CN217569932U - General type continuous ultrasonic cleaner - Google Patents

Abstract

The utility model relates to a general type continuous ultrasonic cleaner, which comprises a frame, the transmission line, high-pressure spray rinsing mechanism, ultrasonic cleaning mechanism, spray rinsing mechanism, air-drying mechanism and stoving mechanism, the transmission line is the linear type setting in the frame, both ends salient frame about the transmission line, be used for the pan feeding end and the discharge end of material respectively, high-pressure spray rinsing mechanism, ultrasonic cleaning mechanism, spray rinsing mechanism, air-drying mechanism and stoving mechanism set gradually between pan feeding end and discharge end, one section that the transmission line corresponds ultrasonic cleaning mechanism is provided with the recess, ultrasonic cleaning mechanism includes supersonic generator, closing plate and circulator, it is a plurality of supersonic generator sets up in the closing plate, the closing plate sets up the tank bottom at the recess, the circulator passes through pipeline and recess intercommunication. The utility model discloses simple structure need not the manipulator transport, simplifies ultrasonic cleaning's structure, keeps the smooth work of cleaning machine and maintains simply after sale, and the continuity is good.

Description

General type continuous ultrasonic cleaner

Technical Field

The utility model relates to an ultrasonic cleaner technical field especially relates to a general type continuous type ultrasonic cleaner.

Background

Ultrasonic cleaning machines are widely used as ultrasonic cleaning apparatuses that ultrasonically vibrate a cleaning liquid such as water using an ultrasonic vibrator or the like to peel off dirt adhering to an object to be cleaned. At present, in the cleaning, rinsing and drying of hardware, electronics, automobile parts, piezoelectric ceramics and other products with porous structures, a cylindrical or six-octagonal or octagonal-barrel-shaped single centrifugal structure tooling basket is mainly adopted, multi-groove cleaning is carried out in a cleaning process flow, and the multi-groove cleaning is completed by matching with a multi-arm or single-arm manipulator to carry a tooling basket. This kind of design needs a plurality of trench usually, and needs the manipulator transport, and the structure is complicated, can not carry out continuous ultrasonic cleaning operation, and cleaning efficiency is low, and the energy consumption is high.

SUMMERY OF THE UTILITY MODEL

Therefore, a general continuous ultrasonic cleaning machine is needed to be provided for solving the problems of high energy consumption, complex structure, low continuity and the like caused by the fact that a mechanical arm is required to carry a tool basket when the existing ultrasonic cleaning machine works.

The utility model provides a general type continuous type ultrasonic cleaner, includes the frame, the transmission line, high-pressure spray rinsing mechanism, ultrasonic cleaning mechanism sprays rinsing mechanism, air-dries mechanism and stoving mechanism, the transmission line is the linear type setting in the frame, both ends are outstanding about the transmission line the frame is used for the pan feeding end and the discharge end of material respectively, high-pressure spray rinsing mechanism, ultrasonic cleaning mechanism sprays rinsing mechanism, and air-dries mechanism and stoving mechanism set gradually between pan feeding end and discharge end, the transmission line corresponds one section of ultrasonic cleaning mechanism is provided with the recess, ultrasonic cleaning mechanism includes supersonic generator, and closing plate and circulator are a plurality of supersonic generator sets up in the closing plate, the closing plate sets up the tank bottom of recess, the circulator pass through the pipeline with the recess intercommunication.

Preferably, high pressure spray rinsing mechanism includes the spray rinsing pump, filter and a plurality of shower, and is a plurality of the shower sets up side by side the interval in the frame, and be located directly over the transmission line, through the pipeline intercommunication between spray rinsing pump, filter and the shower.

Preferably, air-dry mechanism includes and cuts water tuyere and cut water tuyere down, cut water tuyere and cut water tuyere down and use the transmission line to set up as central mirror symmetry, cut water tuyere and cut water tuyere down the air outlet orientation be relative, and to the supplied materials direction slope of transmission line.

Preferably, the drying mechanism comprises a sealing cover, a fan and a heating box, the sealing cover is arranged on the rack, the fan is arranged on the outer side of the sealing cover, and the heating box is arranged on the inner side of the sealing cover and located at the air outlet of the fan.

Preferably, the number of the fans and the number of the heating boxes are four, and the heating boxes are arranged in one-to-one correspondence with the fans.

Preferably, the frame includes chassis and safety cover, transmission line movable mounting be in on the chassis, the safety cover sets up the chassis top, the front of safety cover is provided with a plurality of observation windows.

