CN109433724B - Automatic pipe fitting cleaning machine - Google Patents
Automatic pipe fitting cleaning machine Download PDFInfo
- Publication number
- CN109433724B CN109433724B CN201811411259.XA CN201811411259A CN109433724B CN 109433724 B CN109433724 B CN 109433724B CN 201811411259 A CN201811411259 A CN 201811411259A CN 109433724 B CN109433724 B CN 109433724B
- Authority
- CN
- China
- Prior art keywords
- cleaning
- conveying belt
- liquid level
- pipe fitting
- level observation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 100
- 238000001035 drying Methods 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 61
- 238000000926 separation method Methods 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims 3
- 238000012806 monitoring device Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 19
- 239000012459 cleaning agent Substances 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 26
- 238000002955 isolation Methods 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an automatic pipe fitting cleaning machine, which comprises a plurality of cleaning devices and a drying device arranged behind the cleaning devices; the cleaning device comprises a cleaning tank and a conveying belt, wherein the cleaning tank and the conveying belt are arranged in a trapezoid shape, the conveying belt comprises a cleaning part arranged in the cleaning tank, an ultrasonic oscillator is arranged at the upper part of the cleaning tank, and the ultrasonic oscillator is arranged above the cleaning part of the conveying belt; the drying device comprises a shell, a second conveying belt and a drying rack, wherein the second conveying belt is arranged in the shell, and the position of the feeding end of the second conveying belt is lower than the horizontal position of the discharging end of the conveying belt; the shell is matched with the drying rack, and a heating device and a fan are arranged in the shell; during cleaning, cleaning agents are filled in the cleaning tank, a part of the ultrasonic oscillator is immersed in the cleaning agents, the pipe fitting is respectively immersed in the cleaning tank for vibration cleaning through the conveying belt transmission of the mechanism, and then falls onto the second conveying belt to shake off water in the pipe fitting in a vibration mode; and then the pipe fitting enters a drying device for drying, and automatic cleaning of the pipe fitting is completed.
Description
Technical Field
The invention relates to a pipe fitting cleaning device.
Background
At present, in the processing and production of pipe fittings, it is difficult to avoid coating with liquids such as coolant, lubricant, engine oil, etc., and after the processing of finished products, the pipe fittings need to be cleaned to remove liquids such as greasy dirt on the surfaces. The existing pipe fitting cleaning is carried out by immersing the pipe fitting in a cleaning tank manually, and after the cleaning is finished, the pipe fitting is dried or air-dried, so that the labor intensity is high, the cleaning efficiency is low, and the automatic trend of the existing production and processing is not facilitated.
Disclosure of Invention
The present invention aims to solve at least one of the above-mentioned technical problems in the related art to some extent. Therefore, the automatic pipe cleaning device is high in automation degree, effectively reduces the labor intensity of workers and improves the cleaning efficiency.
The technical scheme adopted for solving the technical problems is as follows:
an automatic pipe fitting cleaning machine comprises a plurality of cleaning devices and a drying device arranged behind the cleaning devices; the cleaning device comprises a cleaning tank and a conveying belt, wherein the cleaning tank is arranged in a trapezoid shape, the conveying belt comprises a cleaning part arranged in the cleaning tank, an ultrasonic oscillator is arranged at the upper part of the cleaning tank, and the ultrasonic oscillator is arranged above the cleaning part of the conveying belt; the drying device comprises a shell, a second conveying belt and a drying rack, wherein the second conveying belt is arranged on the drying rack and is arranged in the shell, and the horizontal position of the feeding end of the second conveying belt is lower than that of the discharging end of the conveying belt; the shell is matched with the drying rack, a fan is connected to the top of the shell, the fan is connected with a motor to drive the motor to rotate for supplying air, and a heating device is arranged in the shell; during cleaning, cleaning agents are filled in the cleaning tank, a part of the ultrasonic oscillator is immersed in the cleaning agents, the pipe fitting is respectively immersed in the cleaning tank for vibration cleaning through the conveying belt transmission of the mechanism, and then falls onto the second conveying belt to shake off water in the pipe fitting in a vibration mode; and then the pipe fitting enters a drying device for drying, and automatic cleaning of the pipe fitting is completed.
