CN215588778U - Automatic change formula terminal surface cutting device - Google Patents
Automatic change formula terminal surface cutting device Download PDFInfo
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- CN215588778U CN215588778U CN202121599320.5U CN202121599320U CN215588778U CN 215588778 U CN215588778 U CN 215588778U CN 202121599320 U CN202121599320 U CN 202121599320U CN 215588778 U CN215588778 U CN 215588778U
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Abstract
The utility model provides an automatic change formula end face cutting device includes the device platform, the device platform on be equipped with feeding station, straightness that hangs down detects station, end face cutting station, the straightness that hangs down recheck station and ejection of compact station, the middle part of device platform is equipped with the clamping jaw track of transversely placing, is equipped with the clamping jaw frock that can follow the activity of clamping jaw track on the clamping jaw track, is equipped with in the clamping jaw frock and detects angular adjustment mechanism, feeding station, straightness that hangs down detect station, end face cutting station and hang down to link to each other through the clamping jaw frock between the recheck station. The placing mode of the honeycomb ceramic carrier cutting process is changed into mechanical clamping jaw placement from manual placement by the end face cutting device, the end faces on two sides of the honeycomb ceramic carrier are guaranteed to be parallel, the verticality detection station and the verticality reinspection station are additionally arranged, the verticality of the end faces on two sides of the honeycomb ceramic carrier is guaranteed, the production efficiency of the honeycomb ceramic carrier is improved, and meanwhile the product quality of the honeycomb ceramic carrier is improved.
Description
Technical Field
The utility model belongs to the field of honeycomb ceramic processing equipment, and particularly relates to an automatic end face cutting device.
Background
The honeycomb ceramic carrier is a novel ceramic product with a structure similar to a honeycomb shape, and is widely applied to industries such as chemical industry, electric power, metallurgy, petroleum, electronic and electric appliances, machinery and the like. In the production process of the honeycomb ceramic carrier, because the height of the honeycomb ceramic carrier has a certain amount of tolerance, the end face of the honeycomb ceramic carrier needs to be cut so that the height meets the specified size. The existing common cutting method is to cut off the honeycomb ceramic carrier by a single-sided cutter, and the end faces at two sides of the honeycomb ceramic carrier are not parallel easily due to the cutting mode, so that the product quality of the honeycomb ceramic carrier is seriously influenced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides an automatic end face cutting device.
An automatic end face cutting device comprises a device platform, wherein a feeding station, a verticality detection station, an end face cutting station, a verticality rechecking station and a discharging station are arranged on the device platform, a clamping jaw rail which is transversely placed is arranged in the middle of the device platform, a clamping jaw tool capable of moving along the clamping jaw rail is arranged on the clamping jaw rail, a detection angle adjusting mechanism is arranged in the clamping jaw tool, the feeding station, the verticality detection station, the end face cutting station and the verticality rechecking station are connected through the clamping jaw tool, a feeding quilting frame and a discharging quilting frame are respectively arranged above the feeding station and the discharging station, a feeding manipulator and a discharging manipulator are respectively arranged on the feeding quilting frame and the discharging quilting frame, the feeding station is connected with a honeycomb conveying line ceramic through the feeding manipulator, and the discharging station is connected with the verticality rechecking station through the discharging manipulator, the device comprises a clamping jaw track, a verticality detection station, a verticality rechecking station, a detection mechanism, a vision detection device and a controller, wherein the verticality detection station and the verticality rechecking station are respectively provided with the detection mechanism, the detection mechanism comprises light sources and the vision detection device which are symmetrically arranged on the front side and the rear side of the clamping jaw track, the vision detection device is used for detecting whether the light sources pass through a honeycomb ceramic carrier or not and feeding back light source passing signals to the controller, and the controller is connected with the clamping jaw tool in a control mode.
Furthermore, one end of the device platform, which is close to the feeding station, is provided with an automatic tray stacking machine, and the automatic tray stacking machine is positioned between the device platform and the honeycomb ceramic conveying line.
Furthermore, a cutting waste collecting groove is formed in the device platform and located around the clamping jaw track, the cutting waste collecting groove is communicated with a cutting waste discharging groove in the side face of the device platform, and a cutting waste conveying belt is arranged in the cutting waste discharging groove.
Furthermore, two groups of front and back symmetrical end face cutting mechanisms are arranged on the end face cutting station, each end face cutting mechanism comprises a cutting grinding wheel and a rotating motor, and the cutting grinding wheels are sleeved on a rotating shaft of the rotating motor.
Furthermore, an air knife blowing device is arranged between the verticality rechecking station and the discharging station.
Furthermore, a discharging carrying platform used for placing the honeycomb ceramic carrier is arranged on the discharging station.
Furthermore, an alarm indicator lamp is arranged on the controller and used for prompting an operator to take off the unqualified honeycomb ceramic carrier.
