CN208787033U - A kind of cleaning machine - Google Patents

A kind of cleaning machine Download PDF

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Publication number
CN208787033U
CN208787033U CN201821242556.1U CN201821242556U CN208787033U CN 208787033 U CN208787033 U CN 208787033U CN 201821242556 U CN201821242556 U CN 201821242556U CN 208787033 U CN208787033 U CN 208787033U
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CN
China
Prior art keywords
unit
cylinder body
lower cylinder
connect
water tank
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CN201821242556.1U
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Chinese (zh)
Inventor
金曜
张青
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SHANGHAI HUIDA MANUFACTURING Co Ltd
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SHANGHAI HUIDA MANUFACTURING Co Ltd
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Abstract

The utility model provides a kind of cleaning machine, comprising: feeding device;Spray rinsing device, connect with loading bay, including water tank, horizontal movement unit and spray tube, accommodates cleaning solution in water tank;Filter device is made of multiple filter elements, and the side of the inner wall of water tank is arranged in;The top of spray rinsing device, including blower and Scroll-tupe separator is arranged in demister;De-watering apparatus is positioned, is connect with spray rinsing, including pneumatic unit and the air nozzle being connect with the pneumatic unit;Rinsing device is positioned, is connect with positioning de-watering apparatus, including fixed nozzle, lifting unit and the sparge pipe being connect with the lifting unit;De-watering apparatus is rotated, is connect with positioning rinsing device, including fixed cell and rotating unit;Device for drying and cooling is connect, including mobile unit and the air nozzle being arranged in mobile unit with rotation de-watering apparatus;Discharging device, output cleaning, dry and lower cylinder body after cooling.

