CN210172099U - Closed full-automatic groove type ultrasonic cleaning machine - Google Patents
Closed full-automatic groove type ultrasonic cleaning machine Download PDFInfo
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- CN210172099U CN210172099U CN201920836685.1U CN201920836685U CN210172099U CN 210172099 U CN210172099 U CN 210172099U CN 201920836685 U CN201920836685 U CN 201920836685U CN 210172099 U CN210172099 U CN 210172099U
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Abstract
The utility model discloses a closed full-automatic slot type ultrasonic cleaner, include: the method comprises the following steps: the device comprises a frame, a hanging frame, a feeding and discharging unit, an ultrasonic cleaning unit, a water cutting unit and a vacuum drying unit. In this way, the utility model discloses closed full-automatic slot type ultrasonic cleaner adopts totally closed slot type structure, washs, cuts wind and drying to the product in proper order, can get rid of greasy dirt, dust, water etc. on product surface, improvement production efficiency that not only can be great, clean moreover and dry quality is better, and it is more convenient to operate.
Description
Technical Field
The utility model relates to an ultrasonic cleaner field especially relates to a closed full-automatic slot type ultrasonic cleaner.
Background
In the production process of products such as electronic parts and industrial parts, cleaning and drying treatments such as oil removal and dust removal are required. However, the cleaning effect of the existing cleaning and drying equipment is not ideal, dirt at each corner of a product is difficult to clean, and the existing drying equipment cannot dry efficiently and high-quality, so that the product is easy to deform and scrap, and people need a cleaning machine which meets the requirements more.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a closed full-automatic slot type ultrasonic cleaner, has advantages such as reliable performance height, location accuracy, compact structure, high efficiency, has extensive market prospect in ultrasonic cleaner's application and popularization simultaneously.
In order to solve the technical problem, the utility model discloses a technical scheme be:
the utility model provides a closed full-automatic slot type ultrasonic cleaner, it includes: a frame, a hanging frame, a feeding and discharging unit, an ultrasonic cleaning unit, a water cutting unit, a circulating drying unit and a vacuum drying unit,
the ultrasonic cleaning unit, the water cutting unit, the circulating drying unit and the vacuum drying unit are sequentially arranged at the lower part of the rack and are used for placing products to be cleaned, the hanging rack is movably connected with the feeding and discharging unit, a portal frame is arranged at the upper part of the rack, and the feeding and discharging unit moves back and forth on the portal frame.
In a preferred embodiment of the present invention, two sides of the frame are respectively disposed on the feeding table and the discharging table.
The utility model discloses a preferred embodiment, go up unloading unit includes adjustable shelf, material lifting arm, couple, material lifting arm set up in the adjustable shelf bottom, the couple is provided with material lifting arm's bottom surface, be provided with on the adjustable shelf and drive the adjustable shelf the sideslip drive arrangement of back and forth movement on the portal frame, material lifting arm is last to be connected with the lift drive that drives material lifting arm up-and-down motion.
In a preferred embodiment of the present invention, two feeding and discharging units are disposed on a gantry, one feeding and discharging unit moves between the rack feeding position and the ultrasonic unit, and the other feeding and discharging unit moves between the ultrasonic cleaning unit and the rack discharging position.
In a preferred embodiment of the present invention, the hanging rack comprises a rack body and a lifting rod, the lifting rod is disposed on the top of the rack body, two ends of the lifting rod are connected to the rack body, and the lifting rod is movably connected to the hook.
In a preferred embodiment of the present invention, the top surfaces of the ultrasonic cleaning unit and the water cutting unit are provided with a limit seat matched with the lifting rod.
In a preferred embodiment of the present invention, the ultrasonic cleaning unit, the water cutting unit, the vacuum drying unit are connected with a waste liquid collecting tank, the waste liquid collecting tank is connected through a circulating filtration system, and the circulating filtration system is connected with one or more of the ultrasonic cleaning unit, the water cutting unit, the vacuum drying unit or the recovery liquid storage tank.
In a preferred embodiment of the present invention, the ultrasonic cleaning unit comprises a cleaning tank, an ultrasonic vibration head, a liquid storage tank, and a heating device, the ultrasonic vibration head is connected to the ultrasonic generator, the ultrasonic vibration head is disposed in the cleaning tank, and the liquid storage tank is connected to the cleaning tank and the heating device respectively.
