CN208627989U - A kind of sono-cleaner - Google Patents
A kind of sono-cleaner Download PDFInfo
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- CN208627989U CN208627989U CN201821006804.2U CN201821006804U CN208627989U CN 208627989 U CN208627989 U CN 208627989U CN 201821006804 U CN201821006804 U CN 201821006804U CN 208627989 U CN208627989 U CN 208627989U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 42
- 238000005406 washing Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000005507 spraying Methods 0.000 claims abstract description 14
- 239000007921 spray Substances 0.000 claims description 29
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 17
- 210000000078 claw Anatomy 0.000 claims description 15
- 230000003472 neutralizing effect Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 63
- 230000000694 effects Effects 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 4
- 229910021642 ultra pure water Inorganic materials 0.000 abstract description 3
- 239000012498 ultrapure water Substances 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 235000019198 oils Nutrition 0.000 description 16
- 239000007788 liquid Substances 0.000 description 7
- 238000006386 neutralization reaction Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000012459 cleaning agent Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000008234 soft water Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000008237 rinsing water Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 235000019476 oil-water mixture Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a kind of sono-cleaner, mechanical arm assembly including rack, in rack and below mechanical arm assembly and the feeding and conveying device, ultrasonic gross rinse slot, the thin washing trough of ultrasonic wave, ultrasonic wave fine purifiation slot, high-pressure spraying slot, the first ultrasonic rinsing slot, bubble potcher, the second ultrasonic rinsing slot and the drying oven that are sequentially arranged at intervals；Mechanical arm assembly includes mechanical arm, support column, multiple grippers, transversal driving mechanism and elevating mechanism；Transversal driving mechanism drives multiple grippers along mechanical arm transverse shifting, and elevating mechanism drives multiple mechanical arms to be vertically moved up or down along support column.The application adds the cleaning and high-pressure spraying, pure water, ultrapure water rinsing of ultrasonic wave using the cleaning solution of multi-layer, so that cleaning effect is more preferable.The automation that cleaning process is realized by mechanical arm assembly, feeding and conveying device and drying oven improves work efficiency simultaneously labor-saving, avoid manual handling and caused by cleaning part damage.
Description
Technical Field
The utility model belongs to the technical field of industrial cleaning equipment technique and specifically relates to an ultrasonic cleaner is related to.
Background
At present, when a factory produces products such as hardware stamping parts, stainless steel or galvanized plates, a layer of thick oil stains is arranged on the surfaces of the products, the thick oil stains need to be placed in a collecting box, and the products are taken out and cleaned after reaching a certain amount. The cleaning is generally divided into two links of cleaning and drying, and for products with severe pollution, the dirt of the products cannot be effectively removed by simple cleaning. Meanwhile, each link is carried out in different grooves, workpieces to be cleaned are manually placed into corresponding cleaning grooves in sequence for operation in the prior art due to general non-automation, a large amount of manpower is consumed, and meanwhile, products are easily extruded and collided in the product conveying process, so that the products are abraded and even deformed.
SUMMERY OF THE UTILITY MODEL
To the deficiency of the prior art, the utility model provides an ultrasonic cleaner.
The utility model discloses an ultrasonic cleaning machine, which comprises a frame, a mechanical arm assembly arranged in the frame, and a feeding conveying device, an ultrasonic coarse washing tank, an ultrasonic fine washing tank, a high-pressure spraying tank, a first ultrasonic rinsing tank, a bubble rinsing tank, a second ultrasonic rinsing tank and a drying furnace which are arranged below the mechanical arm assembly at intervals in sequence; wherein,
the mechanical arm assembly comprises a mechanical arm, a support column, a plurality of mechanical claws, a transverse driving mechanism and a lifting mechanism; the mechanical arm is movably arranged on the support column; the plurality of mechanical claws are arranged on the mechanical arm at intervals in the transverse direction, the plurality of mechanical claws are driven by the transverse driving mechanism to move transversely along the mechanical arm, and the lifting mechanism drives the plurality of mechanical arms to vertically lift along the support column;
the ultrasonic rough washing tank, the ultrasonic fine washing tank and the ultrasonic fine washing tank respectively comprise a first tank body and a first ultrasonic generator, and the first ultrasonic generator is arranged at the bottom of the first tank body;
the high-pressure spray tank comprises a second tank body and a plurality of spray guns, the spray guns are arranged on the tank wall of the second tank body and comprise a plurality of umbrella-shaped spray nozzles;
the first ultrasonic rinsing tank and the second ultrasonic rinsing tank respectively comprise a third tank body and a second ultrasonic generator, and the second ultrasonic generator is arranged in the third tank body;
the drying furnace is a tunnel type drying furnace.
