CN110947688A - Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series - Google Patents
Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series Download PDFInfo
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- CN110947688A CN110947688A CN201911248213.5A CN201911248213A CN110947688A CN 110947688 A CN110947688 A CN 110947688A CN 201911248213 A CN201911248213 A CN 201911248213A CN 110947688 A CN110947688 A CN 110947688A
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- basket
- drying
- air
- pump body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/044—Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/044—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum for drying materials in a batch operation in an enclosure having a plurality of shelves which may be heated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a full-automatic ultrasonic cleaning device for a pump body shell and a pump cover which are connected in series, and relates to the technical field of ultrasonic cleaning. The multifunctional ultrasonic cleaning machine comprises a tooling basket, a mechanical arm arranged on the upper portion of a machine frame and a functional mechanism arranged on the lower portion of the machine frame, wherein the functional mechanism comprises a plurality of ultrasonic cleaning mechanisms, an air cutting mechanism, a drying mechanism and a vacuum drying mechanism which are sequentially arranged, the ultrasonic cleaning mechanisms, the air cutting mechanism and the drying mechanism are all provided with a rolling basket rotating mechanism, one side of the machine frame is provided with a basket returning line conveying mechanism, and an air exhaust system is arranged above the machine frame. The invention realizes full-automatic ultrasonic cleaning of the manipulator carrying tool baskets of the pump body shell and the pump cover which are connected in series slot by slot, has high cleaning efficiency and good effect, and saves manpower.
Description
(I) technical field
The invention belongs to the technical field of ultrasonic cleaning, and relates to a full-automatic ultrasonic cleaning device for a pump body shell and a pump cover which are connected in series.
(II) background of the invention
There are currently two main ways of cleaning industrial parts: spraying and ultrasonic cleaning. Cleaning is mainly performed by spraying on dirt with weak adhesion, and ultrasonic cleaning is required for dirt with strong adhesion and difficult removal. The principle of the ultrasonic cleaning machine is that a high-frequency oscillation signal sent by an ultrasonic generator is converted into high-frequency mechanical oscillation through a transducer and is transmitted into a cleaning solvent, tens of thousands of micro-bubbles are generated, and shock waves generated by the micro-bubbles destroy insoluble dirt so that the dirt is dispersed in the cleaning agent. The ultrasonic wave has the advantages of high cleaning speed, high cleaning precision and good cleaning effect, and the cleaning agent has good cleaning effect on parts which are difficult to clean, such as deep holes, gaps and the like. Along with the progress of science and technology, equipment with single function has low efficiency, unstable effect and high labor cost, and cannot meet the environmental protection problem, so that the multifunctional ultrasonic automatic cleaning machine applied to the equipment can solve the problem to the maximum extent.
At present, the full-automatic ultrasonic cleaning machine still has the defects, the degree of automation of the machine is low, most of the ultrasonic cleaning machines are manually used for feeding and discharging, the static ultrasonic cleaning effect on the pump body shell and the pump cover is poor, the drying equipment lags behind to cause the poor drying effect, a large amount of manpower is used for working in the cleaning process, the cost is high, the cleaning quality of the equipment is unstable, the cleaning effect is not thorough, and the requirements of customers cannot be met.
Disclosure of the invention
In order to make up for the defects of the prior art, the invention provides the full-automatic ultrasonic cleaning device for the pump body shell and the pump cover which are connected in series, so that ultrasonic rotary cleaning of a tool basket without colliding a workpiece is realized, and the purpose of cleaning and drying the tool basket by a manipulator grabbing groove by groove is realized. The invention is realized by the following technical scheme: the invention provides a full-automatic ultrasonic cleaning device for a pump body shell and a pump cover which are connected in series, which structurally comprises a tooling basket, a mechanical arm arranged on the upper part of a rack and a functional mechanism arranged on the lower part of the rack, wherein the functional mechanism comprises a plurality of ultrasonic cleaning mechanisms, an air cutting mechanism, a drying mechanism and a vacuum drying mechanism which are sequentially arranged, the ultrasonic cleaning mechanisms, the air cutting mechanism and the drying mechanism are all provided with a rolling basket rotating mechanism, one side of the rack is provided with a basket returning line conveying mechanism, and an air exhaust system is arranged above the rack.
