CN216728448U - Cleaning equipment of high-precision vacuum pump - Google Patents
Cleaning equipment of high-precision vacuum pump Download PDFInfo
- Publication number
- CN216728448U CN216728448U CN202122410730.7U CN202122410730U CN216728448U CN 216728448 U CN216728448 U CN 216728448U CN 202122410730 U CN202122410730 U CN 202122410730U CN 216728448 U CN216728448 U CN 216728448U
- Authority
- CN
- China
- Prior art keywords
- tank
- cleaning
- ultrasonic
- liquid storage
- stainless steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses cleaning equipment of a high-precision vacuum pump, which comprises an electric control cabinet, a cleaning cage, a feeding station, a mechanical arm conveying system, a cleaning tank assembly and a discharging station, wherein the feeding station is arranged on the electric control cabinet; the mechanical arm conveying system comprises a plurality of sets of single-arm mechanical arms, the mechanical arms clamp the cleaning cage, and the cleaning tank assembly comprises a pre-spraying cleaning tank, an ultrasonic degreasing cleaning tank, a spraying degreasing cleaning tank A, an ultrasonic bubbling rinsing tank A, a spraying rinsing tank B, an ultrasonic bubbling rinsing tank B, a wind cutting drying tank, a hot air circulation drying tank and a vacuum drying tank which are sequentially arranged on a cleaning line; the automatic constant temperature heating system is connected in the cleaning tank assembly and used for heating the tank body, and the overflow part of the cleaning liquid of the cleaning tank assembly is connected with the liquid storage tank. The utility model is a full-automatic device, the process is controlled by a PLC and is connected with a dust-free room, thereby realizing high-quality and high-efficiency cleaning and drying work and preventing the problems of product collision damage, unstable cleanliness and low efficiency in the process.
Description
Technical Field
The utility model relates to a cleaning device of a high-precision vacuum pump, and belongs to the technical field of workpiece cleaning devices.
Background
The application principle of ultrasonic cleaning is that high-frequency oscillation signals sent by an ultrasonic generator are converted into high-frequency mechanical oscillation through a transducer and are transmitted to a medium, ultrasonic waves in a cleaning solvent are radiated forwards at sparse and dense intervals in a cleaning liquid to enable the liquid to flow to generate tens of thousands of micro-bubbles, the micro-bubbles (cavitation nuclei) in the liquid vibrate under the action of a sound field, when sound pressure reaches a certain value, the bubbles grow rapidly and then close suddenly, shock waves are generated when the bubbles close, thousands of atmospheric pressure and hundreds of high temperature are generated around the bubbles, insoluble dirt is damaged by the explosion shock waves during closing to disperse the bubbles in the cleaning liquid, and when group particles are wrapped by the oil and adhered to the surface of a cleaning piece, the oil is emulsified, and solid particles are separated, so that the purpose of cleaning the surface of the cleaning piece is achieved. Due to the inherent penetrating power of the ultrasonic waves, the ultrasonic cleaning agent can clean various objects with complex surfaces and special shapes, such as optics, gem processing, automobile parts, food medical treatment and metal machinery industries, is widely applied, has good cleaning effect on small holes and gaps, and has the best cleaning effect on objects without sound absorption or with small sound absorption coefficient.
The cleaning equipment for workpieces in the same field has the problems that the cleanliness of the cleaned workpieces is not up to standard, the cleaned porous structure products are deep, the cleaned porous structure products are remained, the residues in threaded holes are remained and the like, so that the automatic multi-station cleaning equipment is needed to remove the remained flaws completely.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model provides a cleaning device for a high-precision vacuum pump, so as to solve the technical problems.
In order to achieve the purpose, the utility model adopts the technical scheme that: a cleaning device of a high-precision vacuum pump comprises an electric control cabinet, a cleaning cage for placing products, a feeding station, a mechanical arm conveying system, a cleaning tank assembly positioned below the mechanical arm conveying system and a discharging station; the electric control cabinet is arranged on one side of the whole device and is used for providing power for the whole device; the mechanical arm conveying system comprises a plurality of sets of single-arm mechanical arms, and the cleaning cage is clamped by the mechanical arms, so that the cleaning cage can be cleaned in the cleaning tank assembly at one time; the cleaning tank assembly comprises a pre-spraying cleaning tank, an ultrasonic degreasing cleaning tank, a spraying degreasing cleaning tank A, an ultrasonic bubbling rinsing tank A, a spraying rinsing tank B, an ultrasonic bubbling rinsing tank B, a wind cutting drying tank, a hot air circulation drying tank and a vacuum drying tank which are sequentially arranged on a cleaning line; the feeding station is positioned on one side of the pre-spraying cleaning tank of the cleaning tank assembly; the blanking station is arranged on one side of the vacuum drying groove of the cleaning groove assembly; the automatic constant temperature heating system is connected in the cleaning tank assembly and used for heating the tank body, and the overflow part of the cleaning liquid of the cleaning tank assembly is connected with the liquid storage tank.
