CN105855235A - High-efficiency energy-saving cleaning device - Google Patents
High-efficiency energy-saving cleaning device Download PDFInfo
- Publication number
- CN105855235A CN105855235A CN201610371589.5A CN201610371589A CN105855235A CN 105855235 A CN105855235 A CN 105855235A CN 201610371589 A CN201610371589 A CN 201610371589A CN 105855235 A CN105855235 A CN 105855235A
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- Prior art keywords
- oil
- water tank
- cyclic water
- ultrasonic wave
- ultrasonic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a high-efficiency energy-saving cleaning device. The high-efficiency energy-saving cleaning device comprises an ultrasonic wave cleaning tank and circulating water tanks, wherein the ultrasonic wave cleaning tank is sequentially divided into an ultrasonic wave roughly-cleaning tank, an ultrasonic wave finely-cleaning tank and an ultrasonic wave rinsing tank from a material feeding end to a material discharging end, throw-in type ultrasonic wave vibration boxes are arranged in the three tanks respectively, each tank is connected with one circulating water tank, a circulating pump is fixed in the circulating water tank, two-pass filtering devices are arranged in each circulating water tank, a third-pass filtering device is also arranged in the circulating water tank connected with the ultrasonic wave rinsing tank, and an oil-water separator is also fixed in the circulating water tank for removing floated oil in cleaning solution. The ultrasonic wave cleaning tank is divided into three tanks, therefore, the cleaning effect is improved; the filtering precisions of the three-stage filtering devices are sequentially improved; the oil-water separator is also provided, the filtering effect is good and energy is saved.
Description
Technical field
The invention belongs to cleaning equipment field, particularly relate to a kind of energy-efficient cleaning device.
Background technology
In the industrial production, some parts to product, such as screw, nut or screw rod etc., owing to its quantity is more and shape and structure all differs, often it cannot be cleaned by common cleaning equipment fast and effectively, it usually needs uses supersonic wave cleaning machine, when propagating in a liquid due to ultrasonic wave, its acoustic pressure drastic change, makes liquid that strong cavitation and emulsion, the small cavitation bubble of the millions of meter of generation the most per second to occur.These bubbles produce under acoustic pressure effect the most in a large number, and constantly fierce explosion, produce strong impulsive force and negative-pressure sucking, cause dirt to be peeled off.Ul-trasonic irradiation is to occur in whole liquid, so the object in gaps complex-shaped, many is had unique cleaning performance.
Supersonic wave cleaning machine is generally only with two grooves at present, and matting is simple, does not washes clean clearly；And during current cleaning machine use, the consumption of clear water and cleaning fluid is bigger, uses device without any filtration cycle, easily causes the wasting of resources and environmental pollution.
Summary of the invention
In order to solve above-mentioned technical problem, it is an object of the invention to provide a kind of energy-efficient cleaning device, this device can be recovered by filtration utilization to cleaning fluid.
To achieve these goals, present invention employs following technical scheme:
nullA kind of energy-efficient cleaning device，Including ultrasonic cleaner and cyclic water tank，The cell body of described ultrasonic cleaner is double-decked insulation，Internal layer uses SUS304 stainless steel material to make，Outer layer uses stainless steel wire drawing plate to make，Middle filling aluminum silicate insulation material，The bottom land of described ultrasonic cleaner becomes inclined-plane，Refluxing opening and sewage draining exit it is additionally provided with on the cell body of ultrasonic cleaner，Described ultrasonic cleaner is interior is separated into ultrasonic gross rinse groove successively by feeding end towards discharge end、Ultrasonic wave fine purifiation groove and ultrasonic rinsing groove，Throw-in type ultrasonic wave shake box it is equipped with in three grooves，Each groove is respectively connected with a cyclic water tank，It is fixed with circulating pump in described cyclic water tank，Two road filters it are equipped with in each cyclic water tank，First filter is to be arranged on the Magnetic filtration device frame at refluxing opening，The screen pack of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make；nullSecond filter is the board plug type filter frame before being arranged on pump entry，The screen pack of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make，It is additionally provided with the 3rd road filter in the cyclic water tank being connected with ultrasonic rinsing groove，3rd road filter is the fine filter being arranged on all steel pocket type at circulating-pump outlet，And on fine filter, it is additionally provided with blocking warner，It is further fixed in described cyclic water tank for removing the oil water separator of oil slick in cleaning fluid，Described oil water separator includes reductor、Oil suction band、Oil scraping plate and oil dish，Described reductor is fixed on the top of cyclic water tank，One end of described oil suction band is set on the driving wheel of reductor，The other end is enclosed within the rotating shaft being fixed in cyclic water tank，Described oil scraping plate and oil dish are each attached to cyclic water tank top，And the side down moved of one end of oil scraping plate and oil suction band against，The other end of oil scraping plate is connected mutually with oil dish，Described oil scraping plate is obliquely installed，And one end height that oil scraping plate is connected mutually with oil dish is relatively low.