Furthermore, a first overflow groove is formed in the periphery of the groove wall of the first groove body, an oil isolating cylinder is arranged on one side of the first groove body, and the oil isolating cylinder is communicated with the first overflow groove.
Furthermore, the oil separating cylinder is provided with an oil discharge port, one side of the oil separating cylinder is connected with an activated carbon neutralizing tank, and the activated carbon neutralizing tank is provided with a water discharge port.
Furthermore, a second overflow groove is formed in the periphery of the groove wall of the third groove body, a water storage groove is formed in one side of the third groove body, and the water storage groove is communicated with the second overflow groove; and a third overflow groove is arranged on the periphery of the groove wall of the bubble rinsing groove and is communicated with the third groove body of the first ultrasonic rinsing groove.
Further, water inlets of a plurality of spray guns of the high-pressure spray tank are communicated with the water storage tank.
Furthermore, a water outlet of a second tank body of the high-pressure spraying tank is provided with a one-way valve.
Furthermore, heating pipes are respectively arranged in the bubble rinsing tank, the first tank body and the third tank body, and heat-insulating layers are respectively wrapped at the outer sides of the bubble rinsing tank, the first tank body and the third tank body; the bubble rinsing tank is additionally connected with instant heating type heating equipment.
Furthermore, the drying oven comprises an air duct and a fan, the air duct is arranged on two sides of the drying oven, and a heating tube is arranged in the air duct; the fan is arranged at the inner bottom of the drying furnace, and the air outlet of the fan is connected with the air inlet of the air duct.
Furthermore, an exhaust pipe and an exhaust motor are arranged at the top of the rack, and the exhaust pipe is communicated with the rack and the outside of the rack; the air outlet of the air exhaust motor is communicated with the air inlet of the air exhaust pipe.
Compared with the prior art, the utility model discloses can obtain including following technological effect:
the utility model provides a clean machine of ultrasonic wave adopts PLC control system control material loading conveyor, the arm assembly, the thick washtrough of ultrasonic wave, the fine washtrough of ultrasonic wave, the ultrasonic wave essence washtrough, the high pressure sprays the groove, first ultrasonic wave potcher, the bubble potcher, automatic material loading is realized to second ultrasonic wave potcher and drying furnace, wash, rinsing and stoving, the unloading operation, the chemical cleaner of the thick washtrough of ultrasonic wave, the fine washtrough of ultrasonic wave and the three level of the fine washtrough of ultrasonic wave adds the ultrasonic combination washing, make its effect of wasing the dirt better. Then, chemical lotion remained on the surface of the product is thoroughly removed through high-pressure spraying, multiple times of cleaning by soft water and pure water and bubble rinsing, so that the effect of thorough cleaning is achieved. And finally, drying the mixture by a tunnel type drying furnace. Compared with the common drying oven, the tunnel type drying oven effectively isolates external pollution in the drying process, and prevents dust and other magazines from attaching to the surface of an undried product to secondarily pollute the product.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
fig. 1 is a front view of an ultrasonic cleaning machine according to the present application;
fig. 2 is a plan view of the ultrasonic cleaning machine according to the present application;
FIG. 3 is a side view of the ultrasonic cleaner of the present application;
FIG. 4 is a schematic diagram of the water flow direction of the first overflow tank, the oil separating cylinder and the activated carbon neutralization tank in the present application;
FIG. 5 is a schematic view of the water flow direction of the high pressure spray tank, the first ultrasonic wave rinse tank, the bubble rinse tank, the second ultrasonic wave rinse tank and the water storage tank.