A stainless steel bag type filter and a spray pump are arranged in the pre-spray cleaning tank; a water pressure gauge is arranged at the front and the back of the stainless steel bag type filter and used for reminding the replacement of the filter bag; a tray type stainless steel coarse strainer is arranged in the pre-spraying cleaning tank; one side of the pre-spraying cleaning tank is connected with the liquid storage tank through an overflow port; the upper end of the pre-spraying cleaning tank is provided with a pneumatic door device;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic degreasing cleaning tank; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the side wall of the tank body of the ultrasonic degreasing cleaning tank is provided with an overflow pipe orifice, and the overflow pipe orifice is connected with the liquid storage tank through a conveying pipe; the bottom of the liquid storage tank is obliquely arranged, so that the liquid storage tank is convenient to discharge; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate connected with the ultrasonic vibrator; the ultrasonic vibration plate is fixed on the side wall of the tank body of the ultrasonic degreasing cleaning tank and is driven to vibrate by the ultrasonic vibrator so as to drive the ultrasonic degreasing cleaning tank to perform side vibration cleaning; a labyrinth oil distribution device is arranged in the liquid storage tank; the labyrinth oil separating device is used for separating grease in the cleaning process; the upper end of the ultrasonic degreasing cleaning tank is provided with a pneumatic door device;
a stainless steel cylinder type filter is arranged in the spray degreasing cleaning tank A, and a pneumatic door is further arranged at the upper cylinder cover of the spray degreasing cleaning tank A and used for preventing spray from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the side wall of the tank body A of the spray degreasing cleaning tank is provided with an overflow pipe orifice, and the overflow pipe orifice is connected with a liquid storage tank through a conveying pipe; the bottom of the liquid storage tank is obliquely arranged, so that the liquid storage tank is convenient to discharge; a labyrinth oil distribution device is arranged in the liquid storage tank; the labyrinth oil separating device is used for separating grease in the cleaning process;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic bubbling rinsing tank A, and a pneumatic door is further arranged at the cylinder cover at the upper end of the stainless steel cylinder type filter and used for preventing spraying from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate connected with the ultrasonic vibrator; the ultrasonic vibration plate is fixed on the side wall of the tank body and is driven to vibrate by the ultrasonic vibrator so as to drive the ultrasonic bubbling rinsing tank A to perform side vibration cleaning; stainless steel bubbling pipes are uniformly arranged at the bottom of the tank body of the ultrasonic bubbling rinsing tank A;
the interior of the spray rinsing tank B is connected with the spray degreasing cleaning tank A;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic bubbling rinsing tank B, and a pneumatic door is further arranged at a cylinder cover at the upper end of the stainless steel cylinder type filter and used for preventing spraying from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate connected with the ultrasonic vibrator; the ultrasonic vibration plate is fixed on the side wall of the tank body and is driven to vibrate by the ultrasonic vibrator so as to drive the ultrasonic bubbling rinsing tank B to perform side vibration cleaning; stainless steel bubbling pipes are uniformly arranged at the bottom of the tank body of the ultrasonic bubbling rinsing tank B;
an automatic pneumatic door is arranged at the upper end of the wind-cutting drying groove, so that water vapor is prevented from leaking and sound is insulated; compressed air nozzles are arranged on two sides of the groove body of the wind cutting drying groove;
an automatic pneumatic door is arranged on the hot air circulation drying groove to prevent hot air from leaking; a hot air circulating device is arranged in the hot air circulating drying groove, and a fan and a heating box provide a powerful air source; air inlets are arranged at two sides of the groove body of the hot air circulation drying groove, and an air return inlet is arranged at the bottom of the groove body;
an automatic sealing pneumatic door is arranged at the position of an upper cylinder cover of the vacuum drying groove, and a vacuum pressure meter is arranged at one side of the automatic sealing pneumatic door and used for monitoring the vacuum degree in the groove; and heating plates are connected around the groove body of the vacuum drying groove.
Furthermore, a set of transmission device is arranged at the bottom of the pre-spraying cleaning tank, the ultrasonic degreasing cleaning tank, the spraying degreasing cleaning tank A and the ultrasonic bubbling rinsing tank A and is driven by a chain wheel and a chain, the 4 tanks share one set of transmission device, and the transmission device is arranged at the front part of the tank body; the bottom of the spray rinsing tank B, the ultrasonic bubbling rinsing tank B, the air-cut drying tank, the hot air circulation drying tank and the vacuum drying tank is provided with another independent transmission device which is driven by a chain wheel and a chain, the tanks share one transmission device, and the transmission device is arranged at the front part of the tank body.
Further, guide rails are arranged on the left side and the right side of the feeding station for conveying by a feeding trolley; and safety gratings are arranged around the feeding station.
Furthermore, the liquid storage tank is made of a delta 2mmSUS304L plate, and a certain inclination angle is formed at the bottom of the liquid storage tank, so that the liquid storage tank is convenient to clean and discharge; the heating liquid storage tank is provided with a 10mm heat insulation layer; the liquid storage groove part is provided with low liquid level control, and when the liquid level is lower than a set value, the heating and the pumping are automatically closed and an alarm is given; the rotating motor adopts frequency conversion speed regulation, and positive and negative rotation washing-assistant is arranged in the rotating process; the frame and the outer frame are all welded by SUS profiles.