Preferably: on described cyclic water tank, be additionally provided with inlet, leakage fluid dram, overfall and fluid level controller, the bottom of described cyclic water tank becomes inclined-plane.
The Ultrasonic Cleaning tank of the present invention is divided into three, make workpiece basket can sequentially pass through ultrasonic gross rinse, ultrasonic wave fine purifiation and ultrasonic rinsing three process, improve the effect of cleaning, and the power of the present invention is bigger, supersonic generator uses power to promote integrated circuit, also can improve cleaning performance to a certain extent.The Ultrasonic Cleaning tank of the present invention uses double-decked insulation, can effectively reduce distributing of cleaning fluid heat so that cleaning fluid plays maximum cleaning effect.
The filtering accuracy of the three-level filter device of the present invention is incremented by successively; the filter of first second level has filtered out most of spot; spot is avoided to enter circulating pump; affect the service life of circulating pump; the filter filtering accuracy of the third level is higher, it is ensured that the liquid of recovery can normally use, and does not affect cleaning efficiency; and the alarm on the filter of the third level can effectively remind staff to change in time, improve operating efficiency.
The present invention drives oil suction tape travel to be taken out of by oil slick by reductor, oil slick is adsorbed at oil suction belt surface, oil scraping plate is arranged on the side that oil suction band down moves, under oil slick just can be hung during oil suction tape travel by oil scraping plate without any action, simple in construction is cost-effective, and oil scraping plate is obliquely installed so that oil slick uniform effluent in landing enters oil dish voluntarily, effectively automatically removes oil slick in cleaning fluid, reduce environmental pollution.
Accompanying drawing explanation
Fig. 1 is present invention Facad structure schematic diagram on supersonic wave cleaning machine.
Fig. 2 is present invention plan structure schematic diagram on supersonic wave cleaning machine.
Fig. 3 is present invention side structure schematic diagram on supersonic wave cleaning machine.
Fig. 4 is the structural representation of oil water separator.
Detailed description of the invention
Embodiments of the invention are described below in detail, and the example of described embodiment is shown in the drawings, and the most same or similar label represents same or similar element or has the element of same or like function.The embodiment described below with reference to accompanying drawing is exemplary, it is intended to is used for explaining the present invention, and is not considered as limiting the invention.
In describing the invention, it will be appreciated that, term " " center ", " longitudinally ", " laterally ", " length ", " width ", " thickness ", on " ", D score, " front ", " afterwards ", " left ", " right ", " vertically ", " level ", " push up ", " end " " interior ", " clockwise ", orientation or the position relationship of the instruction such as " counterclockwise " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include one or more this feature.In describing the invention, except as otherwise noted, " multiple " are meant that two or more, unless otherwise clear and definite restriction.