As the improvement of the technical scheme, one side of the cleaning tank is communicated with a liquid level observing tank, a screen plate is arranged between the liquid level observing tank and the cleaning tank to separate the liquid level observing tank from the cleaning tank, so that large-particle impurities in the cleaning tank are prevented from entering the liquid level observing tank.
As a further improvement of the technical scheme, the liquid level observation groove comprises an oil separation cavity and a main cavity, the oil separation cavity is formed by connecting an oil separation plate with the wall of the liquid level observation groove, the upper end of the oil separation plate is higher than the horizontal position of the notch of the liquid level observation groove, a space is arranged between the bottom end of the oil separation plate and the bottom of the liquid level observation groove, the oil separation cavity is communicated with the main cavity, and the oil separation cavity is connected with a liquid outlet water pump, namely, oil stains are prevented from entering the liquid outlet water pump; in addition, a water inlet is formed in the main cavity and is connected with the water inlet pump, and when the detected liquid level of the floater in the main cavity is lower than a set value, the water inlet pump is controlled to open the water inlet pump to enter.
Further, be provided with the second baffle in the oil separation chamber, second baffle bottom is connected with the liquid level observation groove tank bottom, and the upper end is less than liquid level observation groove notch horizontal position, the intracavity that second baffle and liquid level observation groove wall formed is provided with the liquid outlet, the liquid outlet with the liquid outlet pump is connected.
Preferably, the conveying belt and the second conveying belt are both of net structures, so that water accumulation on the conveying belt and the second conveying belt is prevented.
Preferably, the liquid level observation groove is detachably provided with an oil outlet pipe, one end of the oil outlet pipe extends upwards in the liquid level observation groove, and the pipe orifice is close to the notch of the liquid level observation groove.
Further, the liquid level observation groove bottom is provided with the installation through-hole, go out oil pipe cartridge and be in the installation through-hole, when removing the messenger with going out oil pipe from the installation through-hole, the cleaner can directly flow out from the installation through-hole, and is swift convenient.
Preferably, the cleaning devices are arranged in a plurality, and are sequentially arranged, and the conveying belt penetrates through the cleaning devices to drive the pipe fittings to be sequentially and respectively cleaned.
The beneficial effects of the invention are as follows: the invention relates to an automatic pipe fitting cleaning machine, which comprises a plurality of cleaning devices and a drying device arranged behind the cleaning devices; the cleaning device comprises a cleaning tank and a conveying belt, wherein the cleaning tank is arranged in a trapezoid shape, the conveying belt comprises a cleaning part arranged in the cleaning tank, an ultrasonic oscillator is arranged at the upper part of the cleaning tank, and the ultrasonic oscillator is arranged above the cleaning part of the conveying belt; the drying device comprises a shell, a second conveying belt and a drying rack, wherein the second conveying belt is arranged on the drying rack and is arranged in the shell, and the horizontal position of the feeding end of the second conveying belt is lower than that of the discharging end of the conveying belt; the shell is matched with the dryer frame, a fan is connected to the top of the shell, the fan is connected with a motor to drive the motor to rotate for supplying air, a heating device is arranged in the shell, and the fan is convenient for air flow in the shell to accelerate the drying of the pipe fitting; during cleaning, cleaning agents are filled in the cleaning tank, a part of the ultrasonic oscillator is immersed in the cleaning agents, the pipe fitting is respectively immersed in the cleaning tank for vibration cleaning through the conveying belt transmission of the mechanism, and then falls onto the second conveying belt to shake off water in the pipe fitting in a vibration mode; and then the pipe fitting enters a drying device for drying, and automatic cleaning of the pipe fitting is completed.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of an embodiment of the present invention in terms of mounting structure;
fig. 2 is a schematic view showing a connection structure of a cleaning device and a drying device according to an embodiment of the present invention.
