CN209476837U - A kind of supersonic wave cleaning machine - Google Patents

A kind of supersonic wave cleaning machine Download PDF

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Publication number
CN209476837U
CN209476837U CN201920151060.1U CN201920151060U CN209476837U CN 209476837 U CN209476837 U CN 209476837U CN 201920151060 U CN201920151060 U CN 201920151060U CN 209476837 U CN209476837 U CN 209476837U
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CN
China
Prior art keywords
ultrasonic wave
ultrasonic
vibration plate
rack
wave vibration
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Expired - Fee Related
Application number
CN201920151060.1U
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Chinese (zh)
Inventor
武志华
李新华
廖洪林
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Suzhou Hua Tang Automation Technology Co Ltd
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Suzhou Hua Tang Automation Technology Co Ltd
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Priority to CN201920151060.1U priority Critical patent/CN209476837U/en
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Abstract

The utility model relates to a kind of supersonic wave cleaning machines, including rack, ultrasonic gross rinse device, ultrasonic wave fine purifiation device, high-pressure spray device, ultrasonic rinsing device and high pressure water cutting device, ultrasonic gross rinse device includes rinse bath, first ultrasonic wave vibration plate, second ultrasonic wave vibration plate, supersonic generator and throwing device, the structure of ultrasonic wave fine purifiation device is identical as the structure of ultrasonic gross rinse device, high-pressure spray device includes spray groove, spray tube and liquid reserve tank, ultrasonic rinsing device includes potcher, third ultrasonic wave vibration plate and the 4th ultrasonic wave vibration plate, high pressure water cutting device includes cutting sink and reciprocal air blowing air knife, in the supersonic wave cleaning machine, pass through the muti-piece ultrasonic wave vibration plate being arranged in multiple tracks ultrasonic cleaning equipment and slot, it can effectively ensure that the cleannes requirement of workpiece, overall performance is reliable, energy continous way work, It is suitble to the cleaning of high-volume workpiece, cleaning efficiency is high, reduces artificial work intensity.

Description

A kind of supersonic wave cleaning machine
Technical field
The utility model relates to cleaning supplies technical field, in particular to a kind of supersonic wave cleaning machine.
Background technique
It after the completion of work piece production, needs to start the cleaning processing workpiece, so that its cleannes reaches the requirement of technique, mesh Before, traditional mode is by artificial cleaning, and artificial cleaning intensity is big, inefficiency, and cleaning effect is poor.Ultrasound Wave cleaning is the cleaning technique cleaned using ultrasonic energy, has the characteristics that efficient, cleaning effect is good, in order to meet Large batch of workpiece cleaning requirement, it is therefore desirable to design a kind of supersonic wave cleaning machine.
Utility model content
The technical problem to be solved by the utility model is to for overcome the deficiencies in the prior art, providing a kind of ultrasonic wave Cleaning machine.
In order to reach above-mentioned technical effect, the technical solution adopted in the utility model is: a kind of supersonic wave cleaning machine, including Rack, ultrasonic gross rinse device, ultrasonic wave fine purifiation device, high-pressure spray device, ultrasonic rinsing device and high pressure water cutting device, The ultrasonic gross rinse device, ultrasonic wave fine purifiation device, high-pressure spray device, ultrasonic rinsing device and high pressure water cutting device according to It is secondary to be arranged on the rack;
The ultrasonic gross rinse device includes rinse bath, the first ultrasonic wave vibration plate, the second ultrasonic wave vibration plate, ultrasonic wave generation Device and throwing device, the rinse bath are arranged on the rack, and the side at the top of rinse bath is equipped with the first overflow port, and the other side is set There is the first water inlet, the bottom of the rinse bath is funnel-form, which is equipped with the first tapping valve, described the first to surpass The bottom in rinse bath is arranged in sound wave vibration plate, and there are two the second ultrasonic wave vibration plates, two the second ultrasonic wave vibration plate difference Front and rear sides in rinse bath are set, and the second ultrasonic wave vibration plate is located at the top of the first ultrasonic wave vibration plate, the ultrasound Wave launcher and throwing device are respectively provided on the rack, and the first ultrasonic wave vibration plate and the second ultrasonic wave vibration plate are and ultrasonic wave Generator electrical connection, the structure of the ultrasonic wave fine purifiation device are identical as the structure of ultrasonic gross rinse device;