The manipulator comprises a vertical motor and a transverse moving motor which are arranged on an installation plate, the vertical motor is connected with a gear through driving wheels symmetrically arranged on two sides, the gear is in contact with a rack arranged on a lifting arm, the lifting arm is vertically arranged on the installation plate and penetrates through the installation plate, a vertical guide rail and a lifting drag chain are arranged on the lifting arm, an installation frame is connected below the installation plate through the lifting arm, air cylinders symmetrically arranged on two sides are arranged on the installation frame, and the air cylinders are connected with clamping jaws; the two mechanical arms are arranged and comprise a first mechanical arm used for conveying the tool baskets in the ultrasonic cleaning mechanisms and a second mechanical arm used for conveying the tool baskets in the last ultrasonic cleaning mechanism, the wind cutting mechanism drying mechanism and the vacuum drying mechanism.
The rack is characterized in that transverse moving guide rails are installed on two sides in the rack, sliding blocks capable of sliding on the transverse moving guide rails are installed at four corners under the installation plate, and a sealed shell is installed outside the rack.
The basket returning line conveying mechanism is divided into a basket returning feeding section, a basket returning conveying section and a basket returning discharging section; the basket returning and feeding section and the basket returning and discharging section respectively extend into two ends of the rack, and the basket returning and conveying section is positioned on one side of the front surface of the rack; and the basket feeding section, the basket returning conveying section and the basket discharging section are all provided with servo motors for driving the rotation of the roller in the roller line.
The rolling basket rotating mechanism comprises a motor, and the motor is connected with supporting flanges on two sides of the tooling basket through a transmission mechanism.
The ultrasonic cleaning mechanism comprises a rolling basket rotating mechanism and an ultrasonic cleaning tank, a first liquid level floating ball, a vibration box and a first heating rod are installed in the ultrasonic cleaning tank, and a first angle seat valve and a first steam drain valve are installed on one side of the ultrasonic cleaning tank; one side of the ultrasonic cleaning tank is connected with a liquid storage tank.
The air cutting mechanism comprises a rolling basket rotating mechanism and an air cutting groove, an air pipe I and an air knife are installed in the air cutting groove, and one side of the air cutting groove is connected with a filter.
The drying mechanism comprises a rolling basket rotating mechanism and an automatic cover I installed on a drying groove, a fan is installed on one side of the drying groove and connected with a heating bag, and hot air is input into a drying pore plate in the drying groove by the heating bag.
The vacuum drying mechanism comprises a gold-plated heating pipe arranged in a vacuum groove and an automatic cover II arranged above the vacuum groove, and one side of the vacuum groove is connected with a vacuum pumping system.
The air exhaust system comprises a demisting fan and a second air pipe which are arranged above the rack.
The invention has the beneficial effects that:
1. the full-automatic feeding and discharging ultrasonic cleaning device realizes full-automatic feeding and discharging ultrasonic cleaning of the pump body and the pump cover which are connected in series, the mechanical arm grabs the tool basket to carry and clean slot by slot, manpower is saved, and the double mechanical arms work simultaneously, so that the working efficiency is improved.
2. The rotary basket rotating mechanism realizes rotary cleaning of workpieces at each station, realizes complete cleaning of the workpieces without dead angles, and has high cleaning efficiency and good cleaning effect.
3. The basket returning line conveying mechanism disclosed by the invention realizes full-automatic feeding and discharging of workpieces.
4. The invention is provided with a plurality of ultrasonic cleaning tanks and two sets of heating systems to ensure the cleaning effect on workpieces, and a plurality of drying mechanisms are arranged behind the ultrasonic cleaning tanks to ensure that the workpieces are not scalded and absolutely dried during blanking.
(IV) description of the drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a schematic structural diagram of a main body of the robot of the present invention.
Fig. 5 is a front view of the robot of the present invention.
Fig. 6 is a left side view of the robot of the present invention.
