CN212121054U - Full-automatic double-arm manipulator ultrasonic cleaning machine - Google Patents
Full-automatic double-arm manipulator ultrasonic cleaning machine Download PDFInfo
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- CN212121054U CN212121054U CN202020743876.6U CN202020743876U CN212121054U CN 212121054 U CN212121054 U CN 212121054U CN 202020743876 U CN202020743876 U CN 202020743876U CN 212121054 U CN212121054 U CN 212121054U
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Abstract
The utility model discloses a full-automatic double-arm manipulator ultrasonic cleaning machine, which comprises a cleaning system body, wherein seven cleaning tanks are arranged on the cleaning system body, a feeding rack and a discharging rack are respectively arranged at two ends of the cleaning system body, a heating device, a temperature sensor and an ultrasonic transducer vibrator are arranged on the front three cleaning tanks, a bracket is arranged at the side edge of each cleaning tank on the cleaning system body, a sliding track is arranged on the bracket, a first manipulator and a second manipulator are arranged on the sliding track, the first manipulator and the second manipulator can transversely reciprocate on the sliding track, a first lifting slider is arranged on the first manipulator, the first lifting slider drives the first manipulator to reciprocate up and down, a second lifting slider is arranged on the second manipulator, the second lifting slider drives the second manipulator to reciprocate up and down, the utility model has the advantages of high automation degree, can be freely matched and selected, has high cleaning efficiency and good cleaning effect, and saves labor and time.
Description
Technical Field
The utility model relates to an industry cleaning device technical field, concretely relates to full-automatic both arms manipulator ultrasonic cleaner.
Background
In industries such as hardware, bearings, valves, powder metallurgy and stamping, after products are manufactured, the surfaces of the products have various defects such as oil stains and the like, and the products need to be cleaned to improve the quality of the products.
The process of cleaning products in the existing industries such as hardware, bearings, valves, powder metallurgy, stamping and the like comprises the steps of cleaning with a cleaning agent, primary rinsing, secondary rinsing, drying, rust prevention and the like, all the steps are finished by different devices respectively, automatic treatment cannot be realized, manpower is consumed, and the working efficiency is low.
Among all cleaning modes, the full-automatic ultrasonic cleaning is the most efficient and effective one, so that the ultrasonic cleaning can achieve the effect, and is closely related to the unique working principle and the cleaning method thereof. Such as: the common manual cleaning method can not meet the requirements of special-shaped objects and object hidden positions undoubtedly, and even steam cleaning and high-pressure water jet cleaning can not meet the requirements of high cleanliness, so that the cleaning agent is widely used in the machining industry.
The ultrasonic cleaner utilizes ultrasonic frequency electric signals generated by an ultrasonic generator, converts the ultrasonic frequency electric signals into mechanical oscillation with the same frequency through the piezoelectric effect of a transducer, and radiates in cleaning liquid in the form of ultrasonic frequency mechanical waves. Because of the alternating action of the positive pressure region and the negative pressure region of the ultrasonic frequency mechanical wave propagation, countless micro-bubbles with the pressure of more than 1000 atmospheric pressure are generated and are exploded at any time, so that the fine local high-pressure bombardment to the surface of the cleaning object is formed, and the dirt on the surface of the object and in the gap is rapidly peeled off.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned defect among the prior art, provide an degree of automation height, can freely arrange and select, the cleaning efficiency is high, and the cleaning performance is good, the full-automatic double-arm manipulator ultrasonic cleaner who saves labour and time.