The utility model discloses an useful part lies in: the cleaning machine has the advantages that the structure is simple, workpieces are conveyed by the conveying line in sequence to each cleaning part, the mechanical arm is not needed to carry, the ultrasonic cleaning structure is simplified, the cleaning machine can work smoothly, the maintenance after sale is simple, the continuity is good, the time for the mechanical arm to carry the workpieces is saved, the operation efficiency is improved, and the cleaning machine is beneficial to cleaning operation of a large number of workpieces such as sheet metal parts.

Drawings

FIG. 1 is a schematic front view of a general continuous ultrasonic cleaning machine according to an embodiment;

FIG. 2 is a schematic top view of a general continuous ultrasonic cleaning machine;

FIG. 3 isbase:Sub>A schematic sectional view taken along line A-A in FIG. 1;

fig. 4 is an enlarged view of part B.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

As shown in fig. 1 to 3, a general continuous ultrasonic cleaning machine includes a frame 1, a transmission line 2, a high-pressure spray washing mechanism 3, an ultrasonic cleaning mechanism 4, a spray rinsing mechanism 5, an air drying mechanism 6 and a drying mechanism 7, wherein the transmission line 2 is linearly disposed in the frame 1, the left and right ends of the transmission line 2 protrude from the frame 1 and are respectively used for a feeding end 21 and a discharging end 22 of a material, the high-pressure spray washing mechanism 3, the ultrasonic cleaning mechanism 4, the spray rinsing mechanism 5, the air drying mechanism 6 and the drying mechanism 7 are sequentially disposed between the feeding end 21 and the discharging end 22, a groove 23 is disposed at a section of the transmission line 2 corresponding to the ultrasonic cleaning mechanism 4, the ultrasonic cleaning mechanism 4 includes an ultrasonic generator 41, a sealing plate 42 and a circulator 43, the ultrasonic generator 41 is disposed in the sealing plate 42, the sealing plate 42 is disposed at the bottom of the groove 23, and the circulator 43 is communicated with the groove 23 through a pipeline. Specifically, in this embodiment, during operation, the work piece is placed at the pan feeding end 21 of the conveying line 2, the conveying line 2 is started, and the work piece is conveyed into the rack 1 to be cleaned. Firstly, the workpiece is driven by the conveying line 2 to pass through the right lower part of the high-pressure spray washing mechanism 3, and high-pressure water is sprayed out to wash away stains on the surface of the workpiece. Then, the ultrasonic cleaning mechanism 4 is operated to perform ultrasonic cleaning, the conveyor line 2 is provided with grooves 23 corresponding thereto so that the work is completely immersed in the cleaning liquid, the grooves 23 are used for loading the cleaning liquid, the work is immersed in the liquid when passing through the grooves 23, the ultrasonic generator 41 is activated, the cleaning liquid is ultrasonically vibrated to peel off dirt adhering to the work, and the sealing plate 42 seals the ultrasonic generator 41 to prevent water from entering. Meanwhile, the circulator 43 is communicated with the groove 23 and used for circularly filtering and cleaning the cleaning liquid, so that the cleaning workpieces are prevented from being too many, the cleaning liquid is polluted, and the cleaning effect is reduced. Thirdly, the conveying line 2 drives the workpiece to leave the groove 23, the rinsing mechanism 5 is sprayed to clean water, cleaning liquid on the surface of the workpiece is washed, then the air drying mechanism 6 is used for blowing away liquid on the surface of the workpiece, and subsequent drying is carried out. Whole flow only needs transmission line 2 to drive the work piece displacement, need not to use the manipulator to make a round trip incessantly snatch the work piece basket, puts into different mechanisms with it in, very big simplification the cleaning machine structure, reduced the fault probability. And the continuous cleaning agent has extremely strong continuity, is suitable for continuous operation of workpieces in different shapes such as plates, bars and the like, and greatly improves the cleaning efficiency.

As shown in fig. 1 to 3, the high-pressure spraying mechanism 3 includes a spraying pump 31, a filter 32 and a plurality of spraying pipes 33, the plurality of spraying pipes 33 are arranged in the rack 1 at intervals side by side and are located right above the conveying line 2, and the spraying pump 31, the filter 32 and the spraying pipes 33 are communicated with each other through a pipeline. Specifically, in the present embodiment, the spray pump 31 is used for pressurizing the liquid, and the liquid is a high-pressure water body when being sprayed from the spray pipe 33, so as to wash the work piece, and the decontamination effect is better, and the filter 32 is used for filtering the recovered liquid and removing the mixed residues in the liquid.

