CN117549659A - Intelligent production line compatible with multi-model battery code-spraying pad printing - Google Patents
Intelligent production line compatible with multi-model battery code-spraying pad printing Download PDFInfo
- Publication number
- CN117549659A CN117549659A CN202410047558.9A CN202410047558A CN117549659A CN 117549659 A CN117549659 A CN 117549659A CN 202410047558 A CN202410047558 A CN 202410047558A CN 117549659 A CN117549659 A CN 117549659A
- Authority
- CN
- China
- Prior art keywords
- transfer
- conveying
- axis
- module
- suction nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007649 pad printing Methods 0.000 title claims abstract description 57
- 238000005507 spraying Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 131
- 238000012546 transfer Methods 0.000 claims abstract description 76
- 238000007599 discharging Methods 0.000 claims abstract description 46
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 239000000969 carrier Substances 0.000 claims abstract description 13
- 238000010023 transfer printing Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 20
- 239000000725 suspension Substances 0.000 claims description 19
- 210000001503 joint Anatomy 0.000 claims description 14
- 230000007306 turnover Effects 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000007650 screen-printing Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 claims description 5
- 238000013519 translation Methods 0.000 claims description 4
- 229920002379 silicone rubber Polymers 0.000 claims description 2
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 230000000007 visual effect Effects 0.000 abstract description 14
- 238000005339 levitation Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 13
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 4
- 239000000741 silica gel Substances 0.000 description 4
- 229910002027 silica gel Inorganic materials 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/001—Pad printing apparatus or machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/007—Apparatus or machines for carrying out printing operations combined with other operations with selective printing mechanisms, e.g. ink-jet or thermal printers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40731—Holders for objects, e. g. holders specially adapted to the shape of the object to be printed or adapted to hold several objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
- B41J3/445—Printers integrated in other types of apparatus, e.g. printers integrated in cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/60—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for printing on both faces of the printing material
Abstract
The invention provides an intelligent production line compatible with the code-spraying pad printing of various types of batteries, and aims to provide an intelligent production line compatible with the code-spraying pad printing of various types of batteries, which meets the production requirement of clean dust-free production. The invention comprises a front conveying line, a back conveying line, an intelligent feeding and discharging circulation device, a feeding and discharging transfer conveying line, wherein the front conveying line and the back conveying line comprise a jacking unlocking component and a plurality of carriers for circulating conveying, the carriers are provided with normally closed locking modules for clamping and positioning products of different types, the front and back conveying lines are sequentially provided with a conveying feeding mechanism, a discharging mechanism, a front and back visual positioning mechanism, a front and back pad printing mechanism, a front and back dryer, a front and back detection mechanism, and a front and back pad printing mechanism which comprises a plurality of pad printing heads matched with products of different types. The invention is applied to the technical field of battery pad printing production lines compatible with different models.
Description
Technical Field
The invention is applied to the technical field of battery code-spraying pad printing, and particularly relates to an intelligent production line compatible with the code-spraying pad printing of various types of batteries.
Background
After the production of the battery, the identification information of the battery, such as the model size, the production time, the capacity, the logo of a batch or a manufacturer, and the like, is required to be sprayed on the surface of the battery, and the information for subsequent identification and judgment of the battery is gradually improved along with the development of technology.
The utility model provides a chinese patent of 202111168762.9 discloses a electric core spouts a yard bat printing circulation production line, and it includes the frame, be equipped with annular transfer chain and annular conductive guide rail in the frame, be equipped with a plurality of and have pretension effect electric core carrier on the annular transfer chain, the lateral surface of annular conductive guide rail is equipped with brush piece direction slide, every one side of electric core carrier all is equipped with brush subassembly, brush subassembly can be followed brush piece direction slide removes, follow in the frame the direction of delivery of annular transfer chain is equipped with feed module, first switching transmission platform from top to bottom, vacuum carousel, electric core positioning mechanism, ink jet numbering mechanism, the positive bat printing mechanism of electric core, first CCD detection mechanism, first hot-blast stoving mechanism, turn over face mechanism, CCD positioning mechanism, electric core reverse side bat printing mechanism, second CCD detection mechanism, second hot-blast stoving mechanism, second up-down switch transmission platform and ejection of compact module, still be equipped with in the frame follow on the feed module get the electric core to first switching transmission platform on the transport robot on the first switching transmission platform on the electric core, on the first switching transmission platform will be carried the first switching robot electric core on the first switching transmission platform on the second electric core from top of electric core switching robot carries the first switching platform to the second.
Although, this patent has adopted the mode of circulation to spout the frame transfer printing work to the electric core, utilizes the circulation of electric core carrier at annular transfer chain to carry, sets up corresponding functional mechanism around annular transfer chain, reaches full automatization's production effect. But the production line has the following defects: after waiting to process the material loading in the material loading module charging tray and accomplishing, directly carry empty charging tray to unloading module waiting to charge, need a period of time process after the product gets into the production line, if empty charging tray is whole to be placed at unloading module this moment, then empty charging tray appears piling up or the condition of backlog easily at unloading module, lead to the production line to be forced to shut down, reduce production efficiency, and this production line can't compatible different models' products process, the range of application is more single, if spout the seal to the product of different models, then need change equipment, lead to the cost of enterprises will greatly increased. Therefore, a new solution is needed to solve the above problems.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing an intelligent production line compatible with the code-spraying pad printing of various types of batteries, which meets the production requirements of cleanness and dust free.
The technical scheme adopted by the invention is as follows: the invention comprises two front and back conveying lines and an intelligent feeding and discharging circulation device which are arranged in parallel, wherein an feeding and discharging transfer conveying line is arranged at two sides of the front and back conveying lines, the intelligent feeding and discharging circulation device comprises a transfer module, a feeding module and a discharging module, the transfer module is arranged between the feeding module and the discharging module and comprises a tray guiding and adjusting assembly, a tray adjusting and positioning assembly for positioning trays with different specifications is arranged above the feeding module and the discharging module, an feeding and discharging manipulator is arranged between the feeding and discharging transfer conveying line and the intelligent feeding and discharging circulation device, the automatic feeding and discharging machine is characterized in that movable ends of the feeding and discharging mechanical arms are respectively provided with a dual-mode grabbing mechanism with two grabbing modes, the front conveying line and the back conveying line respectively comprise a jacking unlocking assembly and a plurality of carriers for circulating conveying, normally closed type locking modules for clamping and positioning products of different types are respectively arranged on the carriers, the feeding and discharging mechanisms, the front visual positioning mechanism and the back visual positioning mechanism are sequentially arranged on the front conveying line and the back visual positioning line, the front and back transfer printing mechanisms, the front and back drying machines and the front and back detection mechanisms are respectively provided with a fine-tuning type code spraying mechanism, a code scanning gun and a butt joint type overturning device, and the front and back transfer printing mechanisms respectively comprise a plurality of transfer printing heads matched with the products of different types.
Further, the front and back conveying lines comprise two magnetic suspension conveying lines and a magnetic suspension conveying line rack which are arranged in parallel, a plurality of carriers are respectively arranged on the movers of the two magnetic suspension conveying lines, and a magnetic suspension stator ferrying device positioned at two ends of the magnetic suspension conveying lines is arranged on the magnetic suspension conveying line rack.