Detailed Description
Referring to fig. 1 to 2, an automatic pipe cleaning machine of the present invention includes a plurality of cleaning devices 1 and a drying device 2 disposed behind the cleaning devices 1; the cleaning device 1 comprises a cleaning tank 11 and a conveying belt 12, wherein the cleaning tank 11 is arranged in a trapezoid shape, the conveying belt 12 comprises a cleaning part arranged in the cleaning tank 11, an ultrasonic oscillator 3 is arranged at the upper part of the cleaning tank 11, and the ultrasonic oscillator 3 is arranged above the cleaning part of the conveying belt 12; the drying device 2 comprises a shell 21, a second conveying belt 24 and a drying rack 22, wherein the second conveying belt 24 is arranged on the drying rack 22 and is arranged in the shell 21, and the horizontal position of the feeding end of the second conveying belt 24 is lower than that of the discharging end of the conveying belt 12; the shell 21 is matched with the drying rack 22, a fan is connected to the top of the shell 21, the fan is connected with a motor to drive the motor to rotate for supplying air, and a heating device 23 is arranged in the shell 21; during cleaning, cleaning agent is filled in the cleaning tank 11, a part of the ultrasonic oscillator 3 is immersed in the cleaning agent, the pipe fitting is respectively immersed in the cleaning tank 11 for vibration cleaning through the conveying belt 12 of the mechanism, and then falls onto the second conveying belt 24 to shake off water in the pipe fitting in a vibrating manner; and then enters a drying device 2 for drying, thus completing the automatic cleaning of the pipe fitting.
Specifically, a liquid level observation groove 4 is communicated with one side of the cleaning groove 11, a screen 5 is arranged between the liquid level observation groove 4 and the cleaning groove 11 to separate, and large-particle impurities in the cleaning groove 11 are prevented from entering the liquid level observation groove 4.
Specifically, the liquid level observation tank 4 includes an oil isolation chamber 41 and a main chamber 42, the oil isolation chamber 41 is formed by connecting an oil isolation plate 43 with the wall of the liquid level observation tank 4, the upper end of the oil isolation plate 43 is higher than the horizontal position of the notch of the liquid level observation tank 4, a space is arranged between the bottom of the oil isolation plate and the bottom of the liquid level observation tank 4, the oil isolation chamber 41 is communicated with the main chamber 42, and the oil isolation chamber 41 is connected with a liquid outlet water pump, namely, oil stains are prevented from entering the liquid outlet water pump; in addition, a water inlet is arranged on the main cavity 42, the water inlet is connected with a water inlet pump, and when the float detection liquid level in the main cavity 42 is lower than a set value, the water inlet pump is controlled to open and pump water to enter. The oil separation cavity 41 is internally provided with a second partition plate 44, the bottom end of the second partition plate 44 is connected with the bottom of the liquid level observation groove 4, the upper end of the second partition plate is lower than the horizontal position of the notch of the liquid level observation groove 4, a liquid outlet is formed in a cavity formed by the second partition plate 44 and the wall of the liquid level observation groove, and the liquid outlet is connected with the liquid outlet pump.
In this embodiment, the conveyor belt 12 and the second conveyor belt 24 are both mesh structures, so as to prevent water accumulation on the conveyor belt 12 and the second conveyor belt 24.
In addition, be provided with oil outlet pipe 6 in the liquid level observation groove 4 can dismantle, oil outlet pipe 6 one end upwards extends in liquid level observation groove 4, and the mouth of pipe is close to liquid level observation groove 4 notch. Moreover, the bottom of the liquid level observation groove 4 is provided with an installation through hole, the oil outlet pipe 6 is inserted into the installation through hole, and when the oil outlet pipe 6 is detached from the installation through hole, the cleaning agent can directly flow out of the installation through hole, so that the cleaning agent is rapid and convenient.
Specifically, the cleaning devices 1 are provided with a plurality of cleaning devices, and the conveying belts 12 penetrate through the cleaning devices 1 to drive the pipe fittings to be cleaned and processed respectively.
While the above detailed construction and dimensional data have been provided for the purpose of illustrating the preferred embodiments of the present invention, the present invention is not limited to the embodiments, and various equivalent modifications and substitutions can be made by one skilled in the art without departing from the spirit of the present invention, and are intended to be included in the scope of the present invention as defined in the appended claims.
Claims (5)
1. An automatic pipe fitting cleaning machine which is characterized in that: comprises a plurality of cleaning devices (1) and a drying device (2) arranged behind the cleaning devices (1); the cleaning device (1) comprises a cleaning tank (11) and a conveying belt (12), wherein the cleaning tank (11) is arranged in a trapezoid shape, the conveying belt (12) comprises a cleaning part arranged in the cleaning tank (11), an ultrasonic oscillator (3) is arranged at the upper part of the cleaning tank (11), and the ultrasonic oscillator (3) is arranged above the cleaning part of the conveying belt (12); the drying device (2) comprises a shell (21), a second conveying belt (24) and a drying rack (22), wherein the second conveying belt (24) is arranged on the drying rack (22) and is arranged in the shell (21), and the horizontal position of the feeding end of the second conveying belt (24) is lower than the horizontal position of the discharging end of the conveying belt (12); the shell (21) is matched with the drying rack (22), and a heating device (23) is arranged in the shell (21) to heat and dry;
a liquid level observation groove (4) is communicated with one side of the cleaning groove (11), and a screen plate (5) is arranged between the liquid level observation groove (4) and the cleaning groove (11) for separation;
the liquid level observation groove (4) comprises an oil separation cavity (41) and a main cavity (42), the oil separation cavity (41) is formed by connecting an oil separation plate (43) with the wall of the liquid level observation groove (4), the upper end of the oil separation plate (43) is higher than the horizontal position of a notch of the liquid level observation groove (4), a space is arranged between the bottom end of the oil separation cavity and the bottom of the liquid level observation groove (4), the oil separation cavity (41) is communicated with the main cavity (42), and the oil separation cavity (41) is connected with a liquid outlet pump;
the liquid level monitoring device is characterized in that a second partition plate (44) is arranged in the oil separation cavity (41), the bottom end of the second partition plate (44) is connected with the bottom of the liquid level monitoring groove (4), the upper end of the second partition plate is lower than the horizontal position of the notch of the liquid level monitoring groove (4), a liquid outlet is formed in a cavity formed by the second partition plate (44) and the wall of the liquid level monitoring groove, and the liquid outlet is connected with a liquid outlet pump.
2. A pipe fitting automatic cleaning machine as claimed in claim 1, wherein: the conveyor belt (12) and the second conveyor belt (24) are both of a net structure.
3. A pipe fitting automatic cleaning machine as claimed in claim 1, wherein: the liquid level observation tank (4) is detachably provided with an oil outlet pipe (6), one end of the oil outlet pipe (6) extends upwards in the liquid level observation tank (4), and the pipe orifice is close to the notch of the liquid level observation tank (4).
4. A pipe fitting automatic cleaning machine according to claim 3, wherein: the bottom of the liquid level observation groove (4) is provided with an installation through hole, and the oil outlet pipe (6) is inserted into the installation through hole.
5. A pipe fitting automatic cleaning machine as claimed in claim 1, wherein: the cleaning devices (1) are arranged in a plurality, and are sequentially arranged, and the conveying belt (12) penetrates through the cleaning devices (1) to drive the pipe fittings to be sequentially and respectively cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811411259.XA CN109433724B (en) | 2018-11-24 | 2018-11-24 | Automatic pipe fitting cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811411259.XA CN109433724B (en) | 2018-11-24 | 2018-11-24 | Automatic pipe fitting cleaning machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109433724A CN109433724A (en) | 2019-03-08 |
| CN109433724B true CN109433724B (en) | 2024-04-16 |
Family
ID=65555323
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811411259.XA Active CN109433724B (en) | 2018-11-24 | 2018-11-24 | Automatic pipe fitting cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109433724B (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5333628A (en) * | 1992-02-12 | 1994-08-02 | Kyushu Sumitoku Electronics Co., Ltd. | Continuous ultrasonic cleaning apparatus |
| JP2007319748A (en) * | 2006-05-31 | 2007-12-13 | Matsushita Electric Ind Co Ltd | Ultrasonic cleaning equipment |
| CN101973648A (en) * | 2010-07-05 | 2011-02-16 | 无锡出新环保设备有限公司 | Gravity oil and water separator |
| CN102004501A (en) * | 2010-09-29 | 2011-04-06 | 常州亿晶光电科技有限公司 | Water level control device for silicon wafer cleaning tank |
| CN202609393U (en) * | 2012-06-12 | 2012-12-19 | 江苏本安环保科技有限公司 | Cleaning device for anti-explosion storage tank obstructing inflammable and explosive liquid |
| CN203221039U (en) * | 2013-04-02 | 2013-10-02 | 杨特 | Bearing cleaning equipment |
| CN103934236A (en) * | 2014-04-28 | 2014-07-23 | 太仓远德环保科技有限公司 | Net belt type ultrasonic cleaning machine |
| CN203976442U (en) * | 2014-06-19 | 2014-12-03 | 宁波嘉隆金属处理技术服务有限公司 | A kind of oily-water seperating equipment |
| CN104623927A (en) * | 2015-01-30 | 2015-05-20 | 无锡昊瑜节能环保设备有限公司 | Convenient kitchen grease separating system |
| CN205667965U (en) * | 2016-05-30 | 2016-11-02 | 浙江拓邦液压科技有限公司 | Ultrasonic washing unit |
| CN205762594U (en) * | 2016-06-03 | 2016-12-07 | 苏州可立林自动化设备有限公司 | Full-automatic by formula ultrasound wave Spray-cleaning Machine |
| CN206986148U (en) * | 2017-05-16 | 2018-02-09 | 万安县客家酒厂 | A kind of intelligentized rice wine high temperature sterilizing device |
| CN207668077U (en) * | 2017-10-31 | 2018-07-31 | 湖州酷趣电子商务有限公司 | A kind of textile machinery component cleaning machine |
| CN209439117U (en) * | 2018-11-24 | 2019-09-27 | 江门市先泰机械制造有限公司 | A kind of pipe fitting automatic rinser |
-
2018
- 2018-11-24 CN CN201811411259.XA patent/CN109433724B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5333628A (en) * | 1992-02-12 | 1994-08-02 | Kyushu Sumitoku Electronics Co., Ltd. | Continuous ultrasonic cleaning apparatus |
| JP2007319748A (en) * | 2006-05-31 | 2007-12-13 | Matsushita Electric Ind Co Ltd | Ultrasonic cleaning equipment |
| CN101973648A (en) * | 2010-07-05 | 2011-02-16 | 无锡出新环保设备有限公司 | Gravity oil and water separator |
| CN102004501A (en) * | 2010-09-29 | 2011-04-06 | 常州亿晶光电科技有限公司 | Water level control device for silicon wafer cleaning tank |
| CN202609393U (en) * | 2012-06-12 | 2012-12-19 | 江苏本安环保科技有限公司 | Cleaning device for anti-explosion storage tank obstructing inflammable and explosive liquid |
| CN203221039U (en) * | 2013-04-02 | 2013-10-02 | 杨特 | Bearing cleaning equipment |
| CN103934236A (en) * | 2014-04-28 | 2014-07-23 | 太仓远德环保科技有限公司 | Net belt type ultrasonic cleaning machine |
| CN203976442U (en) * | 2014-06-19 | 2014-12-03 | 宁波嘉隆金属处理技术服务有限公司 | A kind of oily-water seperating equipment |
| CN104623927A (en) * | 2015-01-30 | 2015-05-20 | 无锡昊瑜节能环保设备有限公司 | Convenient kitchen grease separating system |
| CN205667965U (en) * | 2016-05-30 | 2016-11-02 | 浙江拓邦液压科技有限公司 | Ultrasonic washing unit |
| CN205762594U (en) * | 2016-06-03 | 2016-12-07 | 苏州可立林自动化设备有限公司 | Full-automatic by formula ultrasound wave Spray-cleaning Machine |
| CN206986148U (en) * | 2017-05-16 | 2018-02-09 | 万安县客家酒厂 | A kind of intelligentized rice wine high temperature sterilizing device |
| CN207668077U (en) * | 2017-10-31 | 2018-07-31 | 湖州酷趣电子商务有限公司 | A kind of textile machinery component cleaning machine |
| CN209439117U (en) * | 2018-11-24 | 2019-09-27 | 江门市先泰机械制造有限公司 | A kind of pipe fitting automatic rinser |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109433724A (en) | 2019-03-08 |
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