CN205667965U - Ultrasonic washing unit - Google Patents

Abstract

nullThis utility model relates to ultrasonic washing unit，Including power-driven roller、Closed organism frame、Lifting transfer device、Ultrasonic cleaner、Compressed air spraying groove，Described ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame，Power-driven roller for feeding or blanking is separately fixed at the two ends of closed organism frame，Power-driven roller extends in closed organism frame，And the power-driven roller at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively，Equipment of the present utility model uses immersion ultrasonic waves for cleaning，By manually filling basket work piece on the power-driven roller of feeding end，The conveying of cleaning basket is put in place by lifting transfer device automatically，Workpiece basket is promoted and is transported in rinse bath by mechanical elevating mechanism，Respectively through ultrasonic waves for cleaning、Rinsing、Automatically workpiece basket is hung on the power-driven roller of discharging end after blowing the operations such as water，Thus complete whole cleaning process，Enter next clean cycle.

Description

Ultrasonic washing unit

Technical field

This utility model belongs to cleaning equipment field, particularly relates to ultrasonic washing unit.

Background technology

In the industrial production, some parts to product, such as screw, nut or screw rod etc., owing to its quantity is more And shape and structure all differs, often it cannot be cleaned by common cleaning equipment fast and effectively, it usually needs uses super Sound wave cleaning machine, when propagating in a liquid due to ultrasound wave, its acoustic pressure drastic change, make liquid that strong cavitation and emulsion to occur, The small cavitation bubble of the millions of meter of generation the most per second.These bubbles produce under acoustic pressure effect the most in a large number, And constantly fierce explosion, produce strong impulsive force and negative-pressure sucking, cause dirt to be peeled off.Ul-trasonic irradiation is to occur at whole In individual liquid, so the object in gaps complex-shaped, many is had unique cleaning performance.

When existing ultrasonic washing unit uses, when workpiece is carried out by needs, first workpiece is inserted in cleaning case Preference temperature warm wash liquid in, supersonic generator work, surface of the work is cleaned up, then, by workpiece by cleaning Take out in case, transfer to water washing chamber rinses, finally workpiece is taken out.Being in place of the deficiencies in the prior art, operation is not Convenient, workpiece is inserted, take out cleaning case, water washing chamber is both needed to manually carry out, and follow-up dry run needs otherwise processed, automatization Degree is low, the most time-consumingly, needs to be improved；Additionally ultrasonic washing unit is generally only with two grooves at present, and matting is simple Single, do not wash clean clearly；In ultrasonic washing unit work process for reach optimal cleaning effect also need to ensure cleanout fluid tie up for a long time Holding in certain temperature, current ultrasonic washing unit does not the most possess such function.

Summary of the invention

In order to solve above-mentioned technical problem, the purpose of this utility model is to provide a kind of easy to use, automaticity The ultrasonic washing unit high, cleaning performance is good.

To achieve these goals, this utility model have employed following technical scheme:

Ultrasonic washing unit, including power-driven roller, closed organism frame, lifting transfer device, ultrasonic cleaner, pressure Contracting air blown groove, described ultrasonic cleaner and compressed air spraying groove are adjacent in being fixed on closed organism frame, Power-driven roller for feeding or blanking is separately fixed at the two ends of closed organism frame, and power-driven roller extends to closed In organism frame, and the power-driven roller at two ends is connected mutually with ultrasonic cleaner and compressed air spraying groove respectively, described lifting Transfer device includes movable lifting frame, mobile framework dolly, motor and lifting cylinder, and described movable lifting frame is fixed on closed Organism frame internal upper part, the described mobile framework dolly for level transfer workpiece frame is arranged on movable lifting frame, described electricity Machine is fixed on movable lifting frame and drives mobile framework dolly left and right batch (-type) to move, multiple for vertical lifting workpiece frame Lifting cylinder is fixed on the top of movable lifting frame, and the cell body of described ultrasonic cleaner is double-decked insulation, and internal layer uses SUS304 stainless steel material makes, and outer layer uses stainless steel wire drawing plate to make, and middle filling aluminum silicate insulation material is described ultrasonic The bottom land of ripple rinse bath becomes inclined-plane, and the cell body of ultrasonic cleaner is additionally provided with refluxing opening and sewage draining exit, described ultrasonic waves for cleaning Groove is interior is separated into ultrasonic gross rinse groove, ultrasound wave fine purifiation groove and ultrasonic rinsing groove, three grooves successively by feeding end towards discharge end Inside it is equipped with throw-in type ultrasound wave shake box, is provided with in described compressed air spraying groove and is sprayed by the compressed air of shower nozzle air cylinder driven Head.