Further, the tray adjusting and positioning assembly comprises a rectangular positioning frame matched with the tray, an X-axis cylinder, a Y-axis cylinder, an X-axis positioning reference block and a Y-axis positioning reference block are respectively arranged on four frames of the rectangular positioning frame, wedge-shaped positioning blocks with right-angle grooves are respectively arranged at the movable ends of the X-axis cylinder and the Y-axis cylinder, the X-axis cylinder and the Y-axis cylinder are respectively arranged at the upper end of the rectangular positioning frame through adjusting blocks, a plurality of threaded holes for adjusting the positions of the adjusting blocks are arranged on the rectangular positioning frame, tray dividing cylinders are respectively arranged on four frames of the rectangular positioning frame, and L-shaped tray dividing inserting sheets positioned below the wedge-shaped positioning blocks are arranged at the movable ends of the tray dividing cylinders.
Further, go up, unloading manipulator all includes four-axis manipulator, dual mode snatchs the mechanism and is in including two adjustable suction nozzle mount A and two adjustable suction nozzle mount B and setting that correspond different model products four-axis manipulator expansion end snatch the mechanism mounting panel, it is provided with width adjustment cylinder A to snatch mechanism mounting panel one side, snatch mechanism mounting panel another side and be provided with mount B lift slip table cylinder and width adjustment cylinder B, width adjustment cylinder B sets up mount B lift slip table cylinder's expansion end, one of them adjustable suction nozzle mount A sets up snatch mechanism mounting panel's lateral wall bottom, another adjustable suction nozzle mount A sets up width adjustment cylinder A's expansion end, one of them adjustable suction nozzle mount B sets up mount B lift slip table cylinder's expansion end, another suction nozzle mount B sets up width adjustment cylinder B's expansion end, two adjustable suction nozzle mount A and two all be provided with the adjustment groove with the adaptation on the adjustable mount B.
Further, the module is paid to normal close formula lock includes PMKD and two locking pieces, set up two locking piece travel groove on the PMKD lateral wall, two locking piece travel groove both sides are provided with fixed block and benchmark piece respectively, two the locking piece with PMKD is all through two sets of slider sliding connection, two sets of slider all includes slider and linear slide rail, the locking piece with be provided with two compression springs between the fixed block, two the equal vertical extension of locking piece side has the transmission piece, the tip of transmission piece is provided with the gyro wheel, the jacking unblanks the subassembly including setting up the unlocking piece mounting panel at jacking slip table cylinder expansion end, the both ends of unlocking piece mounting panel are provided with two the wedge that the transmission piece corresponds is opened the locking piece.
Further, on the transport, unloading mechanism all includes transport X axle and moves and carry the module and carry the mounting panel, X axle move the loose end of module be provided with the fixed bolster that the transport mounting panel is connected perpendicularly, the positive and negative of carrying the mounting panel all is provided with the transport lift slip table, the loose end of transport lift slip table is provided with U type suction nozzle mounting panel, be provided with the regulation recess that is used for installing the suction nozzle on the U type suction nozzle mounting panel.
Further, the front and back transfer printing mechanisms comprise two groups of XZ shaft transfer printing butt joint machine stations and two groups of XZ shaft transfer printing machine stations, the XZ shaft transfer printing machine stations are arranged above the transfer printing butt joint machine stations through XZ shaft supporting frames, the upper ends of the transfer printing butt joint machine stations are provided with silk-screen printing steel plates and transfer printing cleaning mechanisms which are respectively positioned on two sides of the XZ shaft supporting frames, the upper ends of the silk-screen printing steel plates are provided with transfer printing ink cups which are moved back and forth through ink cup transfer printing machine stations, and a plurality of transfer printing heads are detachably arranged at the movable ends of the XZ shaft transfer printing machine stations.
Further, fine setting formula ink jet numbering mechanism is including two sets of XYZ that set up side by side move and move the module and two spouts the pier, two sets of XYZ moves the expansion end that moves the module and all is provided with spouts the pier mounting panel, two spout the pier and be in through two angle fine setting mechanisms respectively spout on the pier mounting panel, angle fine setting mechanism include with spout the cambered surface connecting block that the pier lateral wall contact surface is the cambered surface, be provided with on the cambered surface connecting block with spout a plurality of screw holes that the pier lateral wall can dismantle through the screw and be connected.
Further, butt-joint formula turning device is including upset jacking cylinder and YZ axle transfer module, the expansion end of upset jacking cylinder is provided with two sets of upset cylinders side by side, two sets of the expansion end of upset cylinder all is provided with the suction nozzle and adjusts the mounting panel, be provided with two X axle suction nozzle adjustment grooves and two Y axle suction nozzle adjustment grooves on the suction nozzle adjustment mounting panel, YZ axle transfer module's expansion end be provided with two suction nozzle adjustment lifter plates that correspond with the suction nozzle adjustment mounting panel, two all be provided with adjustable two products on the suction nozzle adjustment lifter plate and place the suction nozzle.
Further, the side of unloading transfer line is provided with NG transfer line and NG unloader, NG unloader is including setting up the four-axis manipulator in NG butt joint board upper end, the expansion end of four-axis manipulator is provided with charging tray grabbing device and product lift grabbing device, the upper end of NG butt joint board all is provided with and is located two sets of charging tray location stack of four-axis manipulator side put the subassembly, the NG transfer line includes backward flow belt line and NG transfer line support, be provided with a plurality of elasticity centering of circulation transport on the backward flow belt line and pay the carrier, be provided with on the NG transfer line support with the material loading unlocking module and the unloading unlocking module of carrier adaptation in the elasticity centering, a plurality of elasticity centering is paid the carrier and is all included silica gel pad and clamping part left and right locking piece.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the transfer module is arranged between the feeding module and the discharging module, and the buffer and intelligent circulation are carried out on the empty material trays, so that the condition of material tray backlog is effectively avoided, the production efficiency of the production line is greatly improved, and the material trays with different specifications are positioned through the material tray adjusting and positioning assembly, so that the feeding and discharging manipulators can take and place products more quickly and accurately, the automation degree and the production quality of the production line are greatly improved, and meanwhile, the production flows of positioning, code spraying, drying, transfer printing, detecting and tray loading of different types are realized through the structural layout of the whole production line and the structural design of the double-mode grabbing mechanism, the normally-closed locking module and the jacking unlocking assembly.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic diagram of the structure of the front and back conveyor lines provided by the present invention;
fig. 3 is a schematic structural diagram of the intelligent feeding and discharging circulation device provided by the invention;
FIG. 4 is a schematic diagram of the structure of the front and back vision positioning mechanisms and the front and back detection mechanisms provided by the invention;
FIG. 5 is a schematic view of a tray adjustment positioning assembly according to the present invention;
FIG. 6 is a schematic diagram of a dual mode gripping mechanism provided by the present invention;
FIG. 7 is a schematic diagram of a carrier and a normally closed lock module according to the present invention;
FIG. 8 is a schematic diagram of a jacking unlocking assembly provided by the present invention;
FIG. 9 is a schematic diagram of the structure of the loading and unloading mechanism for transportation provided by the invention;
fig. 10 is a schematic structural diagram of a suction cleaning module provided by the invention;
FIG. 11 is a schematic diagram of the structure of the front and back pad printing mechanism provided by the present invention;
fig. 12 is a schematic structural diagram of a fine tuning code spraying mechanism provided by the present invention;
fig. 13 is a schematic structural view of a docking-type turnover device provided by the invention;
fig. 14 is a schematic structural diagram of an NG blanking device provided by the present invention;
fig. 15 is a schematic structural diagram of an NG conveyor line provided by the present invention;
FIG. 16 is a schematic plan view of the front face of the resilient centering lock carrier provided by the present invention;
FIG. 17 is a schematic view of the structure of the reverse side of the resilient centering lock carrier provided by the present invention;
fig. 18 is a schematic structural diagram of a feeding unlocking module and a discharging unlocking module provided by the invention.