In a preferred embodiment of the present invention, the water cutting unit comprises a water cutting groove body, an air knife, and a groove cover, wherein the air knife is vertically disposed in the water cutting groove body, the groove cover is disposed at the top of the water cutting groove body, and the air knife is connected with a driving device for driving the air knife to sweep air back and forth.
In a preferred embodiment of the present invention, the vacuum drying unit includes a drying tank, a sealing cover, a heating device, and a vacuum generating device, the sealing cover and the vacuum generating device are connected to the drying tank, and the heating device is disposed in the drying tank.
The utility model has the advantages that: the full-closed groove type structure is adopted, the product is sequentially cleaned, cut and dried, oil dirt, dust, water and the like on the surface of the product can be removed, the production efficiency can be greatly improved, the cleaning and drying quality is better, and the operation is more convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive work, wherein:
FIG. 1 is a schematic side view of a preferred embodiment of the enclosed full-automatic tank type ultrasonic cleaning machine of the present invention;
FIG. 2 is a schematic top view of a preferred embodiment of the enclosed full-automatic tank-type ultrasonic cleaning machine of the present invention;
fig. 3 is a schematic structural diagram of the feeding and discharging unit in the closed full-automatic tank type ultrasonic cleaning machine of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-3, an embodiment of the present invention includes:
the utility model provides a closed full-automatic slot type ultrasonic cleaner, can be used for the washing of automobile parts, it includes: the cleaning device comprises a rack 10, a hanger 11, a feeding and discharging unit 12, an ultrasonic cleaning unit, a water cutting unit and a vacuum drying unit, wherein the hanger is used for placing a product to be cleaned, the feeding and discharging unit is movably connected with the hanger, a portal frame 13 is arranged on the upper portion of the rack, and the feeding and discharging unit moves back and forth on the portal frame. The ultrasonic cleaning machine is characterized in that an ultrasonic cleaning station, a water cutting station and a vacuum drying station are arranged in the machine frame at one time, and an ultrasonic cleaning unit, a water cutting unit and a vacuum drying unit are arranged in the stations at one time.
The two sides of the rack are respectively arranged on a feeding platform 14 and a discharging platform 15, the hanging rack on the feeding platform is extracted to a cleaning and drying station by the feeding and discharging unit, and then the dried hanging rack is placed on the discharging platform to be transported away. The two feeding and discharging units are arranged on one portal frame, one feeding and discharging unit moves between the feeding position of the rack and the ultrasonic unit, the other feeding and discharging unit moves between the ultrasonic cleaning unit and the discharging position of the rack, the most one cleaning tank is a public space, the first feeding and discharging unit puts the hanger in the last cleaning tank, and then the second feeding and discharging unit sends the cleaned hanger to each station in the later period.
The hanger 11 comprises a hanger body 111 and a lifting rod 112, the lifting rod is arranged at the top of the hanger body, two ends of the lifting rod are connected with the hanger body, the lifting rod is movably connected with the hook, and the top surfaces of the ultrasonic cleaning unit and the water cutting unit are provided with limiting seats 113 matched with the lifting rod.
The feeding and discharging unit 12 comprises a movable frame 121, a material lifting arm 122 and a hook 123, the material lifting arm is arranged at the bottom of the movable frame, the hook is provided with the bottom surface of the material lifting arm, the movable frame is provided with a transverse moving driving device 124 for driving the movable frame to move back and forth on the portal frame, and the material lifting arm is connected with a lifting driving device 125 for driving the material lifting arm to move up and down. The adjustable shelf moves to the upper material level firstly, then the lifting arm descends to enable the hook to hook the lifting rod, then the lifting arm ascends and translates to the processing station, the lifting arm descends again to enable the lifting rod to be clamped on the limiting seat, the hook retreats downwards to enable the hook to be separated from the lifting rod, and the adjustable shelf drives the lifting arm to translate to the upper material level or the previous station.
1 st groove 1: ultrasonic degreasing cleaning tank
The first ultrasonic cleaning unit comprises a first cleaning tank body 101, a first ultrasonic vibration head 102, a first liquid storage tank 103 and a first heating device, the ultrasonic vibration head is connected with a first ultrasonic generator and arranged in the first cleaning tank body, and the first liquid storage tank is respectively connected with the first cleaning tank body and the first heating device.