In order to achieve the above object, the utility model provides a full-automatic double-arm manipulator ultrasonic cleaning machine, including the cleaning system body, the cleaning system body facial make-up is equipped with seven washing tanks, seven washing tanks are arranged in proper order, are first washing tank, first rinsing groove, second washing tank, air grooving groove, stoving groove and rust-resistant groove respectively, the cleaning system body both ends are installed respectively and are gone up work or material rest and work or material rest down, heating device has all been installed on first washing tank, first rinsing groove and the second rinsing groove, heating device facial make-up is equipped with temperature sensor, first washing tank, first rinsing groove and second rinsing groove bottom have been installed ultrasonic transducer oscillator, ultrasonic transducer oscillator produces high frequency resonance with first washing tank, first rinsing groove and second rinsing groove together, ultrasonic transducer oscillator is connected with the supersonic generator electricity of placing in the electric control cabinet inside, the ultrasonic generator generates high frequency and high voltage, the side of each cleaning tank of the cleaning system body is provided with a support, the support is provided with a sliding track, the sliding track is provided with a first sliding manipulator and a second sliding manipulator which can slide, the first manipulator and the second manipulator can transversely reciprocate on the sliding track, the first manipulator is provided with a first lifting slide block, the first lifting slide block drives the first manipulator to reciprocate up and down, the second manipulator is provided with a second lifting slide block, the second lifting slide block drives the second manipulator to reciprocate up and down, the first manipulator further comprises a first mechanical arm, the front end of the first mechanical arm is provided with a detachable cleaning basket, the rear end of the first mechanical arm is fixed on the first lifting slide block, and the first lifting slide block drives the first mechanical arm and the cleaning basket to reciprocate up and down, the second manipulator further comprises a second mechanical arm, the detachable cleaning basket is mounted at the front end of the second mechanical arm, the rear end of the second mechanical arm is fixed to a second lifting slide block, and the second lifting slide block drives the second mechanical arm and the cleaning basket to reciprocate up and down.
Preferably, the first cleaning tank, the first rinsing tank, the second rinsing tank and the second cleaning tank are provided with overflow ports, oil-water separation systems are respectively connected behind the overflow ports, and the oil-water separation systems are provided with oil separation partition plates.
Preferably, the first cleaning tank, the first rinsing tank, the second rinsing tank and the second cleaning tank are all provided with independent water supply devices for supplying water inside the cleaning tanks, the first cleaning tank, the first rinsing tank, the second rinsing tank and the second cleaning tank are all provided with independent water drainage devices for draining water inside the cleaning tanks, and a filter screen is mounted at a water drainage port of the water drainage devices.
Preferably, reinforcing ribs are arranged around and at the bottom of the first cleaning tank, the first rinsing tank and the second rinsing tank.
Preferably, the feeding frame and the discharging frame are both provided with chain conveying mechanisms for conveying the cleaning baskets.
Preferably, a pipeline for removing water drops on the cleaning part by compressed air is arranged around the air cutting groove, and an outlet of the compressed air is arranged on the pipeline.
Preferably, a heating pipe is installed around the drying slot.
Compared with the prior art, the beneficial effects of the utility model reside in that:
the utility model is provided with a cleaning system body, seven cleaning tanks are arranged on the cleaning system body in sequence, namely a first cleaning tank, a first rinsing tank, a second cleaning tank, an air cutting tank, a drying tank and an anti-rust tank, a feeding rack and a discharging rack are respectively arranged at two ends of the cleaning system body, heating devices are respectively arranged on the first cleaning tank, the first rinsing tank and the second rinsing tank, a temperature sensor is arranged on the heating device, ultrasonic transducer vibrators are arranged at the bottoms of the first cleaning tank, the first rinsing tank and the second rinsing tank, the ultrasonic transducer vibrators and the first cleaning tank, the first rinsing tank and the second rinsing tank generate high-frequency resonance together, the ultrasonic transducer vibrators are electrically connected with an ultrasonic generator arranged in an electric control cabinet, the ultrasonic generator generates high-frequency high-voltage, the cleaning system body is provided with a support at the side of each cleaning tank, a sliding track is arranged on the support, a first slidable manipulator and a second slidable manipulator are arranged on the sliding track, the first manipulator and the second manipulator can transversely reciprocate on the sliding track, a first lifting slide block is arranged on the first