The high-pressure spray device includes spray groove, spray tube and liquid reserve tank, and the spray groove is arranged on the rack, described The top of spray groove is equipped with the first automatic cylinder cap, and the top in spray groove is arranged in the spray tube, and the liquid reserve tank setting exists The lower section of spray groove;
There are two the ultrasonic rinsing devices, and two ultrasonic rinsing devices are set gradually on the rack, the ultrasound Wave rinsing device includes potcher, third ultrasonic wave vibration plate and the 4th ultrasonic wave vibration plate, and the potcher is arranged on the rack, drift The side at the top of washing trough is equipped with the second overflow port, and the other side is equipped with the second water inlet, and the bottom of the potcher is funnel-form, The funnelform bottom is equipped with the second tapping valve, and the third ultrasonic wave plate is arranged in the bottom in potcher, and described the four surpasses There are two sound wave vibration plates, and two the 4th ultrasonic wave vibration plates are separately positioned on the front and rear sides of potcher, the 4th ultrasonic wave vibration Plate is located at the top of third ultrasonic wave plate, and the third ultrasonic wave vibration plate and the 4th ultrasonic wave vibration plate are electric with supersonic generator Connection;
The high pressure water cutting device includes cutting sink and reciprocal air blowing air knife, and the sink of cutting is arranged on the rack, and cuts water The bottom of slot is funnel-form, and the top for cutting sink is equipped with the second automatic cylinder cap, and the reciprocal air blowing air knife setting is being cut in sink Top.
Preferably, the both ends of the rack are respectively equipped with feeding in order to carry out feeding and blanking conveying to workpiece automatically Pipeline and blanking pipeline.
Preferably, being reused to be filtered to used degreasing agent convenient for degreasing agent, the lower section of the rinse bath Equipped with circulation filter, the circulation filter includes circulating box, circulating pump and filter, the circulating box, circulating pump It is respectively provided on the rack with filter, the circulating box is located at the underface of rinse bath, the circulating box, circulating pump and filter It is sequentially connected.
Preferably, filter corrodes in order to prevent, prolong its service life, the filter is stainless steel filter.
Preferably, being additionally provided with manipulator support and intelligent machine above the rack in order to which automatic transporting cleans basket Hand, the puma manipulator are arranged on manipulator support.
Preferably, improving cleaning effect in order to be preheated to degreasing agent, being equipped in the rinse bath and potcher Heating device.
Preferably, heat spreader, saving electric energy, the periphery of the rinse bath, spray groove and potcher are equal in order to prevent Equipped with insulating layer.
Preferably, it is impaired to avoid equipment, and worker is reminded to mend in order to enable equipment stops working in low liquid level Liquid is equipped with low liquid level protective device in the rinse bath, spray groove and potcher.
Preferably, the side of the rack is equipped with control cabinet for the ease of worker's controlling equipment.
Preferably, it is additionally provided with blowing plant in the rack in order to provide gas source to reciprocal air blowing air knife, it is described Blowing plant is connect with reciprocal air blowing air knife.
Compared with prior art, the utility model has the beneficial effects that passing through multiple tracks ultrasonic wave in the supersonic wave cleaning machine The muti-piece ultrasonic wave vibration plate being arranged in cleaning device and slot can effectively ensure that the cleannes requirement of workpiece, and overall performance can It leans on, energy continous way work is suitble to the cleaning of high-volume workpiece, and cleaning efficiency is high, reduces manually work intensity.
The above description is merely an outline of the technical solution of the present invention, in order to better understand the skill of the utility model Art means, and being implemented in accordance with the contents of the specification, and in order to allow the above and other purpose, feature of the utility model It can be more clearly understood with advantage, the utility model be described in further details with reference to the accompanying drawings and examples, it is clear that institute The embodiment of description is the utility model a part of the embodiment, instead of all the embodiments.
Detailed description of the invention
Fig. 1 is the schematic diagram of the supersonic wave cleaning machine of the utility model.
