CN213322241U - Pad printing and code spraying integrated machine - Google Patents

Abstract

The utility model aims at providing a reasonable in design, degree of automation is high, work efficiency is high and low in production cost's bat printing spouts a yard all-in-one. The utility model discloses an all set up on the board and consecutive automatic feeding module, automatic bat printing module, automatic yard module, spout a yard bat printing inspection module and automatic discharging module in proper order, automatic bat printing module is including setting up first carousel mechanism on the board, first carousel of first carousel mechanism encircles in proper order all around and is equipped with clean mechanism, bat printing mechanism and hot blow transport mechanism, it lays the position to be equipped with a plurality of battery on the first carousel, the battery lay the position with clean mechanism the bat printing mechanism reaches hot blow transport mechanism cooperatees. The utility model discloses can be applied to the technical field of automation equipment.

Description

Pad printing and code spraying integrated machine

Technical Field

The utility model relates to a technical field of automation equipment, in particular to bat printing spouts a yard all-in-one.

Background

The automatic pad printing machine special for producing the lithium ion battery PACK is arranged on the market, and the effect of automatic production can be realized by arranging manual matching. However, when a general automatic pad printing machine is used for production, each automatic pad printing machine needs to be operated by 2 workers, and after the lithium ion battery pad printing and code spraying, the quality of the pad printing and code spraying needs to be checked manually by 1, so that the labor cost is increased, the production cost is increased, the automation degree is not high enough, the production efficiency of the pad printing and code spraying process is low, and good economic benefits are not brought.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that overcome prior art not enough, provide a reasonable in design, degree of automation is high, work efficiency is high and low in production cost's bat printing spouts a yard all-in-one.

The utility model adopts the technical proposal that: the utility model discloses an all set up on the board and consecutive automatic feeding module, automatic bat printing module, automatic yard module, spout a yard bat printing inspection module and automatic discharging module in proper order, automatic bat printing module is including setting up first carousel mechanism on the board, first carousel of first carousel mechanism encircles in proper order all around and is equipped with clean mechanism, bat printing mechanism and hot blow transport mechanism, it lays the position to be equipped with a plurality of battery on the first carousel, the battery lay the position with clean mechanism the bat printing mechanism reaches hot blow transport mechanism cooperatees.

Further, the automatic feeding module comprises a feeding conveying line, a feeding manipulator is arranged on one side of the feeding conveying line, a plurality of material taking and sucking pieces are arranged at the action end of the feeding manipulator, and the feeding manipulator is matched with the first rotary disc mechanism.

Further, automatic spout a yard module including setting up second carousel mechanism on the board, the hot transport mechanism that blows is located first carousel mechanism with between the second carousel mechanism, the second carousel of second carousel mechanism encircles all around in proper order the hot transport mechanism that blows, spout a yard sweep yard mechanism with spout a yard bat printing inspection module, be equipped with a plurality of battery on the second carousel and hold the position, the battery hold the position with the hot transport mechanism that blows spout a yard sweep yard mechanism with spout a yard bat printing inspection module and cooperate.

Further, the code spraying pad printing inspection module comprises a linear moving mechanism arranged on the machine table, a vision detection device is arranged on the linear moving mechanism, and the vision detection device is located above the second turntable.

Further, the automatic discharging module comprises a discharging conveying line, a discharging device is arranged on one side of the discharging conveying line, the discharging device is matched with the second rotary table, and a batch discharging mechanism is arranged on one side of the tail end of the discharging conveying line.

Further, the batching and discharging mechanism comprises a good product manipulator, an NG (natural gas) product and Tray manipulator, a good product conveying line and an NG product conveying line, wherein the good product manipulator is matched with the discharging conveying line and the good product conveying line, and the NG product and Tray manipulator is matched with the discharging conveying line and the NG product conveying line.

Further, be provided with the Tray transfer chain on the board, one side cooperation of the pan feeding end of Tray transfer chain is provided with Tray ejection of compact manipulator, Tray ejection of compact manipulator with the material loading transfer chain cooperatees, the discharge end of Tray transfer chain with NG article and Tray manipulator cooperate.

Further, the hot blow transport mechanism is including all setting up mount pad and the hot subassembly of blowing on the board, the hot subassembly setting of blowing is in one side of mount pad, the mount pad is in with the setting the inside elevating gear of board cooperatees, be provided with the axis of rotation on the mount pad, be provided with the mounting panel in the axis of rotation, the both ends of mounting panel all are provided with a plurality of and get a structure, get a structure with first carousel and second carousel cooperate, the last rotating device that is provided with of elevating gear, rotating device with axis of rotation transmission cooperation.