Description

A kind of cleaning machine
Technical field
The utility model relates to a kind of cleaning machines, and in particular to a kind of to be carried out clearly using lower cylinder body of the ultrasonic wave to engine The cleaning machine washed.
Background technique
Engine is one of component mostly important in auto parts, and the quality of engine directly determines an automobile Quality, so, the production of engine is most important.Wherein the lower cylinder body of engine be also form engine core component it One.Lower cylinder body has many holes, and therefore, the cleaning after lower cylinder body molding is very heavy in lower cylinder body production for lower cylinder body The step wanted, but cleaning machine in the prior art is difficult to clean to this some holes, leads in lower cylinder body that there are metal impurities, greasy dirt And dirt particulate, it will affect the use of lower cylinder body in practical applications in this way.
Utility model content
The utility model be to solve the above-mentioned problems and carry out, and it is an object of the present invention to provide it is a kind of using ultrasonic wave to starting The cleaning machine that the lower cylinder body of machine is cleaned.
The utility model provides a kind of cleaning machine, has the feature that, comprising: feeding device inputs predetermined gesture Lower cylinder body;Spray rinsing device, connect with loading bay, including water tank, horizontal movement unit 114 and spray tube, in water tank Accommodate cleaning solution;Heating device is arranged in water tank, for heating cleaning solution;Filter device, by multiple filter element structures At the side of the inner wall of water tank is arranged in;The top of spray rinsing device, including blower and whirlpool is arranged in demister Formula separator;De-watering apparatus is positioned, is connect with spray rinsing, including pneumatic unit and the jet being connect with the pneumatic unit Mouth;Position rinsing device, with positioning de-watering apparatus connect, including fixed nozzle, lifting unit and with the lifting unit company The sparge pipe connect;De-watering apparatus is rotated, is connect with positioning rinsing device, including fixed cell and rotating unit;Dry cooling Device is connect, including mobile unit and the air nozzle being arranged in mobile unit with rotation de-watering apparatus;And discharging dress It sets, output cleaning, dry and lower cylinder body after cooling.
In cleaning machine provided by the utility model, it can also have the feature that, also include: shell, wherein shell It is covered on feeding device, spray rinsing device, heating device, filter device, demister, positioning de-watering apparatus, positioning rinsing The outside of device, rotation de-watering apparatus, device for drying and cooling and discharging device.
It in cleaning machine provided by the utility model, can also have the following features: wherein, filter device includes primary Filter element, secondary filter unit and three-stage filtration unit, primary filter unit are that the stainless steel that filtering accuracy is 15 mesh is thin Filter mesh basket in hole;Secondary filter unit is the double-layer stainless steel pore filter plate that filtering accuracy is 15 mesh;Three-stage filtration unit is Filtering accuracy is 25 μm of stainless steel bag filters.
It in cleaning machine provided by the utility model, can also have the following features: wherein, the heating temperature of cleaning solution Range is 40 DEG C~70 DEG C.
It in cleaning machine provided by the utility model, can also have the following features: wherein, predetermined gesture is lower cylinder body Crankshaft face upward, posture of the small end towards spray rinsing device.
It in cleaning machine provided by the utility model, can also have the following features: wherein, demister includes blower And Scroll-tupe separator.
It in cleaning machine provided by the utility model, can also have the following features: wherein, fixed nozzle setting exists The bottom and side of lower cylinder body carry out spray rinsing to the particular bore of lower cylinder body.
In cleaning machine provided by the utility model, can also have the following features: wherein, water tank with a thickness of 2mm, Tank outer wall is provided with ceramic wool insulation blanket, and the temperature of the ceramic wool insulation blanket is 25mm.
The action and effect of utility model
Using the cleaning machine of the utility model, the cleaning and rinsing of high pressure are carried out to lower cylinder body by ultrasonic wave, is utilized Horizontal movement unit drives cleaning unit and rinse unit to carry out whole spray to lower cylinder body, so that the entirety of lower cylinder body is first Obtain a preliminary cleaning;Wherein, it is also provided with heating device and filter device in spray rinsing device, enables to clear Washing lotion is under certain temperature, the more effective greasy dirt that must be removed on lower cylinder body, in addition, filter device can prevent sundries from sucking water In pump, the use of water pump is influenced.Moreover, demister can absorb cleaning solution because heating and the water vapour of generation, lead to It crosses condensation to be back in water tank again later, saves the resource of cleaning solution.In addition, air nozzle can be deep into lower cylinder body deeply Hole location carries out discharge cleaning solution, so that residual moisture is thoroughly removed in lower cylinder body.In addition to this, it positions in rinsing device Fixed nozzle lower cylinder body surface can be rinsed again, and sparge pipe can be deep under the drive of lifting unit The particular bore of lower cylinder body is rinsed, and carries out a cleaning in all directions to lower cylinder body.After being rinsed, to lower cylinder body into One rotation water removal of row, so that the moisture in each hole of lower cylinder body is removed, being dried and cooling down later be can be obtained clearly The lower cylinder body of wash clean.
