CN112830026A - Dielectric filter test package production system - Google Patents

Abstract

The invention provides a dielectric filter test package production system, which relates to the technical field of filter production, and comprises the following components: the invention provides a dielectric filter test package production system, which solves the technical problem of low efficiency in the production of dielectric filters in the related technology.

Description

Dielectric filter test package production system

Technical Field

The invention relates to the technical field of filter production, in particular to a dielectric filter test package production system.

Background

At present, the traditional filter is produced by manual operation or semi-automatic production, and because the product is small and the precision requirement is high, the label is mainly printed in advance and then is manually attached; the conventional filter product ATE test adopts a manual clamping test mode, after the test is finished, the bar code is scanned, and the tray loading work is manually finished, so that the defects of low efficiency, high labor cost, high error rate and the like are overcome.

In conclusion, the production part of the dielectric filter in the prior art needs to be manually completed, and the problem of low efficiency exists.

Disclosure of Invention

The invention aims to provide a dielectric filter test package production system to relieve the technical problem of low efficiency in dielectric filter production in the related art.

The invention provides a dielectric filter test package production system, which comprises: the device comprises a laser labeling device, an ATE (automatic test equipment) testing device, a disc loading device and a transmitting device, wherein the transmitting device is used for transmitting a dielectric filter output by the laser labeling device to sequentially pass through the ATE testing device and the disc loading device;

the laser labeling device comprises a labeling and grabbing mechanism, a rotary table, a labeling mechanism, a code carving mechanism, an AOI (automatic optical inspection) detection mechanism, a labeling and scanning mechanism and a blanking mechanism, wherein the grabbing mechanism is used for grabbing a dielectric filter to the rotary table, the rotary table is used for driving the dielectric filter to sequentially pass through the labeling mechanism, the code carving mechanism, the AOI detection mechanism and the labeling and scanning mechanism, and the blanking mechanism is used for moving the dielectric filter on the rotary table to the conveying device;

the ATE testing device comprises a testing and grabbing mechanism, a tool mechanism and a testing mechanism, wherein the testing mechanism is arranged on the tool mechanism, and the testing and grabbing mechanism is used for conveying the dielectric filter between the conveying device and the tool mechanism;

the tray loading device comprises a tray loading grabbing mechanism and a tray loading bin, the tray loading bin is used for storing trays, the tray loading grabbing mechanism is used for grabbing the trays to an appointed position, and a medium filter in the conveying device is grabbed to the trays.

Furthermore, a plurality of positioning tools are arranged on the rotary table and distributed along the circumferential direction of the rotary table at intervals.

Furthermore, the labeling and grabbing mechanism comprises a labeling X-direction transmission assembly, a labeling Y-direction transmission assembly, a labeling Z-direction transmission assembly and a labeling and grabbing assembly, the labeling Y-direction transmission assembly is in transmission connection with the labeling X-direction transmission assembly, the labeling X-direction transmission assembly is in transmission connection with the labeling Z-direction transmission assembly, and the labeling Z-direction transmission assembly is in transmission connection with the labeling and grabbing assembly.

Furthermore, unloading mechanism includes unloading X to drive assembly, unloading Y to drive assembly, unloading Z to drive assembly and unloading and snatch the subassembly, unloading Y to drive assembly with unloading X is connected to the drive assembly transmission, unloading X to drive assembly with unloading Z is connected to the drive assembly transmission, unloading Z to drive assembly with the unloading snatchs the subassembly transmission and is connected.

Furthermore, the test grabbing mechanism comprises a test X-direction transmission assembly, a test Y-direction transmission assembly, a test Z-direction transmission assembly and a test grabbing assembly, the test Y-direction transmission assembly is in transmission connection with the test X-direction transmission assembly, the test X-direction transmission assembly is in transmission connection with the test Z-direction transmission assembly, and the test Z-direction transmission assembly is in transmission connection with the test grabbing assembly.

Further, the tooling mechanism comprises a tooling base, a fixing block, a tooling pressing plate and a pressing plate driving assembly, the testing mechanism comprises a testing module, the fixing block and the testing module are respectively installed on the tooling base, and the pressing plate driving assembly is in transmission connection with the tooling pressing plate and is used for driving the pressing plate to compress or loosen a dielectric filter arranged on the tooling base.

Further, the pressing plate driving assembly comprises a pressing plate X-directional driving piece and a pressing plate Z-directional driving piece, the pressing plate X-directional driving piece is in transmission connection with the pressing plate Z-directional driving piece, and the pressing plate Z-directional driving piece is in transmission connection with the tool pressing plate.

Further, the tray-loading grabbing mechanism comprises a tray-loading X-direction transmission assembly, a tray-loading Y-direction transmission assembly, a tray-loading Z-direction transmission assembly and a tray-loading grabbing assembly, the tray-loading Y-direction transmission assembly is in transmission connection with the tray-loading X-direction transmission assembly, the tray-loading X-direction transmission assembly is in transmission connection with the tray-loading Z-direction transmission assembly, and the tray-loading Z-direction transmission assembly is in transmission connection with the tray-loading grabbing assembly.