In the present invention, unless otherwise clearly defined and limited, term " is installed ", " being connected ", " connection ", the term such as " fixing " should be interpreted broadly, and connects for example, it may be fixing, it is also possible to be to removably connect, or be integrally connected；Can be to be mechanically connected, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, can be the connection of two element internals.For the ordinary skill in the art, above-mentioned term concrete meaning in the present invention can be understood as the case may be.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or D score can include that the first and second features directly contact, it is also possible to include that the first and second features are not directly contact but by the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " include that fisrt feature directly over second feature and oblique upper, or is merely representative of fisrt feature level height higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " include that fisrt feature immediately below second feature and obliquely downward, or is merely representative of fisrt feature level height less than second feature.
Step-by-step slot type supersonic wave cleaning machine as shown in Figure 1-Figure 3, including power-driven roller 1, closed organism frame 18, lifting transfer device, ultrasonic cleaner, compressed air spraying groove, cyclic water tank and burner 13, described ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame 18, described ultrasonic cleaner is connected with cyclic water tank by pipeline respectively with compressed air spraying groove, described burner 13 is cyclic water tank heat supply, the described power-driven roller 1 for feeding or blanking is separately fixed at the two ends of closed organism frame 18, power-driven roller 1 extends in closed organism frame 18, and the power-driven roller 1 at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively.
Described lifting transfer device includes movable lifting frame 3, mobile framework dolly, motor 4 and lifting cylinder 5, described movable lifting frame 3 is fixed on closed organism frame 18 internal upper part, the described mobile framework dolly for level transfer workpiece basket 12 is arranged on movable lifting frame 3, described motor 4 is fixed on movable lifting frame 3 and drives mobile framework dolly left and right batch (-type) to move, and multiple lifting cylinders 5 for vertical lifting workpiece basket 12 are fixed on the top of movable lifting frame 3.
The cell body of described ultrasonic cleaner is double-decked insulation, internal layer uses SUS304 stainless steel material to make, and outer layer uses stainless steel wire drawing plate to make, middle filling aluminum silicate insulation material, the bottom land of described ultrasonic cleaner becomes inclined-plane, it is simple to the ponding foul in removal slot；Refluxing opening and sewage draining exit it is additionally provided with on the cell body of ultrasonic cleaner, described ultrasonic cleaner is interior is separated into ultrasonic gross rinse groove 8, ultrasonic wave fine purifiation groove 9 and ultrasonic rinsing groove 10 successively by feeding end towards discharge end, throw-in type ultrasonic wave shake box 11 it is equipped with in three grooves, each groove is respectively connected with a cyclic water tank, is fixed with circulating pump 15 in described cyclic water tank.
Being equipped with two road filters in each cyclic water tank, first filter is to be arranged on the Magnetic filtration device frame at refluxing opening, and the screen pack of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make；Second filter is the board plug type filter frame before being arranged on circulating pump 15 entrance, the screen pack of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make, it is additionally provided with the 3rd road filter in the cyclic water tank being connected with ultrasonic rinsing groove 10,3rd road filter is to be additionally provided with blocking warner on the fine filter 16 of all steel pocket type being arranged on circulating pump 15 exit, and fine filter 16.When fine filter 16 blocks, pressure raises and reports to the police, and reminds operative employee clean in time and change filter bag.
It is fixed with the oil water separator 14 for removing oil slick in cleaning fluid also by connecting plate 146 on described cyclic water tank madial wall, it is as follows that purification process is filtered in the cleaning of present device, by time liquid to filter frame again to water-oil separating again to plate filter screen again to filter pump again to fine filter (10um) finally to ultrasonic cleaning case.Stainless steel burner hearth and heat exchanger tube it is also equipped with in described cyclic water tank, clear rinsing liquid is indirectly heated (three-tank shares a heater) by described burner 13 by stainless steel burner hearth and heat exchanger tube, inlet, leakage fluid dram, overfall and fluid level controller it is additionally provided with on described cyclic water tank, the bottom of described cyclic water tank becomes inclined-plane, the compressed air spray head 6 driven by shower nozzle cylinder 17 it is provided with in described compressed air spraying groove, compressed air spray head 6 is under the control of shower nozzle cylinder 17, workpiece movable type in workpiece basket is scanned winding-up, accelerates drying up of workpiece.