Fig. 7 is a schematic structural diagram of the main body of the basket rotating mechanism of the present invention.
Fig. 8 is a front view of the basket rotating mechanism of the present invention.
Fig. 9 is a top view of the basket rotating mechanism of the present invention.
Fig. 10 is a left side view of the basket rotating mechanism of the present invention.
FIG. 11 is a schematic view of the main structure of the cleaning line of the present invention.
FIG. 12 is a rear view of the cleaning line of the present invention.
FIG. 13 is a schematic view of the main structure of the basket returning line conveying mechanism of the present invention.
FIG. 14 is a schematic view of the main structure of the circulating liquid storage mechanism of the present invention.
In the figure, a basket returning line conveying mechanism 1-1, a servo motor 1-2, a roller line 1-3, a basket returning and feeding section 1-4, a basket returning and feeding section 1-5, a manipulator 2, a traversing motor 2-1, a vertical motor 2-2, a slide block 2-3, a mounting plate 2-4, a lifting arm 2-5, a mounting frame 2-6, a cylinder 2-7, a clamping jaw 2-8, an ultrasonic cleaning mechanism 3-1, a steam trap I3-2, an ultrasonic cleaning tank 3-2, a vibration box 3-3, a heating rod I3-4, a liquid level float I3-5, a angle seat valve I3-6, a basket rotating mechanism 4-1, a motor 4-2, a driving chain 4-3, a driven chain 5, an air cutting mechanism 5-1 and a filter 5, 5-2 wind cutting grooves, 5-3 wind pipes I, wind knives 5-4, 6 drying mechanisms, 6-1 fans, 6-2 drying grooves, 6-3 drying pore plates, 6-4 heating packs, 6-5 automatic covering I, 7 vacuum drying mechanisms, 7-1 vacuum pumps, 7-2 vacuum grooves, 7-3 air inlet angle seat valves, 7-4 dust filters, 7-5 air exhaust angle seat valves, 7-6 steam-water separators, 7-7 air exhaust dust filters, 7-8 gold-plated heating pipes, 7-9 automatic covering II, 8 liquid storage tanks, 8-1 centrifugal pumps, 8-2 bag filters, 8-3 liquid level floating ball II, 8-4 angle seat valve II, 8-5 steam drain valve II, 8-6 heating rod II, 8-7 water inlet electromagnetic valves, the device comprises an 8-8 belt type oil removing machine, a 9 air exhaust system, a 9-1 demisting fan, a 9-2 air pipe II, a 10 machine frame, 11 tooling baskets, 11-1 supporting flanges, 12 transverse moving guide rails, 13 distribution boxes and 14 water purification machines.
(V) detailed description of the preferred embodiments
The attached drawing is a specific embodiment of the full-automatic ultrasonic cleaning device for the pump body shell and the pump cover which are connected in series. The embodiment comprises a tooling basket 11, a mechanical arm 2 arranged on the upper part of a rack 10 and a functional mechanism arranged on the lower part of the rack 10, wherein the functional mechanism comprises a plurality of ultrasonic cleaning mechanisms 3, an air cutting mechanism 5, a drying mechanism 6 and a vacuum drying mechanism 7 which are sequentially arranged, the ultrasonic cleaning mechanisms 3, the air cutting mechanism 5 and the drying mechanism 6 are all provided with a rolling basket rotating mechanism 4, a basket returning line conveying mechanism 1 is arranged on one side of the rack 10, and an exhaust system 9 is arranged above the rack 10.