Further, the single armed manipulator is provided with three sets, and it adopts motor + sprocket + mechanical transmission mechanism, and conveying speed: carrying out variable frequency speed regulation at the speed of 6-8 m/min; the transverse drive uses a pneumatic device, wherein an overload clutch device is also arranged.
Furthermore, the liquid storage tank is provided with a liquid level controller, the liquid level controller is connected with a PLC (programmable logic controller) to control liquid supplementing, heating and pumping, emergency stop is realized under abnormal conditions, an acousto-optic alarm is arranged, and a photoelectric sensor, an emergency stop button and an alarm device are arranged at two ends of the equipment; the panel of the control panel is provided with a button switch with a lamp, all the pumping, motor, circulating and heating systems are independently switched on and off, and the state of the switches is displayed on the panel of the control panel.
The utility model has the beneficial effects that: the utility model relates to full-automatic equipment, which is a device continuously working from cleaning to drying and is controlled by a PLC (programmable logic controller), wherein the process of the device is controlled by a feeding and discharging station, a pre-spraying cleaning tank, an ultrasonic degreasing cleaning tank, a spraying rinsing tank, an ultrasonic bubbling rinsing tank, a wind cutting drying tank, a hot air circulation drying tank, a vacuum drying tank, a pneumatic door, a cleaning basket rotating device, a liquid storage tank, an automatic constant temperature heating system, a mechanical arm conveying system, an SUS (SUS use system) rack, an electric control cabinet and the like, and the device is connected with a dust-free room, so that high-quality and high-efficiency cleaning and drying are realized, and the problems of collision damage, unstable cleanliness and low efficiency of products in the process are prevented.
Drawings
Fig. 1 is a front view showing the structure of the present invention.
In the figure: 1. the automatic control cabinet, 2, material loading station, 3, washing tank subassembly, 31, the washing tank that sprays in advance, 32, ultrasonic degreasing washing tank, 33, spray degreasing washing tank A, 34, supersound tympanic bulla potcher A, 35, spray potcher B, 36, supersound tympanic bulla potcher B, 37, wind cut drying tank, 38, heated air circulation stoving groove, 39, vacuum drying tank, 4, arm conveying system, 5, wash blue rotary device, 6, the unloading station.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood, however, that the description herein of specific embodiments is only intended to illustrate the utility model and not to limit the scope of the utility model.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the terminology used herein in the description of the present invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the present invention.
As shown in fig. 1, a cleaning device for a high-precision vacuum pump comprises an electric control cabinet 1, a cleaning cage for placing a product, a feeding station 2, a mechanical arm conveying system 4, a washing basket rotating device 5, a cleaning tank assembly 3 positioned below the mechanical arm conveying system 4 and a discharging station 2; the electric control cabinet 1 is arranged on one side of the whole device and is used for providing power for the whole device; the mechanical arm conveying system 4 comprises a plurality of sets of single-arm mechanical arms, and the cleaning cage is clamped by the mechanical arms, so that the cleaning cage can be cleaned in the cleaning tank assembly 3 at one time; the cleaning tank component 3 comprises a pre-spraying cleaning tank 31, an ultrasonic degreasing cleaning tank 32, a spraying degreasing cleaning tank A33, an ultrasonic bubbling rinsing tank A34, a spraying rinsing tank B35, an ultrasonic bubbling rinsing tank B36, a wind cutting drying tank 37, a hot air circulation drying tank 38 and a vacuum drying tank 39 which are sequentially arranged on a cleaning line; the feeding station 2 is positioned on one side of the pre-spraying cleaning tank 31 of the cleaning tank assembly 3; the blanking station 2 is arranged on one side of the vacuum drying groove 39 of the cleaning groove component 3; washing tank subassembly 3 in-connection have automatic constant temperature heating system to be used for heating the cell body, washing tank subassembly 3 washing liquid overflow department all is connected with the reservoir.