The first cleaning tank body is used for storing water and a water machine cleaning agent, and the effective sizes of the first cleaning tank body are as follows: 500 x 600 x 500 (length x width x height) mm, an import material made of SUS304 (delta =2 mm) stainless steel plate, an external thermal insulation layer, which can reduce energy consumption, dryness and working environment temperature, and has elegant design; an overflow port is arranged at the upper part of the first cleaning tank body, and suspended matters and oil are timely driven into the collecting tank; the tank body is cleaned conveniently due to the V-shaped inclined design at the bottom of the tank body, and the bubbling system is arranged at the bottom of the tank body, so that the overall cleanliness is effectively improved; the tank bottom is provided with an independent water outlet which can be connected with a waste water main discharge pipe and also can be connected with a waste liquid collecting tank, the waste liquid collecting tank is connected with the first liquid storage tank or the recycling liquid storage tank through a circulating filtering system, and the recycling liquid storage tank can also be connected with the first liquid storage tank.
The bottom of the first cleaning tank body is provided with 36 groups of vibration plates of ultrasonic vibration heads, the vibration head power of each group is 80W, and the total ultrasonic power is as follows: 2.88KW, simultaneously adopts separate-excited ultrasonic generator, and has continuously adjustable power and frequency: 28KHZ, and the adoption of automatic frequency sweeping and frequency tracking technology ensures that the ultrasonic output is stable, the cleaning effect is more ideal due to the powerful and automatic adaptation to the load change, and in addition, the central frequency can be manually adjusted, and the adjustment range is +/-2%.
The first liquid storage tank is made of an inlet stainless steel plate: SUS304# (& =2 mm), set heating device, electric heating power: 2 × 3KW (internal heating), and heat preservation cotton is stuck to the outer layer of the groove body; the use temperature is as follows: mechanical temperature control (temperature control range: normal temperature-120 ℃) is carried out at 50-60 ℃;
the first cleaning tank body and the first liquid storage tank are provided with independent circulating filtration systems, each circulating filtration system comprises a stainless steel spray pump, a stainless steel filter, a pressure gauge and the like, the filtration precision is 10 mu, and the circulating flow is adjustable (a coarse filtration grid is additionally arranged at the inlet of the circulating pump so as to prevent a pump body from being damaged by large objects); and a liquid level protection device is arranged in the first liquid storage tank, and when the liquid level is too low, the circulating pump can be automatically stopped and an alarm can be indicated.
Groove 2: ultrasonic degreasing cleaning tank
The second ultrasonic cleaning unit comprises a second cleaning tank body, a second ultrasonic vibration head, a second liquid storage tank and a second heating device, the second ultrasonic cleaning tank body is connected with a second ultrasonic generator, the ultrasonic vibration head is arranged in the second cleaning tank body, and the second liquid storage tank is respectively connected with the second cleaning tank body and the second heating device.
The second cleaning tank body is used for storing water and a water machine cleaning agent, and the effective sizes are as follows: 500 x 600 x 500 (length x width x height) mm, an import material made of SUS304 (delta =2 mm) stainless steel plate, an external thermal insulation layer, which can reduce energy consumption, dryness and working environment temperature, and has elegant design; the upper part of the second cleaning groove body is provided with an overflow port for timely driving suspended matters and oil into the first cleaning groove body; a metering pump is arranged in the second cleaning groove body, and a cleaning agent can be automatically added; the tank body is convenient to clean due to the V-shaped inclined design at the bottom of the tank body; the bubbling system is arranged at the bottom of the tank body, so that the overall cleanliness is effectively improved; the tank bottom is provided with an independent water outlet which can be connected with a waste water main discharge pipe and also can be connected with a waste liquid collecting tank, the waste liquid collecting tank is connected with the second liquid storage tank, the first liquid storage tank or the recycling liquid storage tank through a circulating filtering system, and the recycling liquid storage tank can also be connected with the first liquid storage tank or the second liquid storage tank.