In the embodiment, a manipulator 2 comprises a vertical motor 2-2 and a transverse motor 2-1 which are arranged on a mounting plate 2-4, transverse guide rails 12 are arranged on two sides in a rack 10, four corners below the mounting plate 2-4 of the manipulator 2 are respectively provided with a slide block 2-3 capable of sliding on the transverse guide rails 12, the vertical motor 2-2 is connected with gears through driving wheels symmetrically arranged on two sides, the gears are in contact with racks arranged on a lifting arm 2-5, the lifting arm 2-5 is vertically arranged on the mounting plate 2-4 and penetrates through the mounting plate 2-4, the vertical guide rails and a lifting drag chain are arranged on the lifting arm 2-5, a mounting frame 2-6 is connected below the mounting plate 2-4 through the lifting arm 2-5, and air cylinders 2-7 symmetrically arranged on two sides are arranged on the mounting frame, the cylinder is connected with the clamping jaws 2-8; when the processing time of a workpiece in a certain functional mechanism reaches a set value of a PLC (programmable logic controller), the PLC informs the manipulator 2 to work, a tool basket 11 in the functional mechanism is lifted, at the moment, a clamping jaw 2-8 is driven by an air cylinder 2-7 on a mounting frame 2-6 to move from outside to inside, the tool basket 11 in a station is grabbed, a vertical motor 2-2 works during lifting, a gear is driven to walk on a rack of a lifting arm 2-5, so that the lifting arm 2-5 is driven to move longitudinally, the transverse motor 2-1 works after the tool basket 11 is lifted, a driving slide block 2-3 drives the whole manipulator 2 to move transversely to the next station along a transverse guide rail 12, and when the next station is reached, the manipulator 2 continues to move longitudinally to put down the tool basket 11; the device sets up two manipulators 2 for the frock basket 11 among the transport function mechanism, two 2 coactions of manipulator, greatly increased cleaning efficiency.
Different stations used for placing the pump body shell and the pump cover which are connected in series are respectively arranged in the tool basket 11, the two stations can not work simultaneously, one tool basket can only place one workpiece at a time, and one tool basket can place a plurality of workpieces at a time.
The frame 10 is provided with a sealed shell to prevent equipment in the frame from being damaged and prevent the cleaning environment from being polluted; one side of the frame 10 is connected with a water purifier 14 for supplying water to the equipment; one side of a feeding hole of the rack 10 is connected with a distribution box 13, a control button is installed on the distribution box 13, and a PLC controller is installed in the distribution box 13 and can adopt an S7-400 model.
The basket returning line conveying mechanism 1 is divided into a basket returning feeding section 1-3, a basket returning conveying section 1-4 and a basket returning discharging section 1-5; the basket returning and feeding sections 1-3 and the basket returning and discharging sections 1-5 respectively extend into two ends of the rack 10, and the basket returning and conveying sections 1-4 are positioned on one side of the front surface of the rack 10; the basket returning feeding section 1-3, the basket returning conveying section 1-4 and the basket returning discharging section 1-5 are all provided with servo motors 1-1 for driving rollers in the roller line 1-2 to rotate; when the equipment works, the servo motor 1-1 works to drive the transmission mechanism to move, and the transmission mechanism drives the roller line 1-2 to move; the feeding hole is positioned in front of the equipment, the basket returning feeding section 1-3 is positioned at the feeding hole, the basket returning feeding section 1-3 is provided with a material-receiving photoelectric sensing switch, when the tooling basket 11 reaches the feeding hole, the sensing switch senses that the tooling basket 11 can tell the PLC controller, the PLC controller controls the basket returning feeding section 1-3 to automatically stop, at the moment, a workpiece to be cleaned is manually loaded into the tooling basket 11, a starting button on a distribution box 13 positioned on one side of the feeding hole is pressed, the basket returning feeding section 1-3 starts to continuously operate, and the tooling basket is transported to a first working procedure; when the workpiece is cleaned in the whole system and the tooling basket 11 is conveyed to the basket returning blanking section 1-5, the sensing switch on the basket returning blanking section 1-5 senses that the basket 11 is returned to the basket blanking section 1-5 and then the basket returning blanking section 1-5 can automatically stop, the workpiece is manually taken off and then the completion button is pressed, and when the start button of the feeding port is also pressed, the tooling basket 11 is continuously conveyed to the feeding port through the basket returning conveying section 1-4.