A stainless steel bag filter and a spray pump are arranged in the pre-spray cleaning tank 31; a water pressure gauge is arranged at the front and the back of the stainless steel bag type filter and used for reminding the replacement of the filter bag; a tray type stainless steel coarse filter screen is arranged in the pre-spraying cleaning tank 31; one side of the pre-spraying cleaning tank 31 is connected with a liquid storage tank through an overflow port; the upper end of the pre-spraying cleaning tank 31 is provided with a pneumatic door device;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic degreasing cleaning tank 32; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the side wall of the tank body of the ultrasonic degreasing cleaning tank 32 is provided with an overflow pipe orifice, and the overflow pipe orifice is connected with a liquid storage tank through a conveying pipe; the bottom of the liquid storage tank is obliquely arranged, so that the liquid storage tank is convenient to discharge; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate 321 connected with the ultrasonic vibrator; the ultrasonic vibration plate 321 is fixed on the side wall of the ultrasonic degreasing cleaning tank 32, and is driven to vibrate by an ultrasonic vibrator so as to drive the ultrasonic degreasing cleaning tank 32 to perform side vibration cleaning; a labyrinth oil distribution device is arranged in the liquid storage tank; the labyrinth oil separating device is used for separating grease in the cleaning process; the upper end of the ultrasonic degreasing cleaning tank 32 is provided with a pneumatic door device;
a stainless steel cylinder type filter is arranged in the spray degreasing cleaning tank A33, and a pneumatic door is further arranged at the cylinder cover of the upper end of the spray degreasing cleaning tank and used for preventing spray from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the side wall of the tank body of the spray degreasing cleaning tank A33 is provided with an overflow pipe orifice, and the overflow pipe orifice is connected with a liquid storage tank through a conveying pipe; the bottom of the liquid storage tank is obliquely arranged, so that the liquid storage tank is convenient to discharge; a labyrinth oil distribution device is arranged in the liquid storage tank; the labyrinth oil separating device is used for separating grease in the cleaning process;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic bubbling rinsing tank A34, and a pneumatic door is further arranged at the cylinder cover at the upper end of the stainless steel cylinder type filter and used for preventing spraying from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate 321 connected with the ultrasonic vibrator; the ultrasonic vibration plate 321 is fixed on the side wall of the tank body, and is driven to vibrate by an ultrasonic vibrator so as to drive the ultrasonic bubbling rinsing tank A34 to perform side vibration cleaning; stainless steel bubbling pipes are uniformly arranged at the bottom of the tank body of the ultrasonic bubbling rinsing tank A34;
the interior of the spray rinsing tank B35 is connected with a spray degreasing cleaning tank A33;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic bubbling rinsing tank B36, and a pneumatic door is further arranged at the cylinder cover at the upper end of the stainless steel cylinder type filter and used for preventing spraying from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate 321 connected with the ultrasonic vibrator; the ultrasonic vibration plate 321 is fixed on the side wall of the tank body, and is driven to vibrate by an ultrasonic vibrator so as to drive the ultrasonic bubbling rinsing tank B36 to perform side vibration cleaning; stainless steel bubbling pipes are uniformly arranged at the bottom of the tank body of the ultrasonic bubbling rinsing tank B36;
an automatic pneumatic door is arranged at the upper end of the wind-cutting drying groove 37, so that water vapor is prevented from leaking and sound is prevented; compressed air nozzles are arranged on two sides of the groove body of the wind cutting drying groove 37;
an automatic pneumatic door is arranged on the hot air circulation drying groove 38 to prevent hot air from leaking; a hot air circulating device is arranged in the hot air circulating drying groove 38, and a fan and a heating box provide a powerful air source; air inlets are arranged at two sides of the groove body of the hot air circulation drying groove 38, and an air return inlet is arranged at the bottom of the groove body;
an automatic sealing pneumatic door is arranged at the position of a cylinder cover on the vacuum drying tank 39, and a vacuum pressure meter is arranged at one side of the automatic sealing pneumatic door and used for monitoring the vacuum degree in the tank; heating plates are connected to the periphery of the groove body of the vacuum drying groove 39;
in the preferred embodiment, a set of transmission device is arranged at the bottom of the pre-spraying cleaning tank 31, the ultrasonic degreasing cleaning tank 32, the spraying degreasing cleaning tank A33 and the ultrasonic bubbling rinsing tank A34 and is driven by a chain wheel and a chain, the 4 tanks share one set of transmission device, and the transmission device is arranged at the front part of the tank body; the bottom of the spray rinsing tank B35, the ultrasonic bubbling rinsing tank B36, the air-cut drying tank 37, the hot air circulation drying tank 38 and the vacuum drying tank 39 are provided with another set of independent transmission device which is driven by a chain wheel and a chain, the tanks share one set of transmission device, and the transmission device is arranged at the front part of the tank body.
In the preferred embodiment, the left side and the right side of the feeding station 2 are provided with guide rails for the feeding trolley to transport; safety gratings are arranged around the feeding station 2.
In the preferred embodiment, the liquid storage tank is made of a delta 2mmSUS304L plate, and a certain inclination angle is arranged at the bottom of the liquid storage tank, so that the liquid storage tank is convenient to clean and discharge; the heating liquid storage tank is provided with a 10mm heat insulation layer; the liquid storage groove part is provided with low liquid level control, and when the liquid level is lower than a set value, the heating and the pumping are automatically closed and an alarm is given; the rotating motor adopts frequency conversion speed regulation, and positive and negative rotation washing-assistant is arranged in the rotating process; the frame and the outer frame are all welded by SUS profiles.
The preferred, single armed manipulator of this embodiment is provided with three sets, and it adopts motor + sprocket + mechanical transmission mechanism, and conveying speed: carrying out variable frequency speed regulation at the speed of 6-8 m/min; the transverse drive uses a pneumatic device, wherein an overload clutch device is also arranged.