Further, which also has shell, can be covered on the outside of a rinsing device, avoid and cleaning Borings in Cheng Zhong, cleaning solution or lower cylinder body is splashed to worker or on mill floor, is keeping workshop clean While can protect the safety of worker.
Further, it is provided with multiple filter elements in filter device, can timely and effectively prevent the cleaning in water tank The sundries to get off enters in water pump, avoids the problem of sundries enters the use after water tank to influence water pump.
Further, demister includes blower and spiral vortex type separator, and wherein blower can produce heating cleaning solution Then raw water vapour sucking returns the condensed water that condensation generates again then into being condensed in spiral vortex type separator It flow in water tank, cleaning resource is reused, resource is saved.
Detailed description of the invention
Fig. 1 is the main view of the cleaning machine of the utility model;
Fig. 2 is the filter device of the utility model and the structural schematic diagram of demister.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, with Lower combination attached drawing and embodiment are specifically addressed the cleaning machine of the utility model.
Fig. 1 is the main view of the cleaning machine of the utility model.Fig. 2 is the filter device and demister of the utility model Structural schematic diagram.
As shown in Figure 1, 2, cleaning machine 100 is used to clean the lower cylinder body of engine, including feeding device 101, spray It drenches rinsing device 102, heating device (not shown), filter device 103, demister 104, positioning de-watering apparatus 105, determine Position rinsing device 106, rotation de-watering apparatus 107, device for drying and cooling 108, discharging device 109 and shell 110.
Feeding device 101 includes feeding platform 111, conveyer belt (not shown) and feeding platform 112.Conveyer belt both ends point It is not connect with feeding platform 111 and feeding platform 112, the length of conveyer belt is 1230mm.
Mechanical position limitation unit and electric induction unit are provided on feeding platform 112.Mechanical position limitation unit is by being arranged in feeding Multiple locating parts composition on platform 112, mechanical position limitation unit and electric induction unit collective effect to be located on feeding platform 112 Lower cylinder body faced upward with the crankshaft of lower cylinder body, the predetermined gesture in direction of the small end towards spray rinsing device 102 is delivered to spray It drenches in rinsing device 102.At this point, lower cylinder body is four point positioning.
Lower cylinder body (workpiece) is placed on feeding platform 110 by artificial loading, is then delivered to feeding platform 112 by conveyer belt.
Spray rinsing device 102 includes water tank 113, horizontal movement unit 114, cleaning unit and rinse unit.Spray Each pipeline and connector in rinsing device 102 are all made of stainless steel material manufacture, and mechanical seal is fluorubber.
It is accommodated in water tank 113 by cleaning solution, which is water, and the temperature of cleaning solution is 50 DEG C~60 DEG C.Water tank is used for Lower cylinder body is held, there is water inlet and discharge outlet.Water tank 113 with a thickness of 2mm, be additionally provided in water tank 113 with a thickness of 25mm Ceramic wool insulation blanket.The insulation blanket is able to maintain the temperature of the water in water tank.SUS304 stainless steel is used on the outside of water tank 113 Closing, thickness 1.0mm.It is equipped on water tank 113 simultaneously into discharge outlet, discharge outlet guarantees that draining is thorough close to 113 bottom of water tank; Tilt angle is arranged at bottom in water tank 113, and is equipped with recess, extracts waste liquid convenient for throw-in type immersible pump.
Cleaning unit includes flushing water pump, the spray tube connecting with flushing water pump and the exit that spray tube is arranged in Stainless steel nozzle.The cleaning pressure of flushing water pump is 15bar, flow 22m3/ h, power 15KW.Spray tube is annular, if It sets in the top of water tank 113.
Rinse unit includes rinsing water pump, the spray tube connecting with rinsing water pump and the exit that spray tube is arranged in Stainless steel nozzle.The rinsing pressure for rinsing water pump is 3bar, flow 18m3/ h, power 3KW.Spray tube is annular, setting In the top of water tank 113.
Horizontal movement unit 114 is connected respectively at cleaning unit and rinse unit, for driving cleaning unit and drift Unit is washed to be horizontally moved.
Heating device uses electric heating, including electric heating tube.Electric heating tube is arranged in water tank 113, carries out to cleaning solution Heating, so that the temperature of cleaning solution is in 40 DEG C~70 DEG C.Heating device can be in 60 minutes by the work water temperature of cleaning solution 60 DEG C are increased to from 10 DEG C.
The one side of the close water inlet in water tank 113 is arranged in filter device 103, has primary filter unit, secondary mistake Filter unit and three-stage filtration unit.
Primary filter unit is the stainless steel pore filtering mesh basket that filtering accuracy is 15 mesh.