The rolling basket rotating mechanism 4 comprises a motor 4-1, a chain wheel A on the motor 4-1 is connected with a chain wheel B on the support frame through a driving chain 4-2, the chain wheel B is coaxially connected with a chain wheel C, the chain wheel C is connected with a chain wheel D and a chain wheel E at the bottom of the rack through a driven chain 4-3, the chain wheel D is coaxially connected with two first gears, the chain wheel E is coaxially connected with two second gears, the chain wheel D and the chain wheel E are identical, the first gears and the second gears are identical, and the first gears and the second gears are jointly meshed with the edge of the support flange 11-; when the manipulator 2 puts the tool basket 11 into the rolling basket rotating mechanism 4, the motor 4-1 works to drive the chain and the chain wheel to rotate, thereby driving the tool basket 11 to rotate in the groove body, and each processing mechanism except the vacuum drying mechanism is provided with the mechanism, thereby realizing that the tool basket rotates while cleaning or drying in the functional mechanism, and achieving better cleaning processing effect.
The ultrasonic cleaning mechanism 3 comprises a rolling basket rotating mechanism 4 and an ultrasonic cleaning tank 3-2, a liquid level floating ball I3-5, a vibration box 3-3 and a heating rod I3-4 are arranged in the ultrasonic cleaning tank 3-2, and a corner seat valve I3-6 and a steam drain valve I3-1 are arranged on one side of the ultrasonic cleaning tank 3-2; when a tool basket is placed in an ultrasonic cleaning tank 3-2 by a manipulator 2, a rolling basket rotating mechanism 4 drives the tool basket 11 to rotate, a vibrator in a vibration box 3-3 generates ultrasonic waves, a heating rod I3-4 heats a solution in the ultrasonic cleaning tank 3-1 to clean a workpiece, a liquid level floating ball I3-5 is used for controlling the water level in the ultrasonic cleaning tank 3-2, a PLC (programmable logic controller) can open an electromagnetic valve to automatically supplement liquid when the water level is insufficient, the ultrasonic cleaning mechanism 3 is also provided with a second set of heating system, hot steam is controlled to enter the ultrasonic cleaning tank 3-2 from a corner seat valve I3-6 to heat the solution, the steam is discharged from a steam trap I3-1 to be discharged from the upper part of a steam trap I3-1 after heating is finished, and water is discharged from the rear part of the steam trap I3-1; one side of the ultrasonic cleaning tank 3-2 is connected with a circulating liquid storage mechanism, the circulating liquid storage mechanism comprises a liquid storage tank 8, a liquid level floating ball II 8-3, an angle seat valve II 8-4, a heating rod II 8-6, a steam drain valve II 8-5, a water inlet electromagnetic valve 8-7 and a belt type oil removing machine 8-8 are mounted on the liquid storage tank 8, and one side of the liquid storage tank 8 is connected with a centrifugal pump 8-1 and a bag type filter 8-2; sewage of the workpiece cleaned in the ultrasonic cleaning tank 3-2 enters the liquid storage tank 8, the heating rod II 8-6 heats the sewage, and the belt type oil removing machine 8-8 removes oil from the sewage; when the ultrasonic cleaning tank 3-1 is short of water, the centrifugal pump 8-1 provides power to pump water in the liquid storage tank 8 into the bag filter 8-2, the water is pumped into the ultrasonic cleaning tank 3-2 through filtering solid impurities, the liquid level floating ball II 8-3 monitors the water level in the liquid storage tank 8 in real time, and when the water level is lower than a set value, the PLC controller controls the water inlet electromagnetic valve 8-7 to be opened to automatically add water into the liquid storage tank 8; the liquid storage tank 8 is also provided with a second set of heating system, hot steam is controlled to enter the liquid storage tank 8 from the angle seat valve II 8-4 to heat the solution in the liquid storage tank 8, the steam is discharged from the upper part of the steam drain valve II 8-5 after the heating is finished, and the water is discharged from the rear part of the steam drain valve II 8-5; this device sets up four supersound wiper mechanism 3 in succession, washs and rinsing the work piece in proper order, can realize the washing to the higher clean degree of work piece.
The air cutting mechanism 5 comprises a rolling basket rotating mechanism 4 and an air cutting groove 5-2, an air pipe I5-3 and an air knife 5-4 are installed in the air cutting groove 5-2, one side of the air cutting groove 5-2 is connected with a filter 5-1, compressed air enters the air pipe I5-3 after impurities are filtered by the filter 5-1, the air knife 5-4 performs air cutting on a workpiece, and water left on the workpiece due to cleaning is cut off.