Further, conveyer includes forward transport mechanism, backward flow transport mechanism, stopper and turnover frock, forward transport mechanism with backward flow transport mechanism all is equipped with the stopper, the stopper is used for fixing the turnover frock, the turnover frock is used for bearing medium filter, forward transport mechanism passes through the stopper with the turnover frock is carried the medium filter of laser label device output passes through in proper order ATE testing arrangement with the sabot device, backward flow transport mechanism be used for with the turnover frock is carried back the laser label device.

Further, conveyer still includes frock transport mechanism, frock transport mechanism locates the sabot device is used for with turnover frock on the positive transport mechanism removes extremely backward flow transport mechanism.

In the working process of the dielectric filter testing and packaging system provided by the invention, a labeling and grabbing mechanism grabs a dielectric filter onto a turntable, the turntable drives the dielectric filter to rotate around the axis of the turntable, the dielectric filter is driven to sequentially pass through a labeling mechanism, a code carving mechanism, an AOI detection mechanism and a labeling and scanning mechanism, when the dielectric filter passes through the labeling mechanism, the labeling mechanism carries out labeling operation on the dielectric filter, when the dielectric filter passes through the code carving mechanism, the code carving mechanism carries out code carving on the labeled dielectric filter, preset contents are carved on the labeled label, when the dielectric filter passes through the AOI detection mechanism, the AOI detection mechanism is used for checking the surface quality and the code carving quality of the labeled dielectric filter, when the dielectric filter passes through the labeling and scanning mechanism, the labeling and code scanning mechanism scans codes of the dielectric filter and records the codes into the system, the blanking mechanism moves the medium filter after being scanned to the conveying device, the conveying device conveys the medium filter to the ATE testing device, the testing grabbing mechanism grabs the medium filter on the conveying device to the tooling mechanism, the testing mechanism tests the medium filter on the tooling mechanism, after testing is completed, the qualified medium filter is moved back to the conveying device by the testing grabbing mechanism, the conveying device conveys the qualified medium filter to the tray loading device, the tray loading grabbing mechanism grabs a tray in the tray loading bin to a designated position, and then the medium filter on the conveying device is grabbed to the tray, so that tray placing operation is completed.

Compared with the prior art, the dielectric filter test package production system provided by the invention can automatically load and unload, automatically test and automatically tray, thereby improving the production efficiency of the dielectric filter.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention or related technologies, the drawings used in the description of the embodiments or related technologies will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic structural diagram of a dielectric filter test packaging production line according to an embodiment of the present invention;

FIG. 2 is a top view of the interior of a dielectric filter test packaging line provided in accordance with an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a laser labeling apparatus in a dielectric filter test packaging production line according to an embodiment of the present invention;

fig. 4 is a schematic structural diagram of an ATE testing apparatus in a dielectric filter test packaging production line according to an embodiment of the present invention;

FIG. 5 is an enlarged view of a portion of FIG. 4 at A;

fig. 6 is a top view of an ATE testing apparatus in a dielectric filter test packaging production line according to an embodiment of the present invention;

fig. 7 is a top view of a tooling mechanism in a dielectric filter test packaging production line according to an embodiment of the present invention;

fig. 8 is a schematic structural diagram of a tray device in a dielectric filter test packaging production line according to an embodiment of the present invention;

fig. 9 is a partial enlarged view of fig. 8 at B.

Icon: 100-a laser labeling device; 110-a label grasping mechanism; 111-labeling an X-direction transmission assembly; 112-labeling Y-direction transmission assembly; 113-labeling Z-direction transmission assembly; 120-a turntable; 121-positioning a tool; 130-a labelling mechanism; 140-a code carving mechanism; 150-AOI detection mechanism; 160-label scanning mechanism; 170-a blanking mechanism; 171-blanking X-direction transmission assembly; 172-blanking Y-direction transmission assembly; 173-blanking Z-direction transmission components; 180-labeling machine frame; 200-ATE test equipment; 210-a test gripping mechanism; 211-test X-direction drive assembly; 212-test Y-direction drive assembly; 213-testing the Z-direction drive assembly; 220-a tooling mechanism; 221-a tooling base; 222-fixed block; 223-tool pressing plate; 224-platen drive assembly; 2241-platen X-direction drive; 2242-pressing plate Z-direction transmission frame; 231-a test module; 232-test vector net; 240-test rack; 250-a temporary storage module; 300-a tray loading device; 310-a tray-loading gripping mechanism; 311-loading disc X-direction transmission assembly; 312-a tray-loading Y-direction drive assembly; 313-a tray-loading Z-direction transmission assembly; 320-a tray rack; 400-a transfer device; 410-a forward transport mechanism; 411-forward belt transport assembly; 420-a reflux delivery mechanism; 421-a return belt conveyor assembly; 430-turnover tooling; 440-a tooling transfer mechanism; 441-transport the Y-direction transmission assembly; 442-transport Z-direction drive frame; 443-transport Z-direction drive assembly; 500-box sealing station.

