CN110947687A - Ultrasonic cleaning device for positive and negative electrode plates - Google Patents
Ultrasonic cleaning device for positive and negative electrode plates Download PDFInfo
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- CN110947687A CN110947687A CN201911234494.9A CN201911234494A CN110947687A CN 110947687 A CN110947687 A CN 110947687A CN 201911234494 A CN201911234494 A CN 201911234494A CN 110947687 A CN110947687 A CN 110947687A
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- ultrasonic cleaning
- ultrasonic
- spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/007—Heating the liquid
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an ultrasonic cleaning device for a positive and negative electrode plate, and relates to the technical field of ultrasonic cleaning. The automatic feeding device comprises a feeding conveying mechanism and a discharging conveying mechanism which are arranged on a machine body, wherein a functional mechanism, a mechanical arm and a tooling basket are arranged between the feeding conveying mechanism and the discharging conveying mechanism; the functional mechanism comprises a primary ultrasonic cleaning mechanism, a secondary ultrasonic cleaning mechanism, a spraying cleaning mechanism, a primary ultrasonic rinsing mechanism, a secondary ultrasonic rinsing mechanism, a tertiary ultrasonic rinsing mechanism, a quaternary ultrasonic rinsing mechanism, a primary drying mechanism and a secondary drying mechanism which are arranged in sequence. The full-automatic feeding and discharging conveying device for the tool basket achieves full-automatic feeding and discharging conveying of the tool basket, the manipulator carries the tool basket groove by groove in a production line type ultrasonic cleaning mode, and the device is provided with a plurality of functional mechanisms, so that the cleaning degree of workpieces is guaranteed, the cleaning efficiency is high, and the labor intensity is reduced.
Description
(I) technical field
The invention belongs to the technical field of ultrasonic cleaning, and relates to an ultrasonic cleaning device for a positive and negative electrode plate.
(II) background of the invention
The principle of the ultrasonic cleaning machine is that a high-frequency oscillation signal sent by an ultrasonic generator is converted into high-frequency mechanical oscillation through a transducer and is transmitted into a cleaning solvent, tens of thousands of micro-bubbles are generated, and shock waves generated by the micro-bubbles destroy insoluble dirt so that the dirt is dispersed in the cleaning agent. The ultrasonic cleaning has the advantages of high cleaning speed, high cleaning precision, good cleaning effect and good cleaning effect on parts which are difficult to clean, such as deep holes, gaps and the like, and is widely applied to the aspects of industry, national defense, biomedicine and the like.
At present, the automatic ultrasonic cleaning machine still has the defects of low automation degree, most of the automatic ultrasonic cleaning machines are manual feeding and discharging, rely on a large amount of manual operation, have high manufacturing cost, unstable cleaning quality and incomplete cleaning, and cannot meet the requirement of environmental protection.
Disclosure of the invention
The invention provides an ultrasonic cleaning device for a positive and negative electrode plate, which is used for making up the defects of the prior art, automatically conveying feeding and discharging materials and realizing the function of carrying a tooling basket by a mechanical arm to prevent a basket from being pressed and a groove from being carried.
The invention is realized by the following technical scheme: the invention provides an ultrasonic cleaning device for a positive and negative electrode plate, which structurally comprises a feeding conveying mechanism and a discharging conveying mechanism which are arranged on a machine body, wherein a functional mechanism, a mechanical arm and a tooling basket are arranged between the feeding conveying mechanism and the discharging conveying mechanism; the functional mechanism comprises a primary ultrasonic cleaning mechanism, a secondary ultrasonic cleaning mechanism, a spraying cleaning mechanism, a primary ultrasonic rinsing mechanism, a secondary ultrasonic rinsing mechanism, a tertiary ultrasonic rinsing mechanism, a quaternary ultrasonic rinsing mechanism, a primary drying mechanism and a secondary drying mechanism which are arranged in sequence; the manipulator is installed on the upper portion of the machine body and comprises a transverse moving device, an up-and-down moving device installed on the transverse moving device and a tooling basket extracting device connected to the lower end of the up-and-down moving device, and the tooling basket extracting device is connected with a tooling basket.