In the preferred embodiment, the liquid storage tank is provided with a liquid level controller, the liquid level controller is connected with a PLC (programmable logic controller) to control liquid supplementing, heating and pumping, emergency stop is realized under abnormal conditions, an audible and visual alarm is arranged, and two ends of the equipment are provided with a photoelectric sensor, an emergency stop button and an alarm device; the panel of the control panel is provided with a button switch with a lamp, all the pumping, motor, circulating and heating systems are independently switched on and off, and the state of the switches is displayed on the panel of the control panel.
The specific cleaning process of the utility model is as follows:
firstly, after a product is manually placed into a cleaning cage, the cleaning cage is placed on a feeding trolley, the discharging trolley is pushed into a feeding station and is provided with a diffuse reflection sensing grating, and the feeding trolley is sensed to enter a working state after being pushed in;
secondly, mechanical conveying system will wash the cage transmission automatically and advance to spray washing tank 31 in advance, is equipped with 1 cover of stainless steel bag filter in the washing tank, and filter fineness: 5 μm, water pressure gauges are arranged at the front and the back of the filter to prompt an equipment operator to replace the filter bag; the actual pressure of the outlet of the nozzle can be judged, the cleaning cage rotates at the speed of 1-5r/min in the pre-spraying cleaning tank, the spraying pump sprays tap water at 50-60 ℃ at the speed of 16T/H for spraying and pre-cleaning, and after the set time is reached, the spraying pump stops and the rotating cage stops;
secondly, mechanical conveying system will wash the cage and mention carrying to ultrasonic degreasing washing tank 32, is equipped with 1 cover of stainless steel cylinder filter in the washing tank, and filter fineness: 5 μm, water pressure gauges are arranged at the front and the rear of the filter to prompt an equipment operator to replace the filter element; the actual pressure of the outlet of the nozzle can be judged, an overflow pipe opening is arranged, quantitative overflow is carried out to a main liquid storage tank for filtering and recycling, a water inlet valve and a water discharge valve are arranged, the bottom of the liquid storage tank is provided with an inclined angle for convenient discharge, a labyrinth oil separation device is arranged for separating grease in the cleaning process, a cleaning cage rotates in an ultrasonic degreasing cleaning tank at the speed of 1-5r/min, a spray pump sprays tap water and degreasing agent at the temperature of 50-60 ℃ at the speed of 16T/H, meanwhile, the ultrasonic device carries out side-shaking cleaning at the speed of 28KHZ, after the set time is reached, the ultrasonic device stops, the spray pump stops, and the rotating cage stops;
secondly, mechanical conveying system will wash the cage and mention carrying to spraying washing tank A33, is equipped with 1 cover of stainless steel cylinder filter in the washing tank, and filter fineness: 5 μm, water pressure gauges are arranged at the front and the rear of the filter to prompt an equipment operator to replace the filter element; the actual pressure of the outlet of the nozzle can be judged, an overflow pipe opening is arranged, quantitative overflow is carried out to a main liquid storage tank for filtering and recycling, a water inlet valve and a water discharge valve are arranged, the bottom of the liquid storage tank is provided with an inclination angle for convenient discharge, a labyrinth oil separation device is arranged for separating grease in the cleaning process, a pneumatic door is arranged for preventing spraying from splashing, a cleaning cage rotates in a spraying cleaning tank a at the speed of 1-5r/min, a spraying pump sprays tap water and degreasing agent at the temperature of 50-60 ℃ at the speed of 16T/H for spraying cleaning, and the spraying pump stops and the rotating cage stops after the preset time is reached;
secondly, mechanical conveying system will wash the cage and mention carrying to ultrasonic wave tympanic bulla potcher A34, is equipped with 1 cover of stainless steel cartridge filter in the washing tank, and filter fineness: 1 μm, water pressure gauges are arranged at the front and the rear of the filter to prompt an equipment operator to replace the filter element; the actual pressure of the outlet of the nozzle can be judged, an overflow pipe opening is arranged, quantitative overflow is carried out to a total liquid storage tank for filtering and recycling, water inlet valves and water discharge valves are arranged, the bottom of the liquid storage tank is provided with an inclination angle for convenient discharge, a labyrinth oil separation device is arranged for separating grease in the cleaning process, a cleaning cage rotates in an ultrasonic wave and bubbling rinsing tank a at the speed of 1-5r/min, 6 rows of bubbling pipes are subjected to air pressure bubbling cleaning at the pressure of 6kg, meanwhile, the ultrasonic device is subjected to side-shaking cleaning at 40KHZ, after the set time is reached, the ultrasonic device stops, the spray pump stops, and the rotating cage stops;
secondly, mechanical conveying system will wash the cage and lift and carry to spraying potcher B35, is equipped with 1 cover of stainless steel cylinder filter in the washing tank, and filter fineness: 1 μm, water pressure gauges are arranged at the front and the rear of the filter to prompt an equipment operator to replace the filter element; the actual pressure of the outlet of the nozzle can be judged, an overflow pipe opening is arranged, quantitative overflow is carried out to a main liquid storage tank for filtering and recycling, water inlet valves and water discharge valves are arranged, the bottom of the liquid storage tank is provided with an inclination angle for convenient discharge, a labyrinth oil separation device is arranged for separating grease in the cleaning process, a pneumatic door is arranged for preventing spraying from splashing, a cleaning cage rotates in a spraying cleaning tank b at the speed of 1-5r/min, a spraying pump sprays RO pure water at 50-60 ℃ at the speed of 16T/H for spraying cleaning, and the spraying pump stops and the rotating cage stops after the preset time is reached;