Has the advantages that: the utility model discloses an automatic end face cutting device, which changes the placing mode of a honeycomb ceramic carrier in the cutting process from manual placing into mechanical clamping jaw placing, ensures that the end faces at two sides of the honeycomb ceramic carrier are parallel, ensures the verticality of the end faces at two sides of the honeycomb ceramic carrier by additionally arranging a verticality detection station and a verticality rechecking station, accelerates the production efficiency of the honeycomb ceramic carrier and improves the product quality of the honeycomb ceramic carrier.
Drawings
FIG. 1 is a front view of an end face cutting apparatus;
FIG. 2 is a top view of the end face cutting apparatus;
in the figure: 1. device platform 11, clamping jaw track 12, clamping jaw frock 13, detect angular adjustment mechanism 14, cutting waste collecting vat 15, cutting waste blown down tank 16, cutting waste conveyer belt 2, feeding station 21, feeding quilting frame 22, feeding manipulator 3, straightness detection station 4 that hangs down, terminal surface cutting station 41, terminal surface cutting mechanism 42, abrasive cut-off wheel 43, rotation motor 5, straightness reinspection station 6 that hangs down, ejection of compact station 61, ejection of compact quilting frame 62, ejection of compact manipulator 63, ejection of compact microscope carrier 7, detection mechanism 71, light source 72, visual detection equipment 8, honeycomb ceramic transfer chain 81, honeycomb ceramic carrier 9, automatic stacker 10 of tray, air knife sweep equipment
Detailed Description
For the purpose of enhancing the understanding of the present invention, the present invention will be described in further detail with reference to the following examples and the accompanying drawings, which are provided for the purpose of illustration only and are not intended to limit the scope of the present invention.
As shown in fig. 1 and 2, an automatic end face cutting device comprises a device platform 1, the device platform 1 is provided with a feeding station 2, a verticality detection station 3, an end face cutting station 4, a verticality rechecking station 5 and a discharging station 6, a clamping jaw track 11 which is transversely placed is arranged in the middle of the device platform 1, a clamping jaw tool 12 which can move along the clamping jaw track 11 is arranged on the clamping jaw track 11, a detection angle adjusting mechanism 13 is arranged in the clamping jaw tool 12, and the feeding station 2, the verticality detection station 3, the end face cutting station 4 and the verticality rechecking station 5 are connected through the clamping jaw tool 12.
In this embodiment, an automatic tray stacking machine 9 is disposed at one end of the device platform 1 close to the feeding station 2, and the automatic tray stacking machine 9 is disposed between the device platform 1 and the honeycomb ceramic conveying line 8.
In this embodiment, the device platform 1 is further provided with a cutting waste collecting groove 14, the cutting waste collecting groove 14 is located around the clamping jaw track 11, the cutting waste collecting groove 14 is communicated with a cutting waste discharging groove 15 on the side surface of the device platform 1, and a cutting waste conveying belt 16 is arranged in the cutting waste discharging groove 15.
In this embodiment, two sets of front and back symmetrical end face cutting mechanisms 41 are arranged on the end face cutting station 4, the end face cutting mechanisms 41 include cutting grinding wheels 42 and a rotating motor 43, and the cutting grinding wheels 42 are sleeved on a rotating shaft of the rotating motor 43.
In this embodiment, an air knife blowing device 10 is arranged between the verticality rechecking station 5 and the discharging station 6.
In this embodiment, the discharging station 6 is provided with a discharging carrier 63 for placing the honeycomb ceramic carrier 81.
In this embodiment, the controller is provided with an alarm indicator light for prompting an operator to remove the unqualified honeycomb ceramic carrier 81.
The working condition is as follows: as shown in fig. 1 and fig. 2, after being conveyed to the device platform 1 by the honeycomb ceramic conveying line 8, the honeycomb ceramic carrier 81 is grabbed by the feeding manipulator 22 on the feeding quilting frame 21, the honeycomb ceramic carrier 81 is placed at the feeding station 2 by the feeding manipulator 22 and is grabbed by the clamping jaw tool 12 on the clamping jaw track 11, the clamping jaw tool 12 drives the honeycomb ceramic carrier 81 to move to the verticality detection station 3, the detection angle adjusting mechanism 13 in the clamping jaw tool 12 adjusts different detection angles of the honeycomb ceramic carrier 81, the vision detection device 72 starts to record whether the light source 71 under different detection angles passes through the honeycomb ceramic carrier 81 or not, and feeds back the light source 71 to the controller through a signal, and in a specified time, the detection angle when the light source 71 smoothly passes through the honeycomb ceramic carrier 81 is taken as an optimal angle, the controller controls the clamping jaw tool 12 to adjust the grabbing angle of the honeycomb ceramic carrier 81 with the optimal angle as a standard, after the first straightness that hangs down detects the completion, clamping jaw frock 12 drives honeycomb ceramic carrier 81 and transports to terminal surface cutting station 4, two sets of terminal surface cutting mechanism 41 in the terminal surface cutting station 4 cut honeycomb ceramic carrier 81's both sides terminal surface this moment, after the cutting work was accomplished, honeycomb ceramic carrier 81 comes to the straightness reinspection station 5 that hangs down along with clamping jaw frock 12 and carries out the second time straightness that hangs down and detect, honeycomb ceramic carrier 81 after the second time straightness that hangs down detects transports to ejection of compact microscope carrier 63 on ejection of compact station 6 in through ejection of compact manipulator 62 on the ejection of compact quilting frame 61, and honeycomb ceramic carrier 81 is swept by air knife sweep equipment 10 in the transportation.
