CN209663806U - A cleaning device for rubber inserts - Google Patents
A cleaning device for rubber inserts Download PDFInfo
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- CN209663806U CN209663806U CN201920052808.2U CN201920052808U CN209663806U CN 209663806 U CN209663806 U CN 209663806U CN 201920052808 U CN201920052808 U CN 201920052808U CN 209663806 U CN209663806 U CN 209663806U
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Abstract
Description
技术领域technical field
本实用新型涉及橡胶清洗技术领域,具体是指一种橡胶嵌件的清洗装置。The utility model relates to the technical field of rubber cleaning, in particular to a cleaning device for rubber inserts.
背景技术Background technique
目前的橡胶嵌件在装配之前往往需要对其表面进行涂胶,然后通过胶水与工件装配连接,为了使橡胶嵌件能够与工件装配牢靠,延长其使用寿命,在装配橡胶嵌件涂胶之前要多次进行彻底清洗,去除橡胶嵌件表面的油污和灰尘,但传统的清洗方法通常是通过水管直接对橡胶嵌件进行冲洗,无法去除橡胶嵌件表面的油污,清洗不到位,同时清洗后还需晾干,清洗效率较慢。The current rubber insert often needs to be glued on its surface before assembly, and then assembled and connected with the workpiece through glue. In order to make the rubber insert firmly assembled with the workpiece and prolong its service life, it must be Repeated thorough cleaning to remove the oil and dust on the surface of the rubber insert, but the traditional cleaning method is usually to directly wash the rubber insert through a water pipe, which cannot remove the oil on the surface of the rubber insert, and the cleaning is not in place. It needs to be dried, and the cleaning efficiency is slow.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服以上技术缺陷,提供一种能够有效去除橡胶嵌件表面油污和灰尘,同时清洗效率较高的一种橡胶嵌件的清洗装置。The technical problem to be solved by the utility model is to overcome the above technical defects and provide a cleaning device for rubber inserts that can effectively remove oil and dust on the surface of rubber inserts and has high cleaning efficiency.
为解决上述技术问题,本实用新型提供的技术方案为:一种橡胶嵌件的清洗装置,包括清洗箱,所述清洗箱内设有输送带一,所述输送带一的上方设有喷淋室、清洁室和冲洗室,所述喷淋室内设有喷淋头,所述清洁室内转动设有滚刷,所述冲洗室内设有不少于一排的高压喷头,所述输送带一的下方设有接水盘,所述清洗箱的下部设有烘干室,所述烘干室与冲洗室连通,所述烘干室内设有风口,所述烘干室底部设有输送带二,所述烘干室外部设有热风机,所述热风机与风口连接,所述清洗箱的外部设有水箱和清洗剂箱,所述水箱的一侧设有高压水泵,所述高压水泵上设有喷淋管和冲洗管,所述喷淋管与喷淋头相连,所述冲洗管与高压喷头相连,所述清洗剂箱上设有计量泵,所述计量泵上设有加液管,所述加液管与喷淋管相接通,所述清洗箱在设有喷淋室的一侧设有进料口。In order to solve the above technical problems, the technical solution provided by the utility model is: a cleaning device for rubber inserts, including a cleaning box, a conveyor belt 1 is provided in the cleaning box, and a spraying device is provided above the conveyor belt 1 room, cleaning room and flushing room, the spraying room is equipped with a spray head, the cleaning room is equipped with rolling brushes, and the washing room is equipped with no less than one row of high-pressure spraying heads. A water receiving tray is provided below, a drying chamber is provided at the bottom of the cleaning box, the drying chamber communicates with the flushing chamber, a tuyere is provided in the drying chamber, and a conveyor belt 2 is provided at the bottom of the drying chamber. A hot air blower is arranged outside the drying chamber, and the hot air blower is connected to the tuyere; a water tank and a detergent tank are arranged outside the cleaning box; a high-pressure water pump is arranged on one side of the water tank, and a There are a spray pipe and a flushing pipe, the spray pipe is connected with the spray head, the flush pipe is connected with the high-pressure spray head, the cleaning agent tank is provided with a metering pump, and the metering pump is provided with a liquid feeding pipe, The liquid feeding pipe is connected with the spray pipe, and the cleaning tank is provided with a feed port on the side of the spray chamber.