Further, be provided with the buffer memory section on the material loading transfer chain, the buffer memory section with material loading manipulator cooperatees.

Further, be provided with the aircraft bonnet on the board, the aircraft bonnet covers and establishes on each module, still be provided with a plurality of operation door on the aircraft bonnet.

The utility model has the advantages that: the utility model discloses an automatic feeding module realizes automatic feeding, carries out automatic bat printing by the bat printing module again, and rethread spouts a yard through automatic yard module, then passes through to spout a yard bat printing inspection module and inspects the product and distinguishes good and bad product, carries out the ejection of compact by the automatic discharging module at last; overall design is reasonable, and whole process all adopts automatic the completion except artifical material loading, can reduce the operation workman number to reduce the cost of labor, and degree of automation is high, and once can carry out material loading, bat printing, spout a yard, inspection and the unloading of a plurality of products, improved production efficiency, have better economic benefits.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a schematic view of a three-dimensional structure of the inkjet pad printing inspection module;

FIG. 4 is a schematic perspective view of the pad printing mechanism;

FIG. 5 is a schematic perspective view of the hot blow transfer mechanism;

FIG. 6 is a schematic perspective view of the hot blow assembly;

FIG. 7 is a schematic perspective view of the blanking device;

FIG. 8 is a schematic perspective view of the machine, the loading conveyor line and the Tray discharging robot;

fig. 9 is a schematic perspective view of the batch discharge mechanism.

Detailed Description

As shown in fig. 1 to 9, in this embodiment, the utility model discloses an all set up on board 1 and consecutive automatic feeding module 2, automatic transfer printing module 3, spout a yard module 4 automatically, spout a yard transfer printing inspection module 5 and automatic discharging module 6, automatic transfer printing module 3 is including setting up first carousel mechanism 31 on board 1, first carousel 32 of first carousel mechanism 31 encircles in proper order all around and is equipped with clean mechanism 33, transfer printing mechanism 34 and hot-blow handling mechanism 35, it lays position 36 to be equipped with a plurality of battery on first carousel 32, the battery lay position 36 with clean mechanism 33 transfer printing mechanism 34 reaches hot-blow handling mechanism 35 cooperatees. The automatic feeding module 2 is used for feeding the battery products, the automatic pad printing module 3 is used for pad printing the battery products, the automatic code spraying module 4 is used for spraying codes on the battery products, the code spraying pad printing inspection module 5 is used for checking the code spraying work and the pad printing work of the battery products to distinguish the advantages and the disadvantages, the automatic discharging module 6 is used for discharging the battery products, and a product moving mechanism is arranged between every two modules to move the battery products, so that the integrated production is realized; the automatic pad printing module 3 comprises a first rotary table mechanism 31, a cleaning mechanism 33, a pad printing mechanism 34 and a hot-blowing conveying mechanism 35, wherein the first rotary table 32 of the first rotary table mechanism 31 can rotate, four battery placing positions 36 (which can be increased or decreased as appropriate according to actual conditions) are uniformly distributed on the first rotary table 32 in a surrounding manner in groups of four groups, namely four battery products can be placed at a time; the cleaning mechanism 33, the transfer printing mechanism 34 and the hot-blowing carrying mechanism 35 are distributed around the first rotating disc 32 in a counterclockwise sequence, the cleaning mechanism 33 is close to the automatic feeding module 2 and is used for cleaning battery products, the transfer printing mechanism 34 comprises four transfer printing working assemblies and is used for performing transfer printing work on the four battery products, and the hot-blowing carrying mechanism 35 is used for drying the transfer printed battery products firstly and then carrying the transfer printed battery products to the position of the next process (the automatic code spraying module 4); during working, the automatic feeding module 2 places the battery products on the battery placing position 36 close to the cleaning mechanism 33, then the cleaning mechanism 33 cleans the battery products on the battery placing position 36, after cleaning is completed, the first rotary disc mechanism 31 rotates a rotary disc to enable the cleaned battery products to rotate to the working position of the transfer printing mechanism 34, the transfer printing mechanism 34 performs transfer printing work, meanwhile, the automatic feeding module 2 places new battery products on the battery placing position 36 transferred to the working position of the cleaning mechanism 33, after the transfer printing work and the cleaning work are completed, the first rotary disc 32 transfers the transferred battery products to the working position of the hot blowing conveying mechanism 35 again, the hot blowing conveying mechanism 35 performs hot blowing drying on the battery products, and then conveys the battery products to the automatic code spraying module 4, thus circulating. By the above, the utility model discloses with material loading, bat printing, spout a yard, inspection and unloading integration, all adopt automatic means to accomplish, overall design is reasonable, whole process all adopts automatic the completion except that artifical material loading, can reduce the operation workman number to reduce the cost of labor, and degree of automation is high, and once can carry out material loading, bat printing, spout a yard, inspection and the unloading of a plurality of products, improved production efficiency, better economic benefits has.