Secondary filter unit is the double-layer stainless steel pore filter plate that filtering accuracy is 15 mesh, prevents sundries from sucking water pump. Water level switch is installed between water pump suction inlet and double-layer stainless steel pore filter plate.The filter plate requires clear when being replaced and cleaned liquid It washes.
Three-stage filtration unit is that filtering accuracy is 25 μm of stainless steel bag filters, installs a set of pressure on filter pipeline Table is reserved a set of pressure gauge mounting hole, and is used with manually-operated gate for verification pressure gauge, and configure IFM pressure sensor, prompts Replace filter bag.
Demister 104 is condensation demister.Including two groups of blowers and spiral vortex type separator.It will be sprayed using blower Scroll-tupe separator is sucked with a large amount of water vapours generated in heating process;Air at room temperature is also forcibly fed into whirlpool by another group of blower Whirlpool formula separator, water vapour and air at room temperature enter it is cold and hot in Scroll-tupe separator exchange, the condensed water after separation flows into water tank In 113.
Positioning de-watering apparatus 105 includes pneumatic unit and air nozzle.Air nozzle is connect with positioning de-watering apparatus, pneumatic It is deep into jet in the deep hole of lower cylinder body under the drive of unit and carries out water removal debris removal.
Positioning rinsing device 106 includes fixed nozzle, lifting unit 115 and sparge pipe.Fixed nozzle setting exists The bottom and side of lower cylinder body.The top of lower cylinder body is arranged in lifting unit 115.When lower cylinder body reaches positioning rinsing device It when in 106, is sprayed out of fixed nozzle using hydraulic hydraulic giant, the bottom and side to lower cylinder body carry out hydro-peening, then rise Drop unit 115 drives sparge pipe to move up and down, and cleans to the particular bore of lower cylinder body.Lifting unit 115 uses cylinder Lifting.
Rotating de-watering apparatus 107 includes fixed cell and rotating unit.Fixed cell is clamping element, which can By lower cylinder body Automatic-clamping, then rotating unit drives clamping element to rotate 360 °, so that six outer surfaces of lower cylinder body are all The chance in oriented the earth's core direction, so that the inner cavity of lower cylinder body and the water in blind hole are poured out.
Device for drying and cooling 108 includes drying unit 116 and cooling unit 117.
Compressed air jet pipe, high-pressure blast knife and compressed air blowing nozzle are provided in drying unit 116.The compressed air Jet pipe annular is arranged around lower cylinder body, carries out movable type to lower cylinder body and strafes water removal.Large area of the high-pressure blast knife to lower cylinder body Place removed water.Compressed air blowing nozzle removes water the particular bore of lower cylinder body, after water removal, carries out vacuum pump pumping Negative pressure is formed, vacuum degree≤10mbar enables lower cylinder body dry in 50s.
Lower cylinder body after 117 pairs of dryings of cooling unit carries out air drying, including conveyance conduit.The length of the conveyance conduit For 5800mm, conveying speed 1000mm/60s, avoid hitting between lower cylinder body.
Discharging device 109 is connect with conveyance conduit, and the conveyer belt for being 1230mm including a length will wash and dry cooling Lower cylinder body afterwards is conveyed.
Shell 110 covers on feeding platform 112, heating device, filter device 103, demister 104, positioning de-watering apparatus 105, it positions rinsing device 106, rotation de-watering apparatus 107, outside device for drying and cooling 108, above-mentioned each device can be formed close The space closed guarantees to enable to operating space neat and tidy while vacuum degree.
The course of work of cleaning machine 100 are as follows: lower cylinder body is entered into cleaning Ministry of Industry and Information with predetermined gesture first, then spray drift Cleaning device 102 carries out spray rinsing to the cylinder cap of part upper on lower cylinder body, wherein be provided in water tank 113 heating device and Filter device, can effectively remove greasy dirt and the sundries placed in cleaning solution enters in water pump.In addition, 113 top of water tank Demister 114 can will add thermogenetic water vapour to be back in water tank 113 again, and resource is enabled to obtain circulation benefit With.Secondly, lower cylinder body of 105 pairs of de-watering apparatus of the positioning after spray rinsing is tentatively removed water and removes the deep hole of lower cylinder body Metal fillings, then, positioning rinsing device 106 bottom of lower cylinder body, side and specific deep hole are rinsed, Zhi Houzhuan Dynamic de-watering apparatus 107 carries out rotation water removal to the lower cylinder body after positioning rinsing, and lower cylinder body is carried out to 360 ° of rotation, is made It obtains the inner cavity of lower cylinder body and the moisture in blind hole is arrived and come out, finally, the lower cylinder of 108 pairs of device for drying and cooling rinsing water removals Body carries out last drying and cooling, and exports to discharging device 109.
The above-mentioned spray rinsing in water tank also uses ultrasonic rinsing in water tank 113, so that cleaning more adds Entirely.
Above, specific embodiment of the present utility model is described with reference to the accompanying drawings.But the ordinary skill people of this field Member, can also be to the specific reality of the utility model it is understood that without departing from the spirit and scope of the utility model The mode of applying makees various changes and replacement, these changes and replacement all fall in the utility model claims book limited range It is interior.