本实用新型与现有技术相比的优点在于:清洗箱内部设有喷淋室、清洁室、冲洗室和烘干室,橡胶嵌件从进料口倒入落在输送带一上,输送带一带着橡胶嵌件向右移动,计量泵将清洗剂箱内的清洗剂输送到喷淋管中与水进行混合,然后经喷淋头喷出的水和清洗剂的混合溶剂落在橡胶嵌件的表面,然后到达清洁室内,滚刷转动对橡胶嵌件表面进行清洁,将其表面的油污和灰尘快速的去除,接着到达冲洗室,冲洗室内的高压喷头对橡胶嵌件表面进行高压冲洗,将留在其表面的清洗剂冲洗干净,上述过程产生的污水落在接水盘上排到装置外部,冲洗干净的橡胶嵌件从输送带一的末端掉落到烘干室内的输送带二上,输送带二带着冲洗干净的橡胶嵌件向左移动,在移动的过程中,烘干室外部的热风机产生的热风从风口吹出吹到橡胶嵌件的表面上,将橡胶嵌件表面快速风干,最后运输到清洗箱的外部,此过程通过在水中加入清洗剂,然后用滚刷清洁,可快速有效的去除橡胶嵌件表面的油污和灰尘,同时对其进行冲洗和烘干,大大提高了橡胶嵌件的清洗效率。Compared with the prior art, the utility model has the advantages that: the inside of the cleaning box is provided with a spray room, a cleaning room, a flushing room and a drying room; As soon as the rubber insert moves to the right, the metering pump sends the cleaning agent in the cleaning agent tank to the spray pipe to mix with water, and then the mixed solvent of water and cleaning agent sprayed from the spray head falls on the rubber insert Then it reaches the cleaning room, where the roller brush rotates to clean the surface of the rubber insert, and quickly removes the oil and dust on the surface, and then reaches the washing room, where the high-pressure nozzle in the washing room performs high-pressure washing on the surface of the rubber insert. The cleaning agent left on its surface is rinsed away, the sewage generated in the above process falls on the water tray and is discharged to the outside of the device, and the rinsed rubber inserts fall from the end of the conveyor belt 1 to the conveyor belt 2 in the drying chamber. The second conveyor belt moves to the left with the cleaned rubber inserts. During the movement, the hot air generated by the hot air blower outside the drying chamber is blown out from the air outlet and blows onto the surface of the rubber inserts to quickly dry the surface of the rubber inserts. , and finally transported to the outside of the cleaning box, this process can quickly and effectively remove the oil and dust on the surface of the rubber insert by adding cleaning agent to the water, and then cleaning with a roller brush, while rinsing and drying it, greatly improving the Cleaning efficiency of rubber inserts.
作为改进,所述高压喷头向设有清洁室的一方倾斜布置,有效避免高压喷头喷出的水溅到烘干室内,提高烘干效率。As an improvement, the high-pressure spray head is arranged obliquely to the side where the clean room is provided, which effectively prevents the water sprayed from the high-pressure spray head from splashing into the drying chamber and improves the drying efficiency.
作为改进,所述接水盘沿输送带一长度方向上的尺寸略大于输送带一的长度,使得喷淋室和清洁室产生的污水完全的流入到接水盘上,同时避免冲洗干净的橡胶嵌件在落入烘干室的过程中从输送带一和接水盘之间的间隙中掉落在接水盘上。As an improvement, the size of the water receiving tray along the length direction of the conveyor belt one is slightly larger than the length of the conveyor belt one, so that the sewage generated in the spray room and the cleaning room can completely flow into the water receiving tray, and at the same time avoid washing clean rubber The insert falls on the water receiving tray from the gap between the conveyor belt one and the water receiving tray during falling into the drying chamber.
作为改进,所述清洗箱上部从左到右依次设有喷淋室、清洁室和冲洗室,橡胶嵌件的清洗顺序合理,有效去除其表面的油污和灰尘。As an improvement, the upper part of the cleaning box is provided with a spray room, a cleaning room and a flushing room in sequence from left to right, and the cleaning sequence of the rubber insert is reasonable to effectively remove oil and dust on its surface.
作为改进,所述输送带一和输送带二均为镂空结构,所述输送带二下方设有排水口,落入到烘干室内的橡胶嵌件表面残留有水分,多余的水分从输送带二上的镂空处落入到清洗箱的底面,然后将排水口排出,水烘干室内始终含有较少的水分,加快橡胶嵌件的烘干速度。As an improvement, both the conveyor belt 1 and the conveyor belt 2 are hollow structures, and there is a drain outlet under the conveyor belt 2, and there is moisture on the surface of the rubber inserts falling into the drying chamber, and the excess moisture flows from the conveyor belt 2 The hollow part on the top falls into the bottom surface of the cleaning box, and then the drain is discharged, and the water drying chamber always contains less water, which speeds up the drying speed of the rubber insert.
作为改进,所述输送带一、输送带二和滚刷均与外部电机连接,连接方式简单快捷且容易实现。As an improvement, the first conveyor belt, the second conveyor belt and the roller brushes are all connected to an external motor, and the connection method is simple, fast and easy to implement.