As shown in fig. 1 and 4, the air drying mechanism 6 includes an upper water cutting air nozzle 61 and a lower water cutting air nozzle 62, the upper water cutting air nozzle 61 and the lower water cutting air nozzle 62 are arranged in mirror symmetry with respect to the transmission line 2, the air outlets of the upper water cutting air nozzle 61 and the lower water cutting air nozzle 62 are opposite in orientation and inclined in the feeding direction of the transmission line 2, so that water droplets passing through the workpiece surface between the upper water cutting air nozzle 61 and the lower water cutting air nozzle 62 can be blown off, the subsequent drying efficiency is improved, the air outlets of the upper water cutting air nozzle 61 and the lower water cutting air nozzle 62 are inclined in the feeding direction, the cleaning liquid carried by the workpiece surface is blown back into the rinsing spray mechanism 5, the liquid is prevented from accumulating in the air drying mechanism 6 for a long time, and the gap is easily rusted.

As shown in fig. 1, the drying mechanism 7 includes a sealing cover 71, a fan 72 and a heating box 73, the sealing cover 71 is disposed on the rack 1, the fan 72 is installed outside the sealing cover 71, the heating box 73 is installed inside the sealing cover 71 and located at an air outlet of the fan 72, the workpiece is driven by the conveying wire 2 to pass below the heating box 73, the airflow generated by the fan 72 is heated by the heating box 73, and the sealing cover 71 performs a sealing and heat-preserving function to prevent hot air from overflowing.

Specifically, the number of the fans 72 and the number of the heating boxes 73 are four, and the heating boxes 73 are arranged in one-to-one correspondence with the fans 72.

As shown in fig. 1 to 3, the frame 1 includes a base frame 11 and a protection cover 12, the transmission line 2 is movably mounted on the base frame 11, the protection cover 12 is disposed above the base frame 11, a plurality of observation windows 121 are disposed on the front surface of the protection cover 12, and an operator can conveniently observe the working conditions of each mechanism through the observation windows 121 without opening the protection cover 12.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which all fall within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (6)

1. The utility model provides a general type continuous type ultrasonic cleaner which characterized in that: including the frame, the transmission line, high-pressure spray rinsing mechanism, ultrasonic cleaning mechanism sprays rinsing mechanism, air-dry mechanism and stoving mechanism, the transmission line is the linear type setting and is in the frame, both ends are outstanding about the transmission line the frame is used for the pan feeding end and the discharge end of material respectively, high-pressure spray rinsing mechanism, ultrasonic cleaning mechanism sprays rinsing mechanism, and air-dry mechanism and stoving mechanism set gradually between pan feeding end and discharge end, the transmission line corresponds one section of ultrasonic cleaning mechanism is provided with the recess, ultrasonic cleaning mechanism includes supersonic generator, closing plate and circulator, and is a plurality of supersonic generator sets up in the closing plate, the closing plate sets up the tank bottom of recess, the circulator pass through the pipeline with the recess intercommunication.

2. The general continuous ultrasonic cleaner of claim 1, wherein: high pressure spray rinsing mechanism includes the spray rinsing pump, and filter and a plurality of shower, it is a plurality of the shower sets up side by side the interval in the frame, and be located directly over the transmission line, through the pipeline intercommunication between spray rinsing pump, filter and the shower.

3. The general continuous ultrasonic cleaner of claim 1, wherein: air-dry mechanism includes and cuts water tuyere and cut water tuyere down, it uses the transmission line to set up as central mirror symmetry with cutting water tuyere down to go up to cut water tuyere, it is relative with the air outlet orientation of cutting water tuyere down to go up to cut water tuyere, and to the supplied materials direction slope of transmission line.

4. The general continuous ultrasonic cleaner of claim 1, wherein: the drying mechanism comprises a sealing cover, a fan and a heating box, the sealing cover is arranged on the rack, the fan is installed on the outer side of the sealing cover, and the heating box is installed on the inner side of the sealing cover and located at an air outlet of the fan.

5. The general continuous ultrasonic cleaner of claim 4, wherein: the quantity of fan and heating cabinet is four sets, the heating cabinet with the fan one-to-one sets up.

6. The general continuous ultrasonic cleaner of claim 1, wherein: the frame includes chassis and safety cover, transmission line movable mounting be in on the chassis, the safety cover sets up the chassis top, the front of safety cover is provided with a plurality of observation windows.

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