manipulator, the first lifting slide block drives the first manipulator to reciprocate up and down, a second lifting slide block is arranged on the second manipulator, the second lifting slide block drives the second manipulator to reciprocate up and down, the first manipulator further comprises a first manipulator, a detachable cleaning basket is arranged at the front end of the first manipulator, the rear end of the first manipulator is fixed onto the first lifting slide block, the first lifting slide block drives the first manipulator and the cleaning basket to reciprocate up and down, the second manipulator further comprises a second manipulator, detachable washing basket is installed to second robotic arm front end, second robotic arm rear end is fixed to second elevator slide block on, and second elevator slide block drives second arm and washs basket up-and-down motion, the utility model discloses be provided with seven washing tanks, the washing tank can be according to the function of abluent part and the different free choice every washing tank of flow, also can select the number of washing tank, skips a certain or a plurality of washing tanks, and ultrasonic transducer oscillator has been installed to first washing tank, first rinsing groove and second rinsing tank bottom, and the cleaning efficiency is high, and the cleaning performance is good, has installed two manipulators, can reduce the time that the washing tank switches, shortens the scavenging period, two manipulators mutually independent, and control is simple, easy maintenance.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic side view of a full-automatic dual-arm manipulator ultrasonic cleaning machine provided by the present invention;
fig. 2 is a schematic side multi-line frame structure diagram of the full-automatic double-arm manipulator ultrasonic cleaning machine provided by the present invention;
fig. 3 is a top view of the full-automatic dual-arm manipulator ultrasonic cleaning machine provided by the utility model. The figure includes:
1-cleaning a system body, 2-a first cleaning tank, 3-a first rinsing tank, 4-a second rinsing tank, 5-a second cleaning tank, 6-an air cutting tank, 7-a drying tank, 8-an antirust tank, 11-a feeding rack, 12-a feeding rack, 13-a heating device, 14-a temperature sensor, 15-an ultrasonic transducer vibrator, 21-a support, 22-a sliding track, 23-a first mechanical arm, 24-a second mechanical arm, 25-a first lifting slide block, 26-a second lifting slide block, 31-a first mechanical arm, 32-a cleaning basket, 33-a second mechanical arm and 41-an overflow port.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present embodiment, and it is obvious that the described embodiment is an embodiment of the present invention, not all embodiments. Based on this embodiment in the present invention, all other embodiments obtained by the ordinary skilled person in the art without creative work all belong to the protection scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a full-automatic double-arm manipulator ultrasonic cleaning machine, which comprises a cleaning system body 1, wherein seven cleaning tanks are installed on the cleaning system body 1, the seven cleaning tanks are not required to be used, can be freely selected according to the process and the flow of parts, can skip one or more cleaning tanks, can be different in name and function, and can be freely selected according to the actual production, the seven cleaning tanks are sequentially arranged, namely, a first cleaning tank 2, a first rinsing tank 3, a second rinsing tank 4, a second cleaning tank 5, a gas cutting tank 6, a drying tank 7 and an anti-rust tank 8, a loading frame 11 and a unloading frame 12 are respectively installed at two ends of the cleaning system body 1, and heating devices 13 are installed on the first cleaning tank 2, the first rinsing tank 3 and the second rinsing tank 4, the heating device 13 is provided with a temperature sensor 14, the heating device 13 and the temperature sensor 14 are arranged to be beneficial to keeping constant temperature inside the first cleaning tank 2, the first rinsing tank 3 and the second rinsing tank 4 and adjusting to proper temperature, so that the cleaning quality can be improved, and energy and cost can be saved, the bottoms of the first cleaning tank 2, the first rinsing tank 3 and the second rinsing tank 4 are provided with ultrasonic transducer vibrators 15, the first cleaning tank 2, the first rinsing tank 3 and the second rinsing tank 4 generate high-frequency resonance together, the ultrasonic transducer vibrators 15 are electrically connected with an ultrasonic generator arranged inside the electric control cabinet, the ultrasonic generator generates high-frequency high voltage, the ultrasonic generator is arranged inside the electric control cabinet and separated from the ultrasonic transducer vibrators 15 to be convenient for maintenance and starting, adjustment at any time when being favorable to the operation, cleaning system body 1 is provided with support 21 at the side of each washing tank, be equipped with slip track 22 on the support 21, slip track 22 facial make-up is equipped with first manipulator 23 of slidable and slidable second manipulator 24, has installed two independent manipulators and can reduce the time that the washing tank switches, shortens the scavenging period, and two manipulators are mutually independent, and control is simple, easy maintenance.