The bottom of the second cleaning tank body is provided with 36 groups of vibration plates of ultrasonic vibration heads, the vibration head power of each group is 80W, and the total ultrasonic power is as follows: 2.88KW, simultaneously adopts separate-excited ultrasonic generator, and has continuously adjustable power and frequency: 28KHZ, and the adoption of automatic frequency sweeping and frequency tracking technology ensures that the ultrasonic output is stable, the cleaning effect is more ideal due to the powerful and automatic adaptation to the load change, and in addition, the central frequency can be manually adjusted, and the adjustment range is +/-2%.
The second liquid storage tank is made of an inlet stainless steel plate: SUS304# (& =2 mm), set heating device, electric heating power: 2 × 3KW (internal heating), and heat preservation cotton is stuck to the outer layer of the groove body; the use temperature is as follows: mechanical temperature control (temperature control range: normal temperature-120 ℃) is carried out at 50-60 ℃;
the second cleaning tank body and the second liquid storage tank are provided with independent circulating filtration systems, each circulating filtration system comprises a stainless steel spray pump, a stainless steel filter, a pressure gauge and the like, the filtration precision is 10 mu, and the circulating flow is adjustable (a coarse filtration grid is additionally arranged at the inlet of the circulating pump so as to prevent a pump body from being damaged by large objects); and a liquid level protection device is arranged in the second liquid storage tank, and when the liquid level is too low, the circulating pump can be automatically stopped and an alarm can be indicated. When the liquid level in the second liquid storage tank exceeds, the liquid in the second liquid storage tank can be guided into the first liquid storage tank through the flow guide opening between the first liquid storage tank and the second liquid storage tank, and the environment is protected more.
Groove 3: ultrasonic degreasing cleaning tank (liquid-changing standby tank)
The third ultrasonic cleaning unit comprises a third cleaning tank body, a third ultrasonic vibration head, a third liquid storage tank and a third heating device, the third ultrasonic vibration head is connected with a third ultrasonic generator, the ultrasonic vibration head is arranged in the third cleaning tank body, and the third liquid storage tank is respectively connected with the third cleaning tank body and the third heating device.
The third cleaning tank is used for storing water and a water machine cleaning agent, and the effective sizes are as follows: 500 x 600 x 500 (length x width x height) mm, an import material made of SUS304 (delta =2 mm) stainless steel plate, an external thermal insulation layer, which can reduce energy consumption, dryness and working environment temperature, and has elegant design; an overflow port is arranged at the upper part of the third cleaning tank body, and suspended matters and oil are timely driven into the second cleaning tank body; a metering pump is arranged in the third cleaning tank body, and cleaning agents can be automatically added; the tank body is convenient to clean due to the V-shaped inclined design at the bottom of the tank body; the bubbling system is arranged at the bottom of the tank body, so that the overall cleanliness is effectively improved; the tank bottom is provided with an independent water outlet which can be connected with a wastewater main discharge pipe and also can be connected with a waste liquid collecting tank, the waste liquid collecting tank is connected with the third liquid storage tank, the second liquid storage tank, the first liquid storage tank or the recycling liquid storage tank through a circulating filtration system, and the recycling liquid storage tank can also be connected with the first liquid storage tank, the second liquid storage tank or the third liquid storage tank.
The bottom of the third cleaning tank body is provided with 36 groups of vibration plates of ultrasonic vibration heads, the vibration head power of each group is 80W, and the total ultrasonic power is as follows: 2.88KW, simultaneously adopts separate-excited ultrasonic generator, and has continuously adjustable power and frequency: 28KHZ, and the adoption of automatic frequency sweeping and frequency tracking technology ensures that the ultrasonic output is stable, the cleaning effect is more ideal due to the powerful and automatic adaptation to the load change, and in addition, the central frequency can be manually adjusted, and the adjustment range is +/-2%.