The transverse motion device of manipulator is including installing tow chain, guide rail and the rack on the organism, install the slidable mounting bracket on the guide rail, horizontal servo motor is installed to mounting bracket one side, install the gear that the cooperation rack used on the horizontal servo motor, the gear rolls on the rack, drives mounting bracket lateral shifting.
The vertical movement device of the manipulator comprises a longitudinal servo motor arranged above the mounting frame, and the longitudinal servo motor is connected with a ball screw arranged in the mounting frame through a coupling; an internal thread sleeve is installed on the ball screw and connected with the mechanical arm to drive the mechanical arm to move up and down.
The tooling basket extraction element of manipulator, including cylinder one, clamping jaw and couple, the guided way is installed to the mounting panel both sides of arm below, cylinder one is installed to the symmetry on the mounting panel, the clamping jaw is connected to cylinder one, install the couple on the clamping jaw, the clamping jaw slides along the guided way, the couple has four, installs respectively under four angles of mounting panel, sets up four couples and makes the tooling basket that snatchs more firm, and the walking in-process is more steady.
The slider is installed to the mounting bracket below, slider sliding contact installs the horizontal guide rail on the organism, and the work of the guide rail of this horizontal guide rail cooperation organism top one by one drives whole mount and moves at the horizontal direction jointly, and this kind of design can guarantee to snatch the more firm motion of manipulator of frock basket, prevents that the manipulator from rocking.
The feeding conveying mechanism comprises a speed reducing motor, the speed reducing motor is connected with a driving chain, the driving chain is connected with a gear on the roller, and the gear on the roller is connected with a driven chain; the feeding conveying mechanism is positioned at the foremost end of the machine; the speed reducing motor drives the driving chain to rotate, the driving chain drives the inner gear of the roller to rotate so as to drive the roller to rotate, the outer gear of the roller follows the roller to rotate, the driven chain is driven to rotate, so that other rollers are driven to rotate, and automatic feeding of workpieces is realized; the blanking conveying mechanism and the feeding conveying mechanism are identical in structure, and the feeding conveying mechanism and the blanking conveying mechanism are symmetrically arranged at two ends of the machine body.
The primary ultrasonic cleaning mechanism comprises an ultrasonic cleaning tank body, and a heating plate I, a vibration box I and a liquid level floating ball I are sequentially arranged in the ultrasonic cleaning tank body from bottom to top; an ultrasonic cleaning circulating and filtering system for treating sewage is installed on one side of the primary ultrasonic cleaning mechanism and comprises a liquid storage tank connected with the ultrasonic cleaning mechanism, a centrifugal pump I, a bag filter I and an oil floater are connected to one side of the liquid storage tank, and a liquid level floating ball is installed in the liquid storage tank.
The secondary ultrasonic cleaning mechanism is the same as the primary ultrasonic cleaning mechanism in structure, and the secondary ultrasonic cleaning mechanism is positioned behind the primary ultrasonic cleaning mechanism.
The spraying and cleaning mechanism comprises a guide rod arranged above a spraying groove body, a spraying pipe is arranged in the spraying groove body, one end of the spraying pipe is connected with a spray head, the other end of the spraying pipe is connected with a rubber hose, a third air cylinder is arranged on the spraying pipe, a first automatic cover is arranged above the spraying groove body, and a second air cylinder is arranged on the first automatic cover; the spraying liquid storage mechanism is installed on one side of the spraying tank body and comprises a heating plate III installed in a spraying liquid storage tank, and a bag filter II and a centrifugal pump II are connected to one side of the spraying liquid storage tank.
The primary ultrasonic rinsing mechanism comprises an ultrasonic rinsing tank body, and a heating plate II, a vibration box II and a liquid level floating ball II are sequentially installed in the ultrasonic rinsing tank body from bottom to top.
The secondary ultrasonic rinsing mechanism, the tertiary ultrasonic rinsing mechanism, the quartic ultrasonic rinsing mechanism and the primary ultrasonic rinsing mechanism are identical in structure, and overflow pipes are connected among the four ultrasonic rinsing mechanisms.
The primary drying mechanism comprises an automatic cover II arranged on the drying groove body and a guide rail II arranged on the automatic cover II, a cylinder IV is arranged on the automatic cover II, and a heating rod, a wind wheel and a fan are sequentially arranged on one side of the drying groove body; the secondary drying mechanism and the primary drying mechanism are identical in structure.