Described oil water separator includes reductor 141, oil suction band 142, rotating shaft 143, connecting plate 146, oil scraping plate 144 and oil dish 145, described reductor 141 is fixed on the top of connecting plate 146, one end of described oil suction band 142 is set on the driving wheel of reductor 141, the other end is enclosed within the rotating shaft 143 of the bottom being fixed on connecting plate 146, described oil scraping plate 144 and oil dish 145 are each attached to the top of connecting plate 146, and the side down moved of one end of oil scraping plate 144 and oil suction band 142 against, the other end of oil scraping plate 144 is connected with oil dish 145 phase, described oil scraping plate 144 is obliquely installed, and oil scraping plate 144 is relatively low with one end height that oil dish 145 phase is connected.Described oil scraping plate 144 and oil suction band 142 against the cross section triangularity of one end.Driving oil suction tape travel to be taken out of by oil slick by reductor, greasy dirt is scraped uniform effluent in oil dish by oil scraping plate, can effectively automatically remove oil slick in cleaning fluid, and rinsing water tank does not set oil slick removal system.
Oil water separator drives oil suction tape travel to be taken out of by oil slick by reductor, oil slick is adsorbed at oil suction belt surface, oil scraping plate is arranged on the side that oil suction band down moves, under oil slick just can be hung during oil suction tape travel by oil scraping plate without any action, simple in construction is cost-effective, and oil scraping plate is obliquely installed so that oil slick uniform effluent in landing enters oil dish voluntarily, effectively automatically removes oil slick in cleaning fluid, reduce environmental pollution.
The top of described closed organism frame 18 is further fixed on the suction nebelwind machine 7 for discharging water vapour, cleaning machine can produce certain water vapour during heating water tanks and spray, water vapour is excessive can affect environment and operating personnel, for the working environment that holding is good, be conducive to carrying out production strictly in line with rules and regulations, therefore water vapour must be discharged workshop.After power-driven roller 1 at the discharge end of described closed organism frame 18, also linking has non-maneuver raceway platform to be expected 2.Described closed organism frame 18 uses shaped steel or stainless steel wire drawing plate to make, and offering multiple glass window on closed organism frame 18, the position of glass window is corresponding with the position of ultrasonic gross rinse groove 8, ultrasonic wave fine purifiation groove 9, ultrasonic rinsing groove 10 and compressed air spraying groove respectively.The cleaning frequency of described throw-in type ultrasonic wave shake box is 28KHz, and power is 1500w, and throw-in type ultrasonic wave shake box includes shaking plate and supersonic generator, and described supersonic generator is internal uses power to promote integrated circuit.
The equipment of the present invention uses immersion Ultrasonic Cleaning, by manually dress basket work piece being rolled in the motor-driven of feeding end, the conveying of cleaning basket is put in place by conveyer automatically, workpiece basket is promoted and is transported in rinse bath by mechanical elevating mechanism, respectively through Ultrasonic Cleaning, rinse, blow the operations such as water after automatically workpiece basket is hung on the power-driven roller of discharging end, and join non-maneuver raceway platform to be expected manually by workpiece taking-up, thus complete whole cleaning process, enter next clean cycle.This equipment uses Mitsubishi PLC to combine and automatically controls, and scavenging period user can be adjusted according to actually used situation.
The apparatus and process flow process of the present invention is as follows, workpiece basket is blown water then in turn through ultrasonic gross rinse, ultrasonic wave fine purifiation, ultrasonic rinsing and compressed air and is proceeded to raceway platform to be expected after automatic blanking again by manually going up part (automatic in-position), whole process is in addition to loading and unloading manual operation, remaining process all realizes automation, greatly reduces the labour intensity of workman.
The supersonic generator of the present invention is internal uses power to promote integrated circuit, and transducer uses Germany's Sai Langdeke wafer energy transducer, transducing head to use screw and glue special firmly to couple with shake box.
It should be pointed out that, that above example is only the representative example of the present invention.The present invention can also have many deformation.Every any simple modification, equivalent variations and modification made above example according to the essence of the present invention, is all considered as belonging to protection scope of the present invention.