Detailed Description

The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1 and fig. 2, a dielectric filter test package production system according to an embodiment of the present invention includes: the Automatic disc loading device comprises a laser labeling device 100, an ATE (Automatic Test Equipment) testing device 200, a disc loading device 300 and a conveying device 400, wherein the laser labeling device 100, the ATE testing device 200 and the disc loading device 300 are sequentially arranged in a linear direction, and the conveying device 400 is used for conveying a dielectric filter output by the laser labeling device 100 to sequentially pass through the ATE testing device 200 and the disc loading device 300; the laser labeling device 100 includes a label grasping mechanism 110, a turntable 120, a labeling mechanism 130, an engraving mechanism 140, an AOI (Automated Optical Inspection) detecting mechanism 150, a label scanning mechanism 160, and a blanking mechanism 170, wherein the label grasping mechanism 110 is configured to grasp the dielectric filter to the turntable 120, the turntable 120 is configured to drive the dielectric filter to sequentially pass through the labeling mechanism 130, the engraving mechanism 140, the AOI detecting mechanism 150, and the label scanning mechanism 160, and the blanking mechanism 170 is configured to move the dielectric filter on the turntable 120 to the conveying device 400; the ATE testing device 200 comprises a testing and grabbing mechanism 210, a tool mechanism 220 and a testing mechanism, wherein the testing mechanism is arranged on the tool mechanism 220, and the testing and grabbing mechanism 210 is used for conveying a dielectric filter between the conveying device 400 and the tool mechanism 220; the tray loading device 300 includes a tray loading and grabbing mechanism 310 and a tray loading and grabbing bin, where the tray loading and grabbing mechanism 310 is used to grab a tray to a designated position, and grab a media filter in the conveying device 400 to the tray.

As shown in fig. 3, the laser labeling device 100 further includes a labeling machine frame 180, and the labeling grabbing mechanism 110, the rotating disc 120, the labeling mechanism 130, the code engraving mechanism 140, the AOI detection mechanism 150, the labeling scanning mechanism 160, and the blanking mechanism 170 are all mounted on the labeling machine frame 180, wherein the code engraving mechanism 140 is provided with a dust collection unit, the AOI detection mechanism 150 is provided with a camera unit with a visual detection function, the rotating disc 120 is rotatably connected with the labeling machine frame 180, the labeling mechanism 130, the code engraving mechanism 140, the AOI detection mechanism 150, the labeling scanning mechanism 160, and the blanking mechanism 170 are arranged at intervals along the circumferential direction of the rotating disc 120, and the rotating disc 120 is driven by a motor to rotate around the axis of the rotating disc 120. The labeling rack 180 is also provided with a feeding bin and a labeling material tray bin, the feeding bin is used for storing a medium filter which is not labeled, the medium filter is arranged on the material tray, and the labeling material tray bin is used for storing the material tray left after the medium filter is taken away. In the production process, the labeling and grabbing mechanism 110 grabs the medium filter in the feeding bin to the turntable 120, after all the medium filters on the trays are taken away, the idle trays are stored in the labeling and grabbing bin, the medium filter placed on the turntable 120 rotates along with the turntable 120 and sequentially passes through the labeling mechanism 130, the code carving mechanism 140, the AOI detection mechanism 150 and the labeling and scanning mechanism 160, finally, the blanking mechanism 170 moves the scanned medium filter to the conveying device 400, and the conveying device 400 conveys the medium filter to the ATE testing device 200.

Further, a plurality of positioning tools 121 are arranged on the turntable 120, and the plurality of positioning tools 121 are distributed at intervals along the circumferential direction of the turntable 120. Specifically, a plurality of positioning tools 121 are fixedly mounted on the upper end surface of the turntable 120 and are uniformly distributed along the circumferential direction of the turntable 120, and the positioning tools 121 are used for positioning the dielectric filter. Set up a plurality of location frocks 121 on carousel 120, in process of production, can place a plurality of dielectric filter simultaneously on the carousel 120, carry out corresponding operation to a plurality of filters simultaneously to can improve work efficiency.

As shown in fig. 3, the labeling and grasping mechanism 110 includes a labeling X-direction transmission assembly 111, a labeling Y-direction transmission assembly 112, a labeling Z-direction transmission assembly 113 and a labeling and grasping assembly, the labeling Y-direction transmission assembly 112 is in transmission connection with the labeling X-direction transmission assembly 111, the labeling X-direction transmission assembly 111 is in transmission connection with the labeling Z-direction transmission assembly 113, and the labeling Z-direction transmission assembly 113 is in transmission connection with the labeling and grasping assembly.