Description of reference numerals:
1-a rack, 2-a mechanical arm assembly, 3-a feeding conveying device, 4-an ultrasonic rough washing tank, 5-an ultrasonic fine washing tank, 6-an ultrasonic fine washing tank, 7-a high-pressure spray tank, 8-a first ultrasonic rinsing tank, 9-a bubble rinsing tank, 10-a second ultrasonic rinsing tank, 11-a drying furnace, 12-a mechanical arm, 13-a support column, 14-a mechanical claw, 15-a transverse driving mechanism, 16-a lifting mechanism, 17-a first tank body, 18-a first ultrasonic generator, 19-a second tank body, 20-a spray gun, 21-a third tank body, 22-a second ultrasonic generator, 23-a first overflow tank, 24-an oil separation cylinder, 25-an oil discharge port, 26-an active carbon neutralization tank, 27-a second overflow tank, 28-a water storage tank, 29-a third overflow tank, 30-a one-way valve, 31-a heating pipe, 32-instant heating equipment, 33-an air duct, 34-a fan, 35-an exhaust pipe, 36-an air suction motor and 37-a cleaning basket.
Detailed Description
In the following description, numerous implementation details are set forth in order to provide a more thorough understanding of the present invention. It should be understood, however, that these implementation details should not be used to limit the invention. That is, in some embodiments of the invention, details of these implementations are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for description purposes, not specifically referring to the order or sequence, and are not intended to limit the present invention, but only to distinguish the components or operations described in the same technical terms, and are not to be construed as indicating or implying any relative importance or implicit indication of the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Example one
Referring to fig. 1 to 3, fig. 1 is a front view of an ultrasonic cleaning machine according to the present application, fig. 2 is a plan view of the ultrasonic cleaning machine according to the present application, and fig. 3 is a side view of the ultrasonic cleaning machine according to the present application. As shown in fig. 1 to 3, the ultrasonic wave washing machine comprises a frame 1, a mechanical arm assembly 2 arranged in the frame 1, and a feeding and conveying device 3, an ultrasonic wave rough washing tank 4, an ultrasonic wave fine washing tank 5, an ultrasonic wave fine washing tank 6, a high-pressure spraying tank 7, a first ultrasonic wave rinsing tank 8, a bubble rinsing tank 9, a second ultrasonic wave rinsing tank 10 and a drying furnace 11 which are arranged below the mechanical arm assembly 2 at intervals in sequence. The mechanical arm assembly 2, the feeding and conveying device 3, the ultrasonic coarse washing tank 4, the ultrasonic fine washing tank 5, the ultrasonic fine washing tank 6, the high-pressure spraying tank 7, the first ultrasonic rinsing tank 8, the bubble rinsing tank 9, the second ultrasonic rinsing tank 10 and the drying furnace 11 are connected with a PLC control system and are controlled by the PLC control system to realize automatic operation, and the specific control principle can be realized by the prior art, and the embodiment is not detailed in detail. In this embodiment, the drying oven 11 is preferably a tunnel type drying oven.
The mechanical arm assembly 2 comprises a mechanical arm 12, a support column 13, a plurality of mechanical claws 14, a transverse driving mechanism 15 and a lifting mechanism 16; the mechanical arm 12 is movably arranged on the support column 13; the plurality of mechanical claws 14 are arranged on the mechanical arm 12 at intervals in the transverse direction and driven by a transverse driving mechanism 15 to move transversely along the mechanical arm 12, and a lifting mechanism 16 drives the mechanical arm 12 to vertically lift along the support column 13. The transverse driving mechanism 15 and the lifting mechanism 16 are provided with electronic frequency converters to control the moving speed of the mechanical claw. A plurality of gripper 14 in this application specifically are 8, and 8 gripper 14 are corresponding to material loading conveyor 3, the thick washtrough 4 of ultrasonic wave, the fine washtrough 5 of ultrasonic wave, ultrasonic wave fine cleaning trough 6, high pressure spray tank 7, first ultrasonic wave rinsing trough 8, bubble rinsing trough 9, second ultrasonic wave rinsing trough 10 and drying furnace 11 respectively.
The ultrasonic coarse washing tank 4, the ultrasonic fine washing tank 5 and the ultrasonic fine washing tank 6 respectively comprise a first tank body 17 and a first ultrasonic generator 18, and the first ultrasonic generator 18 is arranged at the bottom of the first tank body 17. The first tank 17 is further provided with a water inlet and a water outlet, both of which are made of stainless steel. Wherein the cleaning liquid in the ultrasonic coarse cleaning tank 4 is a mixture of clear water and 8-10% of water-soluble cleaning agent; the cleaning liquid in the ultrasonic fine washing tank 5 is a mixture of clear water and 5-8% of water-soluble cleaning agent; the cleaning liquid in the ultrasonic fine cleaning tank 6 is a mixture of clear water and 3% -5% of water-soluble cleaning agent. A heating pipe 30 is arranged in the first tank body 17 to heat the cleaning liquid in the tank body so as to enhance the cleaning effect of the cleaning liquid. The tank body of the first tank body 17 is wrapped with an insulating layer to prevent heat loss. The first ultrasonic generator 18 is specifically a plurality of japanese NTK ultrasonic transducers, and in this embodiment, 36 ultrasonic transducers are selected according to the size of the tank body.