Description of the embodiments
As shown in fig. 1 to 18, in this embodiment, the invention comprises two front and back conveying lines and an intelligent feeding and discharging circulation device 1, wherein the front and back conveying lines comprise a front conveying line for conveying products to be sprayed on the front and a back conveying line for conveying products to be sprayed on the back, two sides of the front and back conveying lines are provided with an upper and a lower feeding transfer conveying lines, the upper and the lower feeding transfer conveying lines comprise a feeding transfer conveying line for transferring products feeding and a discharging transfer conveying line for transferring products discharging, the upper and the lower feeding transfer conveying lines are both belt conveying lines 30, the intelligent feeding and discharging circulation device 1 comprises a middle transfer module 10, a feeding module 11 and a discharging module 13, the middle transfer module 10 is positioned between the feeding module 11 and the discharging module 13 and comprises a material disc guiding adjusting component 103, the automatic feeding and discharging device comprises a feeding module 11, a discharging module 13, a tray adjusting and positioning assembly 14, a feeding and discharging transfer conveying line, a feeding and discharging manipulator, a lifting unlocking assembly 42, a circulating conveying carrier 41 and a normally closed locking and paying module 43, wherein the feeding manipulator is used for feeding products to be processed and the discharging manipulator is used for discharging processed products, the movable ends of the feeding and discharging manipulators are respectively provided with a dual-mode grabbing mechanism 2 with two grabbing modes, the dual-mode grabbing mechanism 2 is used for grabbing a plurality of products simultaneously, the front conveying line and the rear conveying line respectively comprise a lifting unlocking assembly 42 and a plurality of carriers 41 in circulating conveying, the normally closed locking and paying module 43 is arranged on each carrier 41 and used for clamping and positioning products of different types, and the conveying mechanism is sequentially arranged on the front conveying line and the rear conveying line, the discharging mechanism 3, the conveying feeding mechanism 3 comprises a conveying feeding mechanism and a conveying discharging mechanism which are respectively arranged on the front conveying line and the back conveying line, a front visual positioning mechanism 5 and a back visual positioning mechanism 5, the front visual positioning mechanism 5 and the back visual positioning mechanism 5 comprise a front visual positioning mechanism and a back visual positioning mechanism which are respectively arranged on the front conveying line and the back conveying line, a front pad printing mechanism 6 and a back pad printing mechanism 6, the front pad printing mechanism 6 comprises a front pad printing mechanism and a back pad printing mechanism which are respectively arranged on the front conveying line and the back conveying line, a front dryer 7, a back dryer 7, a front detection mechanism 8 and a back detection mechanism 8, the front dryer 7 comprises a front dryer and a back dryer which are respectively arranged on the front conveying line and the back conveying line, the front and back detection mechanisms 8 comprise a front detection mechanism and a back detection mechanism which are respectively arranged on the front conveying line and the back conveying line, the front conveying line is also provided with a fine-tuning code spraying mechanism 91, a code scanning gun 92 and a butt joint type overturning device 93, the front and back transfer printing mechanisms 6 respectively comprise a plurality of transfer printing heads 61 which are matched with products of different types and can be detached, the tray guiding and adjusting assembly 103 comprises supporting columns 104 and guide plates 105 which are positioned at two sides of the conveying line, the supporting columns 104 are provided with connecting blocks 106, one end of each guide plate 105 is provided with an adjusting column 107 which penetrates through each connecting block 106, the adjusting column 107 is provided with a limiting clamp 108 which is positioned at two sides of each connecting block 106, the spacing of each guide plate 105 is adjusted by adjusting the matching position of each limiting clamp 108 and each connecting block 106, and then the trays with different specifications are matched, the intelligent feeding and discharging circulation device 1 further comprises a tray traversing and carrying module located above the transfer module 10, the feeding module 11 and the discharging module 13, the tray traversing and carrying module comprises an XZ axis linear transferring module 310, the movable end of the XZ axis linear transferring module 310 is provided with a sucker frame 311, the sucker frame 311 is provided with a plurality of tray suction nozzles 312, the front and back visual positioning mechanisms 5 and the front and back detection mechanisms 8 respectively comprise two strip-shaped light sources 581, two CCD cameras 582, a supporting seat 583, two adjusting plates 584 and two camera lifting Z shafts 585, the two strip-shaped light sources 581 are located above the carrier 41 and are oppositely inclined, the two CCD cameras 582 are respectively arranged at the ends of the two camera lifting Z shafts 585, the two adjusting plates 584 are respectively arranged at the ends of the two adjusting plates 584, the upper ends of the supporting seat 583, and the two adjacent adjusting plates 584 are provided with adjusting screws 5867 and adjusting screws 5867.
As can be seen from the above scheme, the two front and back conveying lines are used for conveying products to sequentially perform the code spraying and pad printing operations on the front and back sides, the feeding and discharging transfer conveying lines are positioned on two sides of the front and back conveying lines and used for transferring products into and out of the front and back conveying lines, the feeding and discharging intelligent transfer device 1 is used for conveying a feeding tray, the transfer module 10 is used for caching and transferring empty trays, the tray guiding and adjusting assembly 103 is used for guiding trays with different specifications during tray conveying, the tray adjusting and positioning assembly 14 is used for positioning trays with different specifications, the feeding manipulator is used for grabbing products in the trays positioned by the feeding module 11 through the dual-mode grabbing mechanism 2 and sequentially placing the products in the feeding transfer conveying lines, the dual-mode grabbing mechanism 2 is used for switching two different grabbing modes according to different product models, the carrying and feeding mechanism is used for grabbing and placing products on the feeding transfer conveying line on the carrier 41 of the front conveying line in sequence, the normally closed locking and unlocking module 43 is used for fixing the products in a locking state in a normal state, the jacking unlocking module 42 is used for unlocking the normally closed locking and unlocking module 43, the front and back visual positioning mechanisms 5 are used for photographing and positioning the front and back of the products, the fine-tuning type code spraying mechanism 91 is used for spraying codes on the front of the products, the code scanning gun 92 is used for identifying and recording code spraying information of the products, the front and back transfer printing mechanism 6 is used for transferring the products on the carrier 41 through the transfer printing head 61, the front and back drying machines 7 are hot air drying guns for drying the transfer printing parts of the products, and the front and back drying machines 7 are hot air drying parts, the reverse detection mechanism 8 is used for detecting the pad printing quality of products, the butt-joint type turnover device 93 is used for turning over the products on the front conveying line by 180 degrees, the carrying and blanking mechanism is used for grabbing the detected products in sequence and placing the products on the blanking transfer conveying line or the NG conveying line 15, the blanking manipulator is used for grabbing the products on the blanking transfer conveying line and placing the products in sequence in an empty tray of the blanking module 13, and the products which are qualified in detection flow out of the blanking module 13. Therefore, the invention sets the transit module 10 between the feeding module 11 and the discharging module 13 to buffer and intelligently circulate the empty material trays, thereby effectively avoiding the condition of material tray backlog, and positioning the material trays with different specifications through the material tray adjusting and positioning assembly 14, so that the feeding and discharging manipulators can take and discharge products more quickly and accurately, the automation degree and the production efficiency of the production line are greatly improved, and meanwhile, the invention realizes the processing of products with different types through the structural design and layout of the dual-mode grabbing mechanism 2, the normally closed locking and unlocking module 43 and the jacking unlocking assembly 4, thereby greatly improving the application range of the invention, saving the production and manufacturing cost and improving the economic benefit of enterprises.