Fig. 2 is the schematic top plan view of the supersonic wave cleaning machine of the utility model.
Fig. 3 is the structural schematic diagram of the ultrasonic gross rinse device of the supersonic wave cleaning machine of the utility model.
Fig. 4 is the structural schematic diagram of the high-pressure spray device of the supersonic wave cleaning machine of the utility model.
Fig. 5 is the structural schematic diagram of the ultrasonic rinsing device of the supersonic wave cleaning machine of the utility model.
Fig. 6 is the structural schematic diagram of the high pressure water cutting device of the supersonic wave cleaning machine of the utility model.
Each label and corresponding title in figure are as follows: 1. racks, 2. rinse baths, 3. first ultrasonic wave vibration plates, 4. second ultrasounds Wave vibration plate, 5. supersonic generators, 6. throwing devices, 7. first overflow ports, 8. first water inlets, 9. spray grooves, 10. sprays Pipe, 11. liquid reserve tanks, 12. first automatic cylinder caps, 13. potchers, 14. third ultrasonic wave vibration plates, 15. the 4th ultrasonic wave vibration plates, 16. the second overflow port, 17. second water inlets, 18. cut sink, 19. reciprocal air blowing air knives, 20. second automatic cylinder caps, 21. feedings Pipeline, 22. blanking pipelines, 23. circulating boxes, 24. circulating pumps, 25. filters, 26. manipulator supports, 27. intelligent machines Hand, 28. heating devices, 29. control cabinets.
Specific embodiment
The utility model is described in further detail presently in connection with attached drawing.These attached drawings are simplified schematic diagram, Only illustrate the basic structure of the utility model in a schematic way, therefore it only shows composition related with the utility model.
As shown in Figs. 1-2, a kind of supersonic wave cleaning machine, including rack 1, ultrasonic gross rinse device, ultrasonic wave fine purifiation device, High-pressure spray device, ultrasonic rinsing device and high pressure water cutting device, ultrasonic gross rinse device, ultrasonic wave fine purifiation device, high pressure Spray equipment, ultrasonic rinsing device and high pressure water cutting device are successively set in rack 1;
As seen in figures 3-6, ultrasonic gross rinse device includes rinse bath 2, the first ultrasonic wave vibration plate 3, the second ultrasonic wave vibration plate 4, supersonic generator 5 and throwing device 6, rinse bath 2 are arranged in rack 1, and the side at the top of rinse bath 2 is equipped with first and overflows Head piece 7, the other side are equipped with the first water inlet 8, and the bottom of rinse bath 2 is funnel-form, which is equipped with the first drain The bottom in rinse bath 2 is arranged in valve, the first ultrasonic wave vibration plate 3, and there are two the second ultrasonic wave vibration plates 4, two the second ultrasonic waves Vibration plate 4 is separately positioned on the front and rear sides in rinse bath 2, and the second ultrasonic wave vibration plate 4 is located at the top of the first ultrasonic wave vibration plate 3, Ultrasonic transmitter and throwing device 6 are arranged in rack 1, the first ultrasonic wave vibration plate 3 and the second ultrasonic wave vibration plate 4 with it is super Sonic generator 5 is electrically connected, and the structure of ultrasonic wave fine purifiation device is identical as the structure of ultrasonic gross rinse device;
High-pressure spray device includes spray groove 9, spray tube 10 and liquid reserve tank 11, and spray groove 9 is arranged in rack 1, spray The top of slot 9 is equipped with the first automatic cylinder cap 12, and the top in spray groove 9 is arranged in spray tube 10, and the setting of liquid reserve tank 11 is spraying The lower section of slot 9;
There are two ultrasonic rinsing devices, and two ultrasonic rinsing devices are successively set in rack 1, ultrasonic rinsing dress It sets including potcher 13, third ultrasonic wave vibration plate 14 and the 4th ultrasonic wave vibration plate 15, potcher 13 is arranged in rack 1, rinsing The side at the top of slot 13 is equipped with the second overflow port 16, and the other side is equipped with the second water inlet 17, and the bottom of potcher 13 is funnel Shape, the funnelform bottom are equipped with the second tapping valve, and the bottom in potcher 13, the 4th ultrasonic wave is arranged in third ultrasonic wave plate There are two vibration plates 15, and two the 4th ultrasonic wave vibration plates 15 are separately positioned on the front and rear sides of potcher 13, the 4th ultrasonic wave vibration plate 15 are located at the top of third ultrasonic wave plate, third ultrasonic wave vibration plate 14 and the 4th ultrasonic wave vibration plate 15 with supersonic generator 5 Electrical connection;
High pressure water cutting device includes cutting sink 18 and reciprocal air blowing air knife 19, cuts sink 18 and is arranged in rack 1, cuts sink 18 bottom is funnel-form, and the top for cutting sink 18 is equipped with the second automatic cylinder cap 20, and sink is being cut in the reciprocal setting of air blowing air knife 19 Top in 18.