Specifically, the labeling X-direction transmission assembly 111 comprises a labeling X-direction motor, a labeling X-direction ball screw and a labeling X-direction transmission frame, the labeling Y-direction transmission assembly 112 comprises a labeling Y-direction motor and a labeling Y-direction ball screw, the labeling Z-direction transmission assembly 113 comprises a labeling Z-direction cylinder and a labeling Z-direction transmission frame, the labeling Y-direction ball screw is mounted on the labeling frame 180, the labeling Y-direction motor is in transmission connection with the labeling Y-direction ball screw, the labeling Y-direction ball screw is in transmission connection with one end of the labeling X-direction transmission frame, the other end of the labeling X-direction transmission frame is in sliding fit with the labeling frame 180, the labeling X-direction ball screw is mounted on the labeling X-direction transmission frame, and is connected with a labeling Z-direction transmission frame in a transmission way, a labeling Z-direction cylinder is arranged on the labeling Z-direction transmission frame, and the driving end of the Z-direction labeling cylinder is in transmission connection with the labeling grabbing component. The labeling grabbing assembly comprises a labeling sucker and a labeling vacuum generator, the labeling sucker is mounted at the driving end of the labeling Z-direction cylinder, and the labeling vacuum generator is mounted on the labeling Z-direction transmission frame and communicated with the labeling sucker. In the production process, the label X-direction transmission assembly 111, the label Y-direction transmission assembly 112 and the label Z-direction transmission assembly 113 are matched to drive the label grasping assembly to move, the label grasping assembly can grasp a medium filter in the feeding bin to the turntable 120, or grasp the rest material trays to the label feeding bin, so that the automatic feeding of the laser labeling device 100 is completed.

Further, the blanking mechanism 170 comprises a blanking X-direction transmission assembly 171, a blanking Y-direction transmission assembly 172, a blanking Z-direction transmission assembly 173 and a blanking grabbing assembly, the blanking Y-direction transmission assembly 172 is in transmission connection with the blanking X-direction transmission assembly 171, the blanking X-direction transmission assembly 171 is in transmission connection with the blanking Z-direction transmission assembly 173, and the blanking Z-direction transmission assembly 173 is in transmission connection with the blanking grabbing assembly.

Specifically, the blanking mechanism 170 is installed at one end of the labeler frame 180 close to the ATE testing device 200, the blanking X-direction transmission assembly 171 comprises a blanking X-direction motor, a blanking X-direction ball screw and a blanking X-direction transmission frame, the blanking Y-direction transmission assembly 172 comprises a blanking Y-direction motor and a blanking Y-direction ball screw, the blanking Z-direction transmission assembly 173 comprises a blanking Z-direction transmission frame and a blanking Z-direction cylinder, the blanking grasping assembly comprises a blanking suction cup and a blanking vacuum generator, the blanking Y-direction ball screw is installed on the labeler frame 180, the blanking Y-direction motor is in transmission with the blanking Y-direction ball screw, the blanking Y-direction ball screw is in transmission connection with the blanking X-direction transmission frame, the blanking X-direction ball screw is installed on the blanking X-direction transmission frame, the blanking X-direction motor is in transmission connection with the blanking X-direction ball screw, the blanking X-direction ball screw is in transmission connection with the, and the blanking vacuum generator is arranged on the blanking Z-direction transmission frame and is communicated with the blanking sucker. When the dielectric filter on the turntable 120 is moved to the conveying device 400, the blanking Y-direction transmission assembly 172 and the blanking Z-direction transmission assembly 173 are matched to drive the blanking grabbing assembly to move, and the blanking grabbing assembly grabs the dielectric filter on the turntable 120 to the conveying device 400, so that automatic blanking of the laser labeling device 100 is realized.

As shown in fig. 4, the test gripping mechanism 210 includes a test X-direction transmission assembly 211, a test Y-direction transmission assembly 212, a test Z-direction transmission assembly 213, and a test gripping assembly, wherein the test Y-direction transmission assembly 212 is in transmission connection with the test X-direction transmission assembly 211, the test X-direction transmission assembly 211 is in transmission connection with the test Z-direction transmission assembly 213, and the test Z-direction transmission assembly 213 is in transmission connection with the test gripping assembly.

Specifically, the test X-direction transmission assembly 211 includes a test X-direction motor, a test X-direction ball screw, and a test X-direction transmission frame, the test Y-direction transmission assembly 212 includes a test Y-direction motor and a test Y-direction ball screw, the test Z-direction transmission assembly 213 includes a test Z-direction cylinder and a test Z-direction transmission frame, the test Y-direction ball screw is mounted on the test frame 240, the test Y-direction motor is in transmission connection with the test Y-direction ball screw, the test Y-direction ball screw is in transmission connection with one end of the test X-direction transmission frame, the other end of the test X-direction transmission frame is in sliding fit with the test frame 240, the test X-direction ball screw is mounted on the test X-direction transmission frame, and is connected with a test Z-direction transmission frame in a transmission way, a test Z-direction cylinder is arranged on the test Z-direction transmission frame, and the test device is arranged along the vertical direction, and the driving end of the test Z-direction cylinder is in transmission connection with the test grabbing component. The test grabbing component comprises a test sucker and a test vacuum generator, the test sucker is mounted at the driving end of the test Z-direction cylinder, and the test vacuum generator is mounted at the test Z-direction transmission frame and communicated with the test sucker. In the testing process, the test X-direction transmission assembly 211, the test Y-direction transmission assembly 212 and the test Z-direction transmission assembly 213 are matched to drive the test grabbing assembly to move, the test grabbing assembly grabs the dielectric filter on the conveying device 400 to the tooling mechanism 220, the testing mechanism detects the dielectric filter on the tooling mechanism 220, after the detection is completed, the test grabbing assembly grabs the unqualified dielectric filter to a specified position, grabs the qualified dielectric filter and sends the qualified dielectric filter back to the conveying device 400, and automatic feeding and discharging are achieved.