The drying mechanism 6 comprises a rolling basket rotating mechanism 4 and an automatic cover 6-5 arranged on the drying groove 6-2, a fan 6-1 is arranged on one side of the drying groove 6-2, the fan 6-1 is connected with a heating bag 6-4, the fan 6-1 provides power to input hot air to a drying pore plate 6-3 in the drying groove 6-2 through the heating bag 6-4, and the hot air dries a workpiece through a circular hole on the drying pore plate 6-3.
The vacuum drying mechanism 7 comprises a gold-plated heating pipe 7-8 arranged in the vacuum groove 7-2 and an automatic cover II 7-9 arranged above the vacuum groove 7-2, an air cylinder for driving the automatic cover II to open and close is arranged on the automatic cover II 7-9, and the PLC controls the air cylinder to control the automatic cover II 7-9; one side of a vacuum groove 7-2 is connected with a vacuumizing system, the vacuumizing system comprises an air inlet angle seat valve 7-3 and an air exhaust angle seat valve 7-5 which are arranged on one side of the vacuum groove 7-2, a vacuum pump 7-1 is connected with the air exhaust angle seat valve 7-5, a steam-water separator 7-6 and an air exhaust dust filter 7-7, the air inlet angle seat valve 7-3 is connected with the dust filter 7-4, a vacuumizing and drying mechanism is positioned in the last process of a cleaning line, when a workpiece enters the vacuum groove 7-2, a PLC controller controls a cylinder to drive an automatic cover II 7-9 to be closed, the air exhaust angle seat valve 7-5 is opened, the vacuum pump 7-1 provides power to vacuumize the vacuum groove 7-2, meanwhile, a gold-plated heating pipe 7-8 in the vacuum groove 7-2 starts to heat, water on the workpiece is quickly vaporized into steam in a low-pressure environment, the water vapor is pumped away by a vacuum pump 7-1 and separated from water by a steam-water separator 7-6, the water is discharged from the lower part of the steam-water separator 7-6, the water vapor is discharged from the vacuum pump 7-1 through a pumping dust filter 7-7, the vacuum tank 7-2 needs to be decompressed after drying is finished, an air inlet angle seat valve 7-3 is opened, the air enters the vacuum tank 7-2 after being filtered by an air inlet dust filter 7-4, so that the pressure in the vacuum tank 7-2 is increased, an automatic cover II 7-9 can be opened, the control on all the components is automatically controlled by a PLC (programmable logic controller) according to the program setting, and manual intervention is not needed; vacuum drying can be adopted to ensure that the workpiece is not scalded and absolutely dried during blanking.
The exhaust system 9 comprises a demisting fan 9-1 and a second air pipe 9-2 which are arranged above the rack 10, and the demisting fan 9-1 is used for condensing and demisting in the cleaning cavity to prevent water vapor from diffusing in the cavity.
The working principle is as follows: starting the equipment, placing the tooling basket 11 on the basket returning line conveying mechanism 1, when the tooling basket 11 reaches a feed inlet, automatically stopping the operation of the basket returning line feeding section 1-3, manually placing the workpiece to be cleaned in the tooling basket 11, pressing a start button on a distribution box 13, enabling the tooling basket 11 to reach a first functional mechanism for cleaning after passing through the feed inlet, when the cleaning time set by a PLC controller is reached in the functional mechanism, controlling the manipulator 2 to automatically operate the tooling basket 11 by the PLC controller, conveying the tooling basket 11 to a next functional mechanism, sequentially cleaning and rinsing the ultrasonic cleaning mechanism 3 for four times, air-drying the air-cutting mechanism 5, drying the drying mechanism 6 again and drying the vacuum drying mechanism 7 again, then conveying the tooling basket 11 to the basket returning section 1-5, manually taking out the cleaned workpiece, the tool basket 11 is transported to the feeding inlet through the basket returning conveying sections 1-4 to wait for cleaning of the next batch of workpieces.