When being cleaned to workpiece, manually workpiece is put into cleaning basket, by 29 starting device of control cabinet, cleans basket It is transported by feeding pipeline 21 to the lower section of puma manipulator 27, puma manipulator 27 can grab cleaning basket and then be hung to rinse bath In 2, degreasing agent being previously added in rinse bath 2, and preheated by heating device 28, supersonic generator 5 starts, and first Ultrasonic wave vibration plate 3 and the second ultrasonic wave vibration plate 4 issue ultrasonic wave, so that ten hundreds of micro-bubbles is generated, in the work of sound field With lower vibration, when acoustic pressure reaches certain value, bubble is increased rapidly, is then closed suddenly, generates shock wave in bubble closure, Thousands of a atmospheric pressures are generated around it, insoluble dirt is destroyed and is scattered in them in cleaning solution, to realize to work The cleaning of part, while throwing device 6 starts, throwing device 6 will drive cleaning basket and teetertotter in rinse bath 2, so that The greasy dirt of workpiece surface is easier to get detached, and improves cleaning effect, 4 installation position of the first ultrasonic wave vibration plate 3 and the second ultrasonic wave vibration plate Setting can guarantee comprehensively to clean entire workpiece, and solution surface dirt is flowed out from overflow port, molten to reach purification rinse bath 2 The purpose on liquid surface layer, when preventing workpiece from proposing solution surface caused by secondary pollution, the first tapping valve can will be deposited on slot bottom Dirt is discharged groove body from tapping valve, completes to be hoisted to ultrasonic wave for basket is cleaned by puma manipulator 27 to after slightly the washing of workpiece At fine purifiation device, identical cleaning step is carried out, fine purifiation is carried out to workpiece, further increases cleaning effect, after completing fine purifiation, intelligence Energy manipulator 27 is hoisted to basket is cleaned in spray groove 9, and then the first automatic cylinder cap 12 seals spray groove 9,10 meeting of spray tube High-pressure spraying is carried out to workpiece, removes the dirt greasy dirt in workpiece tube, after completing spray, the first automatic cylinder cap 12 is opened, intelligence Energy manipulator 27 is hoisted to basket is cleaned in potcher 13, and third ultrasonic wave vibration plate 14 and the 4th ultrasonic wave vibration plate 15 can be to workpiece The ultrasonic cleaning for carrying out same steps again, passes through twice ultrasonic rinsing, it is ensured that the raffinate on workpiece is removed, so Cleaning basket is hoisted to and cuts in sink 18 by puma manipulator 27 afterwards, and sink 18 is cut in the second automatic sealing of cylinder cap 20, wind of back and forth blowing Knife 19 connects external blowing plant, and reciprocal air blowing air knife 19 can dry to workpiece, removes the water droplet of workpiece surface, so that Workpiece keeps drying, and the second automatic cylinder cap 20 is opened, and cleaning basket will be hoisted to blanking pipeline 22 and removed by puma manipulator 27.
In order to carry out feeding and blanking conveying to workpiece automatically, the both ends of rack 1 are respectively equipped with feeding pipeline 21 under Expect pipeline 22.
