a first conveyor belt 130, and a second grabbing mechanism 140, wherein the first conveying mechanism 110 is disposed below the first grabbing mechanism 120, the first conveyor belt 130 is disposed on one side of the first grabbing mechanism 120, the second grabbing mechanism 140 is disposed on the other side of the first grabbing mechanism 120, the first conveying mechanism 110 is configured to convey a tray with a workpiece placed thereon to the first grabbing mechanism 120, the first grabbing mechanism 120 is configured to grab the workpiece on the tray and place the workpiece on the first conveyor belt 130, the first conveyor belt 130 is configured to convey the workpiece to the second grabbing mechanism 140, and the second grabbing mechanism 140 is configured to place the workpiece on the first conveyor belt 130 on the detection mechanism 200.
It should be noted that, the feeding mechanism 100 includes a translation mechanism and a second conveying mechanism in addition to the above structure, as shown in fig. 1 and fig. 2, the second conveying mechanism is disposed beside the first conveying mechanism 110, the translation mechanism is disposed at the top ends of the first conveying mechanism 110 and the second conveying mechanism, when the first conveying mechanism 110 conveys the tray with the workpiece to the top, the tray can be connected with the translation mechanism, the translation mechanism translates the tray with the workpiece to be close to the first grabbing mechanism 120, when the tray becomes an empty tray, the empty tray is conveyed to the empty tray placing position by the second conveying mechanism connected with the translation mechanism to be placed, and then the control tray can be taken away manually. Further, the first conveying mechanism 110 and the second conveying mechanism are arranged oppositely, operation is more convenient, and the structure of the second conveying mechanism is the same as that of the first conveying mechanism 110, so that installation is more convenient.
Note that, as shown in fig. 1 and 4, the photographing mechanism 230 is disposed beside the first and second rotating disks 210 and 220 and around the edges of the first and second rotating disks 210 and 220.
It can be understood that, as shown in fig. 2, the first conveying mechanism 110 includes a first conveying platform 111, a first rail 112, and a first air cylinder, wherein the first conveying platform 111 is disposed in the first rail 112, the first conveying platform 111 is used for placing the workpiece to be detected, and the first air cylinder is used for controlling the first conveying platform 111 to move along the first rail 112.
It is understood that the first gripping mechanism 120 and the second gripping mechanism 140 each include a first vacuum nozzle for sucking and placing the workpiece, and a first driving mechanism for driving the first vacuum nozzle.
It is understood that the third grasping mechanism includes a first robot arm 241 and a second robot arm 242, the first robot arm 241 is disposed at one end of the first conveyor belt 130, the second robot arm 242 is disposed between the first rotating disk 210 and the second rotating disk 220, the first robot arm 241 is configured to grasp the workpiece on the first conveyor belt 130 and place the workpiece on the first rotating disk 210, and the second robot arm 242 is configured to grasp the workpiece on the first rotating disk 210 and place the workpiece on the second rotating disk 220.
It can be understood that the first rotating disk 210 and the second rotating disk 220 are each provided with 12 detection stations, and at least one detection station is used for detecting any one of top notches, bottom notches, top scratches, top frosting, top dirt, bottom structure defects, laser codes defects, top surfaces which are not touch through, side surfaces which are not polished through and side surface scratches.
It should be noted that each detection station on the first rotating disk 210 and the second rotating disk 220 can also detect any one of frame crush, top white point, blank bright print, in-hole crush, top heterochrosis, side whitish, copper leakage, top bright print, top pressure, and top deformation, and the detection content can be obtained by setting the control mechanism.
It can be understood that, as shown in fig. 4, the material receiving mechanism 300 includes a fourth grabbing mechanism 310, a tray placing table 320, a fifth grabbing mechanism 330, a second conveying belt 340, the second conveying belt 340 is disposed on one side of the second rotating disc 220, the fourth grabbing mechanism 310 is disposed at one end of the second conveying belt, the tray placing table 320 is disposed at the bottom of the fifth grabbing mechanism 330, a first empty tray and a second empty tray are placed on the tray placing table 320, the fourth grabbing mechanism 310 is used for grabbing the workpiece on the second rotating disc 220 and placing the workpiece on the second conveying belt 340, the second conveying belt 340 is used for conveying the workpiece on the second rotating disc 220, and the fifth grabbing mechanism 330 is used for placing the workpiece classified as good in the first empty tray and placing the workpiece classified as bad in the second empty tray.
It is understood that the fourth gripping mechanism 310 and the fifth gripping mechanism 330 each include a second vacuum nozzle for sucking and placing the workpiece, and a second driving mechanism for driving the second vacuum nozzle.