In this embodiment, the automatic feeding module 2 includes a feeding conveyor line 21, a feeding manipulator 22 is disposed on one side of the feeding conveyor line 21, a plurality of material taking suction elements 23 are disposed at an actuating end of the feeding manipulator 22, and the feeding manipulator 22 is matched with the first turntable mechanism 31. The feeding conveying line 21 is used for conveying the battery products, and the battery products are placed on a special product tray during conveying so as to prevent the battery products from being disordered due to the influence of vibration or other factors; the feeding manipulator 22 takes out battery products through the taking suction piece 23 and places the battery products on the battery placement positions 36, and four battery products can be taken out at a time; through the automatic feeding module 2, the automatic feeding of the battery product can be realized.

In this embodiment, automatic spout a yard module 4 including setting up second carousel mechanism 41 on the board 1, the hot transport mechanism 35 that blows is located first carousel mechanism 31 with between the second carousel mechanism 41, the second carousel 42 of second carousel mechanism 41 has encircled all around in proper order the hot transport mechanism 35 that blows, spout the sign indicating number and sweep yard mechanism 43 with spout a yard bat printing inspection module 5, it holds position 44 to be equipped with a plurality of battery on the second carousel 42, battery hold position 44 with the hot transport mechanism 35 that blows spout a yard sweep yard mechanism 43 with spout a yard bat printing inspection module 5 and cooperate. Automatic spout a yard module 4 by second carousel mechanism 41 with spout the yard sweep yard mechanism 43 and constitute and with first carousel mechanism 31 shares the hot transport mechanism 35, the during operation, hot transport mechanism 35 that blows places the battery product on the battery holds the position 44 on the second carousel 42, then second carousel mechanism 41 rotates the battery product extremely spout the yard sweep the operating position of yard mechanism 43, spout the yard and sweep yard mechanism 43 and sweep yard detection work to the sign indicating number of spraying to the battery product, accomplish the back second carousel mechanism 41 redrives and makes the battery product rotate to the position of next process (spout a yard bat printing inspection module 5).

In this embodiment, the code-spraying pad printing inspection module 5 includes a linear moving mechanism 51 disposed on the machine platform 1, a visual inspection device 52 is disposed on the linear moving mechanism 51, and the visual inspection device 52 is located above the second turntable 42. The code-spraying pad printing inspection module 5 is composed of a linear moving mechanism 51 and a visual inspection device 52, and the visual inspection device 52 is driven by the linear moving mechanism 51 to carry out pad printing and code-spraying inspection on the battery products so as to distinguish the advantages and disadvantages. After the inspection is completed, the second turntable mechanism 41 is driven to rotate the battery product to the position of the next process (the automatic discharging module 6).

In this embodiment, the automatic discharging module 6 includes an discharging conveyor line 61, a discharging device 62 is disposed on one side of the discharging conveyor line 61, the discharging device 62 is matched with the second turntable 42, and a batch discharging mechanism 63 is disposed on one side of the end of the discharging conveyor line 61. The automatic discharging module 6 is composed of a discharging conveying line 61, a discharging device 62 and a batch discharging mechanism 63, the discharging conveying line 61 is used for conveying the battery products taken out by the discharging device 62, the discharging device 62 is matched with the second rotating disc 42 to take out the battery products subjected to pad printing and code spraying inspection from the battery accommodating position 44, and the batch discharging mechanism 63 is used for performing quality distinguishing and discharging on the battery products discharged from the discharging conveying line 61 after receiving the inspection information of the visual inspection device 52. By the above, the utility model discloses can distinguish the processingquality of battery product to separately the ejection of compact, the going on of the follow-up work of being convenient for (packing or doing over again).

In this embodiment, the batch discharging mechanism 63 includes a good-product robot 631, an NG product and Tray robot 632, a good-product conveying line 633 and an NG product conveying line 634, the good-product robot 631 is coupled to the discharging conveying line 61 and the good-product conveying line 633, and the NG product and Tray robot 632 is coupled to the discharging conveying line 61 and the NG product conveying line 634. The non-defective products manipulator 631 with NG article and Tray manipulator 632 all sets up bar code collector on the ejection of compact transfer chain 61 to can distinguish good and bad product (can record the data of battery product after the visual inspection device detects), non-defective products manipulator 631 is used for pressing from both sides and gets qualified battery product, NG article and Tray manipulator 632 are used for pressing from both sides and get NG product, both place qualified product and NG product on non-defective products transfer chain 633 or NG product transfer chain 634.