Preferably: the top of described closed organism frame is further fixed on the suction nebelwind for discharging water vapour Machine, after the power-driven roller at the discharge end of described closed organism frame, also linking has non-maneuver raceway platform to be expected.

Preferably: described closed organism frame uses shaped steel or stainless steel wire drawing plate to make, and closed Offer multiple glass window on organism frame, the position of glass window respectively with ultrasonic gross rinse groove, ultrasound wave fine purifiation Groove, ultrasonic rinsing groove are corresponding with the position of compressed air spraying groove.

Preferably: the cleaning frequency of described throw-in type ultrasound wave shake box is 28KHz, and power is 1500w, throw-in type Ultrasound wave shake box includes shaking plate and supersonic generator, and described supersonic generator is internal uses power to promote integrated circuit.

Equipment of the present utility model uses immersion ultrasonic waves for cleaning, by manually filling basket work piece in the machine of feeding end On dynamic raceway, the conveying of cleaning basket is put in place by lifting transfer device automatically, and workpiece basket is promoted and is transported to clean by mechanical elevating mechanism In groove, respectively through ultrasonic waves for cleaning, rinse, blow the operations such as water after automatically workpiece basket is hung on the power-driven roller of discharging end, And join non-maneuver raceway platform to be expected manually by workpiece taking-up, thus complete whole cleaning process, enter next clean cycle.This Equipment uses Mitsubishi PLC to combine and automatically controls, and scavenging period user can be adjusted according to actually used situation.Whole Individual process is in addition to loading and unloading manual operation, and remaining process all realizes automatization, greatly reduces the labor intensity of workman.

Ultrasonic cleaner of the present utility model is divided into three so that workpiece basket can sequentially pass through ultrasonic gross rinse, surpass Sound wave fine purifiation and ultrasonic rinsing three process, improve the effect of cleaning.Ultrasonic cleaner of the present utility model uses double Layer insulation construction, can effectively reduce distributing of cleanout fluid heat so that cleanout fluid plays maximum cleaning effect.

Accompanying drawing explanation

Fig. 1 is Facad structure schematic diagram of the present utility model.

Fig. 2 is plan structure schematic diagram of the present utility model.

Fig. 3 is side structure schematic diagram of the present utility model.

Fig. 4 is the structural representation of oil water separator of the present utility model.

Detailed description of the invention

Of the present utility model embodiment is described below in detail, and the example of described embodiment is shown in the drawings, the most ad initio Represent same or similar element to same or similar label eventually or there is the element of same or like function.Below by ginseng It is exemplary for examining the embodiment that accompanying drawing describes, it is intended to be used for explaining this utility model, and it is not intended that to this utility model Restriction.

In description of the present utility model, it is to be understood that term " " center ", " longitudinally ", " laterally ", " length ", " width Degree ", " thickness ", " on ", D score, "front", "rear", "left", "right", " vertically ", " level ", " top ", " end " " interior ", " up time Pin ", the orientation of the instruction such as " counterclockwise " or position relationship be based on orientation shown in the drawings or position relationship, be for only for ease of Describe this utility model and simplifying describe rather than instruction or the hint device of indication or element must have specific orientation, With specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.

Additionally, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance Or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or Implicitly include one or more this feature.In description of the present utility model, except as otherwise noted, the implication of " multiple " It is two or more, unless otherwise clear and definite restriction.