The third liquid storage tank is made of an inlet stainless steel plate: SUS304# (& =2 mm), set heating device, electric heating power: 2 × 3KW (internal heating), and heat preservation cotton is stuck to the outer layer of the groove body; the use temperature is as follows: mechanical temperature control (temperature control range: normal temperature-120 ℃) is carried out at 50-60 ℃;
the third cleaning tank body and the third liquid storage tank are provided with independent circulating filtration systems, each circulating filtration system comprises a stainless steel spray pump, a stainless steel filter, a pressure gauge and the like, the filtration precision is 10 mu, and the circulating flow is adjustable (a coarse filtration grid is additionally arranged at the inlet of the circulating pump so as to prevent a large object from damaging the pump body); and a liquid level protection device is arranged in the third liquid storage tank, and when the liquid level is too low, the circulating pump can be automatically stopped and an alarm can be indicated. When the liquid level in the third liquid storage tank exceeds, the liquid in the third liquid storage tank can be guided into the second liquid storage tank through the flow guide opening between the third liquid storage tank and the second liquid storage tank, and the liquid level storage tank is more environment-friendly.
When the cleaning liquid in one or two tanks is too dirty and needs to be replaced, the water in water storage tank can be pumped into the tank in advance, and then the metering pump can automatically add a certain proportion of cleaning agent to replace any one of the tanks (all functions of the tank are the same as those of the tank).
Groove 4, 3: pure water ultrasonic rinsing tank
The fourth ultrasonic cleaning unit comprises a fourth cleaning tank body, a fourth ultrasonic vibration head, a fourth liquid storage tank and a fourth heating device, the ultrasonic vibration head is connected with the fourth ultrasonic generator and arranged in the fourth cleaning tank body, and the fourth liquid storage tank is respectively connected with the fourth cleaning tank body and the fourth heating device.
The fourth washing tank is internally used for storing water, and the effective size is as follows: 500 x 600 x 500 (length x width x height) mm, an import material made of SUS304 (delta =2 mm) stainless steel plate, an external thermal insulation layer, which can reduce energy consumption, dryness and working environment temperature, and has elegant design; the upper part of the fourth cleaning tank body is provided with an overflow port for timely driving suspended matters and oil into the third cleaning tank body; the tank body is convenient to clean due to the V-shaped inclined design at the bottom of the tank body; the bubbling system is arranged at the bottom of the tank body, so that the overall cleanliness is effectively improved; the tank bottom is provided with an independent water outlet which can be connected with a wastewater main discharge pipe and also can be connected with a waste liquid collecting tank, the waste liquid collecting tank is connected with the fourth liquid storage tank, the third liquid storage tank, the second liquid storage tank, the first liquid storage tank or the recovery liquid storage tank through a circulating filtration system, and the recovery liquid storage tank can also be connected with the first liquid storage tank, the second liquid storage tank or the third liquid storage tank.
The bottom of the fourth cleaning tank body is provided with 36 groups of vibration plates of ultrasonic vibration heads, the vibration head power of each group is 80W, and the total ultrasonic power is as follows: 2.88KW, simultaneously adopts separate-excited ultrasonic generator, and has continuously adjustable power and frequency: 28KHZ, and the adoption of automatic frequency sweeping and frequency tracking technology ensures that the ultrasonic output is stable, the cleaning effect is more ideal due to the powerful and automatic adaptation to the load change, and in addition, the central frequency can be manually adjusted, and the adjustment range is +/-2%.
The fourth liquid storage tank is made of an inlet stainless steel plate: SUS304# (& =2 mm), set heating device, electric heating power: 2 × 3KW (internal heating), and heat preservation cotton is stuck to the outer layer of the groove body; the use temperature is as follows: mechanical temperature control (temperature control range: normal temperature-120 ℃) is carried out at 50-60 ℃;
the fourth cleaning tank body and the fourth liquid storage tank are provided with independent circulating filtration systems, each circulating filtration system comprises a stainless steel spray pump, a stainless steel filter, a pressure gauge and the like, the filtration precision is 10 mu, and the circulating flow is adjustable (a coarse filtration grid is additionally arranged at the inlet of the circulating pump so as to prevent a large object from damaging the pump body); and a liquid level protection device is arranged in the fourth liquid storage tank, and when the liquid level is too low, the circulating pump can be automatically stopped and an alarm can be indicated. When the liquid level in the fourth liquid storage tank exceeds, pure water in the tank flows in from the fifth cleaning tank under the normal working state, and then overflows into the main discharge pipe to be discharged.