As shown in fig. 1 and fig. 2, in this embodiment, the front and back conveying lines include two magnetic levitation conveying lines 16 and a magnetic levitation conveying line frame 18 that are parallel and arranged in parallel, a plurality of carriers 41 are respectively disposed at the upper ends of the movers of the two magnetic levitation conveying lines 16, a magnetic levitation stator ferrying device 17 that is disposed at two ends of the magnetic levitation conveying lines 16 is disposed on the magnetic levitation conveying line frame 18, the magnetic levitation stator ferrying device 17 includes a stator translation X-axis transfer module and a magnetic levitation stator, the magnetic levitation stator is respectively in butt joint with the two magnetic levitation conveying lines 16, and the magnetic levitation stator is disposed at the movable end of the stator translation X-axis transfer module.
It can be seen from the above scheme that the magnetic levitation conveying line rack 18 is used for supporting two magnetic levitation conveying lines 16 and magnetic levitation stator ferrying devices 17, the annular conveying line is formed by the two magnetic levitation conveying lines 16 and the magnetic levitation stator ferrying devices 17 at two ends, so that a plurality of carriers 41 are circularly circulated, the carriers 41 on the production line are enabled to run more smoothly and stably due to the non-contact and non-abrasion structural characteristics of the magnetic levitation conveying lines 16, the maintenance cost is low, the clean and dust-free production conditions are met, and the processing quality of products is improved.
As shown in fig. 5, in this embodiment, the tray adjusting and positioning assembly 14 includes a rectangular positioning frame 141 adapted to a tray, four frames of the rectangular positioning frame 141 are respectively provided with an X-axis cylinder 142, a Y-axis cylinder 143, an X-axis positioning reference block 144 and a Y-axis positioning reference block 145, the X-axis cylinder 142 corresponds to the X-axis positioning reference block 144, the Y-axis cylinder 143 corresponds to the Y-axis positioning reference block 145, movable ends of the X-axis cylinder 142 and the Y-axis cylinder 143 are respectively provided with a wedge-shaped positioning block 147 having a right-angle groove 146, the X-axis cylinder 142 and the Y-axis cylinder 143 are respectively disposed at an upper end of the rectangular positioning frame 141 through an adjusting block 148, four frames of the rectangular positioning frame 141 are respectively provided with a tray dividing cylinder 140, movable ends of the tray dividing cylinder 140 are respectively provided with L-shaped tray dividing cylinders 149 located below the wedge-shaped positioning block 147, the tray lifting module 11 further comprises a tray lifting platform, a tray lifting module and a tray lifting platform 150, and a tray lifting module.
As can be seen from the above solution, the rectangular positioning frame 141 is used for installing the X-axis cylinder 142, the Y-axis cylinder 143, the X-axis positioning reference block 144 and the Y-axis positioning reference block 145, the tray lifting device is used for lifting the stacked trays into the rectangular positioning frame 141, the four tray separating cylinders 140 are used for separating the stacked trays through the L-shaped tray separating inserts 149, the X-axis cylinder 142 and the Y-axis cylinder 143 respectively drive the wedge-shaped positioning blocks 147, so that the right-angle grooves 146 are in limit fit with right-angle edges determined by chat, and compress the trays to be in contact with the X-axis positioning reference block 144 and the Y-axis positioning reference block 145, so as to position the trays in the X and Y directions, and the L-shaped tray separating inserts 149 are matched with the right-angle grooves 146, so as to position the trays in the Z direction.
As shown in fig. 1 and 6, in this embodiment, the feeding and discharging manipulators include four-axis manipulators 21, the dual-mode grabbing mechanism 2 includes two adjustable nozzle holders a23 and two adjustable nozzle holders B24 corresponding to different types of products, and a grabbing mechanism mounting plate 22 disposed at the movable end of the four-axis manipulators 21, a width adjustment cylinder a25 is disposed on one surface of the grabbing mechanism mounting plate 22, a fixing frame B lifting sliding table cylinder 26 and a width adjustment cylinder B27 are disposed on the other surface of the grabbing mechanism mounting plate 22, the width adjustment cylinder B27 is disposed at the movable end of the fixing frame B lifting sliding table cylinder 26, one adjustable nozzle holder a23 is disposed at the bottom of the sidewall of the grabbing mechanism mounting plate 22, the other adjustable nozzle holder a23 is disposed at the movable end of the width adjustment cylinder a25, one adjustable nozzle holder B24 is disposed at the movable end of the fixing frame B lifting sliding table cylinder 26, and the other adjustable nozzle holder B24 is disposed at the movable end of the width adjustment cylinder B27, and the two adjustable nozzle holders a23 and the two adjustable fixing frames B24 are both disposed at the movable end of the fixing frame B and the adjustable fixing frame B29.
As can be seen from the above solution, the dual-mode grabbing mechanism 2 is disposed at the movable end of the four-axis manipulator 21 through the grabbing mechanism mounting plate 22, three groups of suction nozzles a with different distances are disposed on two adjustable suction nozzle fixing frames a23, two groups of suction nozzles B with different distances are disposed on two adjustable suction nozzle fixing frames B24, when the fixing frames B lift sliding table cylinder 26 is retracted, the two adjustable suction nozzle fixing frames a23 adsorb products through the three groups of suction nozzles a, when the fixing frames B lift sliding table cylinder 26 is pushed out, the two adjustable suction nozzle fixing frames B24 adsorb products through the two groups of suction nozzles B, the width adjusting cylinder a25 is used for adjusting the distance between the two adjustable suction nozzle fixing frames a23, and the width adjusting cylinder B is used for adjusting the distance between the adjustable suction nozzle fixing frames B24, so that the suction nozzles of different specifications of products in the material tray are matched.
As shown in fig. 1, 7 and 8, in this embodiment, the normally closed locking module 43 includes a fixed bottom plate 431 and two locking blocks 434, two locking block travel grooves 432 are provided on a side wall of the fixed bottom plate 431, two locking block travel grooves 432 are respectively provided with a fixed block 433 and a reference block 430 on two sides, two locking blocks 434 are slidably connected with the fixed bottom plate 431 through two sets of sliding devices, two sets of sliding devices each include a sliding block 435 and a linear sliding rail 436, the sliding blocks 435 are adapted to the linear sliding rails 436, two compression springs 437 are provided between the locking blocks 434 and the fixed blocks 433, two transmission blocks 438 are vertically extended at side ends of the locking blocks 434, rollers 439 are provided at ends of the transmission blocks 438, the lifting unlocking assembly 42 includes an unlocking block mounting plate 422 disposed at an end of the lifting sliding table cylinder 421, and wedge-shaped unlocking blocks 423 corresponding to the two transmission blocks 438 are provided at two ends of the unlocking block mounting plate 422.