The mechanical arm is provided with an inductive switch for preventing the other tooling basket from being continuously placed on the station due to misoperation of the mechanical arm when the tooling basket is already arranged on the station.
The invention has the beneficial effects that:
1. the invention adopts the servo module mechanical arm, is convenient to install, has adjustable speed and higher precision.
2. The invention adopts the structural design of the anti-pressing basket, and prevents the damage to the structure caused by the misoperation of the mechanical arm.
3. The full-automatic feeding and discharging conveying device for the tool basket achieves full-automatic feeding and discharging conveying of the tool basket, the manipulator carries the tool basket groove by groove in a production line type ultrasonic cleaning mode, and the device is provided with a plurality of functional mechanisms, so that the cleaning degree of workpieces is guaranteed, the cleaning efficiency is high, and the labor intensity is reduced.
(IV) description of the drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a front view of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a front view of the robot of the present invention.
Fig. 5 is a top view of the robot of the present invention.
Fig. 6 is a left side view of the robot of the present invention.
Fig. 7 is a front view of the loading mechanism of the present invention.
Fig. 8 is a top view of the loading mechanism of the present invention.
Fig. 9 is a front view of the spray cleaning mechanism of the present invention.
Fig. 10 is a top view of the spray cleaning mechanism of the present invention.
Fig. 11 is a left side view of the spray cleaning mechanism of the present invention.
Fig. 12 is a front view of the spray reservoir mechanism of the present invention.
Fig. 13 is a top view of the spray reservoir mechanism of the present invention.
Fig. 14 is a left side view of the spray reservoir mechanism of the present invention.
Fig. 15 is a schematic structural diagram of the main body of the drying mechanism of the present invention.
Fig. 16 is a rear view of the drying mechanism of the present invention.
In the figure, 1 a feeding conveying mechanism, 1-1 a speed reducing motor, 1-2 a driving chain, 1-3 a driven chain, 1-4 rollers, 2 mechanical arms, 2-1 a transverse servo motor, 2-2 a drag chain, 2-3 a first guide rail, 2-4 a longitudinal servo motor, 2-5 mechanical arms, 2-6 clamping jaws, 2-7 a first air cylinder, 2-8 hooks, 2-9 guide rails, 2-10 induction switches, 2-11 a horizontal guide rail, 2-12 racks, 2-13 sliding blocks, 2-14 mounting frames, 3 a primary ultrasonic cleaning mechanism, 3-1 an ultrasonic cleaning tank body, 3-2 a first heating plate, 3-3 a first vibration box, 3-4 a first floating ball liquid level, 4 a secondary ultrasonic cleaning mechanism, 5 a spraying cleaning mechanism and 5-1 an air cylinder, 5-2 automatic cover one, 5-3 guide rod, 5-4 spray tank body, 5-5 spray head, 5-6 spray pipe, 5-7 air cylinder three, 5-8 rubber hose, 6 primary ultrasonic rinsing mechanism, 6-1 ultrasonic rinsing tank body, 6-2 heating plate two, 6-3 vibration box two, 6-4 liquid level floating ball two, 6-5 overflow pipe, 7 secondary ultrasonic rinsing mechanism, 8 tertiary ultrasonic rinsing mechanism, 9 quartic ultrasonic rinsing machine, 10 primary drying mechanism, 10-1 air cylinder four, 10-2 automatic cover two, 10-3 guide rail two, 10-4 fan, 10-5 drying tank body, 10-6 heating rod, 10-7 wind wheel, 11 secondary drying mechanism, 12 ultrasonic cleaning circulating filtering system, 12-1 centrifugal pump one, 12-2 bag type filter one, 12-3 liquid storage tanks, 12-4 oil floaters, 13 water inlet pipelines, 13-1 automatic proportioning pumps, 13-2 electromagnetic valves, 14 water discharge pipelines, 15 spraying liquid storage mechanisms, 15-1 centrifugal pumps II, 15-2 bag filters II, 15-3 spraying liquid storage tanks, 15-4 heating plates III, 15-5 centrifugal pumps III, 16 blanking conveying mechanisms, 17 tooling baskets, 18 distribution boxes and 19 machine bodies.
(V) detailed description of the preferred embodiments
The attached drawing is a specific embodiment of the ultrasonic cleaning device for the positive and negative electrode plates. The automatic feeding device comprises a feeding conveying mechanism 1 and a discharging conveying mechanism 16 which are arranged on a machine body 19, wherein a functional mechanism, a manipulator 2 and a tooling basket 17 are arranged between the feeding conveying mechanism 1 and the discharging conveying mechanism 16; the functional mechanism comprises a primary ultrasonic cleaning mechanism 3, a secondary ultrasonic cleaning mechanism 4, a spraying cleaning mechanism 5, a primary ultrasonic rinsing mechanism 6, a secondary ultrasonic rinsing mechanism 7, a tertiary ultrasonic rinsing mechanism 8, a quartic ultrasonic rinsing mechanism 9, a primary drying mechanism 10 and a secondary drying mechanism 11 which are arranged in sequence.
In the embodiment, the feeding conveying mechanism 1 comprises a speed reducing motor 1-1, the speed reducing motor 1-1 is connected with a driving chain 1-2, the driving chain 1-2 is connected with a gear on a roller 1-4, and the gear on the roller 1-4 is connected with a driven chain 1-3; the speed reducing motor 1-1 drives the driving chain 1-2 to rotate, the driving chain drives the inner gear of the roller 1-4 to rotate, so as to drive the roller 1-4 to rotate, the outer gear of the roller follows the roller 1-4 to rotate, and drives the driven chain 1-3 to rotate, so as to drive other rollers 1-4 to rotate, so that automatic feeding of workpieces is realized; the blanking conveying mechanism 16 and the feeding conveying mechanism 1 have the same structure, and the feeding conveying mechanism 1 and the blanking conveying mechanism 16 are symmetrically arranged at two ends of the machine body 19.
The manipulator 2 is arranged on the upper portion of the machine body 19, the manipulator 2 comprises a transverse moving device, an up-and-down moving device arranged on the transverse moving device and a tooling basket extracting device connected to the lower end of the up-and-down moving device, and the tooling basket extracting device is connected with a tooling basket 17. The transverse movement device of the manipulator 2 comprises a drag chain 2-2, a guide rail I2-3 and a rack 2-12 which are arranged on a machine body 19, wherein a slidable mounting rack 2-14 is arranged on the guide rail I2-3, a transverse servo motor 2-1 is arranged on one side of the mounting rack 2-14, a gear matched with the rack 2-12 for use is arranged on the transverse servo motor 2-1, and the gear rolls on the rack 2-12 to drive the mounting rack 2-14 to transversely move; the up-and-down movement device of the manipulator 2 comprises a longitudinal servo motor 2-4 arranged above a mounting rack 2-14, and the longitudinal servo motor 2-4 is connected with a ball screw arranged in the mounting rack 2-14 through a coupling; an internal thread sleeve is arranged on the ball screw and connected with the mechanical arms 2-5 to drive the mechanical arms to move up and down; the tooling basket extracting device of the manipulator 2 comprises a first cylinder 2-7, clamping jaws 2-6 and hooks 2-8, guide rails 2-9 are mounted on two sides of a mounting plate below a mechanical arm 2-5, the first cylinder 2-7 is symmetrically mounted on the mounting plate, the first cylinder 2-7 is connected with the clamping jaws 2-6, the hooks 2-8 are mounted on the clamping jaws 2-6, the clamping jaws 2-6 slide along the guide rails 2-9, the clamping jaws 2-6 drive the hooks 2-8 to move left and right on the guide rails 2-9 through the first cylinder 2-7 to clamp a tooling basket 17, and four hooks 2-8 are respectively mounted below four corners of the mounting plate; a sliding block 2-13 is arranged below the mounting rack 2-14, and the sliding block 2-13 is in sliding contact with a horizontal guide rail 2-11 arranged on the machine body 19; the manipulator 2 can automatically carry the tool basket 17 to a next functional mechanism according to a cleaning process according to the system setting of the PLC, the manipulator 2 can carry the tool basket 17 fully and automatically, the manipulator 2 is convenient to mount, and the speed is adjustable.