Groove 5, 4: pure water ultrasonic rinsing tank
The fifth ultrasonic cleaning unit comprises a fifth cleaning tank body, a fifth ultrasonic vibration head, a fifth liquid storage tank (a high-position preheating tank) and a fifth heating device, the ultrasonic vibration head connected with a fifth ultrasonic generator is arranged in the fifth cleaning tank body, and the fifth liquid storage tank is respectively connected with the fifth cleaning tank body and the fifth heating device.
The fifth cleaning tank body is used for storing water, and the effective size is as follows: 500 x 600 x 500 (length x width x height) mm, an import material made of SUS304 (delta =2 mm) stainless steel plate, an external thermal insulation layer, which can reduce energy consumption, dryness and working environment temperature, and has elegant design; an overflow port is arranged at the upper part of the fifth cleaning tank body, and suspended matters and oil are timely driven into the fourth cleaning tank body; the tank body is convenient to clean due to the V-shaped inclined design at the bottom of the tank body; the bubbling system is arranged at the bottom of the tank body, so that the overall cleanliness is effectively improved; the liquid discharge ball valve is arranged on the tank body, an independent water discharge port is arranged at the bottom of the tank, the water discharge port can be connected with a waste water main discharge pipe and also can be connected with a waste liquid collecting tank, the waste liquid collecting tank is connected with the fourth liquid storage tank, the third liquid storage tank, the second liquid storage tank, the first liquid storage tank or the recovery liquid storage tank through a circulating filtration system, and the recovery liquid storage tank can also be connected with the first liquid storage tank, the second liquid storage tank or the third liquid storage tank.
The bottom of the fifth cleaning tank body is provided with 36 groups of vibration plates of ultrasonic vibration heads, the power of each group of vibration heads is 80W, and the total ultrasonic power is as follows: 2.88KW, simultaneously adopts separate-excited ultrasonic generator, and has continuously adjustable power and frequency: 28KHZ, and the adoption of automatic frequency sweeping and frequency tracking technology ensures that the ultrasonic output is stable, the cleaning effect is more ideal due to the powerful and automatic adaptation to the load change, and in addition, the central frequency can be manually adjusted, and the adjustment range is +/-2%.
The fifth liquid storage tank is made of an imported stainless steel plate: SUS304# (& =2 mm), set heating device, electric heating power: 2 × 3KW (internal heating), and heat preservation cotton is stuck to the outer layer of the groove body; the use temperature is as follows: mechanical temperature control (temperature control range: normal temperature-120 ℃) is carried out at 60-80 ℃;
the fifth cleaning tank body and the fifth liquid storage tank are provided with independent circulating filtration systems, each circulating filtration system comprises a stainless steel spray pump, a stainless steel filter, a pressure gauge and the like, the filtration precision is 10 mu, and the circulating flow is adjustable (a coarse filtration grid is additionally arranged at the inlet of the circulating pump so as to prevent a pump body from being damaged by large objects); and a liquid level protection device is arranged in the fifth liquid storage tank, and when the liquid level is too low, the circulating pump can be automatically stopped and an alarm can be indicated. In order to maintain the cleanliness of the tank pure water, the tank pure water is supplied (flow rate is adjustable) from the pure water facility in a normal operation state, and then flows into the fifth cleaning tank.
6 th groove 5: water cutting groove
Cut the water unit including cutting water cell body 51, air knife 52, capping 53, the air knife is vertical set up in cut in the water cell body, the capping set up in cut the top of water cell body, be connected with the drive arrangement who drives the air knife and make a round trip to sweep the wind on the air knife.
7 th groove 6, 8 th groove 7: hot air circulation drying groove
The hot air circulation drying unit comprises a circulation drying groove body 61, a cylinder cover 62, a stainless steel heating pipe 63 and a circulation hot air pipeline, wherein the cylinder cover is connected with the circulation drying groove body, and the stainless steel heating pipe and the circulation hot air pipeline are arranged in the circulation drying groove body.
Effective size of the circulating drying trough: 500 × 600 × 500 (length × width × height) mm, an imported material SUS304 (δ =2 mm) stainless steel plate, an external thermal insulation layer, which can reduce energy consumption, and has an elegant design, a use temperature: 70-120 ℃.
9 th groove 8: vacuum drying tank
The vacuum drying unit comprises a drying groove body 81, a sealing cover 82, a quartz heating pipe 83, a vacuum pump and a locking device 84.