As can be seen from the above-mentioned scheme, the fixed bottom plate 431 is disposed at the upper end of the mover of the magnetic levitation transport line 16, the carrier 41 is disposed on the fixed bottom plate 431, one end of the two compression springs 437 is connected with the fixed block 433, the other end of the two compression springs 437 is connected with the side wall of the locking block 434, the locking block 434 compresses the product to the reference block 430 through the compression spring 43, the sliding device is used for ensuring the sliding stability of the locking block 434, when the normally closed locking module 43 needs to be unlocked, the locking block mounting plate 422 is lifted up through the lifting sliding table cylinder 421, that is, the two wedge-shaped locking blocks 423 are matched with the roller 439, so that the roller 439 moves along the inclined plane of the wedge-shaped locking block 423, the up-down motion of the lifting sliding table cylinder 423 is converted into left-right motion through the inclined plane of the wedge-shaped locking block 423, that is, namely, the locking block 434 compresses the compression spring 43 through the transmission block 438, thereby realizing that when the lifting sliding table 421 is in a state of being retracted by the locking block 434, the automatic locking block 421 is in a state of being compressed by the locking block 434.
As shown in fig. 1 and 9, in this embodiment, the carrying, loading and unloading mechanisms 3 each include a carrying X-axis transfer module 31 and a carrying mounting plate 33, a movable end of the X-axis transfer module 31 is provided with a fixing bracket 32 vertically connected with the carrying mounting plate 33, front and back sides of the carrying mounting plate 33 are provided with carrying lifting sliding tables 34, a movable end of the carrying lifting sliding table 34 is provided with a U-shaped nozzle mounting plate 35, and an adjusting groove for mounting a nozzle is provided on the U-shaped nozzle mounting plate 35.
According to the scheme, the carrying upper and lower mechanisms 3 are located above the magnetic suspension conveying line 16 and the upper and lower transfer conveying lines, the carrying mounting plate 33 is arranged at the movable end of the carrying X-axis transfer module 31 through the fixing support 32, the suction nozzle is arranged at the movable end of the carrying lifting sliding table 34 through the U-shaped suction nozzle mounting plate 35, the adjusting grooves are used for adjusting the mounting positions of the suction nozzles, and the carrying lifting sliding tables 34 are arranged on the front and back sides of the carrying mounting plate 33, so that the carrying upper and lower mechanisms 3 can simultaneously grasp two groups of products each time, and the production efficiency of the invention is further improved.
As shown in fig. 10, in this embodiment, a suction and blowing cleaning module 37 is disposed beside the conveying and feeding mechanism, the suction and blowing cleaning module 37 includes two telescopic adjusting air pipes 38 and an air pipe fixing seat 39, one ends of the two telescopic adjusting air pipes 38 are located above the upper transfer conveyor line, the other ends of the two telescopic adjusting air pipes 38 are connected with an external fan, and the suction and blowing cleaning module 37 is used for sucking dust from the products on the upper transfer conveyor line, so as to further improve the processing quality of the invention.
As shown in fig. 1 and 11, in this embodiment, the front and back pad printing mechanisms 6 each include two sets of XZ shaft transfer modules 62 of a pad printing docking machine 68, the two sets of XZ shaft transfer modules 62 are disposed above the pad printing docking machine 68 by an XZ shaft support 63, the upper end of the pad printing docking machine 68 is provided with a screen printing steel plate 64 and a pad printing cleaning mechanism 67 respectively located at two sides of the XZ shaft support 63, the pad printing cleaning mechanism 67 includes a roller type wiping cleaning cloth, the upper end of the screen printing steel plate 64 is provided with a pad printing ink cup 65 that reciprocates through an ink cup transfer module 66, a plurality of pad printing heads 61 are detachably disposed at the movable ends of the two sets of XZ shaft transfer modules 62, and the pad printing heads 61 are silica gel heads.
As can be seen from the above scheme, the two sets of XZ-axis transfer modules 62 respectively drive the pad printing heads 61 to move among the carrier 41, the screen printing steel plate 64 and the pad printing cleaning mechanism 67, so that two sets of products can be pad printed at the same time, the pad printing ink cup 65 reciprocates on the upper end of the screen printing steel plate 64 through the ink cup transfer module 66, and the pad printing cleaning mechanism 67 cleans the pad printing heads 61 after each pad printing is completed, so that pad printing requirements on different products and different pad printing contents are realized by replacing the screen printing steel plate 64 and the pad printing heads 61 with different specifications.
As shown in fig. 2 and 12, in this embodiment, the fine tuning type code spraying mechanism 91 includes two groups of XYZ transfer modules 92 and two spraying wharfs 93 that are arranged in parallel, the movable ends of the two groups of XYZ transfer modules 92 are both provided with a spraying wharf mounting plate 95, the two spraying wharfs 93 are respectively disposed on the spraying wharf mounting plate 95 through two angle fine tuning mechanisms, the angle fine tuning mechanisms include an arc connection block 96 that is in arc contact with the side wall of the spraying wharf 93, and a plurality of threaded holes that are detachably connected with the side wall of the spraying wharf 93 through screws are disposed on the arc connection block 96.
It can be seen from the above scheme that, two groups of XYZ transfer modules 92 are located between two magnetic levitation conveying lines 16, two spraying wharfs 93 are located above the carrier 41, the cambered surface connecting blocks 96 fine-tune the spraying wharfs 93 through screws, the XYZ transfer modules 92 are used for controlling the spraying positions of the spraying wharfs 93, and the cambered surface connecting blocks 96 are used for increasing contact surfaces with side walls of the spraying wharfs 93, so that stability of the spraying wharfs 93 is improved.
As shown in fig. 1 and 13, in this embodiment, the docking turnover device 93 includes a turnover lifting cylinder 931 and a YZ axis transferring module 932, two groups of turnover cylinders 933 are disposed in parallel at the movable end of the turnover lifting cylinder 931, two groups of nozzle adjusting mounting plates 934 are disposed at the movable ends of the turnover cylinders 933, two X-axis nozzle adjusting grooves 935 and two Y-axis nozzle adjusting grooves 936 are disposed on the nozzle adjusting mounting plates 934, two nozzle adjusting lifting plates 937 corresponding to the two nozzle adjusting mounting plates 934 are disposed at the movable end of the YZ axis transferring module 932, and two adjustable product placement nozzles 938 are disposed on the two nozzle adjusting lifting plates 937.
According to the above scheme, after the product is conveyed to the overturning station and unlocked through the jacking unlocking component 42, the overturning jacking air cylinders 931 are used for driving two groups of overturning air cylinders 933 to descend, the two groups of suction nozzles on the suction nozzle adjusting mounting plate 934 are used for absorbing the product simultaneously, then the overturning jacking air cylinders 931 are used for driving the two groups of overturning air cylinders 933 to ascend, the two groups of overturning air cylinders 933 are used for driving the suction nozzle adjusting mounting plate 934 to rotate 180 degrees, namely, the product is controlled to overturn by 180 degrees, the YZ shaft transferring module 932 is used for driving the two suction nozzle adjusting lifting plates 937 to translate and lift, the product after the magnetic suspension is sucked through the two product placing suction nozzles 938, then the product is placed on the carrier 41, after the suction nozzles are locked through the normally closed locking module 43, the suction nozzles are conveyed through the conveying line 16, and it can be understood that the two X shaft suction nozzle adjusting grooves 935 and the two Y shaft adjusting grooves 936 are respectively used for adjusting positions and are fixed through bolts, so that the product can be adjusted more conveniently and quickly, and the stability of the product model can be matched when the product is overturned.