As shown in fig. 5, 6 and 7, the tooling mechanism 220 includes a tooling base 221, a fixed block 222, a tooling press plate 223 and a press plate driving assembly 224, the testing mechanism includes a testing module 231, the fixed block 222 and the testing module 231 are respectively mounted on the tooling base 221, and the press plate driving assembly 224 is in transmission connection with the tooling press plate 223 and is used for driving the tooling press plate 223 to press or loosen the dielectric filter placed on the tooling base 221.

Specifically, the number of the tooling mechanisms 220 is multiple, the tooling bases 221 and the tooling press plates 223 in the multiple tooling mechanisms 220 are respectively distributed at intervals along the X direction, the multiple tooling press plates 223 are matched with the multiple tooling bases 221 in a one-to-one correspondence manner, each tooling base 221 is provided with a fixed block 222 and a test module 231, and each tooling press plate 223 is respectively in transmission connection with one press plate driving component 224 so as to drive the tooling press plates 223 to compress or loosen the dielectric filters arranged on the corresponding tooling bases 221. The testing mechanism further comprises a testing vector network 232, a testing cable and a testing computer, wherein the testing computer is connected with the testing vector network 232, and the testing cable is respectively connected with the testing module 231 and the testing vector network 232. In the testing process, the testing and grabbing mechanism 210 grabs the dielectric filter on the conveying device 400 onto the tooling base 221, the fixing block 222 on the tooling base 221 limits the dielectric filter, the tooling pressing plate 223 corresponding to the tooling base 221 provided with the dielectric filter is driven by the pressing plate driving assembly 224 to tightly press the dielectric filter, the dielectric filter is guaranteed to be in full contact with parts on the testing module 231, the testing accuracy is guaranteed, the testing module 231 detects the dielectric filter and conveys the detection result to the testing computer, the testing and grabbing mechanism 210 takes the detected dielectric filter off the tooling base 221 after the testing is finished, qualified products are put back to the conveying device 400 according to the detection result, unqualified products are placed at a designated position, and the detection and the loading and unloading are automatically finished.

Further, the pressing plate driving assembly 224 comprises a pressing plate X-direction driving piece 2241 and a pressing plate Z-direction driving piece, the pressing plate X-direction driving piece 2241 is in transmission connection with the pressing plate Z-direction driving piece, and the pressing plate Z-direction driving piece is in transmission connection with the tool pressing plate 223.

Specifically, clamp plate drive assembly 224 still includes clamp plate Z to transmission frame 2242, clamp plate X includes that clamp plate X is to the cylinder to drive piece 2241, clamp plate Z includes that clamp plate Z is to the cylinder to drive piece, clamp plate X is installed in test frame 240 to the cylinder, and the drive end is connected to the transmission of transmission frame 2242 with clamp plate Z, clamp plate Z is to transmission frame 2242 and test frame 240 sliding connection, clamp plate Z sets up along vertical direction to the cylinder, and install in clamp plate Z to transmission frame 2242, frock clamp plate 223 is installed in the drive end of clamp plate Z to the cylinder. After the test grabbing mechanism 210 places the dielectric filter on the tooling base 221, the pressing plate X drives the tooling pressing plate 223 to move to the upper side of the tooling base 221 to the air cylinder, and the pressing plate Z drives the tooling pressing plate 223 to move downwards to press on the dielectric filter, so that the dielectric filter is in full contact with the test module 231 on the tooling base 221, and the test accuracy is guaranteed.

Further, the ATE testing device 200 further includes a testing scanning mechanism and a product temporary storage module 250, both the testing scanning mechanism and the product temporary storage module 250 are installed on the testing rack 240 and are arranged opposite to the conveying device 400, when the testing grabbing mechanism 210 grabs the dielectric filter on the conveying device 400 and conveys the dielectric filter to the tooling base 221, the testing grabbing mechanism 210 drives the dielectric filter to pass through the testing scanning mechanism, the testing scanning mechanism scans the bar code on the side surface of the dielectric filter, correlates the data of the dielectric filter tested by the testing module 231, correlates the qualified dielectric filter with the packaging label, and directly uploads the data to the background system, so that the data butt joint with the whole production system is guaranteed, and the accuracy of detection is improved. When unqualified dielectric filters are detected, the testing and grabbing mechanism 210 moves the unqualified dielectric filters to the temporary storage module 250, and the unqualified dielectric filters are uniformly placed in the temporary storage module 250, so that the later-stage uniform processing is facilitated.