The first manipulator 23 and the second manipulator 24 can transversely reciprocate on the sliding rail 22, the first manipulator 23 is provided with a first lifting slide block 25, the first lifting slide block 25 drives the first manipulator 23 to reciprocate up and down, the second manipulator 24 is provided with a second lifting slide block 26, the second lifting slide block 26 drives the second manipulator 24 to reciprocate up and down, the first manipulator 23 further comprises a first mechanical arm 31, the front end of the first mechanical arm 31 is provided with a detachable cleaning basket 32, the rear end of the first mechanical arm 31 is fixed to the first lifting slide block 25, the first lifting slide block 25 drives the first mechanical arm 31 and the cleaning basket 32 to reciprocate up and down, the second manipulator 24 further comprises a second mechanical arm 33, the front end of the second mechanical arm 33 is provided with the detachable cleaning basket 32, the rear end of the second mechanical arm 33 is fixed to the second lifting slide block 26, the second lifting slide block 26 drives the second mechanical arm 33 and the cleaning basket 32 to reciprocate up and down.
The first cleaning tank 2, the first rinsing tank 3, the second rinsing tank 4 and the second cleaning tank 5 are all provided with overflow ports 41, an oil-water separation system is connected behind the overflow ports 41 respectively, the oil-water separation system is provided with an oil separation partition plate, water in the first cleaning tank 2, the first rinsing tank 3, the second rinsing tank 4 and the second cleaning tank 5 possibly overflows after cleaning for multiple times, so that the overflow ports 41 are arranged, redundant cleaning solution flowing out of the overflow ports 41 separates oil from water according to the proportion principle of oil and water, oil and floaters in the cleaning solution flow into a sewage treatment station, and the residual cleaning solution is replenished into the cleaning tanks for secondary use by a water pump.
Independent water supply devices for water supply inside the cleaning tank are arranged on the first cleaning tank 2, the first rinsing tank 3, the second rinsing tank 4 and the second cleaning tank 5, a liquid level meter is further arranged inside the cleaning tank, timely cleaning liquid supplement and heating device 13 inside the cleaning tank dry burning prevention are facilitated, faults and dangers occur, independent drainage devices for drainage inside the cleaning tank are arranged on the first cleaning tank 2, the first rinsing tank 3, the second rinsing tank 4 and the second cleaning tank 5, and a filter screen is arranged at a drainage port of the drainage devices.
Reinforcing ribs are arranged around and at the bottom of the first cleaning tank 2, the first rinsing tank 3 and the second rinsing tank 4 so as to reduce the deformation of the tank bodies.
The chain conveying mechanisms for conveying the cleaning baskets 32 are arranged on the feeding frame 11 and the discharging frame 12, and the automatic conveying devices are adopted, so that the labor intensity of workers is reduced, the feeding and discharging time is shortened, and the labor efficiency of the workers is improved.
Install around the air grooving 6 and be used for compressed air to wash the pipeline that the part went up the drop of water and clear away, be equipped with compressed air's export on the pipeline, utilize compressed air to remove the water, be favorable to the quick drying of part, alleviate the heating power of drying groove 7, just can clear away remaining water stain on the part totally with the miniwatt.
And a heating pipe is arranged around the drying groove 7.