The embodiments of the present application have been described in detail with reference to the drawings, but the present application is not limited to the embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present application. Furthermore, the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
Claims (8)
1. Three hinder outward appearance detection machine, its characterized in that includes:
the feeding mechanism is used for conveying a workpiece to be detected;
the detection mechanism is arranged beside the feeding mechanism and comprises a first rotating disk, a second rotating disk, a shooting mechanism and a third grabbing mechanism, the second rotating disk is arranged on one side of the first rotating disk, the third grabbing mechanism is used for grabbing workpieces conveyed by the feeding mechanism and placing the workpieces on the first rotating disk and transferring the workpieces on the first rotating disk to the second rotating disk, the first rotating disk and the second rotating disk are both used for rotating the workpieces, and the shooting mechanism is used for shooting each workpiece on the first rotating disk and the second rotating disk;
the material receiving mechanism is arranged beside the detection mechanism;
the control mechanism is respectively connected with the feeding mechanism, the first rotating disk, the second rotating disk, the shooting mechanism, the third grabbing mechanism and the material receiving mechanism, the control mechanism is used for distinguishing workpieces into good products and defective products according to images shot by the shooting mechanism, and the material receiving mechanism is used for sorting the good products and the defective products of the workpieces on the second rotating disk.
2. The three-scratch appearance testing machine according to claim 1, wherein the feeding mechanism comprises a first conveying mechanism, a first grabbing mechanism, a first conveying belt and a second grabbing mechanism, the first conveying mechanism is arranged below the first grabbing mechanism, the first conveying belt is arranged on one side of the first grabbing mechanism, the second grabbing mechanism is arranged on the other side of the first grabbing mechanism, the first conveying mechanism is used for conveying a material tray with workpieces to the first grabbing mechanism, the first grabbing mechanism is used for grabbing the workpieces on the material tray and placing the workpieces on the first conveying belt, the first conveying belt is used for conveying the workpieces to the second grabbing mechanism, and the second grabbing mechanism is used for placing the workpieces on the first conveying belt on the testing mechanism.
3. The appearance inspection machine of claim 2, wherein the first conveying mechanism comprises a first conveying platform, a first rail and a first air cylinder, the first conveying platform is arranged in the first rail, the first conveying platform is used for placing a workpiece to be inspected, and the first air cylinder is used for controlling the first conveying platform to move along the first rail.
4. The appearance inspection machine of claim 2, wherein the first and second gripping mechanisms each comprise a first vacuum nozzle for sucking and placing a workpiece, and a first driving mechanism for driving the first vacuum nozzle.
5. The triathlon appearance detecting machine according to claim 2, wherein the third grasping mechanism includes a first manipulator and a second manipulator, the first manipulator is disposed at one end of the first conveyor belt, the second manipulator is disposed between the first rotating disk and the second rotating disk, the first manipulator is configured to grasp a workpiece on the first conveyor belt and place the workpiece on the first rotating disk, and the second manipulator is configured to grasp a workpiece on the first rotating disk and place the workpiece on the second rotating disk.
6. The appearance inspection machine of three traumas according to claim 1, characterized in that the first rotary disk, the second rotary disk all are provided with 12 detection stations, at least one detection station is used for detecting any one of top breach, bottom surface breach, top surface fish tail, top surface hair cover, top surface dirt, bottom structure badness, radium sign badness, top surface not touch thoroughly, side not throw thoroughly, side crushing.
7. The three-scratch appearance testing machine according to claim 1, wherein the material receiving mechanism comprises a fourth grabbing mechanism, a material tray placing table, a fifth grabbing mechanism and a second conveying belt, the second conveying belt is arranged on one side of the second rotating disc, the fourth grabbing mechanism is arranged at one end of the second conveying belt, the material tray placing table is arranged at the bottom of the fifth grabbing mechanism, a first empty material tray and a second empty material tray are placed on the material tray placing table, the fourth grabbing mechanism is used for grabbing the workpiece on the second rotating disc and placing the workpiece on the second conveying belt, the second conveying belt is used for conveying the workpiece on the second rotating disc, and the fifth grabbing mechanism is used for placing the workpiece which is classified into a good product in the first empty material tray and placing the workpiece which is classified into a bad product in the second empty material tray.
8. The appearance inspection machine of claim 7, wherein the fourth gripping mechanism and the fifth gripping mechanism each comprise a second vacuum nozzle for sucking and placing a workpiece and a second driving mechanism for driving the second vacuum nozzle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220874554.4U CN218691647U (en) | 2022-04-08 | 2022-04-08 | Three-wound appearance detection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220874554.4U CN218691647U (en) | 2022-04-08 | 2022-04-08 | Three-wound appearance detection machine |
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| Publication Number | Publication Date |
|---|---|
| CN218691647U true CN218691647U (en) | 2023-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220874554.4U Active CN218691647U (en) | 2022-04-08 | 2022-04-08 | Three-wound appearance detection machine |
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| CN (1) | CN218691647U (en) |
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- 2022-04-08 CN CN202220874554.4U patent/CN218691647U/en active Active
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