The top surface of the drying groove body is provided with a sliding rail, the sealing cover is driven by a driving device (such as an air cylinder) to move back and forth along the sliding rail, when the hanging frame needs to be placed, the driving device drives the sealing cover to move backwards to expose the drying groove body, and when the vacuum pumping is needed, the driving device drives the sealing cover to move forwards until the whole drying groove body is covered.
The quartz heating pipe set up in the drying tank body, quartz heating pipe with the junction of drying tank body or quartz heating pipe's connecting wire with the junction of drying tank body is provided with sealed insulator arrangement, can effectually prevent junction gas leakage and heating pipe/connecting wire electric leakage, improves the leakproofness and the security of cell body.
The sealing cover is provided with a corner seat, the corner seat is vertically provided with a limiting block, the top of the drying groove body is provided with a locking device used for fixedly compressing the sealing cover, the locking device comprises a locking cylinder, a connecting rod and a limiting seat, the locking cylinder is connected with the limiting seat through the connecting rod and drives the limiting seat to move up and down, and the limiting seat is matched with the limiting block to drive the sealing cover to compress or loosen.
When the sealing device is used, the sealing cover is opened firstly, after the hanging frame is placed into the sealing cover, the sealing cover is moved to cover the drying groove body, at the moment, the limiting blocks at the four corners or the four sides of the sealing cover move to the positioning grooves of the limiting frame, the locking cylinder is started, the locking cylinder drives the limiting frame to descend, the limiting frame is pulled to descend when descending, the sealing cover can be pressed onto the drying groove body, and a sealing environment convenient for vacuumizing is formed. After the use is finished, the vacuum breaking angle valve is opened, and after the normal air pressure is recovered, the sealing cover can be opened, and the hanging rack can be taken out.
The vacuum pump with the drying cell body is connected, be connected with evacuation angle valve between vacuum pump and the drying cell body, for the convenience broken vacuum, can set up a broken vacuum angle valve on the drying cell body, broken vacuum angle valve is connected with the filter, prevents that steam, debris in the air from getting into and adsorbing on the product, improves clean and dry efficiency and quality.
The bottom of dry cell body is provided with the bracket, the stores pylon can be placed on the bracket, prevent that the stores pylon from shifting or collapsing in drying process, quartz heating pipe set up in the dry cell body, and encircle set up in around the bracket, quartz heating pipe's service temperature is 70 ~ 120 ℃ to play more high-efficient and even heating effect, prevent that the product from warping. In order to facilitate rapid drying, vacuum pumping is set twice in each beat state. In order to facilitate the drainage, a drainage angle valve can be arranged at the bottom of the drying groove body.
The cleaning process of the closed full-automatic groove type ultrasonic cleaning machine comprises the following steps:
1. feeding → 2, ultrasonic degreasing and cleaning → 3, ultrasonic degreasing and cleaning → 4, ultrasonic pure water rinsing → 5, ultrasonic pure water rinsing → 6, super fan water cutting → 7, hot air drying → 8, hot air drying → 9, vacuum drying → 10, blanking
The cleaning system is a full-automatic ultrasonic cleaning device, the cleaning process is controlled by a PLC, and the cleaning system is a continuous working device consisting of a cleaning tank body made of stainless steel, a liquid storage tank body and a drying system. An operator places a cleaning hanging rack with a workpiece on an automatic chain feeding table in a small cart pushing mode (the front section of the feeding table is set as a basket waiting area, 5 cleaning baskets can be used for one-time basket waiting, feeding is not needed within 25 minutes, and the operation time of an operator is greatly reduced).
The utility model discloses closed full-automatic slot type ultrasonic cleaner's beneficial effect is: the full-closed groove type structure is adopted, the product is sequentially cleaned, cut and dried, oil dirt, dust, water and the like on the surface of the product can be removed, the production efficiency can be greatly improved, the cleaning and drying quality is better, and the operation is more convenient.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all of which utilize the equivalent structure or equivalent flow transformation made by the content of the specification of the present invention, or directly or indirectly applied to other related technical fields, all included in the same way in the patent protection scope of the present invention.