It in order to be filtered to used degreasing agent, is reused convenient for degreasing agent, the lower section of rinse bath 2 is equipped with circulating filtration Device, circulation filter include circulating box 23, circulating pump 24 and filter 25, circulating box 23, circulating pump 24 and filter 25 It is arranged in rack 1, circulating box 23 is located at the underface of rinse bath 2, and circulating box 23, circulating pump 24 and filter 25 successively connect It connects.
Filter 25 corrodes in order to prevent, prolongs its service life, and filter 25 is stainless steel filter 25.
In order to which automatic transporting cleans basket, the top of rack 1 is additionally provided with manipulator support 26 and puma manipulator 27, intelligent machine Tool hand 27 is arranged on manipulator support 26.
In order to be preheated to degreasing agent, cleaning effect is improved, is equipped with heating device in rinse bath 2 and potcher 13 28。
Heat spreader in order to prevent saves electric energy, and the periphery of rinse bath 2, spray groove 9 and potcher 13 is equipped with heat preservation Layer.
In order to enable equipment stops working in low liquid level, it is impaired to avoid equipment, and remind worker's fluid infusion, rinse bath 2, Low liquid level protective device is equipped in spray groove 9 and potcher 13.
For the ease of worker's controlling equipment, the side of rack 1 is equipped with control cabinet 29.
Be additionally provided with blowing plant in order to provide gas source to reciprocal air blowing air knife 19, in rack 1, blowing plant with Reciprocal air blowing air knife 19 connects.
The supersonic wave cleaning machine, can by the muti-piece ultrasonic wave vibration plate being arranged in multiple tracks ultrasonic cleaning equipment and slot The cleannes requirement of workpiece is effectively ensured, overall performance is reliable, and energy continous way work is suitble to the cleaning of high-volume workpiece, and cleaning is imitated Rate is high, reduces artificial work intensity.
The utility model is not limited to above-mentioned specific embodiment, for those of ordinary skill in the art from upper Design is stated to set out, without creative labor, made various transformation, all fall within the protection scope of the utility model it It is interior.

Claims (10)

1. a kind of supersonic wave cleaning machine, which is characterized in that including rack, ultrasonic gross rinse device, ultrasonic wave fine purifiation device, high pressure Spray equipment, ultrasonic rinsing device and high pressure water cutting device, the ultrasonic gross rinse device, ultrasonic wave fine purifiation device, high pressure Spray equipment, ultrasonic rinsing device and high pressure water cutting device are set gradually on the rack;
The ultrasonic gross rinse device include rinse bath, the first ultrasonic wave vibration plate, the second ultrasonic wave vibration plate, supersonic generator and Throwing device, the rinse bath are arranged on the rack, and the side at the top of rinse bath is equipped with the first overflow port, and the other side is equipped with the One water inlet, the bottom of the rinse bath are funnel-form, which is equipped with the first tapping valve, first ultrasonic wave The bottom in rinse bath is arranged in vibration plate, and there are two the second ultrasonic wave vibration plates, and two the second ultrasonic wave vibration plates are respectively set Front and rear sides in rinse bath, the second ultrasonic wave vibration plate are located at the top of the first ultrasonic wave vibration plate, the ultrasonic wave hair Emitter and throwing device are respectively provided on the rack, and the first ultrasonic wave vibration plate and the second ultrasonic wave vibration plate occur with ultrasonic wave Device electrical connection, the structure of the ultrasonic wave fine purifiation device are identical as the structure of ultrasonic gross rinse device;
The high-pressure spray device includes spray groove, spray tube and liquid reserve tank, and the spray groove is arranged on the rack, the spray The top of slot is equipped with the first automatic cylinder cap, and the top in spray groove is arranged in the spray tube, and the liquid reserve tank setting is spraying The lower section of slot;
There are two the ultrasonic rinsing devices, and two ultrasonic rinsing devices are set gradually on the rack, the ultrasonic wave drift Cleaning device includes potcher, third ultrasonic wave vibration plate and the 4th ultrasonic wave vibration plate, and the potcher is arranged on the rack, potcher The side at top be equipped with the second overflow port, the other side is equipped with the second water inlet, and the bottom of the potcher is funnel-form, the leakage Bucket-shaped bottom is equipped with the second tapping valve, and the bottom in potcher, the 4th ultrasonic wave is arranged in the third ultrasonic wave plate There are two vibration plates, and two the 4th ultrasonic wave vibration plates are separately positioned on the front and rear sides of potcher, the 4th ultrasonic wave vibration plate position In the top of third ultrasonic wave plate, the third ultrasonic wave vibration plate and the 4th ultrasonic wave vibration plate are electrically connected with supersonic generator It connects;
The high pressure water cutting device includes cutting sink and reciprocal air blowing air knife, and the sink of cutting is arranged on the rack, and cuts sink Bottom is funnel-form, and the top for cutting sink is equipped with the second automatic cylinder cap, and the top cut in sink is arranged in the reciprocal air blowing air knife Portion.