In this utility model, unless otherwise clearly defined and limited, term " install ", " being connected ", " connection ", " Gu Fixed " etc. term should be interpreted broadly, connect for example, it may be fixing, it is also possible to be to removably connect, or be integrally connected；Can To be mechanical connection, it is also possible to be electrical connection；Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, Ke Yishi The connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood as the case may be Concrete meaning in this utility model.

In this utility model, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it D score can include that the first and second features directly contact, it is also possible to includes that the first and second features are not directly contact but logical Cross the other characterisation contact between them.And, fisrt feature second feature " on ", " top " and " above " include One feature is directly over second feature and oblique upper, or is merely representative of fisrt feature level height higher than second feature.First is special Levy second feature " under ", " lower section " and " below " include fisrt feature immediately below second feature and obliquely downward, or only Represent that fisrt feature level height is less than second feature.

Ultrasonic washing unit as shown in Figure 1-Figure 3, including power-driven roller 1, closed organism frame 18, lifting transfer dress Put, ultrasonic cleaner, compressed air spraying groove, cyclic water tank and burner 13, described ultrasonic cleaner and compressed air Winding-up groove is adjacent in being fixed on closed organism frame 18, and described ultrasonic cleaner and compressed air spraying groove lead to respectively Piping is connected with cyclic water tank, and described burner 13 is cyclic water tank heat supply, described for feeding or the motor-driven rolling of blanking Road 1 is separately fixed at the two ends of closed organism frame 18, and power-driven roller 1 extends in closed organism frame 18, and two ends Power-driven roller 1 be connected mutually with ultrasonic cleaner and compressed air spraying groove respectively.

Described lifting transfer device includes movable lifting frame 3, mobile framework dolly, motor 4 and lifting cylinder 5, described shifting Dynamic hoisting frame 3 is fixed on closed organism frame 18 internal upper part, the described mobile framework dolly for level transfer workpiece basket 12 Being arranged on movable lifting frame 3, described motor 4 is fixed on movable lifting frame 3 and drives mobile framework dolly left and right batch (-type) Mobile, multiple lifting cylinders 5 for vertical lifting workpiece basket 12 are fixed on the top of movable lifting frame 3.

The cell body of described ultrasonic cleaner is double-decked insulation, and internal layer uses SUS304 stainless steel material to make, outward Layer uses stainless steel wire drawing plate to make, and middle filling aluminum silicate insulation material, the bottom land of described ultrasonic cleaner becomes inclined-plane, just Hydrops foul in removal slot；Refluxing opening and sewage draining exit, described ultrasonic waves for cleaning it is additionally provided with on the cell body of ultrasonic cleaner Interior ultrasonic gross rinse groove 8, ultrasound wave fine purifiation groove 9 and the ultrasonic rinsing groove 10 of being separated into successively towards discharge end by feeding end of groove, three Being equipped with throw-in type ultrasound wave shake box 11 in individual groove, each groove is respectively connected with a cyclic water tank, fixing in described cyclic water tank There is circulating pump 15.

Being equipped with two road defecators in each cyclic water tank, first defecator is to be arranged on the magnetic at refluxing opening Filter frame, the drainage screen of described Magnetic filtration device frame uses 80 mesh stainless steel filtering nets to make；Second defecator follows for being arranged on Board plug type filter frame before ring pump 15 entrance, the drainage screen of described board plug type filter frame uses 100 mesh stainless steel filtering nets to make, with Being additionally provided with the 3rd road defecator in the cyclic water tank that ultrasonic rinsing groove 10 is connected, the 3rd road defecator follows for being arranged on The fine filter 16 of all steel pocket type in ring pump 15 exit, and it is additionally provided with blocking warner on fine filter 16.Essence filters When device 16 blocks, pressure raises and reports to the police, and reminds operative employee clean in time and change filter bag.Three-stage filtration of the present utility model fills The filtering accuracy put is incremented by successively, and the defecator of first second level has filtered out most of spot, it is to avoid spot enters and follows Ring pump, affects the service life of circulating pump, and the defecator filtering accuracy of the third level is higher, it is ensured that the liquid of recovery can normally make With, not affecting the alarm in cleaning efficiency, and the defecator of the third level can effectively remind staff to change in time, improves Work efficiency.