As shown in fig. 1 and fig. 14 to fig. 18, in this embodiment, NG transfer line side is provided with NG transfer line 15 and NG unloader 19, NG unloader 19 is including setting up four-axis manipulator 192 in NG butt joint board 191 upper end, four-axis manipulator 192's active end is provided with charging tray grabbing device 193 and product lift grabbing device 194, NG butt joint board 191's upper end all is provided with and is located two sets of charging tray location stack of four-axis manipulator 192 side put subassembly 195, NG transfer line 15 includes backward flow belt line 151 and NG transfer line support 152, be provided with a plurality of elasticity centering lock carrier 153 of circulation transport on the backward flow belt line 151, be provided with on the NG transfer line support 152 with elasticity centering lock carrier 153 adaptation's material loading unlocking module 170 and unloading unlocking module 180, a plurality of elasticity centering lock carrier 153 all include silicon rubber pad 154 and the left and right piece 155 that the centre gripping portion has silica gel, left and right piece 155 include left and right piece.
It can be seen from the above scheme that, two sets of the tray positioning and stacking and placing assemblies 195, one set of the tray positioning and stacking and placing assemblies 195 is used for empty tray feeding, the other set of the tray positioning and stacking and placing assemblies 195 is used for stacking and placing full trays and discharging, the tray gripping devices 193 and the product lifting and grabbing devices 194 of the movable end of the four-axis manipulator 192 are matched, the two sets of the tray positioning and stacking and placing assemblies 195 are identical in structure and principle with the tray adjusting and positioning assemblies 14, and are not repeated herein, the tray gripping devices 193 comprise an H-shaped sucker frame and a plurality of suction nozzles distributed on the H-shaped sucker frame, the product lifting and grabbing devices 194 comprise a product suction platform arranged at the movable end of a lifting and grabbing cylinder, the lifting and grabbing cylinder is located on one side of the H-shaped sucker frame, the product suction platform is provided with a plurality of product suction nozzles, what needs to be explained is that when the lifting and grabbing cylinder is needed, the four-axis manipulator 192 drives the tray gripping devices 193, and the four-axis manipulator 192 drives the four-axis manipulator 192 to withdraw the product gripping devices to grab the product through the lifting and grabbing device.
After the front and back detection mechanisms 8 detect the transfer printed products, the carrying and unloading mechanism places the products which are qualified in detection on the unloading transfer conveying line, places the unqualified products on the NG conveying line 15, the reflux type belt line 151 is arranged on the NG conveying line bracket 152, the reflux type belt line 151 controls a plurality of elastic centering lock carriers 153 to circulate through motor driving, the feeding unlocking module 170 is used for placing the unqualified products by the carrying and unloading mechanism after the elastic centering lock carriers 153 are opened, the unloading unlocking module 180 is used for taking out the unqualified products from the NG unloading device 19 and loading the unqualified products by side plates, the feeding unlocking module 170 and the unloading unlocking module 180 both comprise a lifting sliding table 156 and two groups of clamping jaw opening and closing cylinders 157, the two groups of clamping jaw opening and closing cylinders 157 are arranged at the movable end of the clamping jaw lifting sliding table 156 through clamping jaw cylinder mounting plates 158, the clamping jaw opening and closing cylinders 157 are double-piston cylinders, unlocking clamping jaws 159 with inclined upper end faces are arranged at the two piston ends of the clamping jaw opening and closing cylinders, the elastic centering locking carrier 153 further comprises a supporting bottom plate 160, unlocking sliding rails 161, two sliding blocks 162 and two transmission blocks 163, the unlocking sliding rails 161 are matched with the two sliding blocks 162, the unlocking sliding rails 161 are fixedly arranged at the lower end of the supporting bottom plate 160, the silica gel pad 154 is positioned at the upper end of the supporting bottom plate 160, the supporting bottom plate 160 is provided with travel grooves matched with the left locking block 155 and the right locking block 155 respectively, the left locking block 155 and the right locking block 155 are connected with the two sliding blocks 162 through the two transmission blocks 163 respectively, the two transmission blocks 163 are matched with the two unlocking clamping jaws 159 respectively, the bottom of the supporting bottom plate 160 is further provided with a limiting block 164 positioned at two ends of the unlocking sliding rail 161, the two transmission blocks 163 are respectively connected with the two limiting blocks 164 through a reset spring 165, namely, the left locking block 155 and the right locking block 155 are in a locking state through the elastic force of the reset spring 165 in a normal state, after the two unlocking clamping claws 159 are lifted to the position between the two transmission blocks 163 by the clamping claw lifting sliding table 156, the two groups of clamping claw opening and closing cylinders 157 are started, the unlocking clamping claws 159 simultaneously move in opposite directions, the transmission blocks 163 are compressed in the expansion direction of the reset spring 165, the left locking block 155 and the right locking block 155 are simultaneously opened, a product is positioned in a centering position, and the manipulator is positioned and grabbed more conveniently and rapidly.
In this embodiment, the workflow of the present invention is as follows:
the trays stacked and filled with batteries to be processed are conveyed to the feeding module 11 through manual or external manipulators, after being positioned by the tray adjusting and positioning assembly 14, the feeding manipulator grabs the products in the trays through the dual-mode grabbing mechanism 2 and sequentially places the products on the feeding transfer conveyor line, the empty trays are conveyed to the discharging module 13 through the tray traversing conveying module, when the trays of the discharging module 13 are being charged, the trays are conveyed to the transferring module 10 for temporary storage through the tray traversing conveying module, after the products on the feeding transfer conveyor line are dedusted through the sucking and blowing cleaning module 37, the conveying and feeding mechanism sequentially grabs and places the products on the carrier 41 of the magnetic suspension conveyor line 16, locks and fixes the products through the normally closed locking and fixing module 43, then sequentially photographs and positions the front of the products through the front visual positioning mechanism, the fine-tuning code spraying mechanism 91 sprays codes on the front surface of the product, the code scanning gun 92 recognizes and records code spraying information of the product, the front surface pad printing mechanism performs pad printing on the front surface of the product on the carrier 41 through the pad printing head 61, the front surface dryer dries the pad printing part of the product, the front detection mechanism detects the pad printing quality of the front surface of the product, the butt-joint type overturning device 93 performs 180-degree overturning on the product on the front surface conveying line to return to the carrier 41 after unlocking through the jacking unlocking component 42, then the magnetic suspension stator ferrying device 17 conveys the carrier 41 to a return line, the back surface of the product is photographed and positioned through the back surface visual positioning mechanism in sequence, the back surface pad printing mechanism performs pad printing on the back surface of the product, the front surface dryer dries the back surface of the product, the reverse side pad printing quality of the product is detected by the reverse detection mechanism, the products which are qualified by the forward and reverse detection mechanisms 8 are sequentially conveyed to the blanking transfer conveying line by the conveying and blanking mechanism, the products are sequentially discharged and charged by the blanking manipulator in a tray manner and are sequentially discharged and charged by the blanking module 13, the unqualified products which are detected by the forward and reverse detection mechanisms 8 are sequentially conveyed to the NG conveying line 15 by the conveying and blanking mechanism, and the unqualified products are sequentially discharged and charged by the NG blanking device 19.