The above-described embodiments of the invention are intended to be illustrative only and are not intended to be limiting, as all changes that come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (10)
1. The utility model provides a full-automatic ultrasonic cleaning device to series connection pump body shell and pump cover, includes frock basket (11), installs manipulator (2) on frame (10) upper portion and installs the functional mechanism in frame (10) lower part, its characterized in that: the drying machine is characterized in that the functional mechanism comprises a plurality of ultrasonic cleaning mechanisms (3), an air cutting mechanism (5), a drying mechanism (6) and a vacuum drying mechanism (7), the ultrasonic cleaning mechanisms (3), the air cutting mechanism (5) and the drying mechanism (6) are sequentially arranged, a basket rotating mechanism (4) is installed on the ultrasonic cleaning mechanisms (3), the basket returning line conveying mechanism (1) is installed on one side of the rack (10), and an exhaust system (9) is installed above the rack (10).
2. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 2, characterized in that: the manipulator (2) comprises a vertical motor (2-2) and a transverse moving motor (2-1) which are arranged on a mounting plate (2-4), the vertical motor (2-2) is connected with a gear through driving wheels symmetrically arranged at two sides, the gear is contacted with a rack arranged on the lifting arm (2-5), the lifting arms (2-5) are vertically arranged on the mounting plates (2-4) and penetrate through the mounting plates (2-4), the lifting arm (2-5) is provided with a vertical guide rail and a lifting drag chain, the lower part of the mounting plate (2-4) is connected with a mounting frame (2-6) through the lifting arm (2-5), the mounting rack (2-6) is provided with air cylinders (2-7) symmetrically arranged on two sides, and the air cylinders are connected with clamping jaws (2-8); the number of the mechanical arms (2) is two.
3. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the inner two sides of the rack (10) are provided with transverse guide rails (12), and four corners under the mounting plates (2-4) are provided with sliding blocks (2-3) capable of sliding on the transverse guide rails (12).
4. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the basket returning line conveying mechanism (1) is divided into a basket returning feeding section (1-3), a basket returning conveying section (1-4) and a basket returning discharging section (1-5); the basket returning feeding section (1-3) and the basket returning discharging section (1-5) respectively extend into two ends of the rack (10), and the basket returning conveying section (1-4) is positioned on one side of the front surface of the rack (10); and the basket returning feeding section (1-3), the basket returning conveying section (1-4) and the basket returning discharging section (1-5) are all provided with servo motors (1-1) for driving rollers in the roller line (1-2) to rotate.
5. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the rolling basket rotating mechanism (4) comprises a motor (4-1), and the motor (4-1) is connected with supporting flanges (11-1) on two sides of the tooling basket (11) through a transmission mechanism.
6. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the ultrasonic cleaning mechanism (3) comprises a rolling basket rotating mechanism (4) and an ultrasonic cleaning tank (3-2), a liquid level floating ball I (3-5), a vibration box (3-3) and a heating rod I (3-4) are installed in the ultrasonic cleaning tank (3-2), and an angle seat valve I (3-6) and a steam drain valve I (3-1) are installed on one side of the ultrasonic cleaning tank (3-2); one side of the ultrasonic cleaning tank (3-2) is connected with a circulating liquid storage mechanism.
7. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the air cutting mechanism (5) comprises a rolling basket rotating mechanism (4) and an air cutting groove (5-2), an air pipe I (5-3) and an air knife (5-4) are installed in the air cutting groove (5-2), and one side of the air cutting groove (5-2) is connected with a filter (5-1).
8. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the drying mechanism (6) comprises a rolling basket rotating mechanism (4) and an automatic cover I (6-5) arranged on a drying groove (6-2), a fan (6-1) is arranged on one side of the drying groove (6-2), and the fan (6-1) is connected with a heating bag (6-4) used for inputting hot air to a drying pore plate (6-3) in the drying groove (6-2).
9. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the vacuum drying mechanism (7) comprises a gold-plated heating pipe (7-8) arranged in the vacuum tank (7-2) and an automatic cover II (7-9) arranged above the vacuum tank (7-2), and one side of the vacuum tank (7-2) is connected with a vacuum pumping system.