The use process of cleaning machine, firstly, place the part of treating the washing on washing basket 32, secondly, place washing basket 32 on last work or material rest 11, first arm 31 on first manipulator 23 lifts washing basket 32, pass through first washing tank 2 in proper order, first potcher 3, second potcher 4, second washing tank 5, autogenous cutting groove 6, drying bath 7 and rust-resistant groove 8, can have second manipulator 24 to take over the transportation that first manipulator 23 carried out washing basket 32 in abluent period, and again, second manipulator 24 will wash the transportation of basket 32 to unloading frame 12 on, and finally, take off washing basket 32 and place the part arrangement to the washing region by the staff.
To sum up, the beneficial effects of the utility model reside in that:
the utility model discloses be provided with seven washing tanks, the washing tank can be according to the different free choice function of every washing tank of abluent part and flow, also can select the number of washing tank, skips a certain or a plurality of washing tanks, and ultrasonic transducer oscillator has been installed to first washing tank, first rinsing groove and second rinsing tank bottom, and the cleaning efficiency is high, and the cleaning performance is good, has installed two manipulators, can reduce the time that the washing tank switches, shortens the scavenging period, two manipulators mutual independence, and control is simple, easy maintenance.
Claims (7)
1. A full-automatic double-arm manipulator ultrasonic cleaning machine is characterized by comprising a cleaning system body (1), wherein seven cleaning tanks are arranged on the cleaning system body (1), the seven cleaning tanks are sequentially arranged and respectively comprise a first cleaning tank (2), a first rinsing tank (3), a second rinsing tank (4), a second cleaning tank (5), a autogenous cutting tank (6), a drying tank (7) and an antirust tank (8), a loading frame (11) and a unloading frame (12) are respectively arranged at two ends of the cleaning system body (1), heating devices (13) are respectively arranged on the first cleaning tank (2), the first rinsing tank (3) and the second rinsing tank (4), a temperature sensor (14) is arranged on each heating device (13), ultrasonic transducers (15) are arranged at the bottoms of the first cleaning tank (2), the first rinsing tank (3) and the second rinsing tank (4), the ultrasonic transducer oscillator (15) generates high-frequency resonance together with the first cleaning tank (2), the first rinsing tank (3) and the second rinsing tank (4), the ultrasonic transducer oscillator (15) is electrically connected with an ultrasonic generator placed inside the electric control cabinet, the ultrasonic generator generates high-frequency high voltage, a support (21) is arranged on the side edge of each cleaning tank of the cleaning system body (1), a sliding track (22) is arranged on the support (21), a first slidable manipulator (23) and a second slidable manipulator (24) are arranged on the sliding track (22), the first manipulator (23) and the second manipulator (24) can transversely reciprocate on the sliding track (22), a first lifting slide block (25) is arranged on the first manipulator (23), and the first lifting slide block (25) drives the first manipulator (23) to vertically reciprocate, a second lifting slide block (26) is arranged on the second manipulator (24), the second lifting slide block (26) drives the second manipulator (24) to reciprocate up and down, the first manipulator (23) further comprises a first mechanical arm (31), a detachable cleaning basket (32) is mounted at the front end of the first mechanical arm (31), the rear end of the first mechanical arm (31) is fixed on a first lifting slide block (25), the first lifting slide block (25) drives the first mechanical arm (31) and the cleaning basket (32) to reciprocate up and down, the second manipulator (24) also comprises a second mechanical arm (33), the front end of the second mechanical arm (33) is provided with a detachable cleaning basket (32), the rear end of the second mechanical arm (33) is fixed to the second lifting slide block (26), and the second lifting slide block (26) drives the second mechanical arm (33) and the cleaning basket (32) to reciprocate up and down.
2. The full-automatic double-arm manipulator ultrasonic cleaning machine according to claim 1, wherein the first cleaning tank (2), the first rinsing tank (3), the second rinsing tank (4) and the second cleaning tank (5) are all provided with overflow ports (41), an oil-water separation system is respectively connected behind the overflow ports (41), and the oil-water separation system is provided with an oil separation partition plate.