It is fixed with also by connecting plate 146 on described cyclic water tank medial wall and divides for removing the profit of oil slick in cleanout fluid From device 14, it is as follows that purification process is filtered in the cleaning of this utility model equipment, by time liquid to filter frame again to oil-water separation again to plate Filter screen arrives filter pump again and arrives fine filter (10um) again and finally arrive ultrasonic cleaning case.It is also equipped with rustless steel in described cyclic water tank Burner hearth and heat exchanger tube, clear rinsing liquid is heated (three-tank by rustless steel burner hearth and heat exchanger tube by described burner 13 indirectly Share a heater), described cyclic water tank is additionally provided with inlet, leakage fluid dram, overfall and liquid level controller, described recirculated water The bottom of case becomes inclined-plane, is provided with the compressed air spray head 6 driven by shower nozzle cylinder 17, compression sky in described compressed air spraying groove Workpiece movable type in workpiece basket, under the control of shower nozzle cylinder 17, is scanned winding-up by gas blowout 6, accelerates drying up of workpiece.

Described oil water separator includes reductor 141, oil suction band 142, rotating shaft 143, connecting plate 146, oil scraping plate 144 and amasss Food tray 145, described reductor 141 is fixed on the top of connecting plate 146, and one end of described oil suction band 142 is set in reductor 141 Driving wheel on, the other end is enclosed within the rotating shaft 143 of the bottom being fixed on connecting plate 146, described oil scraping plate 144 and oil dish 145 tops being each attached to connecting plate 146, and the side down moved of one end of oil scraping plate 144 and oil suction band 142 against, scrape The other end of oiled-plate method 144 is connected with oil dish 145 phase, and described oil scraping plate 144 is obliquely installed, and oil scraping plate 144 and oil dish 145 One end height being connected mutually is relatively low.Described oil scraping plate 144 and oil suction band 142 against the cross section triangularity of one end.By subtracting Speed machine drives oil suction tape travel to be taken out of by oil slick, and greasy dirt is scraped uniform effluent in oil dish by oil scraping plate, can the most automatically go Except oil slick in cleanout fluid, rinsing water tank does not set oil slick removal system.

Oil water separator drives oil suction tape travel to be taken out of by oil slick by reductor so that oil slick adsorbs at oil suction band table Face, is arranged on the side that oil suction band down moves by oil scraping plate so that oil scraping plate just can be in oil suction tape travel without any action During by oil slick hang under, simple in construction is cost-effective, and oil scraping plate is obliquely installed so that oil slick landing voluntarily is into oil dish Interior uniform effluent, effectively automatically removes oil slick in cleanout fluid, reduces environmental pollution.

The top of described closed organism frame 18 is further fixed on the suction nebelwind machine 7 for discharging water vapour, and cleaning machine exists Can produce certain water vapour during heating water tanks and spray, water vapour is excessive can affect environment and operator, for keeping Good working environment, is conducive to carrying out production strictly in line with rules and regulations, therefore water vapour must be discharged workshop.Going out of described closed organism frame 18 After power-driven roller 1 at material end, also linking has non-maneuver raceway platform to be expected 2.Described closed organism frame 18 use shaped steel or Person's stainless steel wire drawing plate makes, and offers multiple glass window, the position of glass window on closed organism frame 18 Corresponding with the position of ultrasonic gross rinse groove 8, ultrasound wave fine purifiation groove 9, ultrasonic rinsing groove 10 and compressed air spraying groove respectively. Described throw-in type ultrasound wave shake box cleaning frequency be 28KHz, power is 1500w, throw-in type ultrasound wave shake box include shake plate and Supersonic generator, described supersonic generator is internal uses power to promote integrated circuit.

Equipment of the present utility model uses immersion ultrasonic waves for cleaning, by manually filling basket work piece in the machine of feeding end Moving and be rolled into, the conveying of cleaning basket is put in place by conveyer automatically, and workpiece basket is promoted and is transported in rinse bath by mechanical elevating mechanism, point Not through ultrasonic waves for cleaning, rinse, blow the operations such as water after automatically workpiece basket is hung on the power-driven roller of discharging end, and join non-machine Workpiece is manually taken out by dynamic raceway platform to be expected, thus completes whole cleaning process, enters next clean cycle.This equipment uses Mitsubishi PLC combines and automatically controls, and scavenging period user can be adjusted according to actually used situation.