Referring to fig. 4, fig. 4 is a schematic view illustrating a water flow direction of the first overflow tank, the oil separating cylinder, and the activated carbon neutralization tank in the present application. As shown in fig. 4, further, a first overflow groove 23 is arranged around the groove wall of the first groove body 17, an oil isolating cylinder 24 is arranged on one side of the first groove body 17, and the oil isolating cylinder 24 is communicated with the first overflow groove 23 of the first groove body 17. Still further, the oil-separating cylinder 24 is provided with an oil discharge port 25, one side of the oil-separating cylinder 24 is connected with an activated carbon neutralization groove 26, and the activated carbon neutralization groove 26 is provided with a water discharge port. The oil-water mixture on the surface of the cleaning solution flows into the oil-separating cylinder 24 through the first overflow groove 23 and is layered in the oil-separating cylinder 24, oil can be discharged from an oil discharge port 25 of the oil-separating cylinder 24, and water is neutralized by the activated carbon neutralization groove 26 and then is directly discharged from a water discharge port of the activated carbon neutralization groove 26.
The high-pressure spray tank 7 comprises a second tank body 19 and a plurality of spray guns 20, wherein the spray guns 20 are arranged on the tank wall of the second tank body 19 and comprise a plurality of umbrella-shaped spray nozzles. The umbrella jet nozzle enlarges the spraying area and improves the cleaning effect. Furthermore, a water outlet of the second tank body 19 of the high-pressure spraying tank 7 is provided with a one-way valve 30 to prevent the drained water from flowing back into the second tank body 19 of the high-pressure spraying tank 7 in a reverse flow manner, so that the cleaned product is polluted secondarily.
The first ultrasonic rinsing tank 8 and the second ultrasonic rinsing tank 10 respectively comprise a third tank body 21 and a second ultrasonic generator 22; the second ultrasonic generator 22 is provided in the third tank body 21. The bath solution in the first ultrasonic rinsing tank 8 is pure water or soft water, and the bath solution in the second ultrasonic rinsing tank 10 is ultrapure water, and is cleaned by cleaning liquid which is purified step by step, so that the purpose of further improving the cleaning effect is achieved. A heating pipe 30 is arranged in the third tank body 21 to heat the tank liquor in the tank body so as to enhance the rinsing effect of the tank liquor and rinse the cleaning liquid remained on the surface of the product. The tank body of the third tank body 21 is wrapped with an insulating layer to prevent heat loss. The second ultrasonic generator 22 is specifically a plurality of japanese NTK ultrasonic transducers, and in this embodiment, 36 ultrasonic transducers are selected according to the size of the tank body.
Referring to fig. 5, fig. 5 is a schematic view showing the water flow direction of the high-pressure spray tank, the first ultrasonic rinsing tank, the bubble rinsing tank, the second ultrasonic rinsing tank and the water storage tank in the present application. As shown in fig. 5, further, a second overflow trough 27 is arranged around the trough wall of the third trough body 21; one side of the third tank body 21 is provided with a water storage tank 28, and the water storage tank 28 is communicated with the second overflow tank 27; a third overflow groove 29 is arranged around the wall of the bubble rinsing groove 9, and the third overflow groove 29 is communicated with the third groove body 21 of the first ultrasonic rinsing groove 8. That is, the bubble rinsing tank 9 is supplied with an external water source through a water inlet, the bubble rinsing tank 9 supplies water to the first ultrasonic rinsing tank 8 through the third overflow tank 29, and the water overflowing from the first ultrasonic rinsing tank 8 and the second ultrasonic rinsing tank 10 is stored in the water storage tank 28 through the second overflow tank 27.