Claims (10)
1. The utility model provides a closed full-automatic slot type ultrasonic cleaner which characterized in that includes: a frame, a hanging frame, a feeding and discharging unit, an ultrasonic cleaning unit, a water cutting unit, a circulating drying unit and a vacuum drying unit,
the ultrasonic cleaning unit, the water cutting unit, the circulating drying unit and the vacuum drying unit are sequentially arranged at the lower part of the rack and are used for placing products to be cleaned, the hanging rack is movably connected with the feeding and discharging unit, a portal frame is arranged at the upper part of the rack, and the feeding and discharging unit moves back and forth on the portal frame.
2. The closed full-automatic tank type ultrasonic cleaning machine according to claim 1, wherein two sides of the frame are respectively arranged on the feeding table and the discharging table.
3. The enclosed full-automatic trough type ultrasonic cleaning machine according to claim 1, wherein the material loading and unloading unit comprises a movable frame, a material lifting arm and a hook, the material lifting arm is arranged at the bottom of the movable frame, the hook is provided with the bottom surface of the material lifting arm, the movable frame is provided with a transverse moving driving device which drives the movable frame to move back and forth on the portal frame, and the material lifting arm is connected with a lifting driving device which drives the material lifting arm to move up and down.
4. The enclosed full automatic tank ultrasonic cleaner of claim 3 wherein two said loading and unloading units are provided on a gantry, one loading and unloading unit moving between said ultrasonic unit and said loading station of the rack, the other loading and unloading unit moving between said ultrasonic cleaning unit and said unloading station of the rack.
5. The closed full-automatic tank type ultrasonic cleaning machine according to claim 3, wherein the hanger comprises a rack body and a lifting rod, the lifting rod is arranged on the top of the rack body, two ends of the lifting rod are connected with the rack body, and the lifting rod is movably connected with the hook.
6. The closed full-automatic tank type ultrasonic cleaning machine according to claim 5, wherein the top surfaces of the ultrasonic cleaning unit and the water cutting unit are provided with limit seats matched with the lifting rod.
7. The closed full-automatic tank-type ultrasonic cleaning machine according to claim 1, wherein the ultrasonic cleaning unit, the water cutting unit and the vacuum drying unit are connected with a waste liquid collecting tank, the waste liquid collecting tank is connected with a circulating filtration system, and the circulating filtration system is connected with one or more of the ultrasonic cleaning unit, the water cutting unit, the vacuum drying unit and the recovery liquid storage tank.
8. The closed full-automatic tank type ultrasonic cleaning machine according to any one of claims 1 to 7, wherein the ultrasonic cleaning unit comprises a cleaning tank body, an ultrasonic vibration head, a liquid storage tank and a heating device, the ultrasonic vibration head connected with an ultrasonic generator is arranged in the cleaning tank body, and the liquid storage tank is respectively connected with the cleaning tank body and the heating device.
9. The closed full-automatic groove type ultrasonic cleaning machine according to any one of claims 1 to 7, wherein the water cutting unit comprises a water cutting groove body, an air knife and a groove cover, the air knife is vertically arranged in the water cutting groove body, the groove cover is arranged at the top of the water cutting groove body, and a driving device for driving the air knife to sweep air back and forth is connected to the air knife.
10. The enclosed full-automatic tank type ultrasonic cleaning machine according to any one of claims 1 to 7, wherein the vacuum drying unit comprises a drying tank body, a sealing cover, a heating device, and a vacuum generating device, the sealing cover and the vacuum generating device are connected with the drying tank body, and the heating device is disposed in the drying tank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201920836685.1U CN210172099U (en) | 2019-06-04 | 2019-06-04 | Closed full-automatic groove type ultrasonic cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201920836685.1U CN210172099U (en) | 2019-06-04 | 2019-06-04 | Closed full-automatic groove type ultrasonic cleaning machine |
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| CN210172099U true CN210172099U (en) | 2020-03-24 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN114643218A (en) * | 2022-02-28 | 2022-06-21 | 中环领先半导体材料有限公司 | Large-diameter silicon wafer box cleaning process |
-
2019
- 2019-06-04 CN CN201920836685.1U patent/CN210172099U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN114643218A (en) * | 2022-02-28 | 2022-06-21 | 中环领先半导体材料有限公司 | Large-diameter silicon wafer box cleaning process |
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