作为改进,所述滚刷周圈设置的刷条为软绵刷条,橡胶嵌件在经过滚刷清洗时能够顺利随输送带一起通过滚刷,避免橡胶嵌件因滚刷的阻挡堆积在滚刷的一侧,影响生产进度。As an improvement, the brush strips provided around the roller brush are soft brush strips, and the rubber inserts can smoothly pass through the roller brushes along with the conveyor belt when they are cleaned by the roller brushes, so as to avoid the accumulation of rubber inserts on the roller brush due to the blocking of the roller brushes. One side of the brush affects the production schedule.
附图说明Description of drawings
图1是本实用新型一种橡胶嵌件的清洗装置的结构示意图。Fig. 1 is a structural schematic diagram of a cleaning device for rubber inserts of the present invention.
如图所示:1、清洗箱,2、进料口,3、喷淋室,4、清洁室,5、冲洗室,6、烘干室,7、输送带一, 8、输送带二,9、接水盘,10、喷淋头,11、滚刷,12、高压喷头,13、风口,14、热风机,15、水箱, 16、清洗剂箱,17、高压水泵,18、计量泵,19、喷淋管,20、冲洗管,21、加热管,22、排水口。As shown in the figure: 1. Cleaning box, 2. Feed inlet, 3. Spraying room, 4. Cleaning room, 5. Washing room, 6. Drying room, 7. Conveyor belt one, 8. Conveyor belt two, 9. Water tray, 10. Spray head, 11. Roller brush, 12. High-pressure nozzle, 13. Air outlet, 14. Hot air blower, 15. Water tank, 16. Cleaning agent tank, 17. High-pressure water pump, 18. Metering pump , 19, spray pipe, 20, flushing pipe, 21, heating pipe, 22, drain.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
一种橡胶嵌件的清洗装置,包括清洗箱1,所述清洗箱1内设有输送带一7,所述输送带一7的上方设有喷淋室3、清洁室4和冲洗室5,所述喷淋室3内设有喷淋头10,所述清洁室4内转动设有滚刷11,所述冲洗室5内设有不少于一排的高压喷头12,所述输送带一7的下方设有接水盘9,所述清洗箱1的下部设有烘干室6,所述烘干室6与冲洗室5连通,所述烘干室6内设有风口13,所述烘干室6底部设有输送带二8,所述烘干室6外部设有热风机14,所述热风机14与风口13连接,所述清洗箱1的外部设有水箱15和清洗剂箱16,所述水箱15的一侧设有高压水泵17,所述高压水泵17上设有喷淋管19和冲洗管 20,所述喷淋管19与喷淋头10相连,所述冲洗管20与高压喷头12相连,所述清洗剂箱16上设有计量泵18,所述计量泵18上设有加液管21,所述加液管21与喷淋管19相接通,所述清洗箱1在设有喷淋室 3的一侧设有进料口2。A cleaning device for rubber inserts, comprising a cleaning box 1, a conveyor belt 7 is arranged in the cleaning box 1, and a spray chamber 3, a cleaning chamber 4 and a flushing chamber 5 are arranged above the conveyor belt 7, The spraying chamber 3 is provided with a spraying head 10, the cleaning chamber 4 is provided with a rolling brush 11, and the washing chamber 5 is provided with no less than one row of high-pressure spraying nozzles 12. 7 is provided with a water receiving tray 9, the bottom of the cleaning box 1 is provided with a drying chamber 6, the drying chamber 6 communicates with the flushing chamber 5, the drying chamber 6 is provided with a tuyere 13, the The bottom of the drying chamber 6 is provided with a conveyer belt 2 8, the outside of the drying chamber 6 is provided with a hot air blower 14, and the hot air blower 14 is connected with the tuyere 13, and the outside of the cleaning box 1 is provided with a water tank 15 and a cleaning agent box 16. One side of the water tank 15 is provided with a high-pressure water pump 17, and the high-pressure water pump 17 is provided with a spray pipe 19 and a flushing pipe 20, the spray pipe 19 is connected with the spray head 10, and the flushing pipe 20 Connected with the high-pressure nozzle 12, the cleaning agent tank 16 is provided with a metering pump 18, and the metering pump 18 is provided with a liquid-feeding pipe 21, and the liquid-feeding pipe 21 is connected with the spray pipe 19, and the cleaning The box 1 is provided with a feed port 2 on the side provided with a spray chamber 3 .
所述高压喷头12向设有清洁室4的一方倾斜布置。The high-pressure spray head 12 is arranged obliquely toward the side where the clean room 4 is located.
所述接水盘9沿输送带一7长度方向上的尺寸略大于输送带一7的长度。The size of the water receiving tray 9 along the length direction of the conveyor belt 7 is slightly larger than the length of the conveyor belt 7 .