Still further, the water inlets of the plurality of spray guns 20 of the high-pressure spray tank 7 are communicated with the water storage tank 28. That is, the water overflowing from the first ultrasonic rinsing tank 8 and the second ultrasonic rinsing tank 10 is stored in the storage tank 28 through the second overflow tank 27, and then supplied from the storage tank 28 to the spray gun 19 of the high-pressure spray tank 7. The rinsing water source is supplied to the front end from the cleaner rear-end cleaning tank, so that the utilization rate of pure water and ultrapure water is improved, and the water cost is saved.
Furthermore, the bubble rinsing tank 9 is additionally connected with an instant heating type heating device 32, so that the water temperature is instantly increased when water enters the tank, the time for heating the rinsing water in the tank body is saved, and the cleaning efficiency is improved.
The drying oven 11 comprises an air duct 33 and a fan 34, the air duct 33 is arranged at two sides of the drying oven 11, and a heating pipe is arranged in the air duct 33; the fan 34 is arranged at the bottom in the drying furnace 11, and the air outlet of the fan is connected with the air inlet of the air duct. Air in the furnace is effectively pumped in and then heated by the heating pipes in the air ducts 33 at the two sides and blown out, so that hot air circulates in the whole furnace chamber to quickly dry the product. The drying furnace 11 is wrapped by a heat-insulating layer which is double-layer rock wool and has the thickness of 100mm so as to ensure that the outer layer package is not hot to the hands.
Further, an exhaust pipe 35 and an exhaust motor 36 are arranged at the top of the rack 1, and the exhaust pipe 35 is communicated with the rack 1 and the outside of the rack 1; the air outlet of the air suction motor 36 is communicated with the air inlet of the air suction pipe 35. The hot air exhausting device is used for timely exhausting hot air in the rack 1 to prevent accidents such as explosion and the like caused by untimely heat dissipation in the rack.
Specifically, the workpiece to be cleaned is loaded in the cleaning basket 37 and transported by the feeding conveyor 3 to the lower side of the robot arm assembly 2. The lifting mechanism 16 is started, and the mechanical arm 12 is driven by the lifting mechanism 16 to move downwards, so that the mechanical claw 14 above the feeding and conveying device 3 descends and grabs the cleaning basket 37. Then, the lifting mechanism 16 is again actuated to move the robot arm 12 upward, so that the robot claw 14 lifts up the wash basket 37. And starting the transverse driving mechanism 15, transversely moving the mechanical claw 14, moving the cleaning basket 37 to the upper part of the ultrasonic rough washing tank 14, and starting the lifting mechanism 16, so that the mechanical claw 14 lowers the cleaning basket 37 into the ultrasonic rough washing tank 14 for cleaning. Repeating the above operations, placing the cleaning basket 37 in the ultrasonic fine washing tank 5, the ultrasonic fine washing tank 6, the high-pressure spraying tank 7, the first ultrasonic rinsing tank 8, the bubble rinsing tank 9, the second ultrasonic rinsing tank 10 and the drying oven 11 in sequence for cleaning, spraying, rinsing and drying, and sending the dried product out from the output end of the drying oven 11.
Or, the PLC controller may also change the operation of controlling a single gripper 14 to the operation of controlling multiple grippers 14 simultaneously, so as to meet the requirements of different cleaning speeds and improve the cleaning efficiency. The PLC controller controls a plurality of mechanical claws 14 to work simultaneously, and the specific control principle is the prior art and is not detailed in this example.
Specifically, referring back to fig. 1 to 3, after the robot 14 places the cleaning basket 37 in the ultrasonic rough cleaning tank 4 for cleaning, the lifting mechanism 16 and the transverse driving mechanism 15 are activated to reset the robot 14, i.e., to move the robot 14 back to above the feeding conveyor 3. After the cleaning in the ultrasonic rough cleaning tank 4 is completed, the lifting mechanism 16 is started, and the gripper 14 above the ultrasonic rough cleaning tank 4 grabs one cleaning basket 37, and meanwhile, the gripper 14 above the ultrasonic rough cleaning tank 4 grabs the other cleaning basket 37. And starting the transverse driving mechanism 15, moving the cleaning basket 37 to the position above the ultrasonic fine cleaning groove 5 synchronously, moving the other cleaning basket 37 to the position above the lower ultrasonic coarse cleaning groove 4, starting the lifting mechanism 16, and synchronously placing the two cleaning baskets 37 in the corresponding grooves for operation. During the time that both wash baskets 37 are being washed, the gripper 14 is again repositioned. Repeating the above operations, when the gripper 14 moves the cleaning basket 37 in the corresponding cleaning tank to the next tank for the next procedure, the gripper 14 above the feeding and conveying device 3 again grabs the new cleaning basket 37 to be cleaned, so as to ensure that the plurality of cleaning baskets 37 can be synchronously operated in different stages, thereby maximally improving the working efficiency and saving the time. After each cleaning basket 37 is sequentially cleaned, sprayed, rinsed and dried by the ultrasonic coarse cleaning tank 4, the ultrasonic fine cleaning tank 5, the ultrasonic fine cleaning tank 6, the high-pressure spray tank 7, the first ultrasonic rinsing tank 8, the bubble rinsing tank 9, the second ultrasonic rinsing tank 10 and the drying oven 11, the cleaning basket 37 is sent out from the output end of the drying oven 11.