It should be noted that: if the visual inspection device 72 cannot detect that the light source 71 passes through the honeycomb ceramic carrier 81 all the time within the set time, the visual inspection device 72 feeds back a detection failure signal to the controller, and an alarm indicator lamp on the controller is turned on to prompt an operator to take down the failed honeycomb ceramic carrier 81.
The placing mode of the honeycomb ceramic carrier cutting process is changed into mechanical clamping jaw placement from manual placement by the end face cutting device, the end faces on two sides of the honeycomb ceramic carrier are guaranteed to be parallel, the verticality detection station and the verticality reinspection station are additionally arranged, the verticality of the end faces on two sides of the honeycomb ceramic carrier is guaranteed, the production efficiency of the honeycomb ceramic carrier is improved, and meanwhile the product quality of the honeycomb ceramic carrier is improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. An automatic end face cutting device is characterized by comprising a device platform, wherein the device platform is provided with a feeding station, a verticality detection station, an end face cutting station, a verticality rechecking station and a discharging station, the middle part of the device platform is provided with a transversely placed clamping jaw rail, a clamping jaw tool capable of moving along the clamping jaw rail is arranged on the clamping jaw rail, a detection angle adjusting mechanism is arranged in the clamping jaw tool, and the feeding station, the verticality detection station, the end face cutting station and the verticality rechecking station are connected through the clamping jaw tool; a feeding quilting frame and a discharging quilting frame are respectively arranged above the feeding station and the discharging station, a feeding manipulator and a discharging manipulator are respectively arranged on the feeding quilting frame and the discharging quilting frame, the feeding station is connected with the honeycomb ceramic conveying line through the feeding manipulator, and the discharging station is connected with the verticality rechecking station through the discharging manipulator; the device comprises a clamping jaw track, a verticality detection station, a verticality rechecking station, a detection mechanism, a vision detection device and a controller, wherein the verticality detection station and the verticality rechecking station are respectively provided with the detection mechanism, the detection mechanism comprises light sources and the vision detection device which are symmetrically arranged on the front side and the rear side of the clamping jaw track, the vision detection device is used for detecting whether the light sources pass through a honeycomb ceramic carrier or not and feeding back light source passing signals to the controller, and the controller is connected with the clamping jaw tool in a control mode.
2. The automated face-cutting apparatus of claim 1, wherein an automatic pallet stacker is disposed at an end of the apparatus platform adjacent to the infeed station, said automatic pallet stacker being disposed between the apparatus platform and the ceramic honeycomb conveyor line.
3. The automatic end face cutting device according to claim 1, wherein a cutting waste collecting groove is further formed in the device platform, the cutting waste collecting groove is located around the clamping jaw track and is communicated with a cutting waste discharging groove in the side face of the device platform, and a cutting waste conveying belt is arranged in the cutting waste discharging groove.
4. The automatic end face cutting device according to claim 1, wherein two sets of front and back symmetrical end face cutting mechanisms are arranged on the end face cutting station, the end face cutting mechanisms comprise a cutting grinding wheel and a rotating motor, and the cutting grinding wheel is sleeved on a rotating shaft of the rotating motor.
5. An automated end face cutting device according to claim 1, wherein an air knife purging device is provided between the verticality rechecking station and the discharging station.
6. The automated face-cutting apparatus of claim 1, wherein the outfeed station is provided with an outfeed stage for placing the honeycomb ceramic carrier.
7. The automated face-cutting apparatus of claim 1, wherein the controller is provided with an alarm light for prompting an operator to remove an unacceptable honeycomb ceramic carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121599320.5U CN215588778U (en) | 2021-07-14 | 2021-07-14 | Automatic change formula terminal surface cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121599320.5U CN215588778U (en) | 2021-07-14 | 2021-07-14 | Automatic change formula terminal surface cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215588778U true CN215588778U (en) | 2022-01-21 |
Family
ID=79878423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121599320.5U Active CN215588778U (en) | 2021-07-14 | 2021-07-14 | Automatic change formula terminal surface cutting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215588778U (en) |
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2021
- 2021-07-14 CN CN202121599320.5U patent/CN215588778U/en active Active
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