3. The ultrasonic cleaning machine of the full-automatic double-arm manipulator of claim 1, wherein the first cleaning tank (2), the first rinsing tank (3), the second rinsing tank (4) and the second cleaning tank (5) are all provided with independent water supply devices for supplying water inside the cleaning tanks, the first cleaning tank (2), the first rinsing tank (3), the second rinsing tank (4) and the second cleaning tank (5) are all provided with independent water drainage devices for draining water inside the cleaning tanks, and a filter screen is arranged at a water drainage port of the water drainage devices.
4. The full-automatic double-arm manipulator ultrasonic cleaning machine according to claim 1, wherein reinforcing ribs are arranged around and at the bottom of the first cleaning tank (2), the first rinsing tank (3) and the second rinsing tank (4).
5. The full-automatic double-arm manipulator ultrasonic cleaning machine as claimed in claim 1, wherein the feeding frame (11) and the discharging frame (12) are provided with chain conveying mechanisms for conveying cleaning baskets (32).
6. The full-automatic double-arm manipulator ultrasonic cleaning machine as claimed in claim 1, wherein a pipeline for removing water drops on the cleaned part by compressed air is arranged around the air cutting groove (6), and the pipeline is provided with a compressed air outlet.
7. The full-automatic double-arm manipulator ultrasonic cleaning machine as claimed in claim 1, wherein a heating tube is installed around the drying slot (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020743876.6U CN212121054U (en) | 2020-05-08 | 2020-05-08 | Full-automatic double-arm manipulator ultrasonic cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020743876.6U CN212121054U (en) | 2020-05-08 | 2020-05-08 | Full-automatic double-arm manipulator ultrasonic cleaning machine |
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| CN202020743876.6U Active CN212121054U (en) | 2020-05-08 | 2020-05-08 | Full-automatic double-arm manipulator ultrasonic cleaning machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113262328A (en) * | 2021-03-19 | 2021-08-17 | 宁波市第一医院 | Full-automatic and standardized biological tissue decellularization device |
| CN113617732A (en) * | 2021-08-12 | 2021-11-09 | 孟广义 | Full self-cleaning device of operation implant |
| CN114042670A (en) * | 2021-10-11 | 2022-02-15 | 武汉泛洲精冲有限公司 | Automatic oil spraying cleaning equipment for gear shifting fork assembly |
| CN114101199A (en) * | 2021-10-25 | 2022-03-01 | 北京长征天民高科技有限公司 | Full-automatic cleaning equipment and method |
| CN114308823A (en) * | 2021-12-29 | 2022-04-12 | 山东新华医疗器械股份有限公司 | A automatic cleaning line for medical instrument |
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2020
- 2020-05-08 CN CN202020743876.6U patent/CN212121054U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113262328A (en) * | 2021-03-19 | 2021-08-17 | 宁波市第一医院 | Full-automatic and standardized biological tissue decellularization device |
| CN113262328B (en) * | 2021-03-19 | 2023-07-14 | 宁波市第一医院 | Full-automatic and standardized biological tissue cell removing device |
| CN113617732A (en) * | 2021-08-12 | 2021-11-09 | 孟广义 | Full self-cleaning device of operation implant |
| CN114042670A (en) * | 2021-10-11 | 2022-02-15 | 武汉泛洲精冲有限公司 | Automatic oil spraying cleaning equipment for gear shifting fork assembly |
| CN114101199A (en) * | 2021-10-25 | 2022-03-01 | 北京长征天民高科技有限公司 | Full-automatic cleaning equipment and method |
| CN114101199B (en) * | 2021-10-25 | 2024-03-22 | 北京长征天民高科技有限公司 | Full-automatic cleaning equipment and method |
| CN114308823A (en) * | 2021-12-29 | 2022-04-12 | 山东新华医疗器械股份有限公司 | A automatic cleaning line for medical instrument |
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