While the embodiments of this invention have been described in terms of practical aspects, they are not to be construed as limiting the meaning of this invention, and modifications to the embodiments and combinations with other aspects thereof will be apparent to those skilled in the art from this description.
Claims (10)
1. The utility model provides a compatible multiple model battery spouts intelligent production line of sign indicating number pad printing, it includes two positive, reverse side transfer chain and the last unloading intelligent circulation device (1) that set up side by side, is located positive, reverse side transfer chain both sides are provided with, unloading transfer chain, its characterized in that: go up unloading intelligence circulation device (1) including transfer module (10), material loading module (11) and unloading module (13), transfer module (10) are located material loading module (11) with just all include charging tray direction adjustment subassembly (103) between unloading module (13), material loading module (11) with be provided with above unloading module (13) and be used for adjusting locating component (14) to the charging tray of different specification charging tray location, go up, down transfer line with be provided with between the unloading intelligence circulation device (1) and go up, down the material loading manipulator, go up, down the expansion end of material loading manipulator all is provided with and is used for snatching simultaneously that a plurality of products have two kinds of snatchs mode snatchs mechanism (2), just, the reverse side transfer line all includes a plurality of carriers (41) of jacking unlocking component (42) and circulation transport, a plurality of all be provided with on carrier (41) to different model product clamping location and with just jack-up normal close locking type locking component (42) that the adaptation, just, on the front side (8) and reverse side (7), reverse side (8) have, reverse side (7) backing mechanism, reverse side (8) detection mechanism (7), reverse side (7) detection mechanism, reverse side (8) and reverse side (7) detection mechanism, reverse side (8) are located in proper order The automatic code scanning device comprises a code scanning gun (92) and a butt-joint type turnover device (93), wherein the front and back pad printing mechanisms (6) comprise a plurality of pad printing heads (61) which are matched with products of different types.
2. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the front conveying line and the back conveying line comprise two magnetic suspension conveying lines (16) and a magnetic suspension conveying line rack (18) which are arranged in parallel, a plurality of carriers (41) are respectively arranged on movers of the two magnetic suspension conveying lines (16), magnetic suspension stator ferrying devices (17) positioned at two ends of the magnetic suspension conveying lines (16) are arranged on the magnetic suspension conveying line rack (18), the magnetic suspension stator ferrying devices 17 comprise stator translation X-axis transfer modules and magnetic suspension stators, and the magnetic suspension stators are arranged at movable ends of the stator translation X-axis transfer modules.
3. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the tray adjusting and positioning assembly (14) comprises a rectangular positioning frame (141) which is matched with the tray, four frames of the rectangular positioning frame (141) are respectively provided with an X-axis air cylinder (142), a Y-axis air cylinder (143), an X-axis positioning reference block (144) and a Y-axis positioning reference block (145), movable ends of the X-axis air cylinder (142) and the Y-axis air cylinder (143) are respectively provided with a wedge-shaped positioning block (147) with a right-angle groove (146), the X-axis air cylinder (142) and the Y-axis air cylinder (143) are respectively arranged at the upper end of the rectangular positioning frame (141) through adjusting blocks (148), a plurality of threaded holes for adjusting the positions of the adjusting blocks (148) are arranged on the rectangular positioning frame (141), and the four frames of the rectangular positioning frame (141) are respectively provided with a tray dividing air cylinder (140), and the movable ends of the tray dividing air cylinder (140) are provided with L-shaped tray dividing blocks (149) which are positioned below the wedge-shaped positioning blocks (147).
4. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the feeding mechanical arm and the discharging mechanical arm respectively comprise a four-axis mechanical arm (21), the dual-mode grabbing mechanism (2) comprises two adjustable suction nozzle fixing frames A (23) and two adjustable suction nozzle fixing frames B (24) which correspond to different types of products and a grabbing mechanism mounting plate (22) which is arranged at the movable end of the four-axis mechanical arm (21), one surface of the grabbing mechanism mounting plate (22) is provided with a width adjusting cylinder A (25), the other surface of the grabbing mechanism mounting plate (22) is provided with a fixing frame B lifting sliding table cylinder (26) and a width adjusting cylinder B (27), the width adjusting cylinder B (27) is arranged at the movable end of the fixing frame B lifting sliding table cylinder (26), one adjustable suction nozzle fixing frame A (23) is arranged at the bottom of the side wall of the grabbing mechanism mounting plate (22), the other adjustable suction nozzle fixing frame A (23) is arranged at the movable end of the width adjusting cylinder A (25), one adjustable suction nozzle fixing frame B (24) is arranged at the movable end of the fixing frame B lifting sliding table (26), the other adjustable suction nozzle fixing frame B (24) is arranged at the movable end of the width adjusting cylinder B (27), the two adjustable suction nozzle fixing frames A (23) and the two adjustable suction nozzle fixing frames B (24) are respectively provided with an adjusting groove (29) which is matched with the suction nozzle (28).
5. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the normally closed type locking module (43) comprises a fixed bottom plate (431) and two locking blocks (434), two locking block travel grooves (432) are formed in the side wall of the fixed bottom plate (431), two fixing blocks (433) and reference blocks (430) are respectively arranged on two sides of each locking block travel groove (432), two locking blocks (434) are in sliding connection with the fixed bottom plate (431) through two groups of sliding devices, the two groups of sliding devices comprise sliding blocks (435) and linear sliding rails (436), two compression springs (437) are arranged between each locking block (434) and the corresponding fixing block (433), transmission blocks (438) are vertically extended at the side ends of each locking block (434), idler wheels (439) are arranged at the end parts of each transmission block (438), unlocking block mounting plates (422) are arranged at the two ends of each unlocking block mounting plate (422) through two wedge-shaped unlocking blocks (423) corresponding to the corresponding transmission blocks (438).
6. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the automatic feeding and discharging device is characterized in that the conveying upper and lower mechanisms (3) comprise a conveying X-axis transferring module (31) and a conveying mounting plate (33), a fixed support (32) vertically connected with the conveying mounting plate (33) is arranged at the movable end of the X-axis transferring module (31), a conveying lifting sliding table (34) is arranged on the front side and the back side of the conveying mounting plate (33), a U-shaped suction nozzle mounting plate (35) is arranged at the movable end of the conveying lifting sliding table (34), and an adjusting groove for mounting a suction nozzle is formed in the U-shaped suction nozzle mounting plate (35).
7. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the front and back transfer printing mechanisms (6) comprise transfer printing butt joint machine tables (68) and two groups of XZ shaft transfer printing modules (62), the two groups of XZ shaft transfer printing modules (62) are arranged above the transfer printing butt joint machine tables (68) through XZ shaft support frames (63), silk-screen printing steel plates (64) and transfer printing cleaning mechanisms (67) which are respectively arranged on two sides of the XZ shaft support frames (63) are arranged at the upper ends of the transfer printing steel plates (64), transfer printing ink cups (65) which move back and forth through ink cup transfer printing modules (66), and a plurality of transfer printing heads (61) are detachably arranged at the movable ends of the two groups of XZ shaft transfer printing modules (62).
8. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the fine-tuning type code spraying mechanism (91) comprises two groups of XYZ transfer modules (92) and two spraying wharfs (93) which are arranged in parallel, movable ends of the two groups of XYZ transfer modules (92) are respectively provided with a spraying wharf mounting plate (95), the two spraying wharfs (93) are respectively arranged on the spraying wharf mounting plates (95) through two angle fine-tuning mechanisms (94), each angle fine-tuning mechanism (94) comprises an arc-surface connecting block (96) with the contact surface of the side wall of the spraying wharf (93) is an arc surface, and a plurality of threaded holes which are detachably connected with the side wall of the spraying wharf (93) through screws are formed in the arc-surface connecting blocks (96).
9. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the butt-joint type turnover device (93) comprises a turnover jacking cylinder (931) and a YZ-axis transfer module (932), two groups of turnover cylinders (933) are arranged at the movable end of the turnover jacking cylinder (931) in parallel, suction nozzle adjusting mounting plates (934) are arranged at the movable ends of the turnover cylinders (933), two X-axis suction nozzle adjusting grooves (935) and two Y-axis suction nozzle adjusting grooves (936) are arranged on the suction nozzle adjusting mounting plates (934), two suction nozzle adjusting lifting plates (937) corresponding to the two suction nozzle adjusting mounting plates (934) are arranged at the movable end of the YZ-axis transfer module (932), and two adjustable product placement suction nozzles (938) are arranged on the two suction nozzle adjusting lifting plates (937).
10. The intelligent production line compatible with multi-model battery code-spraying pad printing according to claim 1, wherein: the feeding transfer conveyor line is provided with NG conveyor line (15) and NG unloader (19) by the side, NG unloader (19) is including setting up four-axis manipulator (192) in NG butt joint board (191) upper end, the expansion end of four-axis manipulator (192) is provided with charging tray grabbing device (193) and product lift grabbing device (194), the upper end of NG butt joint board (191) all is provided with and is located two sets of charging tray location stack of four-axis manipulator (192) side put subassembly (195), NG conveyor line (15) are including backward flow belt line (151) and NG conveyor line support (152), be provided with a plurality of elasticity centering locking carrier (153) of cyclic delivery on backward flow belt line (151), be provided with on NG conveyor line support (152) with material loading module (170) and unloading module (180) of elasticity centering locking carrier (153) adaptation, a plurality of elasticity centering locking carrier (153) all include silicon rubber pad and right side clamping part have left locking carrier (155, right side locking carrier (153).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410047558.9A CN117549659B (en) | 2024-01-12 | Intelligent production line compatible with multi-model battery code-spraying pad printing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410047558.9A CN117549659B (en) | 2024-01-12 | Intelligent production line compatible with multi-model battery code-spraying pad printing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117549659A true CN117549659A (en) | 2024-02-13 |
| CN117549659B CN117549659B (en) | 2024-04-30 |
Family
ID=
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211167733U (en) * | 2019-12-17 | 2020-08-04 | 苏州迅益科系统科技有限公司 | Automatic feeding and discharging and carrier rotating mechanism of labeling machine |
| CN211687379U (en) * | 2019-12-17 | 2020-10-16 | 深圳吉阳智能科技有限公司 | Magnetic suspension production transfer chain and electricity core equipment production system |
| CN211730648U (en) * | 2020-02-24 | 2020-10-23 | 苏州艾思泰自动化设备有限公司 | Paper-plastic double-color pad printing machine |
| CN112354892A (en) * | 2020-10-28 | 2021-02-12 | 广东东博自动化设备有限公司 | Battery feeding pad printing and baking integrated machine |
| CN213322241U (en) * | 2020-08-22 | 2021-06-01 | 珠海冠宇电源有限公司 | Pad printing and code spraying integrated machine |
| CN214086570U (en) * | 2020-10-30 | 2021-08-31 | 昆山首佳智能科技有限公司 | A snatch mechanism for unloading on semiconductor lead frame sheet stock |
| CN216001902U (en) * | 2021-10-08 | 2022-03-11 | 广东东博自动化设备有限公司 | Electricity core spouts a yard bat printing circulation production line |
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN211167733U (en) * | 2019-12-17 | 2020-08-04 | 苏州迅益科系统科技有限公司 | Automatic feeding and discharging and carrier rotating mechanism of labeling machine |
| CN211687379U (en) * | 2019-12-17 | 2020-10-16 | 深圳吉阳智能科技有限公司 | Magnetic suspension production transfer chain and electricity core equipment production system |
| CN211730648U (en) * | 2020-02-24 | 2020-10-23 | 苏州艾思泰自动化设备有限公司 | Paper-plastic double-color pad printing machine |
| CN213322241U (en) * | 2020-08-22 | 2021-06-01 | 珠海冠宇电源有限公司 | Pad printing and code spraying integrated machine |
| CN112354892A (en) * | 2020-10-28 | 2021-02-12 | 广东东博自动化设备有限公司 | Battery feeding pad printing and baking integrated machine |
| CN214086570U (en) * | 2020-10-30 | 2021-08-31 | 昆山首佳智能科技有限公司 | A snatch mechanism for unloading on semiconductor lead frame sheet stock |
| CN216001902U (en) * | 2021-10-08 | 2022-03-11 | 广东东博自动化设备有限公司 | Electricity core spouts a yard bat printing circulation production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2018094680A1 (en) | Full-automatic feeding production line | |
| CN210171833U (en) | Full-automatic LCD screen dispensing equipment | |
| CN114040584A (en) | Integrated circuit board inserting frame type plate collecting and releasing machine | |
| CN113320992A (en) | Double-channel unstacking and stacking machine and unstacking and stacking method | |
| CN112845177A (en) | Box label and automatic appearance detection equipment | |
| CN115432426A (en) | Workpiece grabbing device, grabbing module, workpiece transfer device and feeding system | |
| CN111921878B (en) | Automatic warehouse code scanning classification method | |
| CN117549659B (en) | Intelligent production line compatible with multi-model battery code-spraying pad printing | |
| CN117549659A (en) | Intelligent production line compatible with multi-model battery code-spraying pad printing | |
| CN217920259U (en) | Blanking equipment | |
| CN219155788U (en) | Battery cell feeding device | |
| CN117142121A (en) | Automatic feeding mechanism for Hall element | |
| CN218447968U (en) | Battery processing production line | |
| CN217534682U (en) | Carrier plate dislocation stacking transmission equipment | |
| CN218049126U (en) | Automatic frame unloading equipment of going out of circuit board | |
| CN114455304B (en) | Can dock and lock hasp machine that locks and detect automatically with AGV | |
| CN114988106A (en) | Transversely snatch unloader that goes up | |
| CN210192758U (en) | Workbin turnover device and material conveying system | |
| CN114803497A (en) | Automatic vertical frame structure of passing in and out of circuit board | |
| CN111376014B (en) | Buckle and soundproof cotton rigging equipment | |
| CN113084913A (en) | Plate collecting machine for support plate | |
| CN108340350B (en) | Material transportation system and battery replacement method of material transportation robot | |
| CN112027552A (en) | Robot training system for wireless charger processing | |
| CN115108313B (en) | Coating feeding and discharging machine and coating feeding and discharging method | |
| CN220866534U (en) | Feeding mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant |