CN107803970A - For being molded back-cover milling material head and wiping the device of stress - Google Patents
For being molded back-cover milling material head and wiping the device of stress Download PDFInfo
- Publication number
- CN107803970A CN107803970A CN201610808293.5A CN201610808293A CN107803970A CN 107803970 A CN107803970 A CN 107803970A CN 201610808293 A CN201610808293 A CN 201610808293A CN 107803970 A CN107803970 A CN 107803970A
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- Prior art keywords
- belt line
- stress
- milling
- product
- special plane
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C71/00—After-treatment of articles without altering their shape; Apparatus therefor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention discloses a kind of device for being used to be molded back-cover milling material head and wipe stress, including product is taken out and is transferred to imitative type belt line by injection machine, wiping stress special plane, milling special plane, forming machine hand, robot and belt line, forming machine hand from injection machine；Belt line includes belt line one and belt line two, and belt line one is used for placing product and cooling down, belt line two by product be transported to operating platform carry out it is offline；Product in belt line one is grabbed and delivers to milling special plane by robot, product grabs to deliver to by robot wipes stress special plane removal product surface stress, product is directly transported to belt line two by wiping stress special plane by switching mechanism, and the end of belt line two carries out the offline processing of product by operating personnel；The end of milling special plane is provided with hopper, and industrial dust collector is provided with hopper, and the present invention realizes the milling automatic of milling material head, automatic destressing, a series of automation procedures of automatic dust removing, effective improving production efficiency, reduces factory's pollution, purify the environment of plant.
Description
Technical field
It is more particularly to a kind of to be used to be molded the back of the body the present invention relates to the product automation machining production line of injection molding art back segment
Lid milling material head and the device for wiping stress.
Background technology
In face of today of 21 century, China facing industrial upgrading challenge, in face of low productivity ratio, high intensity muscle power labor
Dynamic, the continuous upgrading of product, China propose Chinese intelligence and make 2025, at present Injection Industry be still one it is artificial more intensive
Industry, automaticity is extremely low, and the inferior environment residing for injecting products, long-term hazards the physical and mental health of operating personnel.
Found by the tracking to the industry for a long time, almost without complete a set of automatic production line in current domestic the industry, and
Typically manual operation, inefficient, low qualification rate, high management cost.Working environment is than severe, and powder is bigger, excitant
Smell is denseer.Nowadays, dying down with Chinese population bonus, factory increasingly show in face of the problem of recruitment famine, recruitment difficulty
It is existing, and the qualification rate for facing product is uncontrollable, the problems such as high energy consumption so that there is an urgent need to improve the automatic of factory for this kind of producer
Change, be intelligent, so as to realize the whole competitiveness of factory.
The content of the invention
It is an object of the present invention to provide it is a kind of be used for be molded back-cover milling material head and wipe stress device, realize milling material head from
A series of automation procedures such as dynamic milling, automatic destressing, automatic dust removing, effectively improve production efficiency, and it is dirty to reduce factory
Dye, purify the environment of plant.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：
For being molded back-cover milling material head and wiping the device of stress, including injection machine, wiping stress special plane, milling special plane, shaping
Manipulator, robot and belt line, wherein：
Product is taken out and is transferred to belt line by forming machine hand from injection machine；
Belt line is imitative type belt line, is provided with brace rod above, the placement for product is indeformable, and belt line is divided into two
Point, belt line includes belt line one and belt line two, and belt line one is used for placing product and cooling down, and belt line two will be through wiping stress
Special plane processing after product be transported to operating platform carry out it is offline, in belt line one at least reserve three products position be used for it is cold
But；
Product in belt line one is transported to milling special plane by robot, and by milling, specially mach product passes through machine
People, which is transported to, wipes stress special plane removal product surface stress, and the product after surface stress is handled is directly by wiping stress special plane
Into belt line two, the end of belt line two carries out the offline processing of product by operating personnel；
The end of milling special plane is provided with hopper, and industrial dust collector is provided with hopper.
Further, milling special plane vertically moves dress including milling support, workbench, work bench with adjustable holder, work bench with adjustable holder
Put, material receiving port, lower material receiving tube, milling electro spindle, vertical movement apparatus, horizontally moving device, workbench is arranged on milling support
On, work bench with adjustable holder is vertically moved by work bench with adjustable holder longitudinal moving device, and material receiving port is arranged on workbench upper end, and blanking connects
Pipe is connected through milling support and with material receiving port lower end, and milling electro spindle is by spindle motor fixed plate on vertical movement apparatus
Slide, vertical movement apparatus is connected by vertical movement apparatus fixed plate with horizontally moving device, the both sides of horizontally moving device
It is fixedly mounted on the table by pillar.
Further, horizontally moving device is provided with leading screw, screw mandrel upper and lower ends are provided with and move horizontally guide rail, is cased with screw mandrel
Screw connecting piece, guide rail is moved horizontally provided with guide-rail coupling member is moved horizontally, guide rail both sides is moved horizontally and is provided with dovetail groove, water
The dynamic guide-rail coupling member of translation and screw connecting piece are fixed with vertical movement apparatus fixed plate, and horizontally moving device upper end is provided with and dragged
Chain.
Further, work bench with adjustable holder includes workbench grinding tool face, fixture runners, fixture chassis, mould, die face gear
Side, there are bar cylinder, clamping device and clamping device head, mould is the rectangle with open slot, and mould lower end is arranged on fixture
On chuck, two external parts on fixture chassis have bar cylinder, and two have bar cylinder front end to be cut somebody's hair provided with cylinder, at fixture bottom
One is provided with the right side of external part on the right of disk a bar cylinder, and the left side upper end of mould is provided with die face rib, under fixture chassis
Both sides are held to be arranged on two fixture runners, fixture runners is arranged on two workbench grinding tool faces, the installation of workbench grinding tool face
On work bench with adjustable holder longitudinal moving device, fixture runners includes horizonal base plate and right angle setting plate, in the plane of horizonal base plate
Provided with four mounting holes, horizonal base plate is arranged on workbench grinding tool face, and the hypotenuse of right angle setting plate is arranged on fixture chassis,
The vertical edges of right angle setting plate are arranged on the centre of horizonal base plate, and clamping device head is placed on mould, and clamping device head passes through
The clamping device at both ends is fixed.
Further, work bench with adjustable holder longitudinal moving device includes active driving device and follower slip device, actively drives
Dynamic device includes motor and screw mandrel, and follower slip device includes guiderail base and guide rail, and the both sides of guide rail are provided with groove.
Further, clamping device includes cylinder, Telescopic-cylinder end fixed plate, connecting rod, briquetting, fixed plate one, pushing block, pressure
Tight block, Telescopic-cylinder end end are provided with cylindrical rod, and one end of connecting rod and briquetting is hinged on cylindrical rod, and fixed plate one is L shaped plate,
Fixed plate one and connecting rod are equipped with 2, and two one back-to-back settings of fixed plate, briquetting is arranged between two connecting rods, pushing block
One end is connected with two sides of fixed plate one, and pushing block is arranged on below briquetting, and the other end of pushing block is provided with compact heap, compact heap and
Clamping device head contacts.
Further, injection machine, milling special plane are equipped with two, and two milling special planes are arranged between two injection machines,
Between robot is arranged on milling special plane and wipes stress special plane, belt line is provided with two, in milling special plane with wiping stress special plane
Both sides are provided with protecting wire net.
Further, wiping stress special plane includes switching mechanism, destressing machine, destressing cave and fixed bottom plate, fixed bottom plate
Two dividing plates are provided with, dividing plate is provided with backing plate, and destressing cave is arranged on backing plate, and destressing machine includes electric rotating machine and wool
Fat, lanolin are arranged on electric rotating machine lower end, and electric rotating machine is fixed on electric rotating machine support, and electric rotating machine support is arranged on cunning
On rail, electric rotating machine stent ends connection drag chain, the end of drag chain is fixed on drag chain support, and slide rail and drag chain support are arranged on
On supporting plate, supporting plate is arranged on fixed bottom plate by four columns.
Further, destressing cave is provided with 2, and destressing cave is mounted side by side on backing plate.
Further, switching mechanism includes Suction cup assembly, Suction cup assembly bearing, rotating shaft, synchronous pulley, timing belt, sucker
Connecting rod, tilt cylinder connecting shaft, tilt cylinder, tilt cylinder support, sensing chip, scotch, Suction cup assembly include vacuum cup and sucker panel, inhale
Card plate is provided with multiple equally distributed vacuum cups, and the side of sucker panel is arranged on Suction cup assembly bearing, rotating shaft one
End is arranged in Suction cup assembly bearing, positioning spacer is cased with outside rotating shaft, the rotating shaft other end is fixed with synchronous pulley, synchronous pulley
Timing belt, the outer connecting sucker connecting rod of rotating shaft are externally provided with, the other end of sucker connecting rod is connected by tilt cylinder connecting shaft with tilt cylinder, tilt cylinder
One end of fixed bottom plate is fixed on by tilt cylinder support, tilt cylinder support is L-shaped, and sensing chip and stop are provided with tilt cylinder support
Block, it is offline that product is directly transferred to belt line two by switching mechanism.
The beneficial effects of the invention are as follows：
1st, applied robot of the present invention, the loading and unloading effect of six stations is met.
2nd, milling special plane uses automatic location fixture, and it is simple to change grinding tool, meets multiple product production requirement, Product processing
During scrap waste gas have collection device, it is possible to achieve handle scrap machine and waste gas in processing, in effective raising factory
Air quality.
3rd, wipe stress special plane and realize automatic loading/unloading, positioned using vacuum suction, more mold exchange is simple, meets multiple product
Production requirement.
4th, the present invention realizes automated production, substantially increases production efficiency, saves manually, alleviates manual work
Intensity, current factory work environment is improved, effectively improve the intellectualization of factories, the competitiveness of enterprise.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description.
Fig. 1 is schematic diagram of the embodiment of the present invention.
Fig. 2 is milling special plane schematic diagram of the embodiment of the present invention.
Fig. 3 is another schematic diagram of milling special plane of the embodiment of the present invention.
Fig. 4 is work bench with adjustable holder schematic diagram of the embodiment of the present invention.
Fig. 5 is clamping device schematic diagram of the embodiment of the present invention.
Fig. 6 is that the embodiment of the present invention wipes stress special plane schematic diagram.
Fig. 7 is that the embodiment of the present invention wipes another schematic diagram of stress special plane.
Fig. 8 is the schematic flow sheet that the present invention works.
Embodiment
Below in conjunction with accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Ground describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Generally exist
The component of the embodiment of the present invention described and illustrated in accompanying drawing can be configured to arrange and design with a variety of herein.Cause
This, the detailed description of the embodiments of the invention to providing in the accompanying drawings is not intended to limit claimed invention below
Scope, but it is merely representative of the selected embodiment of the present invention.Based on embodiments of the invention, those skilled in the art are not doing
The every other embodiment obtained on the premise of going out creative work, belongs to the scope of protection of the invention.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ",
The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, merely to
Be easy to the description present invention and simplify description, rather than instruction or imply signified device or element must have specific orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.
In the description of the invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can
To be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this
Concrete meaning in invention.
In order to realize article or normal temperature article that heating is taken in one outlet, consumer experience is improved, the present invention is real
Apply example and provide a kind of full-automatic vending machine, the motions of two dimensions is carried out using article carrier apparatus to take article, during heating
Using the operation of continous way, article is transported to picking area by the end of heater by lowering or hoisting gear, and water is set in picking area
Flat mobile device, the article and normal temperature article of heating are uniformly transported to horizontally moving device, realize that one outlet takes heating
Article and normal temperature article.
As illustrated in figures 1 and 8, for be molded back-cover milling material head and wipe stress device, including injection machine 1, wipe stress it is special
Machine 3, milling special plane 2, forming machine hand 4, robot 6 and belt line 5, wherein：
Product is taken out and is transferred to belt line 5 by forming machine hand 4 from injection machine 1.
Belt line 5 belongs to imitative type belt line, is provided with brace rod above, and the placement for product is indeformable, and belt line 5, which is divided, is
Two parts, belt line 5 include belt line 1 and belt line 2 52, and belt line 1 is used for placing product and cooling down, belt line
2 52 by the product after wiping stress special plane 3 and processing be transported to operating platform 10 carry out it is offline, it is at least reserved in belt line 1
The position of three products is used to cool down, and the product in the belt line 1 on the left side in Fig. 1 is A, in the belt line 1 on the right
Product be B, be because in the present embodiment, wipe stress special plane 3 and be provided with two destressing caves, two products can be processed.
Product in belt line 1 is transported to milling special plane 2 by robot 6, and the product processed by milling special plane 2 leads to
Cross robot 6 and be transported to the removal product surface stress of wiping stress special plane 3, the product after surface stress is handled directly passes through wiping
Stress special plane 3 enters belt line 2 52, and the end of belt line 2 52 carries out the offline processing of product by operating personnel, it is special to wipe stress
The switching mechanism that uniqueness is provided with machine 3 realizes automation transfer product, improves operating efficiency.
The end of milling special plane 2 is provided with hopper 7, is provided with industrial dust collector 8 at hopper 7, scrap gives up in product processing
Gas has collection device, it is possible to achieve scrap machine and waste gas are handled in processing, it is effective to improve air quality in factory.
Robot is controlled by robot control cabinet 12, and injection machine is controlled by injection machine master control cabinet 11.
As shown in Fig. 2-Fig. 3, milling special plane 2 includes milling support 201, workbench 202, work bench with adjustable holder 203, fixture work
Make platform longitudinal moving device 204, material receiving port 205, lower material receiving tube 206, milling electro spindle 207, vertical movement apparatus 208, level
Mobile device 209, workbench 202 are arranged on milling support 201, and workbench 202 is a flat board, and work bench with adjustable holder 203 passes through
Work bench with adjustable holder longitudinal moving device 204 is vertically moved, and material receiving port 205 is arranged on the upper end of workbench 202, and blanking adapter 206 is worn
Cross milling support 201 and be connected with the lower end of material receiving port 205, milling electro spindle 207 is vertically being moved by spindle motor fixed plate 210
Slided on dynamic device 208, vertical movement apparatus 208 is connected by vertical movement apparatus fixed plate 211 and horizontally moving device 209
Connect, the both sides of horizontally moving device 209 are fixedly mounted on workbench 202 by pillar 212, and the bottom plate of milling support 201 is provided with
Four movable pulleys 218, movable pulley 218 are nearby provided with auxiliary support apparatus 219, and auxiliary support apparatus 219 plays brake and support
Effect.
As shown in Fig. 2 horizontally moving device 209 is provided with leading screw 213, the upper and lower ends of screw mandrel 213 are provided with and move horizontally guide rail
214, as shown in figure 3, being cased with screw connecting piece 215 on screw mandrel 213, move horizontally guide rail 214 and connect provided with guide rail is moved horizontally
Fitting 216, move horizontally the both sides of guide rail 214 and be provided with dovetail groove, move horizontally guide-rail coupling member 216 and screw connecting piece 215 is equal
Fixed with vertical movement apparatus fixed plate 211, the upper end of horizontally moving device 209 is provided with drag chain 217, and drag chain 217 drives vertical shifting
Dynamic device horizontal movement.
As shown in figure 4, work bench with adjustable holder 203 includes workbench grinding tool face 220, fixture runners 221, fixture chassis 222, mould
Tool 223, die face rib 224, there are bar cylinder 225, clamping device 226 and clamping device first 227, mould 223 is with opening
The rectangle of groove, the lower end of mould 223 are arranged on fixture chuck 222, and two external parts on fixture chassis 222 have bar cylinder
225, two have the front end of bar cylinder 225 to cut somebody's hair 228 provided with cylinder, and one is provided with the right side of the external part on the right of fixture chassis 222
There is bar cylinder 225, the left side upper end of mould 223 is provided with die face rib 224, and the lower end both sides on fixture chassis 222 are arranged on two
On individual fixture runners 221, fixture runners 221 is arranged on two workbench grinding tool faces 220, and workbench grinding tool face 220 is arranged on
On work bench with adjustable holder longitudinal moving device 204, fixture runners 221 includes horizonal base plate 229 and right angle setting plate 230, horizontal base
The plane of plate 229 is provided with four mounting holes, and horizonal base plate 229 is arranged on 220 on workbench grinding tool face, right angle setting plate 230
Hypotenuse be arranged on fixture chassis 222, the vertical edges of right angle setting plate 230 are arranged on the centre of horizonal base plate 229, clamp folder
Tool first 227 is placed on mould 223, and clamping device first 227 is fixed by the clamping device 226 at both ends.
As shown in Figures 2 and 3, work bench with adjustable holder longitudinal moving device 204 includes active driving device 231 and follower slip
Device 232, active driving device 231 include motor 233 and screw mandrel 234, and follower slip device 232 includes the He of guiderail base 235
Guide rail 236, the both sides of guide rail 236 are provided with groove, and groove shapes are rectangular slot or dovetail groove, and dovetail groove is more firm.
As shown in figure 5, clamping device 226 include cylinder 237, Telescopic-cylinder end fixed plate 238, connecting rod 239, briquetting 240,
Fixed plate 1, pushing block 242, compact heap 243, Telescopic-cylinder end end are provided with cylindrical rod 244, connecting rod 239 and briquetting 240
One end is hinged on cylindrical rod 244, and fixed plate 1 is L shaped plate, and fixed plate 1 and connecting rod 239 are equipped with 2, and two solid
One 241 back-to-back setting of fixed board, briquetting 240 are arranged between two connecting rods 239, one end of pushing block 242 and two fixed plates one
241 sides connect, and pushing block 242 is arranged on the lower section of briquetting 240, and the other end of pushing block 240 is provided with compact heap 243, compact heap 243 and
Clamping device first 227 contacts, and for pushing block 242, in order to fix compact heap 243, places compact heap 243 and is compressing clamping device
Occur when first 227 to both sides lateral deviation situation, if lateral deviation occurs, the life-span of pushing block 242 will be greatly shortened, therefore, in this reality
Apply in example, the centre of pushing block is provided with groove, and compact heap 243 is fixed in the groove of pushing block, avoids compact heap that lateral deviation phenomenon occurs.
In the present embodiment, injection machine 1, milling special plane 2 are equipped with two, and two milling special planes 2 are arranged on two injections
Between machine 1, between robot 6 is arranged on milling special plane 2 and wipes stress special plane 3, belt line 5 is provided with two, milling special plane 2 with
The both sides for wiping stress special plane 3 are provided with protecting wire net 9.
As Figure 6-Figure 7, wiping stress special plane 3 includes switching mechanism 31, destressing machine 32, destressing cave 33 and fixed bottom
Plate 34, fixed bottom plate 34 are provided with two dividing plates 35, and dividing plate 35 is provided with backing plate 36, and destressing cave 33 is arranged on backing plate 36,
Destressing machine 32 includes electric rotating machine 37 and lanolin 38, and lanolin 38 is arranged on the lower end of electric rotating machine 37, and electric rotating machine 37 is solid
It is scheduled on electric rotating machine support 39, electric rotating machine support 39 is arranged on slide rail 310, the end of electric rotating machine support 39 connection drag chain
311, the end of drag chain 311 is fixed on drag chain support 312, and slide rail 310 and drag chain support 312 are arranged on supporting plate 313, supporting plate
313 are arranged on fixed bottom plate 34 by four columns 314.
Destressing cave 32 is provided with 2, and destressing cave 32 is mounted side by side on backing plate 36, and once two products can be carried out
Destressing.
Switching mechanism 31 include Suction cup assembly 315, Suction cup assembly bearing 318, rotating shaft, synchronous pulley 319, timing belt 320,
Sucker connecting rod 321, tilt cylinder connecting shaft 322, tilt cylinder 323, tilt cylinder support 324, sensing chip 325, scotch 326, Suction cup assembly bag
Vacuum cup 316 and sucker panel 317 are included, sucker panel 317 is provided with multiple equally distributed vacuum cups 316, sucker face
The side of plate 317 is arranged on Suction cup assembly bearing 318, and rotating shaft one end is arranged in Suction cup assembly bearing 318, rotating shaft outer cover
There is positioning spacer 327, the rotating shaft other end is fixed with synchronous pulley 319, and synchronous pulley 319 is externally provided with timing belt 320, connects outside rotating shaft
Sucker connecting rod 321 is connect, the other end of sucker connecting rod 321 is connected by tilt cylinder connecting shaft 322 with tilt cylinder 323, and tilt cylinder 323 passes through pendulum
Jar support 324 is fixed on one end of fixed bottom plate 34, and tilt cylinder support 324 is L-shaped, and sensing chip 325 is provided with tilt cylinder support 324
With scotch 326, scotch is provided with vee, is blocked when sensing chip motion is stopped block as scotch indentation, there.
The product for completing destressing is adsorbed to belt line by switching mechanism automatically, realizes automation, compared to existing device, efficiency is significantly
Improve.
It is of the invention effectively to improve production efficiency, factory's pollution is reduced, purifies the environment of plant.Realize oneself of milling material head
A series of automation procedures such as dynamic milling, automatic destressing, automatic dust removing, line 8 people of needs, only need two at present originally
Personal responsibility product packaging.Production line automation transforms the efficient joint for making full use of robot, coordinates special plane uniqueness pin
To the high speed performance of property exploitation, production efficiency can be improved, reduce human error, reduce production line number, reduce the fortune of company
Cost is sought, and automation is realized in material cycling, also reduces the space-consuming of equipment.Improve the utilization rate of company's factory building.Subtract
Lack the loss of material, the utilization rate of the material of raising, be advantageous to the management cleaning of workshop condition.
The present invention replaces artificial loading and unloading using robot is whole, and product is put into belt line after injection machine blanking,
Belt line is put on milling special plane by robot crawl, grabbed again by robot after completing cutting to copy type pipeline
On destressing special plane, destressing special plane employs vacuum automatic absorbing, three coordinate automatically grinding destressings, then real by switching mechanism
Existing automatic blanking effect, final products are sent to end by belt line, by artificially collecting packaging and storage.
For belt line, the invention has the characteristics that：
1. belt line is by step mode, by the offline product of manipulator of injection machine according to fixed distance conveying, wait,
Manipulator crawl etc.；
2. the position at least reserving 3 products is used to cool down；
3. using high-quality material support, high intensity Europe superscript section bar, coordinate high-quality belt conveyor line, operate steadily non-jitter；
4. using stepping stop sensor, it is replaced by variable-frequency motor, gentle start-up and shut-down control, step run；
5. increase isolation blocking mechanism and Product checking owe material, completely expect sensor.
Milling special plane has the characteristics that：
1. all motors use servomotor, servo-driver corresponding to matching；
2. main shaft uses import main shaft, its rotating speed can reach 24000n/min；
3. work bench with adjustable holder meets that mechanical hand picks and places material, while increase clamping device and ensure the steady of processing；
4. increase cutting swarf collection system；
5. control system upgrades to high-grade PLC controls.
As shown in figure 8, wiping stress special plane has advantages below：
1. the product after milling material head is placed on A caves by robot, workbench automatically adsorbs A products, and is moved to and treats
Working position；
2. system automatic start electric rotating machine, lanolin destressing is completed, and is automatically moved into and is treated lower discharge position, is unclamped and is inhaled
It is attached；
3. upset is offline to take A products away placement pipeline；
4.B acupuncture points can staggering time section processing B products, i.e., mechanical hand in A Product processing destressings by B products place B
Cave, and position to be processed is moved to, treat directly to process B products after A Product processings；
After the completion of 5.B Product processings, lower line position is moved to, conveying is placed directly in by overturning lower thread mechanism accordingly
Line.
Prior art is essentially all manual operation, and manual work intensity is big, and the environment of plant is severe, and the present invention is by whole
The utilization of the Integrated Solution of individual system, and an automation solutions of whole line, realize automated production, greatly improve
Production efficiency, saves artificial, alleviates manual work intensity, improves current factory work environment, effective lifting
The intellectualization of factories, the competitiveness of enterprise.
The preferred embodiment of the present invention is the foregoing is only, is not intended to limit the invention, for this area
For technical staff, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made is any
Modification, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
1. for being molded back-cover milling material head and wiping the device of stress, it is characterised in that including injection machine, wipe stress special plane, milling
Special plane, forming machine hand, robot and belt line, wherein：
Product is taken out and is transferred to belt line by forming machine hand from injection machine；
Belt line is imitative type belt line, is provided with brace rod above, and the placement for product is indeformable, and belt line is divided into two parts,
Belt line includes belt line one and belt line two, and belt line one is used for placing product and cooling down, and belt line two will be special through wiping stress
Product after machining be transported to operating platform carry out it is offline, in belt line one at least reserve three products position be used for it is cold
But；
Product in belt line one is transported to milling special plane by robot, and by milling, specially mach product is transported by robot
Deliver to and wipe stress special plane removal product surface stress, the product after surface stress is handled directly is entered by wiping stress special plane
Belt line two, the end of belt line two carry out the offline processing of product by operating personnel；
The end of milling special plane is provided with hopper, and industrial dust collector is provided with hopper.
2. it is used to be molded back-cover milling material head according to claim 1 and wipes the device of stress, it is characterised in that milling special plane bag
It is main to include milling support, workbench, work bench with adjustable holder, work bench with adjustable holder longitudinal moving device, material receiving port, lower material receiving tube, milling electricity
Axle, vertical movement apparatus, horizontally moving device, workbench are arranged on milling support, and work bench with adjustable holder passes through work bench with adjustable holder
Longitudinal moving device vertically moves, and material receiving port is arranged on workbench upper end, blanking adapter through milling support and with material receiving port
End connection, milling electro spindle are slided by spindle motor fixed plate on vertical movement apparatus, and vertical movement apparatus passes through vertical
Mobile device fixed plate is connected with horizontally moving device, and the both sides of horizontally moving device are fixedly mounted on workbench by pillar
On.
3. it is used to be molded back-cover milling material head according to claim 2 and wipes the device of stress, it is characterised in that moves horizontally dress
Leading screw, screw mandrel upper and lower ends have been installed provided with guide rail is moved horizontally, screw connecting piece has been cased with screw mandrel, moves horizontally and set on guide rail
Guide-rail coupling member is moved horizontally, guide rail both sides is moved horizontally and is provided with dovetail groove, move horizontally guide-rail coupling member and connected with screw mandrel
Part is fixed with vertical movement apparatus fixed plate, and horizontally moving device upper end is provided with drag chain.
4. it is used to be molded back-cover milling material head according to claim 2 and wipes the device of stress, it is characterised in that work bench with adjustable holder
Including workbench grinding tool face, fixture runners, fixture chassis, mould, die face rib, have bar cylinder, clamping device and clamp folder
Has head, mould is the rectangle with open slot, and mould lower end is arranged on fixture chuck, and two external parts on fixture chassis are set
There is bar cylinder, two have bar cylinder front end to be cut somebody's hair provided with cylinder, and being provided with one on the right side of the external part on the right of fixture chassis has
Bar cylinder, the left side upper end of mould are provided with die face rib, and the lower end both sides on fixture chassis are arranged on two fixture runners, folder
Have runners to be arranged on two workbench grinding tool faces, workbench grinding tool face is arranged on work bench with adjustable holder longitudinal moving device, folder
Tool runners includes horizonal base plate and right angle setting plate, and the plane of horizonal base plate is provided with four mounting holes, and horizonal base plate is arranged on
On workbench grinding tool face, the hypotenuse of right angle setting plate is arranged on fixture chassis, and the vertical edges of right angle setting plate are arranged on level
The centre of bottom plate, clamping device head are placed on mould, and clamping device head is fixed by the clamping device at both ends.
5. it is used to be molded back-cover milling material head according to claim 4 and wipes the device of stress, it is characterised in that work bench with adjustable holder
Longitudinal moving device includes active driving device and follower slip device, and active driving device includes motor and screw mandrel, driven cunning
Dynamic device includes guiderail base and guide rail, and the both sides of guide rail are provided with groove.
6. it is used to be molded back-cover milling material head according to claim 4 and wipes the device of stress, it is characterised in that clamping device bag
Cylinder, Telescopic-cylinder end fixed plate, connecting rod, briquetting, fixed plate one, pushing block, compact heap are included, Telescopic-cylinder end end is provided with cylinder
One end of rod, connecting rod and briquetting is hinged on cylindrical rod, and fixed plate one is L shaped plate, and fixed plate one and connecting rod are equipped with 2, and two
Individual one back-to-back setting of fixed plate, briquetting are arranged between two connecting rods, and one end of pushing block is connected with two sides of fixed plate one,
Pushing block is arranged on below briquetting, and the other end of pushing block is provided with compact heap, and compact heap contacts with clamping device head.
7. it is used to be molded back-cover milling material head according to claim 1 and wipes the device of stress, it is characterised in that injection machine, milling
Cut special plane and be equipped with two, two milling special planes are arranged between two injection machines, and robot is arranged on milling special plane should with wiping
Between power special plane, belt line is provided with two, and protecting wire net is provided with wiping the both sides of stress special plane in milling special plane.
8. it is used to be molded back-cover milling material head according to claim 1 and wipes the device of stress, it is characterised in that wipes stress special plane
Including switching mechanism, destressing machine, destressing cave and fixed bottom plate, fixed bottom plate is provided with two dividing plates, and dividing plate is provided with pad
Plate, destressing cave are arranged on backing plate, and destressing machine includes electric rotating machine and lanolin, and lanolin is arranged under electric rotating machine
End, electric rotating machine are fixed on electric rotating machine support, and electric rotating machine support is arranged on slide rail, the connection of electric rotating machine stent ends
Drag chain, the end of drag chain are fixed on drag chain support, and slide rail and drag chain support are arranged on supporting plate, and supporting plate is pacified by four columns
On fixed bottom plate.
9. it is used to be molded back-cover milling material head according to claim 8 and wipes the device of stress, it is characterised in that destressing cave is set
There are 2, destressing cave is mounted side by side on backing plate.
10. it is used to be molded back-cover milling material head according to claim 1 and wipes the device of stress, it is characterised in that switching mechanism
Including Suction cup assembly, Suction cup assembly bearing, rotating shaft, synchronous pulley, timing belt, sucker connecting rod, tilt cylinder connecting shaft, tilt cylinder, tilt cylinder
Support, sensing chip, scotch, Suction cup assembly include vacuum cup and sucker panel, and sucker panel is provided with multiple be uniformly distributed
Vacuum cup, the side of sucker panel is arranged on Suction cup assembly bearing, and rotating shaft one end is arranged in Suction cup assembly bearing, is turned
Positioning spacer is cased with outside axle, the rotating shaft other end is fixed with synchronous pulley, and synchronous pulley is externally provided with timing belt, and suction is connected outside rotating shaft
Disk connecting rod, the other end of sucker connecting rod are connected by tilt cylinder connecting shaft with tilt cylinder, and tilt cylinder is fixed on fixed bottom by tilt cylinder support
One end of plate, tilt cylinder support are L-shaped, sensing chip and scotch are provided with tilt cylinder support, switching mechanism directly transfers product
It is offline to belt line two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610808293.5A CN107803970A (en) | 2016-09-08 | 2016-09-08 | For being molded back-cover milling material head and wiping the device of stress |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610808293.5A CN107803970A (en) | 2016-09-08 | 2016-09-08 | For being molded back-cover milling material head and wiping the device of stress |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107803970A true CN107803970A (en) | 2018-03-16 |
Family
ID=61575972
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610808293.5A Pending CN107803970A (en) | 2016-09-08 | 2016-09-08 | For being molded back-cover milling material head and wiping the device of stress |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107803970A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108928379A (en) * | 2018-08-14 | 2018-12-04 | 江阴鑫宝利金属制品有限公司 | A kind of turbo-charger impeller formwork group tree storage tote cart |
| CN110202201A (en) * | 2019-07-17 | 2019-09-06 | 德奥福臻越智能机器人（杭州）有限公司 | Battery cover board milling device |
-
2016
- 2016-09-08 CN CN201610808293.5A patent/CN107803970A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108928379A (en) * | 2018-08-14 | 2018-12-04 | 江阴鑫宝利金属制品有限公司 | A kind of turbo-charger impeller formwork group tree storage tote cart |
| CN108928379B (en) * | 2018-08-14 | 2023-12-19 | 江阴鑫宝利金属制品有限公司 | Turbocharger impeller mould shell group tree storage turnover vehicle |
| CN110202201A (en) * | 2019-07-17 | 2019-09-06 | 德奥福臻越智能机器人（杭州）有限公司 | Battery cover board milling device |
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| PB01 | Publication | ||
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Application publication date: 20180316 |