Claims (2)
- null1. an energy-efficient cleaning device，It is characterized in that: include ultrasonic cleaner and cyclic water tank，The cell body of described ultrasonic cleaner is double-decked insulation，Internal layer uses SUS304 stainless steel material to make，Outer layer uses stainless steel wire drawing plate to make，Middle filling aluminum silicate insulation material，The bottom land of described ultrasonic cleaner becomes inclined-plane，Refluxing opening and sewage draining exit it is additionally provided with on the cell body of ultrasonic cleaner，Described ultrasonic cleaner is interior is separated into ultrasonic gross rinse groove (8) successively by feeding end towards discharge end、Ultrasonic wave fine purifiation groove (9) and ultrasonic rinsing groove (10)，Throw-in type ultrasonic wave shake box (11) it is equipped with in three grooves，Each groove is respectively connected with a cyclic water tank，Circulating pump (15) it is fixed with in described cyclic water tank，Two road filters it are equipped with in each cyclic water tank，First filter is to be arranged on the Magnetic filtration device frame at refluxing opening，The screen pack of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make；nullSecond filter is the board plug type filter frame before being arranged on circulating pump (15) entrance，The screen pack of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make，It is additionally provided with the 3rd road filter in the cyclic water tank being connected with ultrasonic rinsing groove (10)，3rd road filter is the fine filter (16) of all steel pocket type being arranged on circulating pump (15) exit，And it is additionally provided with blocking warner on fine filter (16)，The oil water separator (14) for removing oil slick in cleaning fluid it is further fixed in described cyclic water tank，Described oil water separator (14) includes reductor (141)、Oil suction band (142)、Oil scraping plate (144) and oil dish (145)，Described reductor (141) is fixed on the top of cyclic water tank，One end of described oil suction band (142) is set on the driving wheel of reductor (141)，The other end is enclosed within the rotating shaft (143) being fixed in cyclic water tank，Described oil scraping plate (144) and oil dish (145) are each attached to cyclic water tank top，And the side down moved of one end of oil scraping plate (144) and oil suction band (142) against，The other end of oil scraping plate (144) is connected mutually with oil dish (145)，Described oil scraping plate (144) is obliquely installed，And oil scraping plate (144) is relatively low with one end height that oil dish (145) is connected mutually.
- A kind of energy-efficient cleaning device the most according to claim 1, it is characterised in that: being additionally provided with inlet, leakage fluid dram, overfall and fluid level controller on described cyclic water tank, the bottom of described cyclic water tank becomes inclined-plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610371589.5A CN105855235A (en) | 2016-05-30 | 2016-05-30 | High-efficiency energy-saving cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610371589.5A CN105855235A (en) | 2016-05-30 | 2016-05-30 | High-efficiency energy-saving cleaning device |
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| CN105855235A true CN105855235A (en) | 2016-08-17 |
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| CN201610371589.5A Pending CN105855235A (en) | 2016-05-30 | 2016-05-30 | High-efficiency energy-saving cleaning device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216320A (en) * | 2016-10-08 | 2016-12-14 | 广东鸿泰科技股份有限公司 | Line cleans in a kind of automatization |
| CN106269695A (en) * | 2016-09-28 | 2017-01-04 | 张家港市港威超声电子有限公司 | Cross valve SEC adapter environmental protection automatic clearing apparatus and cleaning method thereof |
| CN107008685A (en) * | 2017-06-15 | 2017-08-04 | 东莞以利沙五金制品有限公司 | Die casting automatic flushing device |
| CN109382386A (en) * | 2018-12-11 | 2019-02-26 | 广西玉柴机器股份有限公司 | A kind of rack applied to transit type cleaning machine cleaning shaft-cup |
| CN112775094A (en) * | 2019-11-08 | 2021-05-11 | 无锡市纳百川机械有限公司 | Double-groove ultrasonic cleaning machine |
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Application publication date: 20160817 |