To sum up, the ultrasonic cleaning machine of this application adopts PLC control system control material loading conveyor, arm assembly, the thick washtrough of ultrasonic wave, the fine washtrough of ultrasonic wave, the high pressure sprays groove, first ultrasonic wave potcher, bubble potcher, second ultrasonic wave potcher and drying furnace to realize automatic material loading, washing, rinsing and stoving, unloading operation, and the chemical cleaning agent of the three level of the thick washtrough of ultrasonic wave, the fine washtrough of ultrasonic wave and the fine washtrough of ultrasonic wave adds the ultrasonic wave combination and washs, makes its effect of wasing the dirt better. Then, chemical lotion remained on the surface of the product is thoroughly removed through high-pressure spraying, multiple times of cleaning by soft water and pure water and bubble rinsing, so that the effect of thorough cleaning is achieved. And finally, drying the mixture by a tunnel type drying furnace. Compared with the common drying oven, the tunnel type drying oven effectively isolates external pollution in the drying process, and prevents dust and other magazines from attaching to the surface of an undried product to secondarily pollute the product.
The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (9)
1. An ultrasonic cleaning machine is characterized by comprising a rack (1), a mechanical arm assembly (2) arranged in the rack (1), and a feeding conveying device (3), an ultrasonic coarse washing tank (4), an ultrasonic fine washing tank (5), an ultrasonic fine washing tank (6), a high-pressure spraying tank (7), a first ultrasonic rinsing tank (8), a bubble rinsing tank (9), a second ultrasonic rinsing tank (10) and a drying furnace (11) which are arranged below the mechanical arm assembly (2) at intervals in sequence; wherein,
the mechanical arm assembly (2) comprises a mechanical arm (12), a support column (13), a plurality of mechanical claws (14), a transverse driving mechanism (15) and a lifting mechanism (16); the mechanical arm (12) is movably arranged on the supporting column (13); the mechanical claws (14) are arranged on the mechanical arm (12) at intervals in the transverse direction, the transverse driving mechanism (15) drives the mechanical claws (14) to move transversely along the mechanical arm (12), and the lifting mechanism (16) drives the mechanical arms (12) to vertically lift along the supporting column (13);
the ultrasonic coarse washing tank (4), the ultrasonic fine washing tank (5) and the ultrasonic fine washing tank (6) respectively comprise a first tank body (17) and a first ultrasonic generator (18), and the first ultrasonic generator (18) is arranged at the bottom of the first tank body (17);
the high-pressure spray tank (7) comprises a second tank body (19) and a plurality of spray guns (20), the spray guns (20) are arranged on the tank wall of the second tank body (19) and comprise a plurality of umbrella-shaped spray nozzles;
the first ultrasonic rinsing tank (8) and the second ultrasonic rinsing tank (10) respectively comprise a third tank body (21) and a second ultrasonic generator (22), and the second ultrasonic generator (22) is arranged in the third tank body (21);
the drying furnace (11) is a tunnel type drying furnace.
2. The ultrasonic cleaning machine according to claim 1, wherein a first overflow groove (23) is formed around the wall of the first tank body (17), an oil isolating cylinder (24) is arranged on one side of the first tank body (17), and the oil isolating cylinder (24) is communicated with the first overflow groove (23).
3. An ultrasonic cleaning machine according to claim 2, characterized in that the oil-separating cylinder (24) is provided with an oil discharge port (25), one side of the oil-separating cylinder (24) is connected with an activated carbon neutralizing tank (26), and the activated carbon neutralizing tank (26) is provided with a water discharge port.