Claims (8)

1. a kind of cleaning machine is cleaned using lower cylinder body of the ultrasonic wave to engine characterized by comprising
Feeding device inputs the lower cylinder body of predetermined gesture;
Spray rinsing device is connect with the feeding device, including water tank, horizontal movement unit and spray tube, the water tank Inside accommodate cleaning solution;
Heating device is arranged in the water tank, for heating the cleaning solution;
Filter device is made of multiple filter elements, and the side of the inner wall of the water tank is arranged in;
The top of the spray rinsing device, including blower and Scroll-tupe separator is arranged in demister;
De-watering apparatus is positioned, is connect with the spray rinsing, including pneumatic unit and the air nozzle being connect with the pneumatic unit;
Position rinsing device, connect with the positioning de-watering apparatus, including fixed nozzle, lifting unit and with the lifting list The sparge pipe of member connection;
De-watering apparatus is rotated, is connect with the positioning rinsing device, including fixed cell and rotating unit;
Device for drying and cooling is connect, including mobile unit and the spray being arranged in mobile unit with the rotation de-watering apparatus Gas nozzle;And
Discharging device, output cleaning, the dry and lower cylinder body after cooling.
2. cleaning machine according to claim 1, which is characterized in that also include:
Shell,
Wherein, the shell is covered on the feeding device, the heating device, the filter device, the demister, institute It is cold to state spray rinsing device, the positioning de-watering apparatus, the positioning rinsing device, the rotation de-watering apparatus, the drying But the outside of device and the discharging device.
3. cleaning machine according to claim 1, it is characterised in that:
Wherein, the filter device includes primary filter unit, secondary filter unit and three-stage filtration unit,
The primary filter unit is the stainless steel pore filtering mesh basket that filtering accuracy is 15 mesh;
The secondary filter unit is the double-layer stainless steel pore filter plate that filtering accuracy is 15 mesh;
The three-stage filtration unit is that filtering accuracy is 25 μm of stainless steel bag filters.
4. cleaning machine according to claim 1, it is characterised in that:
Wherein, the heating temperature range of the cleaning solution is 40 DEG C~70 DEG C.
5. cleaning machine according to claim 1, it is characterised in that:
Wherein, the predetermined gesture is that the crankshaft of the lower cylinder body faces upward, posture of the small end towards the spray rinsing device.
6. cleaning machine according to claim 1, it is characterised in that:
Wherein, the demister includes blower and Scroll-tupe separator.
7. cleaning machine according to claim 1, it is characterised in that:
Wherein, the bottom and side of the lower cylinder body is arranged in the fixed nozzle, to the particular bore of the lower cylinder body into Row spray rinsing.
8. cleaning machine according to claim 1, it is characterised in that:
Wherein, the water tank with a thickness of 2mm, the tank outer wall is provided with ceramic wool insulation blanket, the ceramic wool insulation The temperature of blanket is 25mm.
CN201821242556.1U 2018-08-02 2018-08-02 A kind of cleaning machine Active CN208787033U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821242556.1U CN208787033U (en) 2018-08-02 2018-08-02 A kind of cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821242556.1U CN208787033U (en) 2018-08-02 2018-08-02 A kind of cleaning machine

Publications (1)

Publication Number Publication Date
CN208787033U true CN208787033U (en) 2019-04-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821242556.1U Active CN208787033U (en) 2018-08-02 2018-08-02 A kind of cleaning machine

Country Status (1)

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CN (1) CN208787033U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110215764A (en) * 2019-06-26 2019-09-10 中铁第四勘察设计院集团有限公司 A kind of spray system for train air-conditioning filter gauze cleaning
CN112317373A (en) * 2020-10-15 2021-02-05 陇东学院 Part cleaning device for machining
CN113083835A (en) * 2021-03-31 2021-07-09 东风(十堰)发动机部件有限公司 Special cleaning machine for cleaning gearbox middle shell

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110215764A (en) * 2019-06-26 2019-09-10 中铁第四勘察设计院集团有限公司 A kind of spray system for train air-conditioning filter gauze cleaning
CN112317373A (en) * 2020-10-15 2021-02-05 陇东学院 Part cleaning device for machining
CN112317373B (en) * 2020-10-15 2021-09-21 陇东学院 Part cleaning device for machining
CN113083835A (en) * 2021-03-31 2021-07-09 东风(十堰)发动机部件有限公司 Special cleaning machine for cleaning gearbox middle shell

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