Apparatus and process flow process of the present utility model is as follows, and workpiece basket is by manually going up part (automatic in-position) then in turn through super Sound wave is slightly washed, ultrasound wave fine purifiation, ultrasonic rinsing and compressed air are blown water and proceeded to raceway platform to be expected after automatic blanking again, whole Process is in addition to loading and unloading manual operation, and remaining process all realizes automatization, greatly reduces the labor intensity of workman.

Supersonic generator of the present utility model is internal uses power to promote integrated circuit, and transducer uses Germany Sai Langde Gram wafer energy transducer, transducing head uses screw and glue special firmly to couple with shake box.

It should be pointed out that, that above example is only representative example of the present utility model.This utility model can also have many Deformation.Every any simple modification, equivalent variations and modification above example made according to essence of the present utility model, all It is considered as belonging to protection domain of the present utility model.

Claims (4)

1. ultrasonic washing unit, it is characterised in that: include power-driven roller (1), closed organism frame (18), lifting transfer dress Put, ultrasonic cleaner, compressed air spraying groove, described ultrasonic cleaner and compressed air spraying groove are adjacent against being fixed on In closed organism frame (18), the power-driven roller (1) for feeding or blanking is separately fixed at closed organism frame (18) two ends, power-driven roller (1) extends in closed organism frame (18), and the power-driven roller (1) at two ends is respectively with super Sound wave rinse bath is connected mutually with compressed air spraying groove, and described lifting transfer device includes that movable lifting frame (3), mobile framework are little Car, motor (4) and lifting cylinder (5), described movable lifting frame (3) is fixed on closed organism frame (18) internal upper part, described Mobile framework dolly for level transfer workpiece frame (12) is arranged on movable lifting frame (3), and described motor (4) is fixed on shifting Dynamic hoisting frame (3) is upper and drives mobile framework dolly left and right batch (-type) to move, multiple rising for vertical lifting workpiece frame (12) Hanging cylinder (5) and be fixed on the top of movable lifting frame (3), the cell body of described ultrasonic cleaner is double-decked insulation, internal layer Using SUS304 stainless steel material to make, outer layer uses stainless steel wire drawing plate to make, and middle filling aluminum silicate insulation material is described The bottom land of ultrasonic cleaner becomes inclined-plane, and the cell body of ultrasonic cleaner is additionally provided with refluxing opening and sewage draining exit, described ultrasound wave Rinse bath is interior is separated into ultrasonic gross rinse groove (8), ultrasound wave fine purifiation groove (9) and ultrasonic rinsing successively by feeding end towards discharge end Groove (10), is equipped with throw-in type ultrasound wave shake box (11), is provided with by shower nozzle cylinder in described compressed air spraying groove in three grooves (17) compressed air spray head (6) driven.

Ultrasonic washing unit the most according to claim 1, it is characterised in that: the top of described closed organism frame (18) It is further fixed on suction nebelwind machine (7) for discharging water vapour, the motor-driven rolling at the discharge end of described closed organism frame (18) After road (1), also linking has non-maneuver raceway platform to be expected (2).

Ultrasonic washing unit the most according to claim 1, it is characterised in that: described closed organism frame (18) employing type Steel or stainless steel wire drawing plate make, and offer multiple glass window, glass window on closed organism frame (18) Position respectively with ultrasonic gross rinse groove (8), ultrasound wave fine purifiation groove (9), ultrasonic rinsing groove (10) and compressed air spraying groove Position corresponding.

Ultrasonic washing unit the most according to claim 1, it is characterised in that: the cleaning frequency of described throw-in type ultrasound wave shake box Rate is 28KHz, and power is 1500w, and throw-in type ultrasound wave shake box includes shaking plate and supersonic generator, described supersonic generator Internal employing power promotes integrated circuit.