As shown in fig. 8, the tray loading and grabbing mechanism 310 includes a tray loading X-direction transmission assembly 311, a tray loading Y-direction transmission assembly 312, a tray loading Z-direction transmission assembly 313 and a tray loading and grabbing assembly, the tray loading Y-direction transmission assembly 312 is in transmission connection with the tray loading X-direction transmission assembly 311, the tray loading X-direction transmission assembly 311 is in transmission connection with the tray loading Z-direction transmission assembly 313, and the tray loading Z-direction transmission assembly 313 is in transmission connection with the tray loading and grabbing assembly.

Specifically, the tray loading device 300 further includes a tray loading rack 320, a tray loading bin disposed on the tray loading rack 320, and a tray loading scanning mechanism, where the tray loading bin is used for storing empty trays, and the tray loading scanning module is disposed opposite to the conveying device 400. Tray X is to drive assembly 311 including tray X to the motor, tray X is to ball and tray X to the transmission frame, tray Y is to drive assembly 312 including tray Y to the motor and tray Y to ball, tray Z is to drive assembly 313 including tray Z to the cylinder and tray Z to the transmission frame, tray Y installs in tray frame 320 to ball, tray Y is connected to motor and tray Y to ball transmission, tray Y is connected to ball and tray Y and tray X to the one end transmission of transmission frame, tray X is to the other end and the tray frame 320 sliding fit of transmission frame, tray X is to ball to install in tray X to the transmission frame, and be connected to the transmission of transmission frame with tray Z, tray Z installs in tray Z to the cylinder to the transmission frame, and set up along vertical direction, tray Z snatchs the transmission assembly to the drive end of cylinder and tray and is connected. The tray grabbing assembly comprises a tray sucking disc and a tray vacuum generator, the tray sucking disc is installed at the driving end of the tray Z-direction cylinder, and the tray vacuum generator is installed at the tray Z-direction transmission frame and communicated with the tray sucking disc. The tray loading rack 320 is provided with a tray conveyor for outputting the tray with the dielectric filter from the tray loading device 300. In the tray loading process, the tray loading X drives the tray loading grabbing component to move towards the transmission component 311, the tray loading Y drives the transmission component 312 and the tray loading Z drives the tray loading grabbing component to move towards the transmission component 313, the tray loading grabbing component grabs empty trays in a tray loading bin onto the tray conveying belt, then the medium filter on the conveying device 400 is placed on a tray, when the medium filter passes through the tray loading scanning mechanism in the placing process, the tray loading scanning mechanism scans bar codes on the medium filter, and when the medium filter is fully placed on the tray, the tray conveying belt conveys the tray out for subsequent box sealing. One side of the tray loading device 300 is provided with a box sealing table 500, and a worker can perform box sealing operation on the box sealing table 500.

As shown in fig. 2, the conveying device 400 includes a forward conveying mechanism 410, a backward conveying mechanism 420, a limiting block and a turnover tool 430, the forward conveying mechanism 410 and the backward conveying mechanism 420 are both provided with a limiting block, the limiting block is used for fixing the turnover tool 430, the turnover tool 430 is used for bearing a dielectric filter, the forward conveying mechanism 410 conveys the dielectric filter output by the laser labeling device 100 through the limiting block and the turnover tool 430, and sequentially passes through the ATE testing device 200 and the tray loading device 300, and the backward conveying mechanism 420 is used for conveying the turnover tool 430 back to the laser labeling device 100.

Specifically, the laser labeling device 100, the ATE testing device 200 and the tray loading device 300 are all provided with a forward conveying mechanism 410 and a return conveying mechanism 420, the forward conveying mechanism 410 and the return conveying mechanism 420 on each device are respectively arranged along the Y direction at intervals, the forward conveying mechanism 410 and the return conveying mechanism 420 on two adjacent devices are correspondingly communicated with each other, and in the laser labeling device 100, the blanking mechanism 170 is located between the forward conveying mechanism and the return conveying mechanism 420. As shown in fig. 9, the forward conveying mechanism 410 includes a forward driving motor and two forward belt conveying assemblies 411, the two forward belt conveying assemblies 411 are arranged in parallel and at intervals along the Y direction, a plurality of limiting blocks are connected between the two forward belt conveying assemblies, the plurality of limiting blocks are distributed at intervals along the circumferential direction of the conveying belts in the forward belt conveying assemblies 411, and the forward driving motor is in transmission connection with the two forward belt conveying assemblies 411. The backflow conveying mechanism 420 comprises a backflow driving motor and two backflow belt conveying assemblies 421, the two backflow belt conveying assemblies 421 are arranged in parallel and at intervals along the Y direction, a plurality of limiting blocks are connected between the two backflow belt conveying assemblies and distributed at intervals along the circumferential direction of the conveying belts in the backflow belt conveying assemblies 421, and the backflow driving motor is in transmission connection with the two backflow belt conveying assemblies 421. The turnaround tooling 430 may be placed on and removed from the stoppers. In the production process, the blanking mechanism 170 grabs the dielectric filter on the turntable 120 onto the turnover tool 430 on the forward belt conveying assembly 411, the forward belt conveying assembly 411 conveys the dielectric filter to the ATE testing device 200, after the test is completed, the qualified dielectric filter is conveyed to the tray loading device 300 again, the tray loading grabbing mechanism 310 takes away the dielectric filter on the turnover tool 430 for tray loading, after the dielectric filter on the turnover tool 430 is completely taken away, the empty turnover tool 430 is placed on the return belt conveying assembly 421, the return belt conveying assembly 421 conveys the turnover tool 430 back to the laser labeling device 100, and the blanking mechanism 170 grabs the turnover tool 430 on the return belt conveying assembly 421 onto the forward belt conveying assembly 411 to prepare for the next conveying. The conveying device 400 with the structure realizes automatic conveying of the dielectric filter and automatic returning of the turnover tool 430, so that conveying efficiency in a production process is improved.