This embodiment still designs and prevents pressing basket mechanism, 2 clamps at the manipulator and gets when the frock basket 17 gets next functional mechanism promptly in equipment operation, another frock basket 17 has existed on this station, 2 can continue to put frock basket 17 downwards this moment, 2 can receive ascending impact force when the frock basket 17 that 17 contacted the frock basket 17 that has existed on the station, trigger inductive switch 2-10, inductive switch 2-10 sends the police dispatch newspaper to the PLC controller, the PLC controller receives alarm information and can stop work manipulator 2 and whole equipment immediately, this kind of design can prevent manipulator maloperation and cause the damage to equipment structure.
The primary ultrasonic cleaning mechanism 3 comprises an ultrasonic cleaning tank body 3-1, and a heating plate I3-2, a vibrating box I3-3 and a liquid level floating ball I3-4 are sequentially arranged in the ultrasonic cleaning tank body 3-1 from bottom to top; starting a first heating plate 3-3, heating water and a cleaning agent to a temperature suitable for cleaning a workpiece, conveying the workpiece into an ultrasonic cleaning tank body 3-1 through a manipulator 2, generating ultrasonic waves through a first vibrating box 3-3 to clean the workpiece in the ultrasonic cleaning tank body 3-1, and simultaneously introducing the cleaned sewage into an ultrasonic cleaning circulating and filtering system 12 to treat the sewage for secondary utilization after treatment; the ultrasonic cleaning circulating filtration system 12 comprises a liquid storage tank 12-3 connected with the ultrasonic cleaning mechanism 3, one side of the liquid storage tank 12-3 is connected with a centrifugal pump I12-1, a bag type filter I12-2 and an oil floater 12-4, a liquid level floating ball is installed in the liquid storage tank 12-3 and is positioned at one side of the primary ultrasonic cleaning mechanism 3, when the equipment runs, the centrifugal pump I12-1 provides power to pump sewage in the ultrasonic cleaning tank body 3-1 into the liquid storage tank 12-3, then the floating oil is filtered through the oil floater 12-4, solid particles are filtered through the bag type filter I10-2 and then flow back into the ultrasonic cleaning tank body 3-1; when the liquid level floating ball senses that the liquid level in the liquid storage tank 12-3 is lower than a set value, an alarm is given, and then the PLC automatically starts the water inlet pipeline 13 to supplement liquid to the liquid storage tank 12-3; wherein the water inlet pipeline 13 consists of a cleaning agent storage barrel, an automatic proportioning pump 13-1, an electromagnetic valve 13-2 and a water pipe and is positioned at the rear end of the machine body 19; water flow enters from the water inlet, when the liquid storage tank 12-3 does not give an alarm, the electromagnetic valve 13-2 is in a closed state, and at the moment, water enters into each ultrasonic rinsing tank and each spraying tank; when the liquid storage tank 12-3 alarms at a low liquid level, the electromagnetic valve 13-2 and the automatic proportioning pump 13-1 are opened, and the cleaning agent and the water are pumped and mixed to enter the liquid storage tank 12-3; in the embodiment, the secondary ultrasonic cleaning mechanism 4 has the same structure as the primary ultrasonic cleaning mechanism 3, the secondary ultrasonic cleaning mechanism 4 is positioned at the next station of the primary ultrasonic cleaning mechanism 3, and the working principle is the same as that of the primary ultrasonic cleaning mechanism 3.
The spraying and cleaning mechanism 5 in the embodiment comprises a guide rod 5-3 arranged above a spraying tank body 5-4, a spraying pipe 5-6 is arranged in the spraying tank body 5-4, one end of the spraying pipe 5-6 is connected with a rubber hose 5-8, the other end of the spraying pipe is connected with a spray head 5-5, a cylinder III 5-7 is arranged on the spraying pipe 5-6, an automatic cover I5-2 is arranged above the spraying tank body 5-4, a cylinder II 5-1 is arranged on the automatic cover I5-2, a PLC controller controls the cylinder II 5-1 to drive the automatic cover I5-2 to be automatically switched on and off, water enters the spraying pipe 5-6 from the rubber hose 5-8 and the guide rod 5-3, the spray head 5-5 is connected with the spraying pipe 5-6, and the spray head 5-5 is used for, the spray pipes 5-6 are driven by the air cylinders three 5-7 to move back and forth, so that movable spraying is realized; a spraying liquid storage mechanism 15 is arranged on one side of the spraying tank body 5-4, the spraying liquid storage mechanism 15 comprises a heating plate III 15-4 arranged in a spraying liquid storage tank 15-3, a bag filter II 15-2 and a centrifugal pump II 15-1 are connected to one side of the spraying liquid storage tank 15-3, and after spraying and cleaning are finished, waste liquid enters the spraying liquid storage mechanism 15 for treatment; the centrifugal pump III 15-5 pumps the waste liquid from the spray tank body 5-4 into the spray liquid storage tank 15-3, the water temperature in the spray liquid storage tank 15-3 is heated to the working temperature through the heating plate III 15-4, the centrifugal pump II 15-1 pumps the waste water in the spray liquid storage tank 15-3, the waste water passes through the bag filter II 15-2 to filter solid particles, and then the treated water is pumped into the rubber hose 5-8 to be sprayed next time.
The primary ultrasonic rinsing mechanism 6 comprises a sanitary ultrasonic rinsing tank body 6-1, and a heating plate II 6-2, a vibrating box II 6-3 and a liquid level floating ball II 6-4 are sequentially arranged in the ultrasonic rinsing tank body 6-1 from bottom to top; the second heating plate 6-2 is opened, water in the ultrasonic rinsing tank 6-1 is heated to the temperature for cleaning the workpiece, then the tool basket 17 is conveyed into the ultrasonic rinsing tank 6-1 through the mechanical arm 2, ultrasonic waves are generated by the vibration box 6-3 to rinse the workpiece in the ultrasonic rinsing tank 6-1, and after cleaning is finished, waste water is discharged through the water discharge pipeline 14; the secondary ultrasonic rinsing mechanism 7, the tertiary ultrasonic rinsing mechanism 8 and the quartic ultrasonic rinsing mechanism 9 are the same as the primary ultrasonic rinsing mechanism 6 in structure, and overflow pipes 6-5 are connected among the four ultrasonic rinsing mechanisms to prevent the water level in a certain tank from being too high; set up a plurality of supersound rinsing mechanisms and can guarantee the high cleanliness of work piece.
The primary drying mechanism 10 comprises an automatic cover II 10-2 arranged on a drying groove body 10-5 and a guide rail II 10-3 arranged on two sides of the automatic cover II 10-2, an air cylinder IV 10-1 is arranged on the automatic cover II 10-2, and a heating rod 10-6, a wind wheel 10-7 and a fan 10-4 are sequentially arranged on one side of the drying groove body 10-5; the PLC controller controls the air cylinder four 10-1 to work to drive the automatic cover two 10-2 to automatically open and close the cover, after a workpiece enters the drying groove body 10-5, the fan 10-4 drives the wind wheel 10-7 to rotate, air is continuously and circularly fed and discharged, the workpiece is dried, meanwhile, the heating rod 10-6 is opened, the drying groove body 10-5 is heated, and the drying progress of the workpiece is accelerated; the secondary drying mechanism 11 is located behind the primary drying mechanism 10 and has the same structure as the primary drying mechanism 10, and the secondary drying mechanism 11 is connected with the blanking conveying mechanism 16.
One side of the machine body 19 is connected with a distribution box 18, a PLC controller is installed in the distribution box 18, and the PLC controller can adopt an S7-400 model.
The working principle is as follows: a workpiece to be cleaned is manually placed in a tool basket 17, the tool basket 17 is placed on a feeding conveying mechanism 1, the feeding conveying mechanism 1 conveys the tool basket 17 to a station to be cleaned, a mechanical arm 2 grabs the tool basket 17 according to the control of a PLC (programmable logic controller), the tool basket 17 is conveyed and processed slot by slot according to the processing time of each functional mechanism set by a system, the tool basket 17 is sequentially processed by a primary ultrasonic cleaning mechanism 3, a secondary ultrasonic cleaning mechanism 4, a spray cleaning mechanism 5, a primary ultrasonic rinsing mechanism 6, a secondary ultrasonic rinsing mechanism 7, a tertiary ultrasonic rinsing mechanism 8, a quaternary ultrasonic rinsing mechanism 9, a primary drying mechanism 10 and a secondary drying mechanism 11 and then is grabbed and conveyed to a discharging conveying mechanism 16 by the mechanical arm 2, the tool basket 17 is conveyed out of the equipment by the discharging conveying mechanism 16, and the cleaned workpiece is taken out by a worker.