所述清洗箱1上部从左到右依次设有喷淋室3、清洁室4和冲洗室5。The upper part of the cleaning box 1 is provided with a spray chamber 3, a cleaning chamber 4 and a flushing chamber 5 sequentially from left to right.
所述输送带一7和输送带二8均为镂空结构,所述输送带二8下方设有排水口22。Both the conveyor belt 1 7 and the conveyor belt 2 8 are hollow structures, and the conveyor belt 2 8 is provided with a drainage port 22 below.
所述输送带一7、输送带二8和滚刷11均与外部电机连接。The first conveyor belt 7, the second conveyor belt 8 and the roller brush 11 are all connected with an external motor.
所述滚刷11周圈设置的刷条为软绵刷条。The brush strips provided with 11 circles of the rolling brush are soft brush strips.
本实用新型在具体实施时,橡胶嵌件从进料口倒入落在输送带一上,输送带一在外部的电机驱动下带着橡胶嵌件向右移动,与此同时,高压水泵和计量泵也开始工作,高压水泵从水箱内抽出的水一方面通过冲洗管达到高压喷头,另一方面计量泵将清洗剂箱内的清洗剂输送到喷淋管中与水进行混合,然后经喷淋头喷出的水和清洗剂的混合溶剂落在橡胶嵌件的表面,然后到达清洁室内,滚刷在外部电机的驱动下转动对橡胶嵌件表面进行清洁,将其表面的油污和灰尘快速的去除,接着橡胶嵌件到达冲洗室,冲洗室内的高压喷头喷出的清水对橡胶嵌件表面进行高压冲洗,将留在其表面的清洗剂冲洗干净,上述过程产生的污水从输送带一上的镂空处落在接水盘上,由于接水盘为倾斜布置,接水盘上的积水可快速排到清洗箱外部,冲洗干净的橡胶嵌件从输送带一的末端掉落到烘干室内的输送带二上,输送带二在外界电机的驱动下带着冲洗干净的橡胶嵌件向左移动,在移动的过程中,烘干室外部的热风机产生的热风从风口吹出吹到橡胶嵌件的表面上,将橡胶嵌件表面快速风干,最后运输到清洗箱的外部。When the utility model is actually implemented, the rubber insert is poured from the feed port and falls on the conveyor belt 1, and the conveyor belt 1 moves to the right with the rubber insert driven by an external motor. At the same time, the high-pressure water pump and metering The pump also starts to work. On the one hand, the water pumped out by the high-pressure water pump from the water tank reaches the high-pressure nozzle through the flushing pipe; The mixed solvent of water and cleaning agent sprayed by the head falls on the surface of the rubber insert, and then reaches the cleaning room. The roller brush is driven by the external motor to clean the surface of the rubber insert, and the oil and dust on the surface are quickly removed. Then the rubber insert reaches the washing room, and the clean water sprayed from the high-pressure nozzle in the washing room performs high-pressure washing on the surface of the rubber insert, and the cleaning agent left on the surface is washed away. The sewage generated in the above process is discharged from the conveyor belt The hollow part falls on the water receiving tray. Since the water receiving tray is arranged in an inclined manner, the accumulated water on the water receiving tray can be quickly drained to the outside of the cleaning box, and the cleaned rubber inserts fall from the end of the conveyor belt one into the drying chamber. On the conveyor belt 2, the conveyor belt 2 moves to the left with the cleaned rubber inserts driven by the external motor. On the surface of the parts, the surface of the rubber insert is quickly air-dried, and finally transported to the outside of the cleaning box.
以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The utility model and its implementation have been described above. This description is not restrictive. What is shown in the drawings is only one implementation of the utility model, and the actual structure is not limited thereto. All in all, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the utility model, without creatively designing a structural method and embodiment similar to the technical solution, it shall be protected by the utility model scope.
Claims (7)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117399353A (en) * | 2023-11-27 | 2024-01-16 | 乳山市大洋硅胶有限公司 | Silica gel washing device and washing process |
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Cited By (2)
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CN117399353A (en) * | 2023-11-27 | 2024-01-16 | 乳山市大洋硅胶有限公司 | Silica gel washing device and washing process |
CN117399353B (en) * | 2023-11-27 | 2024-08-23 | 乳山市大洋硅胶有限公司 | Silica gel washing device and washing process |
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Effective date of registration: 20221028 Address after: No. 240, Meilin North Road, Meilin Street, Ninghai County, Ningbo City, Zhejiang Province 315600 Patentee after: Ningbo Changhai Automobile Parts Manufacturing Co.,Ltd. Address before: No. 240, Meilin North Road, Meilin Street, Ninghai County, Ningbo City, Zhejiang Province 315600 Patentee before: Ningbo qitongjin Auto Parts Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191122 |