secondly, mechanical conveying system will wash the cage and mention carrying to ultrasonic wave tympanic bulla potcher B36, is equipped with 1 cover of stainless steel cartridge filter in the washing tank, and filter fineness: 1 μm, water pressure gauges are arranged at the front and the rear of the filter to prompt an equipment operator to replace the filter element; the actual pressure of the outlet of the nozzle can be judged, an overflow pipe opening is arranged, quantitative overflow is carried out to a total liquid storage tank for filtering and recycling, a water inlet valve and a water outlet valve are arranged, the bottom of the liquid storage tank is provided with an inclined angle for convenient discharge, a labyrinth oil distribution device is arranged for separating grease in the cleaning process, a cleaning cage rotates in an ultrasonic wave and bubbling rinsing tank b at the speed of 1-5r/min, 6 rows of bubbling pipes carry out air pressure bubbling cleaning at the pressure of 6kg, meanwhile, an ultrasonic device carries out side vibration cleaning at the pressure of 40KHZ, after the set time is reached, a spray pump stops, and a rotating cage stops;
secondly, lifting and conveying the cleaning cage to an air-cut drying groove 37 by a mechanical conveying system, arranging an automatic pneumatic door on the cleaning cage to prevent water vapor from leaking and insulate sound, rotating the cleaning cage in a compressed air-cut water groove at the speed of 1-5r/min, arranging compressed air blowing nozzles on two sides of the groove body, blowing and cutting water by 6kg of compressed air, and stopping blowing and rotating the cage after the set time is reached;
secondly, the cleaning cage is lifted and conveyed to a hot air circulation drying groove 38 by a mechanical conveying system, an automatic pneumatic door is arranged on the cleaning cage to prevent hot air from leaking, the cleaning cage rotates in the hot air circulation drying groove at the speed of 1-5r/min, a 6X2 KW/12 KW hot air circulation device is arranged, a fan and a heating box provide a powerful air source to carry out hot air drying on products in the cleaning cage, after the set time is reached, the heating is stopped, and the rotating cage is stopped;
secondly, the cleaning cage is lifted and conveyed to a vacuum drying groove 39 by a mechanical conveying system, an automatic sealing pneumatic door is arranged on the cleaning cage to prevent air leakage, the cleaning cage rotates in the compression vacuum drying groove at the speed of 1-5r/min, a vacuum pump works to form 0.5kg of negative pressure to ensure that residual medicament in product holes and water can be separated out, meanwhile, 9W heating plates are attached to the periphery of the vacuum drying groove to assist drying, after the set time is reached, the negative pressure is released, the heating is stopped, and the rotating cage stops;
and finally, lifting the cleaning cage by a mechanical conveying system and conveying the cleaning cage to a blanking trolley on a blanking station 6, taking out the product in the cleaning cage by a worker after blanking is finished, and conveying the product to a dust-free room through a conveying belt to perform the next procedure.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (6)
1. The cleaning equipment of the high-precision vacuum pump is characterized by comprising an electric control cabinet (1), a cleaning cage for placing products, a feeding station (2), a mechanical arm conveying system (4), a flange cleaning rotating device (5), a cleaning tank assembly (3) positioned below the mechanical arm conveying system (4) and a discharging station (6); the electric control cabinet (1) is arranged on one side of the whole device and is used for providing power for the whole device; the mechanical arm conveying system (4) comprises a plurality of sets of single-arm mechanical arms, and the cleaning cage is clamped by the mechanical arms, so that the cleaning cage can be cleaned in the cleaning tank assembly (3) at one time; the cleaning tank assembly (3) comprises a pre-spraying cleaning tank (31), an ultrasonic degreasing cleaning tank (32), a spraying degreasing cleaning tank A (33), an ultrasonic bubbling rinsing tank A (34), a spraying rinsing tank B (35), an ultrasonic bubbling rinsing tank B (36), an air-cutting drying tank (37), a hot air circulation drying tank (38) and a vacuum drying tank (39) which are sequentially arranged on a cleaning line; the feeding station (2) is positioned on one side of a pre-spraying cleaning tank (31) of the cleaning tank assembly (3); the blanking station (6) is arranged on one side of the vacuum drying groove (39) of the cleaning groove assembly (3); an automatic constant-temperature heating system is connected in the cleaning tank assembly (3) and used for heating the tank body, and cleaning liquid overflow positions of the cleaning tank assembly (3) are connected with a liquid storage tank;