Further, the conveying device 400 further comprises a tool transferring mechanism 440, wherein the tool transferring mechanism 440 is arranged on the tray loading device 300 and used for moving the turnover tool 430 on the forward conveying mechanism 410 to the backflow conveying mechanism 420.

As shown in fig. 9, the tool transferring mechanism 440 is mounted on the tray loading frame 320 and located between the forward conveying mechanism 410 and the return conveying mechanism 420, the tool transferring mechanism 440 includes a transferring Y-direction driving assembly 441, a transferring Z-direction driving assembly 443, and a transferring gripping assembly, the transferring Y-direction driving assembly 441 includes a transferring Y-direction cylinder, the transferring Z-direction driving assembly 443 includes a transferring Z-direction driving frame 442 and a transferring Z-direction cylinder, the transferring Z-direction driving frame 443 includes a transferring suction cup and a transferring vacuum generator, the transferring Y-direction cylinder is mounted on the tray loading frame 320 and arranged along the Y-direction, the transferring Z-direction driving frame 442 is connected with the tray loading frame 320 in a sliding manner along the Y-direction and is connected with a driving end of the transferring Y-direction cylinder in a driving manner, the transferring Z-direction cylinder is arranged along the Z-direction and mounted on the transferring Z-direction driving frame 442, the transferring suction cup is mounted on a driving end of the transferring, and is communicated with the transfer sucker. When the dielectric filter on the turnover tool 430 is completely taken away by the tray-loading grabbing mechanism 310, the transfer Y-direction cylinder and the transfer Z-direction cylinder are matched to drive the transfer sucker to move, the turnover tool 430 on the forward belt conveying assembly 411 is grabbed onto the return belt conveying assembly 421, and the automatic movement of the turnover tool 430 is realized, so that the production efficiency is further improved.

In the working process of the dielectric filter testing and packaging system provided by the embodiment of the invention, the labeling and grabbing mechanism 110 grabs the dielectric filter onto the turntable 120, the turntable 120 drives the dielectric filter to rotate around the axis of the dielectric filter, the dielectric filter is driven to sequentially pass through the labeling mechanism, the code engraving mechanism 140, the AOI detection mechanism 150 and the labeling scanning mechanism 160, when the dielectric filter passes through the labeling mechanism, the labeling mechanism 130 performs labeling operation on the dielectric filter, when the dielectric filter passes through the code engraving mechanism 140, the code engraving mechanism 140 performs code engraving on the labeled dielectric filter, preset contents are engraved on the labeled label, when the dielectric filter passes through the AOI detection mechanism 150, the AOI detection mechanism 150 is used for checking the surface quality and the code engraving quality of the engraved dielectric filter, when the dielectric filter passes through the labeling scanning mechanism 160, the code scanning mechanism scans and records the code of the dielectric filter into the system, the blanking mechanism 170 moves the scanned and coded dielectric filter to the conveying device 400, the conveying device 400 conveys the dielectric filter to the ATE testing device 200, the testing and grabbing mechanism 210 grabs the dielectric filter on the conveying device 400 to the tooling mechanism 220, the testing mechanism tests the dielectric filter on the tooling mechanism 220, after the test is completed, the qualified dielectric filter is moved back to the conveying device 400 by the testing and grabbing mechanism, the conveying device 400 conveys the qualified dielectric filter to the tray loading device 300, the tray loading and grabbing mechanism 310 grabs the tray in the tray loading bin to the designated position, and then the dielectric filter on the conveying device 400 is grabbed to the tray, so that the tray placing operation is completed.

Compared with the prior art, the dielectric filter test package production system provided by the embodiment of the invention can automatically load and unload, automatically test and automatically tray, thereby improving the low production efficiency of the dielectric filter.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A dielectric filter test package production system, comprising: the device comprises a laser labeling device (100), an ATE testing device (200), a disc loading device (300) and a conveying device (400), wherein the conveying device (400) is used for conveying a dielectric filter output by the laser labeling device (100) to pass through the ATE testing device (200) and the disc loading device (300) in sequence;

the laser labeling device (100) comprises a labeling and grabbing mechanism (110), a rotary table (120), a labeling mechanism (130), an engraving mechanism (140), an AOI detection mechanism (150), a labeling scanning mechanism (160) and a blanking mechanism (170), wherein the labeling and grabbing mechanism (110) is used for grabbing a medium filter to the rotary table (120), the rotary table (120) is used for driving the medium filter to sequentially pass through the labeling mechanism (130), the engraving mechanism (140), the AOI detection mechanism (150) and the labeling scanning mechanism (160), and the blanking mechanism (170) is used for moving the medium filter on the rotary table (120) to the conveying device (400);