4. The ultrasonic cleaning machine according to claim 1 or 3, wherein a second overflow trough (27) is arranged around the wall of the third tank body (21), a water storage tank (28) is arranged at one side of the third tank body (21), and the water storage tank (28) is communicated with the second overflow trough (27); and a third overflow trough (29) is arranged on the periphery of the trough wall of the bubble rinsing trough (9), and the third overflow trough (29) is communicated with a third trough body (21) of the first ultrasonic rinsing trough (8).
5. An ultrasonic cleaning machine according to claim 4, characterized in that the water inlets of the plurality of spray guns (20) of the high pressure spray tank (7) communicate with the water storage tank (28).
6. An ultrasonic cleaning machine according to claim 1 or 5, characterized in that the outlet of the second tank body (19) of the high-pressure spray tank (7) is provided with a one-way valve (30).
7. The ultrasonic cleaning machine according to claim 1, wherein the bubble rinsing tank (9), the first tank body (17) and the third tank body (21) are respectively provided with a heating pipe (31), and the outsides of the bubble rinsing tank (9), the first tank body (17) and the third tank body (21) are respectively wrapped with an insulating layer; the bubble rinsing tank (9) is additionally connected with instant heating type heating equipment (32).
8. The ultrasonic cleaning machine according to claim 1, wherein the drying oven (11) comprises an air duct (33) and a fan (34), the air duct (33) is arranged at two sides of the drying oven (11), and a heating tube is arranged in the air duct; the fan (34) is arranged at the bottom in the drying furnace (11), and the air outlet of the fan is connected with the air inlet of the air duct (33).
9. An ultrasonic cleaning machine according to claim 1 or 8, characterized in that the top of the frame (1) is provided with an air suction pipe (35) and an air suction motor (36), the air suction pipe (35) is communicated with the frame (1) and the outside of the frame (1); and the air outlet of the air suction motor (36) is communicated with the air inlet of the air suction pipe (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821006804.2U CN208627989U (en) | 2018-06-28 | 2018-06-28 | A kind of sono-cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821006804.2U CN208627989U (en) | 2018-06-28 | 2018-06-28 | A kind of sono-cleaner |
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| Publication Number | Publication Date |
|---|---|
| CN208627989U true CN208627989U (en) | 2019-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821006804.2U Expired - Fee Related CN208627989U (en) | 2018-06-28 | 2018-06-28 | A kind of sono-cleaner |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110899236A (en) * | 2019-12-13 | 2020-03-24 | 深圳市三鑫精美特玻璃有限公司 | Ultrasonic glass cleaning equipment and process |
| CN111014213A (en) * | 2019-12-09 | 2020-04-17 | 江苏新锐环境监测有限公司 | Continuous belt cleaning device of colour comparison tube of heavy metal detection usefulness |
| CN114713551A (en) * | 2022-04-15 | 2022-07-08 | 袭晓冰 | Material hanging mechanism easy to load and unload materials for aluminum veneer production |
| CN115365224A (en) * | 2022-08-16 | 2022-11-22 | 湖北韩泰智能设备有限公司 | Split type ultrasonic rinsing mechanism for cleaning machine |
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2018
- 2018-06-28 CN CN201821006804.2U patent/CN208627989U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111014213A (en) * | 2019-12-09 | 2020-04-17 | 江苏新锐环境监测有限公司 | Continuous belt cleaning device of colour comparison tube of heavy metal detection usefulness |
| CN110899236A (en) * | 2019-12-13 | 2020-03-24 | 深圳市三鑫精美特玻璃有限公司 | Ultrasonic glass cleaning equipment and process |
| CN110899236B (en) * | 2019-12-13 | 2023-10-20 | 深圳市三鑫精美特玻璃有限公司 | Ultrasonic glass cleaning equipment and process |
| CN114713551A (en) * | 2022-04-15 | 2022-07-08 | 袭晓冰 | Material hanging mechanism easy to load and unload materials for aluminum veneer production |
| CN114713551B (en) * | 2022-04-15 | 2023-09-08 | 江西俊鑫新材料有限公司 | Hanging mechanism easy to assemble and disassemble for aluminum veneer production |
| CN115365224A (en) * | 2022-08-16 | 2022-11-22 | 湖北韩泰智能设备有限公司 | Split type ultrasonic rinsing mechanism for cleaning machine |
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