a stainless steel bag type filter and a spray pump are arranged in the pre-spray cleaning tank (31); a water pressure gauge is arranged at the front and the back of the stainless steel bag type filter and used for reminding the replacement of the filter bag; a tray type stainless steel coarse filter screen is arranged in the pre-spraying cleaning tank (31); one side of the pre-spraying cleaning tank (31) is connected with a liquid storage tank through an overflow port; the upper end of the pre-spraying cleaning tank (31) is provided with a pneumatic door device;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic degreasing cleaning tank (32); water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the side wall of the tank body of the ultrasonic degreasing cleaning tank (32) is provided with an overflow pipe orifice, and the overflow pipe orifice is connected with a liquid storage tank through a conveying pipe; the bottom of the liquid storage tank is obliquely arranged, so that the liquid storage tank is convenient to discharge; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate (321) connected with the ultrasonic vibrator; the ultrasonic vibration plate (321) is fixed on the side wall of the ultrasonic degreasing cleaning tank (32), and is driven to vibrate by the ultrasonic vibrator so as to drive the ultrasonic degreasing cleaning tank (32) to perform side vibration cleaning; a labyrinth oil distribution device is arranged in the liquid storage tank; the labyrinth oil separating device is used for separating grease in the cleaning process; the upper end of the ultrasonic degreasing cleaning tank (32) is provided with a pneumatic door device;
a stainless steel cylinder type filter is arranged in the spray degreasing cleaning tank A (33), and a pneumatic door is further arranged at the upper cylinder cover of the spray degreasing cleaning tank and used for preventing spray splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the side wall of the tank body of the spray degreasing cleaning tank A (33) is provided with an overflow pipe orifice, and the overflow pipe orifice is connected with a liquid storage tank through a conveying pipe; the bottom of the liquid storage tank is obliquely arranged, so that the liquid storage tank is convenient to discharge; a labyrinth oil distribution device is arranged in the liquid storage tank; the labyrinth oil separating device is used for separating grease in the cleaning process;
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic bubbling rinsing tank A (34), and a pneumatic door is further arranged at the cylinder cover at the upper end of the stainless steel cylinder type filter and used for preventing spraying from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate (321) connected with the ultrasonic vibrator; the ultrasonic vibration plate (321) is fixed on the side wall of the tank body and is driven to vibrate by the ultrasonic vibrator so as to drive the ultrasonic bubbling rinsing tank A (34) to perform side vibration cleaning; stainless steel bubbling pipes are uniformly arranged at the bottom of the tank body of the ultrasonic bubbling rinsing tank A (34);
the interior of the spray rinsing tank B (35) is connected with the spray degreasing cleaning tank A (33);
a stainless steel cylinder type filter and an ultrasonic vibration device are arranged in the ultrasonic bubbling rinsing tank B (36), and a pneumatic door is further arranged at the cylinder cover at the upper end of the stainless steel cylinder type filter and used for preventing spraying from splashing; water pressure gauges are arranged at the front and the rear of the stainless steel cylinder type filter and used for reminding replacement of the filter element; the ultrasonic vibration device comprises an ultrasonic vibrator and an ultrasonic vibration plate (321) connected with the ultrasonic vibrator; the ultrasonic vibration plate (321) is fixed on the side wall of the tank body and drives the ultrasonic bubbling rinsing tank B (36) to perform side vibration cleaning through vibration of the ultrasonic vibrator; stainless steel bubbling pipes are uniformly arranged at the bottom of the tank body of the ultrasonic bubbling rinsing tank B (36);
the upper end of the wind-cutting drying groove (37) is provided with an automatic pneumatic door to prevent water vapor from leaking and insulate sound; compressed air nozzles are arranged on two sides of the groove body of the wind cutting drying groove (37);
an automatic pneumatic door is arranged on the hot air circulation drying groove (38) to prevent hot air from leaking; a hot air circulating device is arranged in the hot air circulating drying groove (38), and a fan and a heating box provide a powerful air source; air inlets are arranged at two sides of the groove body of the hot air circulation drying groove (38), and an air return inlet is arranged at the bottom of the groove body;
an automatic sealing pneumatic door is arranged on the upper cylinder cover of the vacuum drying groove (39), and a vacuum pressure gauge is arranged on one side of the automatic sealing pneumatic door and used for monitoring the vacuum degree in the groove; heating plates are connected to the periphery of the groove body of the vacuum drying groove (39);
the basket washing rotating device (5) comprises a rotating basket which drives a chain to transmit through a motor gear so as to drive the rotating basket to rotate.
2. The cleaning equipment of a high precision vacuum pump according to claim 1, characterized in that the bottom of the pre-spray cleaning tank (31), the ultrasonic degreasing cleaning tank (32), the spray degreasing cleaning tank A (33) and the ultrasonic bubbling rinsing tank A (34) are provided with a set of transmission devices which are driven by a chain wheel chain, and the 4 tanks share one set of transmission devices which are arranged at the front part of the tank body; the bottom of the spray rinsing tank B (35), the ultrasonic bubbling rinsing tank B (36), the air-cut drying tank (37), the hot air circulation drying tank (38) and the vacuum drying tank (39) is provided with another independent transmission device which is driven by a chain wheel and a chain, the tanks share one transmission device, and the transmission device is arranged at the front part of the tank body.