In this embodiment, be provided with the Tray transfer chain 7 on the board 1, one side cooperation of the pan feeding end of Tray transfer chain 7 is provided with Tray ejection of compact manipulator 8, Tray ejection of compact manipulator 8 with material loading transfer chain 21 cooperatees, the ejection of compact end of Tray transfer chain 7 with NG article and Tray manipulator 632 cooperate. The Tray conveyor line 7 is used for conveying product trays, the Tray discharging manipulator 8 is used for taking the product trays with the battery products taken away and placing the product trays at the feeding end of the Tray conveyor line 7, and when the product trays flow to the working range of the NG product and Tray manipulator 632, the NG product and Tray manipulator 632 takes the product trays away and discharges the product trays through the NG product conveyor line 634.

In this embodiment, the hot-blow conveying mechanism 35 includes a mounting seat 351 and a hot-blow component 352 both disposed on the machine table 1, the hot-blow component 352 is disposed on one side of the mounting seat 351, the mounting seat 351 is matched with a lifting device disposed inside the machine table 1, a rotating shaft 353 is disposed on the mounting seat 351, a mounting plate 354 is disposed on the rotating shaft 353, a plurality of pickup structures 355 are disposed at both ends of the mounting plate 354, the pickup structures 355 are matched with the first rotating disc 32 and the second rotating disc 42, and a rotating device is disposed on the lifting device and is in transmission fit with the rotating shaft 353. The hot blowing assembly 352 is used for drying the battery product subjected to transfer printing, so that the transfer printing effect is ensured; the mounting seat 351 is lifted by a lifting device inside the machine platform 1, the rotating shaft 353 is rotated by the rotating device, the middle part of the mounting plate 354 is fixed to the top end of the rotating shaft 353, two ends of the mounting plate 354 are provided with a taking structure 355 used for clamping a battery product, and the two groups of taking structures 355 rotate to move the battery product.

In this embodiment, a buffer storage section 9 is disposed on the feeding conveying line 21, and the buffer storage section 9 is matched with the feeding manipulator 22. The buffer storage section 9 is arranged on the feeding conveying line 21, and can buffer the product trays, so that the feeding manipulator 22 can take the battery products for multiple times, and the remaining battery products are prevented from flowing away along with the product trays and being taken away by the Tray manipulator 632.

In this embodiment, be provided with the aircraft bonnet on the board 1, the aircraft bonnet covers and establishes on each module, still be provided with a plurality of operation door on the aircraft bonnet. The hood can protect the whole equipment, protect the equipment from being influenced by external factors during working and ensure the continuous working; the aircraft bonnet sets up a plurality of operation doors, and every operation door corresponds the operating position of a module for can in time restore when equipment breaks down, the routine maintenance of equipment of can being convenient for in addition.

The utility model discloses a work flow does: the materials stacked on the battery Tray for the battery products are manually fed to a feeding port of the feeding conveyor line 21, the battery Tray flows to the Tray manipulator 632 through the buffer storage section 9 by the feeding conveyor line 21, and the empty battery Tray is taken to the Tray conveyor line 7 by the Tray manipulator 632; the battery products are conveyed to the battery placement position 36 on the first rotary table 32 by the feeding mechanical arm 22, the battery products are located on the working position of the cleaning mechanism 33, after cleaning is completed, the first rotary table 32 rotates to the pad printing mechanism 34 in the reverse time direction to perform pad printing, after pad printing of the battery products is completed, the first rotary table 32 rotates to the working position of the hot-blowing conveying mechanism 35 in the reverse time direction to perform drying and is conveyed to the battery accommodation position 44 of the second rotary table 42 by the hot-blowing conveying mechanism 35, the second rotary table 42 rotates to the working position of the code-spraying code-scanning mechanism 43 in the reverse time direction to perform code spraying and code scanning, after completion, the second rotary table 42 rotates to the working position of the code-spraying pad printing inspection module 5 in the reverse time direction to perform detection and judgment on the quality of the pad printing effect and the code spraying effect and store data for the later working procedure blanking, after completion, the second rotary table 42 is transferred to the working position of the discharging device 62 and is conveyed to the discharging conveying line 61 by the discharging, the battery products are sorted by a code scanner in the discharging conveying line 61, the battery products judged as good products are collected by the good product manipulator 631, fully stacked on the Tray of the good product conveying line 633 and conveyed by the manual taking away, and the battery products judged as NG are collected by the NG product and Tray manipulator 632, fully stacked on the Tray of the NG product conveying line 634 and conveyed by the manual taking away.

While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.

Claims (10)

1. The utility model provides a bat printing spouts a yard all-in-one which characterized in that: it is including all setting up automatic feeding module (2), automatic pad printing module (3), the automatic code spraying module (4), spout a yard pad printing inspection module (5) and automatic discharging module (6) that link to each other on board (1) in proper order, automatic pad printing module (3) is including setting up first carousel mechanism (31) on board (1), first carousel (32) of first carousel mechanism (31) is all around encircled in proper order and is equipped with clean mechanism (33), pad printing mechanism (34) and hot blow transport mechanism (35), it lays position (36) to be equipped with a plurality of battery on first carousel (32), the battery lay position (36) with clean mechanism (33) pad printing mechanism (34) reach hot blow transport mechanism (35) cooperate.

2. The pad printing and code spraying integrated machine according to claim 1, characterized in that: the automatic feeding module (2) comprises a feeding conveying line (21), a feeding mechanical arm (22) is arranged on one side of the feeding conveying line (21), a plurality of material taking suction pieces (23) are arranged at the action end of the feeding mechanical arm (22), and the feeding mechanical arm (22) is matched with the first turntable mechanism (31).

3. The pad printing and code spraying integrated machine according to claim 2, characterized in that: automatic spout a yard module (4) including setting up second carousel mechanism (41) on board (1), hot-blow transport mechanism (35) are located first carousel mechanism (31) with between second carousel mechanism (41), second carousel (42) of second carousel mechanism (41) are all around encircled in proper order be equipped with hot-blow transport mechanism (35), spout the sign indicating number and sweep a yard mechanism (43) and spout a yard bat printing inspection module (5), it holds position (44) to be equipped with a plurality of battery on second carousel (42), the battery hold position (44) with hot-blow transport mechanism (35), spout a yard and sweep yard mechanism (43) and spout a yard bat printing inspection module (5) and cooperate.

4. The pad printing and code spraying integrated machine according to claim 3, characterized in that: the code spraying pad printing inspection module (5) comprises a linear moving mechanism (51) arranged on the machine table (1), a visual detection device (52) is arranged on the linear moving mechanism (51), and the visual detection device (52) is located above the second turntable (42).

5. The pad printing and code spraying integrated machine according to claim 4, characterized in that: automatic ejection of compact module (6) is including ejection of compact transfer chain (61), one side of ejection of compact transfer chain (61) is provided with discharging device (62), discharging device (62) with second carousel (42) cooperate, one side of the end of ejection of compact transfer chain (61) is provided with batch discharge mechanism (63).

6. The pad printing and code spraying integrated machine according to claim 5, characterized in that: the batch discharging mechanism (63) comprises a good product manipulator (631), an NG (natural gas) and Tray manipulator (632), a good product conveying line (633) and an NG product conveying line (634), wherein the good product manipulator (631) is matched with the discharging conveying line (61) and the good product conveying line (633), and the NG and Tray manipulator (632) is matched with the discharging conveying line (61) and the NG product conveying line (634).

7. The pad printing and code spraying integrated machine according to claim 6, characterized in that: be provided with Tray transfer chain (7) on board (1), one side cooperation of the pan feeding end of Tray transfer chain (7) is provided with Tray ejection of compact manipulator (8), Tray ejection of compact manipulator (8) with material loading transfer chain (21) cooperate, the discharge end of Tray transfer chain (7) with NG article and Tray manipulator (632) cooperate.

8. The pad printing and code spraying integrated machine according to claim 3, characterized in that: the hot blow carrying mechanism (35) comprises a mounting seat (351) and a hot blow component (352) which are all arranged on the machine table (1), the hot blow component (352) is arranged on one side of the mounting seat (351), the mounting seat (351) is matched with a lifting device arranged inside the machine table (1), a rotating shaft (353) is arranged on the mounting seat (351), a mounting plate (354) is arranged on the rotating shaft (353), a plurality of piece taking structures (355) are arranged at two ends of the mounting plate (354), the piece taking structures (355) are matched with the first rotating disc (32) and the second rotating disc (42), a rotating device is arranged on the lifting device, and the rotating device is in transmission fit with the rotating shaft (353).

9. The pad printing and code spraying integrated machine according to claim 2, characterized in that: the feeding conveying line (21) is provided with a buffer storage section (9), and the buffer storage section (9) is matched with the feeding mechanical arm (22).

10. The pad printing and code spraying integrated machine according to claim 1, characterized in that: the machine is characterized in that a machine cover is arranged on the machine table (1), the machine cover is arranged on each module, and a plurality of operation doors are further arranged on the machine cover.

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