The above-described embodiments of the invention are intended to be illustrative only and are not intended to be limiting, as all changes that come within the scope of or equivalence to the invention are intended to be embraced therein.
Claims (10)
1. An ultrasonic cleaning device for a positive and negative electrode plate comprises a feeding conveying mechanism (1) and a discharging conveying mechanism (16) which are arranged on a machine body (19), wherein a functional mechanism, a manipulator (2) and a tooling basket (17) are arranged between the feeding conveying mechanism (1) and the discharging conveying mechanism (16); the method is characterized in that: the functional mechanism comprises a primary ultrasonic cleaning mechanism (3), a secondary ultrasonic cleaning mechanism (4), a spraying cleaning mechanism (5), a primary ultrasonic rinsing mechanism (6), a secondary ultrasonic rinsing mechanism (7), a tertiary ultrasonic rinsing mechanism (8), a quartic ultrasonic rinsing mechanism (9), a primary drying mechanism (10) and a secondary drying mechanism (11) which are arranged on the machine body (19) in sequence; the manipulator (2) is installed on the upper portion of the machine body (19), the manipulator (2) comprises a transverse movement device, an up-and-down movement device installed on the transverse movement device, and a tooling basket extraction device connected to the lower end of the up-and-down movement device, and the tooling basket extraction device is connected with a tooling basket (17).
2. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 1, wherein: the transverse movement device of the manipulator (2) comprises a drag chain (2-2), a first guide rail (2-3) and a rack (2-12), wherein the drag chain (2-2), the first guide rail (2-3) and the rack (2-12) are installed on a machine body (19), a slidable installation rack (2-14) is installed on the first guide rail (2-3), a transverse servo motor (2-1) is installed on one side of the installation rack (2-14), a gear matched with the rack (2-12) for use is installed on the transverse servo motor (2-1), and the gear rolls on the rack (2-12) to drive the installation rack (2-14) to;
the up-and-down movement device of the manipulator (2) comprises a longitudinal servo motor (2-4) arranged above a mounting rack (2-14), and the longitudinal servo motor (2-4) is connected with a ball screw arranged in the mounting rack (2-14) through a coupling; an internal thread sleeve is arranged on the ball screw and connected with the mechanical arms (2-5) to drive the mechanical arms to move up and down.
3. The ultrasonic cleaning device for cleaning a positive and negative electrode plate according to claim 1, wherein: the tooling basket extracting device of the manipulator (2) comprises a first cylinder (2-7), clamping jaws (2-6) and hooks (2-8), guide rails (2-9) are installed on two sides of an installation plate below the manipulator (2-5), the first cylinder (2-7) is symmetrically installed on the installation plate, the first cylinder (2-7) is connected with the clamping jaws (2-6), the hooks (2-8) are installed on the clamping jaws (2-6), the clamping jaws (2-6) slide along the guide rails (2-9), and four hooks (2-8) are respectively installed below four corners of the installation plate;
and a sliding block (2-13) is arranged below the mounting rack (2-14), and the sliding block (2-13) is in sliding contact with a horizontal guide rail (2-11) arranged on the machine body (19).
4. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 2, wherein: and the mechanical arm (2-5) is provided with an inductive switch (2-10) for preventing the other work basket (17) from being continuously placed at the station by misoperation of the mechanical arm (2) when the work basket (17) is already arranged at the station.
5. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 1, wherein: the feeding conveying mechanism (1) comprises a speed reducing motor (1-1), the speed reducing motor (1-1) is connected with a driving chain (1-2), the driving chain (1-2) is connected with a gear on the roller (1-4), and the gear on the roller (1-4) is connected with a driven chain (1-3); the blanking conveying mechanism (16) and the feeding conveying mechanism (1) are identical in structure and symmetrically arranged at two ends of the machine body (19).
6. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 2, wherein: the primary ultrasonic cleaning mechanism (3) comprises an ultrasonic cleaning tank body (3-1), and a heating plate I (3-2), a vibration box I (3-3) and a liquid level floating ball I (3-4) are sequentially arranged in the ultrasonic cleaning tank body (3-1) from bottom to top; an ultrasonic cleaning circulating and filtering system (12) for treating sewage is installed on one side of the primary ultrasonic cleaning mechanism (3), the ultrasonic cleaning circulating and filtering system (12) comprises a liquid storage tank (12-3) connected with the ultrasonic cleaning mechanism (3), a centrifugal pump I (12-1), a bag filter I (12-2) and an oil floater (12-4) are connected to one side of the liquid storage tank (12-3), and a liquid level floating ball is installed in the liquid storage tank (12-3); the secondary ultrasonic cleaning mechanism (4) has the same structure as the primary ultrasonic cleaning mechanism (3).
7. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 1, wherein: the spraying cleaning mechanism (5) comprises a guide rod (5-3) arranged above a spraying tank body (5-4), a spraying pipe (5-6) is arranged in the spraying tank body (5-4), one end of the spraying pipe (5-6) is connected with a spray head (5-5), the other end of the spraying pipe (5-6) is connected with a rubber hose (5-8), a third air cylinder (5-7) is arranged on the spraying pipe (5-6), a first automatic cover (5-2) is arranged above the spraying tank body (5-4), and a second air cylinder (5-1) is arranged on the first automatic cover (5-2); the spraying liquid storage mechanism (15) is installed on one side of the spraying tank body (5-4), the spraying liquid storage mechanism (15) comprises a heating plate III (15-4) installed in the spraying liquid storage tank (15-3), and one side of the spraying liquid storage tank (15-3) is connected with a bag type filter II (15-2) and a centrifugal pump II (15-1).
8. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 1, wherein: the primary ultrasonic rinsing mechanism (6) comprises an ultrasonic rinsing tank body (6-1), and a heating plate II (6-2), a vibrating box II (6-3) and a liquid level floating ball II (6-4) are sequentially installed in the ultrasonic rinsing tank body (6-1) from bottom to top.
9. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 1, wherein: the secondary ultrasonic rinsing mechanism (7), the tertiary ultrasonic rinsing mechanism (8) and the quartic ultrasonic rinsing mechanism (9) are the same as the primary ultrasonic rinsing mechanism (6), and overflow pipes (6-5) are connected among the four ultrasonic rinsing mechanisms.
10. The ultrasonic cleaning device for the positive and negative electrode plates according to claim 1, wherein: the primary drying mechanism (10) comprises an automatic cover II (10-2) arranged on the drying groove body (10-5) and guide rails II (10-3) arranged on two sides of the automatic cover II (10-2), an air cylinder IV (10-1) is arranged on the automatic cover II (10-2), and a heating rod (10-6), a wind wheel (10-7) and a fan (10-4) are sequentially arranged on one side of the drying groove body (10-5); the secondary drying mechanism (11) has the same structure as the primary drying mechanism (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911234494.9A CN110947687A (en) | 2019-12-05 | 2019-12-05 | Ultrasonic cleaning device for positive and negative electrode plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911234494.9A CN110947687A (en) | 2019-12-05 | 2019-12-05 | Ultrasonic cleaning device for positive and negative electrode plates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110947687A true CN110947687A (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911234494.9A Pending CN110947687A (en) | 2019-12-05 | 2019-12-05 | Ultrasonic cleaning device for positive and negative electrode plates |
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| Country | Link |
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| CN (1) | CN110947687A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| CN116099818A (en) * | 2022-09-08 | 2023-05-12 | 常州米捷科清洗科技有限公司 | Full-automatic ultrasonic cleaning line for cleaning elevator traction machine workpiece |
| WO2023197411A1 (en) * | 2022-04-14 | 2023-10-19 | 深圳可孚生物科技有限公司 | Automated sensor screening testing apparatus |
-
2019
- 2019-12-05 CN CN201911234494.9A patent/CN110947687A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
| WO2023197411A1 (en) * | 2022-04-14 | 2023-10-19 | 深圳可孚生物科技有限公司 | Automated sensor screening testing apparatus |
| CN116099818A (en) * | 2022-09-08 | 2023-05-12 | 常州米捷科清洗科技有限公司 | Full-automatic ultrasonic cleaning line for cleaning elevator traction machine workpiece |
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