3. The cleaning equipment for the high-precision vacuum pump is characterized in that guide rails are arranged on the left side and the right side of the feeding station (2) for conveying by a feeding trolley; safety gratings are arranged around the feeding station (2).
4. The cleaning device for the high-precision vacuum pump as claimed in claim 1, wherein the liquid storage tank is made of delta 2mm SUS304L plate, and the bottom of the liquid storage tank is provided with a certain inclination angle for cleaning and discharging; the heating liquid storage tank is provided with a 10mm heat insulation layer; the liquid storage groove part is provided with low liquid level control, and when the liquid level is lower than a set value, the heating and the pumping are automatically closed and an alarm is given; the rotating motor adopts frequency conversion speed regulation, and positive and negative rotation washing-assistant is arranged in the rotating process; the frame and the outer frame are all welded by SUS profiles.
5. The cleaning equipment for the high-precision vacuum pump as claimed in claim 1, wherein the single-arm manipulator is provided with three sets which adopt a motor + chain wheel + mechanical transmission mechanism, and the conveying speed is as follows: carrying out variable frequency speed regulation at the speed of 6-8 m/min; the transverse drive is a pneumatic device, wherein an overload clutch device is also arranged.
6. The cleaning equipment for the high-precision vacuum pump as claimed in claim 1, wherein the liquid storage tank is provided with a liquid level controller, the liquid level controller is connected with a PLC (programmable logic controller) to control liquid supplementing, heating and pumping, emergency stop is realized in abnormal situations, an acousto-optic alarm is arranged, and a photoelectric sensor, an emergency stop button and an alarm device are arranged at two ends of the equipment; the panel of the control panel is provided with a button switch with a lamp, all the pumping, motor, circulating and heating systems are independently switched on and off, and the state of the switches is displayed on the panel of the control panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122410730.7U CN216728448U (en) | 2021-09-30 | 2021-09-30 | Cleaning equipment of high-precision vacuum pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122410730.7U CN216728448U (en) | 2021-09-30 | 2021-09-30 | Cleaning equipment of high-precision vacuum pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216728448U true CN216728448U (en) | 2022-06-14 |
Family
ID=81923487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122410730.7U Active CN216728448U (en) | 2021-09-30 | 2021-09-30 | Cleaning equipment of high-precision vacuum pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216728448U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117769154A (en) * | 2024-02-22 | 2024-03-26 | 深圳市凯尔迪光电科技有限公司 | Online self-cleaning equipment |
-
2021
- 2021-09-30 CN CN202122410730.7U patent/CN216728448U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117769154A (en) * | 2024-02-22 | 2024-03-26 | 深圳市凯尔迪光电科技有限公司 | Online self-cleaning equipment |
| CN117769154B (en) * | 2024-02-22 | 2024-05-14 | 深圳市凯尔迪光电科技有限公司 | Online self-cleaning equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN212069672U (en) | Through type sprays wind and cuts drying machine | |
| US9032979B2 (en) | Cleaning system having heated cleaning enclosure for cleaning heat exchanger tube bundles | |
| CN203281558U (en) | Automobile assistance steering gear rack cleaning equipment | |
| CN211990016U (en) | Full-automatic stepping ultrasonic cleaner | |
| CN107363034B (en) | Silicon briquette cleaning and drying device | |
| CN216728448U (en) | Cleaning equipment of high-precision vacuum pump | |
| CN109013548B (en) | Full-automatic accurate hardware ultrasonic cleaning stoving line | |
| CN105855236A (en) | Ultrasonic cleaner | |
| CN113967629A (en) | 3C product glass lens ultrasonic cleaning machine and cleaning process | |
| CN215656717U (en) | Quartz crucible self-cleaning line | |
| CN208627989U (en) | A kind of sono-cleaner | |
| CN109174814A (en) | A kind of automatic ultrasonic salt bath cleaning device | |
| JP2013108161A (en) | Cutting processed part cleaning apparatus | |
| CN216460399U (en) | Pickling device for quartz crucible | |
| CN212597495U (en) | Single-station rotary vacuum drying cleaning machine | |
| CN212821414U (en) | Full-automatic multifunctional composite rotary cleaning machine | |
| CN115805215B (en) | Full-process modular combined cleaning system | |
| CN210998034U (en) | Full-automatic aluminium disk surface roughening machine | |
| CN113512729A (en) | Automatic cleaning process for AMOLED panel | |
| CN112007898A (en) | Single-station rotary vacuum drying cleaning machine | |
| JP2885369B2 (en) | Stirrer cleaning system | |
| CN111530832A (en) | Full-automatic multi-purpose cleaning equipment for individual survival guarantee special-shaped container | |
| CN220970141U (en) | Modularized automatic cleaning machine | |
| CN220195758U (en) | Ultrasonic wave part self-cleaning device | |
| CN217569932U (en) | General type continuous ultrasonic cleaner |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |