CN202768149U - Cleaning center for flexibile robot - Google Patents
Cleaning center for flexibile robot Download PDFInfo
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- CN202768149U CN202768149U CN2012202118860U CN201220211886U CN202768149U CN 202768149 U CN202768149 U CN 202768149U CN 2012202118860 U CN2012202118860 U CN 2012202118860U CN 201220211886 U CN201220211886 U CN 201220211886U CN 202768149 U CN202768149 U CN 202768149U
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- cleaning center
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Abstract
The utility model relates to a machine tool, in particular to a cleaning center for a flexibile robot. Feeding raceways, a feeding lifting slewing table, a discharging lifting slewing table, a discharging raceway, a vacuum drying device and a blast cooling raceway are installed in front of a machine body and a protective device in sequence from left to right; in the front half parts of the machine body and the protective device, a robot and a manipulator holding device are installed in the middle position, an open door is installed on the front side, the protective device is communicated with or isolated from the feeding lifting slewing table through the open door, a surge washing device is instlaled on the left side, and a fixed point posiitoning and scanning cleaning device and a high-pressure deburring device are installed on the right side; in the rear half parts of the machine body and the protective device, a water pump set, a pipeline of the water pump set, an automatic back-washing filter, a chipping separator, a scratch board chip removal device and a chip conveying trolley are installed on the left side, and a high-pressure pump set, a robot control cabinet and an electric control cabinet are installed on the right side; and a cloth bag filter, a water storage tank, an oil slick removal device and a mist drain condenser are installed on the top surfaces of the machine body and the protective device. The cleaning center for the flexibile robot has the advantages of reasonable structure and stability and reliability in operaiton.
Description
Technical field
The utility model relates to lathe, and particularly motor car engine is cleaned.
Background technique
At present, along with the fast development of China's automobile industry, kind and the pattern of motor car engine are also updated, and now the washing machine on the market realizes that many kinds clean very large difficulty is arranged, can't satisfying the market to the demand of Flexible Production; In addition present stage motor car engine cleaning generally adopt the step-raising formula to carry, because the workpiece repetitive positioning accuracy is difficult to guarantee, course of conveying very easily falls part; Single fixed point location is cleaned, and exists water channel chamber and internal surface cleaning effect relatively poor, has turbidity test problem not up to standard; Single fixed point location dries up, and drying up the blind area has seeping phenomenon than multi-work piece, has the halfway problem that dries up.
Summary of the invention
The purpose of this utility model is to address the above problem, and a kind of flexible robot's cleaning center is provided, and it is rational in infrastructure, and stable and reliable operation can adapt to production line Flexible Production needs in enormous quantities.
The technological scheme that the utility model adopts for achieving the above object is: a kind of flexible robot's cleaning center, relate to body and protection, body and protection front are installed respectively material loading raceway, material loading lift rotary platform, blanking lift rotary platform, blanking raceway, Minton dryer, air blast cooling raceway from left to right successively; Be separated into front half part and latter half part by AD in body and the protection, in body and protection front half part, neutral position mounting robot and manipulator clamping device, the front is with opening the door, protection is communicated with or cuts off with material loading lift rotary platform by opening the door, surge rinsing device is installed in the left side, and fixed point location and scanning and cleaning apparatus and removal of whiskers by high voltage device are installed in the right side; In body and protection latter half part, water pump group and pipeline, automatic backwashing filter, shavings separator, scraper chip removal device and fortune bits dolly, right side installation high-voltage pump-unit, robot control cabinet and electric control cabinet are installed in the left side; Cloth envelop collector, water storage box and oil slick removing device are installed and are inhaled the mist condenser at the end face of body and protection.
Described surge rinsing device, mainly by surge water tank, common water tank, water filling nozzle, stir water spray, liquid level and detect and organization.
Described fixed-point fixed-position scanning adopts fixed point location and scanning to clean, and mainly is comprised of water tank, nozzle and associated pipe.
Described tunnel-type vacuum drying device mainly is comprised of raceway, raceway and driving mechanism, power docking mechanism and the mechanism that seals up a door in tunnel type casing, the case.
Described automatic backwashing filter mainly is comprised of cartridge type filter core, speed reducer, filter core carriage and casing.
Described Bag filter device mainly is comprised of filter and cloth bag.
Described scraper chip removal device is mainly by speed reducer, scraper plate, chain and organization.
Described suction type oil slick removing device mainly is comprised of float, pump and proportion separator box.
Described liquid level starting apparatus mainly is comprised of switch, float and support.
Described atmospheric control mainly is comprised of pneumatic triple piece, cylinder and control valve; Described electric control system is mainly formed by numerical control system, servo drive system, programmable controller (PLC), sensor, Field bus and ethernet technology set.
The utility model flexible robot cleaning center, rational in infrastructure, workpiece is behind material loading power-driven roller location, by robot and manipulator clamping device holding workpiece between surge washing unit, fixed-point fixed-position scanning, high-pressure service pump and high pressure nozzle device, cleaning solution by pump group, automatic backflushing filter rinsed and cloth envelop collector provide carries out surge washing, fixed point location scanning cleaning and removal of whiskers by high voltage to workpiece and cleans; Workpiece after the cleaning is sent into the blanking power-driven roller by robot and manipulator clamping device and is entered Minton dryer, and workpiece is carried out vacuum drying treatment; Workpiece after the processing enters next procedure by the blanking power-driven roller, finishes the air blast cooling work.
Adopt robot and the replacing of manipulator clamping device by different holding devices, satisfied the requirement of Flexible Production, and solved drop in the course of conveying workpiece and the poor problem of repetitive positioning accuracy; Adopt fixed point location scanning to clean and surge washing set utilization, solve workpiece hole system, inner chamber and inner and outer surface and clean, namely reached turbidity test and required to have saved again the energy; Adopt the set of high-pressure service pump and high pressure nozzle to use, solve the Burr Problem of workpiece surface and inner deep hole; Adopt tunnel type vacuum drying, namely reached degree of dryness and required to have saved again the energy; Adopt automatic backflushing filter rinsed, Bag filter and scraper chip removal device set to use, solve and filter and the chip removal problem; Adopt electric heater (steam heater) to solve and clean heating problems; Adopt suction type oil slick removing device to solve the oil slick problem; Adopt liquid level to issue an order and solve the liquid level monitoring problem; Use electric control system, atmospheric control, adopt that washer jet compatibility, guiding automatically switch etc., realize that many kinds are cleaned and the intelligent control of action; The pump group provides the certain pressure cleaning solution for cleaning; Vapor processor is processed and is cleaned the mist vapour that produces.Technique is reasonable, and stable and reliable operation adapts to production line Flexible Production needs in enormous quantities.
Description of drawings:
Fig. 1 is the utility model structural representation.
Fig. 2 is the plan view of Fig. 1.
Fig. 3 is the left view of Fig. 1.
Five, embodiment:
Machine flexible robot cleaning center (referring to Fig. 2, Fig. 3) as shown in Figure 1.Flexible robot's cleaning center relates to body and protects 1, and body and protection front are installed material loading raceway 2 and 3, material loading lift rotary platform 4, blanking lift rotary platform 5, blanking raceway 6, Minton dryer 7, air blast cooling raceway 8 from left to right successively; Body and protect and be separated into front half part and latter half part by AD 23 in 1, in body and protection front half part, neutral position mounting robot 18 and manipulator clamping device 19, the front is with opening the door 16, protection 16 is communicated with or cuts off with material loading lift rotary platform 4 by opening the door, surge rinsing device 20 is installed in the left side, and fixed point location and scanning and cleaning apparatus 21 and removal of whiskers by high voltage device 22 are installed in the right side; At body and protect in 1 latter half part, water pump group and pipeline 17, automatic backwashing filter 10, shavings separator 11, scraper chip removal device 12 and fortune bits dolly 13, right side installation high-voltage pump-unit 24, robot control cabinet 25 and electric control cabinet 26 are installed in the left side; At body and protect 1 end face and cloth envelop collector 9, water storage box and oil slick removing device 14 are installed and are inhaled mist condenser 15.
Described power-driven roller device adopts regional transmission, is comprised of speed reducer, wallboard, roll shaft, backgauge, transmission, switch and support etc.
Described robot and manipulator clamping device, the compositions such as the robot of employing internationally renowned brand and advanced clamping technology.
Described surge rinsing device, adopt workpiece in turbulent water back and forth upset rinse and wash, by surge water tank, common water tank, water filling nozzle, stir water spray, liquid level detects and body etc. forms.
Described fixed-point fixed-position scanning adopts fixed point location and scanning to clean, and is comprised of water tank, nozzle and associated pipe etc.
Described removal of whiskers by high voltage device adopts the high-pressure service pump of internationally renowned brand and the compositions such as high pressure nozzle that autonomous Design is made.
Described tunnel-type vacuum drying device adopts Work piece sealing in the tunnel type casing, and the vacuum unit extracts the dry workpiece of steam, is comprised of raceway, raceway and driving mechanism, power docking mechanism and the mechanism that seals up a door etc. in tunnel type casing, the case.
Described automatic backwashing filter is comprised of cartridge type filter core, speed reducer, filter core carriage and casing etc.
Described Bag filter device is comprised of filter and cloth bag etc.
Described scraper chip removal device is comprised of speed reducer, scraper plate, chain and body etc.
Described electric heater (steam heater) is used for heated wash liquid.
Described suction type oil slick removing device is comprised of float, pump and proportion separator box etc.
Described liquid level starting apparatus is comprised of switch, float and support etc.
Described atmospheric control is comprised of pneumatic triple piece, cylinder and control valve etc.
Described electric control system is formed by numerical control system, servo drive system, programmable controller (PLC), sensor, Field bus and ethernet technology set.
Described pump group is comprised of pump, valve and each pipeline etc.
Described vacuum unit is comprised of vacuum pump, valve and sensor.
Described vapor processor is comprised of vapor processor and pipeline etc.
Claims (8)
1. flexible robot's cleaning center, relate to body and protection, it is characterized in that: body and protection front are installed respectively material loading raceway, material loading lift rotary platform, blanking lift rotary platform, blanking raceway, Minton dryer, air blast cooling raceway from left to right successively; Be separated into front half part and latter half part by AD in body and the protection, in body and protection front half part, neutral position mounting robot and manipulator clamping device, the front is with opening the door, protection is communicated with or cuts off with material loading lift rotary platform by opening the door, surge rinsing device is installed in the left side, and fixed point location and scanning and cleaning apparatus and removal of whiskers by high voltage device are installed in the right side; In body and protection latter half part, water pump group and pipeline, automatic backwashing filter, shavings separator, scraper chip removal device and fortune bits dolly, right side installation high-voltage pump-unit, robot control cabinet and electric control cabinet are installed in the left side; Cloth envelop collector, water storage box and oil slick removing device are installed and are inhaled the mist condenser at the end face of body and protection.
2. a kind of flexible robot's cleaning center according to claim 1 is characterized in that: described surge rinsing device, mainly by surge water tank, common water tank, water filling nozzle, stir water spray, liquid level detects and organization.
3. a kind of flexible robot's cleaning center according to claim 1 is characterized in that: described fixed-point fixed-position scanning, and adopt fixed point location and scanning to clean, mainly formed by water tank, nozzle and associated pipe.
4. a kind of flexible robot's cleaning center according to claim 1, it is characterized in that: described Minton dryer adopts tunnel-type vacuum drying device, mainly is comprised of raceway, raceway and driving mechanism, power docking mechanism and the mechanism that seals up a door in tunnel type casing, the case.
5. a kind of flexible robot's cleaning center according to claim 1, it is characterized in that: described automatic backwashing filter mainly is comprised of cartridge type filter core, speed reducer, filter core carriage and casing.
6. a kind of flexible robot's cleaning center according to claim 1, it is characterized in that: described cloth envelop collector mainly is comprised of filter and cloth bag.
7. a kind of flexible robot's cleaning center according to claim 1 is characterized in that: described scraper chip removal device, and mainly by speed reducer, scraper plate, chain and organization.
8. a kind of flexible robot's cleaning center according to claim 1 is characterized in that: described oil slick removing device adopts suction type oil slick removing device, mainly is comprised of float, pump and proportion separator box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202118860U CN202768149U (en) | 2012-05-13 | 2012-05-13 | Cleaning center for flexibile robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202118860U CN202768149U (en) | 2012-05-13 | 2012-05-13 | Cleaning center for flexibile robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202768149U true CN202768149U (en) | 2013-03-06 |
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ID=47774731
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012202118860U Expired - Fee Related CN202768149U (en) | 2012-05-13 | 2012-05-13 | Cleaning center for flexibile robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202768149U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106111616A (en) * | 2016-08-26 | 2016-11-16 | 无锡市湖昌机械制造有限公司 | The final cleaning machine of cylinder cover robot |
| CN106311703A (en) * | 2016-08-23 | 2017-01-11 | 无锡市湖昌机械制造有限公司 | Closed type cleaning room |
| CN110919354A (en) * | 2019-12-10 | 2020-03-27 | 重庆渝江压铸有限公司 | Cleaning method of camshaft support assembly |
-
2012
- 2012-05-13 CN CN2012202118860U patent/CN202768149U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106311703A (en) * | 2016-08-23 | 2017-01-11 | 无锡市湖昌机械制造有限公司 | Closed type cleaning room |
| CN106111616A (en) * | 2016-08-26 | 2016-11-16 | 无锡市湖昌机械制造有限公司 | The final cleaning machine of cylinder cover robot |
| CN110919354A (en) * | 2019-12-10 | 2020-03-27 | 重庆渝江压铸有限公司 | Cleaning method of camshaft support assembly |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20140513 |