10. The fully automatic ultrasonic cleaning device for a tandem pump body casing and pump cover of claim 1, characterized in that: the exhaust system (9) comprises a demisting fan (9-1) and a second air pipe (9-2) which are arranged above the rack (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911248213.5A CN110947688A (en) | 2019-12-09 | 2019-12-09 | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911248213.5A CN110947688A (en) | 2019-12-09 | 2019-12-09 | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110947688A true CN110947688A (en) | 2020-04-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911248213.5A Pending CN110947688A (en) | 2019-12-09 | 2019-12-09 | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series |
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| Country | Link |
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| CN (1) | CN110947688A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112007898A (en) * | 2020-07-31 | 2020-12-01 | 济南巴克超声波科技有限公司 | Single-station rotary vacuum drying cleaning machine |
| CN113510113A (en) * | 2021-07-26 | 2021-10-19 | 鑫鑫直线精密机械(苏州)有限公司 | Full-automatic slider cleaning machine |
| CN114101184A (en) * | 2021-11-19 | 2022-03-01 | 无锡新弘田环保技术有限公司 | Small-size automatic slot type cleaning equipment |
| CN115138634A (en) * | 2022-06-30 | 2022-10-04 | 重庆瑞通精工科技股份有限公司 | High-precision cleaning process for valve plate of transmission |
| CN115254776A (en) * | 2022-07-29 | 2022-11-01 | 重庆瑞通精工科技股份有限公司 | Automatic control method of valve plate high-precision cleaning line |
| WO2022257921A1 (en) * | 2021-06-09 | 2022-12-15 | 苏州爱恩机械有限公司 | Automatic cleaning apparatus for industrial parts and use method thereof |
| CN116428844A (en) * | 2023-06-15 | 2023-07-14 | 常州森万洁超声波设备有限公司 | Full-automatic ultrasonic cleaning equipment with vacuum drying function |
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2019
- 2019-12-09 CN CN201911248213.5A patent/CN110947688A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112007898A (en) * | 2020-07-31 | 2020-12-01 | 济南巴克超声波科技有限公司 | Single-station rotary vacuum drying cleaning machine |
| CN112007898B (en) * | 2020-07-31 | 2024-05-03 | 济南巴克超声波科技有限公司 | Single-station rotary vacuum drying cleaning machine |
| WO2022257921A1 (en) * | 2021-06-09 | 2022-12-15 | 苏州爱恩机械有限公司 | Automatic cleaning apparatus for industrial parts and use method thereof |
| CN113510113A (en) * | 2021-07-26 | 2021-10-19 | 鑫鑫直线精密机械(苏州)有限公司 | Full-automatic slider cleaning machine |
| CN114101184A (en) * | 2021-11-19 | 2022-03-01 | 无锡新弘田环保技术有限公司 | Small-size automatic slot type cleaning equipment |
| CN115138634A (en) * | 2022-06-30 | 2022-10-04 | 重庆瑞通精工科技股份有限公司 | High-precision cleaning process for valve plate of transmission |
| CN115138634B (en) * | 2022-06-30 | 2024-01-26 | 重庆瑞通精工科技股份有限公司 | High-precision cleaning process for valve plate of speed changer |
| CN115254776A (en) * | 2022-07-29 | 2022-11-01 | 重庆瑞通精工科技股份有限公司 | Automatic control method of valve plate high-precision cleaning line |
| CN115254776B (en) * | 2022-07-29 | 2024-01-26 | 重庆瑞通精工科技股份有限公司 | Automatic control method for high-precision cleaning line of valve plate |
| CN116428844A (en) * | 2023-06-15 | 2023-07-14 | 常州森万洁超声波设备有限公司 | Full-automatic ultrasonic cleaning equipment with vacuum drying function |
| CN116428844B (en) * | 2023-06-15 | 2023-08-18 | 常州森万洁超声波设备有限公司 | Full-automatic ultrasonic cleaning equipment with vacuum drying function |
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