the ATE testing device (200) comprises a testing and grabbing mechanism (210), a tooling mechanism (220) and a testing mechanism, wherein the testing mechanism is arranged on the tooling mechanism (220), and the testing and grabbing mechanism (210) is used for conveying the dielectric filter between the conveying device (400) and the tooling mechanism (220);

the tray loading device (300) comprises a tray loading and grabbing mechanism (310) and a tray loading tray bin, wherein the tray loading tray bin is used for storing trays, the grabbing mechanism is used for grabbing the trays to an appointed position, and a medium filter in the conveying device (400) is grabbed to the trays.

2. The dielectric filter test package production system of claim 1, wherein a plurality of positioning tools (121) are arranged on the turntable (120), and the plurality of positioning tools (121) are distributed at intervals along the circumferential direction of the turntable (120).

3. The medium filter test package production system of claim 1, wherein the labeling and grabbing mechanism (110) comprises a labeling X-direction transmission assembly (111), a labeling Y-direction transmission assembly (112), a labeling Z-direction transmission assembly (113) and a labeling and grabbing assembly, the labeling Y-direction transmission assembly (112) is in transmission connection with the labeling X-direction transmission assembly (111), the labeling X-direction transmission assembly (111) is in transmission connection with the labeling Z-direction transmission assembly (113), and the labeling Z-direction transmission assembly (113) is in transmission connection with the labeling and grabbing assembly.

4. The dielectric filter test package production system of claim 1, wherein the blanking mechanism (170) comprises a blanking X-direction transmission assembly (171), a blanking Y-direction transmission assembly (172), a blanking Z-direction transmission assembly (173), and a blanking grabbing assembly, the blanking Y-direction transmission assembly (172) is in transmission connection with the blanking X-direction transmission assembly (171), the blanking X-direction transmission assembly (171) is in transmission connection with the blanking Z-direction transmission assembly (173), and the blanking Z-direction transmission assembly (173) is in transmission connection with the blanking grabbing assembly.

5. The dielectric filter test package production system of claim 1, wherein the test gripping mechanism (210) comprises a test X-direction transmission assembly (211), a test Y-direction transmission assembly (212), a test Z-direction transmission assembly (213) and a test gripping assembly, the test Y-direction transmission assembly (212) is in transmission connection with the test X-direction transmission assembly (211), the test X-direction transmission assembly (211) is in transmission connection with the test Z-direction transmission assembly (213), and the test Z-direction transmission assembly (213) is in transmission connection with the test gripping assembly.

6. The dielectric filter test package production system of claim 1, wherein the tooling mechanism (220) comprises a tooling base (221), a fixed block (222), a tooling press plate (223) and a press plate driving assembly (224), the testing mechanism comprises a testing module (231), the fixed block (222) and the testing module (231) are respectively mounted on the tooling base (221), and the press plate driving assembly (224) is in transmission connection with the tooling press plate (223) and is used for driving the tooling press plate (223) to compress or loosen the dielectric filter placed on the tooling base (221).

7. The dielectric filter test package production system of claim 6, wherein the platen drive assembly (224) comprises a platen X-direction drive member (2241) and a platen Z-direction drive member, the platen X-direction drive member (2241) is in transmission connection with the platen Z-direction drive member, and the platen Z-direction drive member is in transmission connection with the tooling platen (223).

8. The dielectric filter test package production system of claim 1, wherein the tray-loading grabbing mechanism (310) comprises a tray X-direction transmission assembly (311), a tray Y-direction transmission assembly (312), a tray Z-direction transmission assembly (313) and a tray grabbing assembly, the tray Y-direction transmission assembly (312) is in transmission connection with the tray X-direction transmission assembly (311), the tray X-direction transmission assembly (311) is in transmission connection with the tray Z-direction transmission assembly (313), and the tray Z-direction transmission assembly (313) is in transmission connection with the tray grabbing assembly.

9. The dielectric filter test package production system of claim 1, the conveying device (400) comprises a forward conveying mechanism (410), a backflow conveying mechanism (420), a limiting block and a turnover tool (430), the forward conveying mechanism (410) and the backflow conveying mechanism (420) are both provided with the limiting blocks, the limiting block is used for fixing the turnover tool (430), the turnover tool (430) is used for carrying a dielectric filter, the forward conveying mechanism (410) conveys a dielectric filter output by the laser label device (100) to pass through the ATE testing device (200) and the tray loading device (300) in sequence through the limiting blocks and the turnover tool (430), the return flow delivery mechanism (420) is used to transport the turnaround tooling (430) back to the laser labeling apparatus (100).

10. The dielectric filter test package production system of claim 9, wherein the conveyor (400) further comprises a tooling transfer mechanism (440), the tooling transfer mechanism (440) being disposed on the tray loading device (300) for moving the turnaround tooling (430) on the forward conveyor (410) to the return conveyor (420).

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