2. supersonic wave cleaning machine as described in claim 1, which is characterized in that the both ends of the rack are respectively equipped with feeding conveying Line and blanking pipeline.
3. supersonic wave cleaning machine as described in claim 1, which is characterized in that the lower section of the rinse bath is filled equipped with circulating filtration It sets, the circulation filter includes circulating box, circulating pump and filter, and the circulating box, circulating pump and filter are respectively provided with On the rack, the circulating box is located at the underface of rinse bath, and the circulating box, circulating pump and filter are sequentially connected.
4. supersonic wave cleaning machine as claimed in claim 3, which is characterized in that the filter is stainless steel filter.
5. supersonic wave cleaning machine as described in claim 1, which is characterized in that be additionally provided with manipulator support above the rack And puma manipulator, the puma manipulator are arranged on manipulator support.
6. supersonic wave cleaning machine as described in claim 1, which is characterized in that be equipped with heating in the rinse bath and potcher Device.
7. supersonic wave cleaning machine as described in claim 1, which is characterized in that the rinse bath, spray groove and potcher it is outer Week is equipped with insulating layer.
8. supersonic wave cleaning machine as described in claim 1, which is characterized in that in the rinse bath, spray groove and potcher Equipped with low liquid level protective device.
9. supersonic wave cleaning machine as described in claim 1, which is characterized in that the side of the rack is equipped with control cabinet.
10. supersonic wave cleaning machine as described in claim 1, which is characterized in that it is additionally provided with blowing plant in the rack, The blowing plant is connect with reciprocal air blowing air knife.
CN201920151060.1U 2019-01-29 2019-01-29 A kind of supersonic wave cleaning machine Expired - Fee Related CN209476837U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695001A (en) * 2019-11-12 2020-01-17 浙江科腾紧固件股份有限公司 Degreasing device for electrophoresis
CN112718695A (en) * 2021-02-01 2021-04-30 深圳市普乐华科技有限公司 Full-automatic ultrasonic cleaning machine
CN113751421A (en) * 2021-09-30 2021-12-07 成都市龙泉通惠实业有限责任公司 Ultrasonic cleaning machine for piston and cleaning method
CN114682553A (en) * 2022-04-11 2022-07-01 广东鑫光智能系统有限公司 Full-automatic ultrasonic and high-pressure spraying cleaning machine for large hydraulic piston rod
CN115055440A (en) * 2022-07-04 2022-09-16 沙洲职业工学院 Ultrasonic cleaning machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110695001A (en) * 2019-11-12 2020-01-17 浙江科腾紧固件股份有限公司 Degreasing device for electrophoresis
CN112718695A (en) * 2021-02-01 2021-04-30 深圳市普乐华科技有限公司 Full-automatic ultrasonic cleaning machine
CN112718695B (en) * 2021-02-01 2023-01-20 深圳市普乐华科技有限公司 Full-automatic ultrasonic cleaning machine
CN113751421A (en) * 2021-09-30 2021-12-07 成都市龙泉通惠实业有限责任公司 Ultrasonic cleaning machine for piston and cleaning method
CN114682553A (en) * 2022-04-11 2022-07-01 广东鑫光智能系统有限公司 Full-automatic ultrasonic and high-pressure spraying cleaning machine for large hydraulic piston rod
CN115055440A (en) * 2022-07-04 2022-09-16 沙洲职业工学院 Ultrasonic cleaning machine

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20191011

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