CN110756496A - Stepping through type automatic cleaning machine for iron tongs - Google Patents
Stepping through type automatic cleaning machine for iron tongs Download PDFInfo
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- CN110756496A CN110756496A CN201911126480.5A CN201911126480A CN110756496A CN 110756496 A CN110756496 A CN 110756496A CN 201911126480 A CN201911126480 A CN 201911126480A CN 110756496 A CN110756496 A CN 110756496A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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Abstract
本发明涉及清洗机,尤其涉及一种步进通过式铁钳自动清洗机,包括上料机构、下料机构、清洗机构、输送机构、控制系统,其特征在于,所述输送机构为环形链条;所述环形链条上均匀设置有若干个工装架,所述清洗机构包括定点清洗机构、外部整体清洗机构和全方位风切烘干机构,所述上料机构、定点清洗机构、外部整体清洗机构、全方位风切烘干机构和下料机构依次排布在环形链条上;所述控制系统控制上料机构和下料机构带动环形链条运动;该清洗机包括定点定位清洗、全方位外部整体清洗和全方位风切烘干三段清洗工序,能够全方位无死角的清洗和烘干,清洗效率高。
The invention relates to a cleaning machine, in particular to a stepping-through type iron tong automatic cleaning machine, comprising a feeding mechanism, a feeding mechanism, a cleaning mechanism, a conveying mechanism and a control system, characterized in that the conveying mechanism is an endless chain; Several tooling racks are evenly arranged on the endless chain. The cleaning mechanism includes a fixed-point cleaning mechanism, an external overall cleaning mechanism and an omnidirectional wind-cut drying mechanism. The feeding mechanism, the fixed-point cleaning mechanism, the external overall cleaning mechanism, The omnidirectional wind cutting and drying mechanism and the unloading mechanism are sequentially arranged on the annular chain; the control system controls the feeding mechanism and the unloading mechanism to drive the motion of the annular chain; the cleaning machine includes fixed-point positioning cleaning, omnidirectional external overall cleaning and The three-stage cleaning process of all-round wind cutting and drying can clean and dry in all directions without dead ends, and the cleaning efficiency is high.
Description
技术领域technical field
本发明涉及清洗机技术领域,尤其涉及一种步进通过式铁钳自动清洗机。The invention relates to the technical field of cleaning machines, in particular to a stepping-through type iron tongs automatic cleaning machine.
背景技术Background technique
目前工业清洗设备发展迅速,具有集超声波清洗、喷淋清洗、烘干、鼓泡等一体的清洗工序,但是对于不同的装配件所需要的清洗工序和清洗机不相同,而且对于复杂的装配件清洗效率低,且只能进行外部的整体清洗,清洗洁度低,达不到需求,而且现有的清洗机不能对多个工件同时清洗。At present, industrial cleaning equipment is developing rapidly. It has a cleaning process that integrates ultrasonic cleaning, spray cleaning, drying, and bubbling. However, the cleaning process required for different assemblies is different from the cleaning machine, and for complex assemblies. The cleaning efficiency is low, and only external overall cleaning can be performed, and the cleaning cleanliness is low, which cannot meet the requirements, and the existing cleaning machine cannot clean multiple workpieces at the same time.
专利文献CN105057287A公开了一种铁钳体专用清洁机,所述设备主体(1)上均布有若干个工位,依次为装卸工位(Ⅰ),清洁缸孔工位(Ⅱ),清洁进油孔工位(Ⅲ),清洗工位(Ⅳ),吹干工位(Ⅴ),其中每个工位上分别固定有清洁装置;所述主轴(13)通过夹具托盘支架(12)连接有夹具托盘(11),夹具托盘(11)上固定有夹具体,夹具体(7)上部固定有夹具用肘夹(10);所述钳体工件(9)放置在夹具体(7)上,由夹具用肘夹(10)固定。该铁钳体专用清洁机可依次实现不同的清洁工序,提高了产品的清洁效率,提高装箱效率,并且减少了漏检、忘检的现象,提高产品质量;Patent document CN105057287A discloses a special cleaning machine for iron pliers. The main body (1) of the equipment is evenly distributed with several stations, which are in turn a loading and unloading station (I), a cylinder hole cleaning station (II), and a cleaning inlet. The oil hole station (III), the cleaning station (IV), and the drying station (V), wherein a cleaning device is respectively fixed on each station; the main shaft (13) is connected with a clamp tray bracket (12) A clamp tray (11), a clamp body is fixed on the clamp tray (11), an elbow clamp (10) for a clamp is fixed on the upper part of the clamp body (7); the clamp body workpiece (9) is placed on the clamp body (7), It is fixed by the clamp with elbow clamp (10). The special cleaning machine for iron tongs can realize different cleaning procedures in sequence, which improves the cleaning efficiency of the product, improves the packing efficiency, reduces the phenomenon of missed inspection and forget inspection, and improves the product quality;
专利文献CN105921458B公开了一种模块化清洗机,包含壳体;所述壳体的两端分别设置有上料装置和下料装置,所述壳体内在上料装置和下料装置之间设置有用于放置超声模块、喷淋模块、烘干模块中一个模块或多个模块的支架,所述壳体内在支架的上方还设置有用于搬运料筐的机械手;所述超声波储液槽、喷淋储液槽、烘干箱上均设置有用于驱动料架转动的传动装置;Patent document CN105921458B discloses a modular cleaning machine, which includes a casing; two ends of the casing are respectively provided with a feeding device and a feeding device, and a utility model is arranged between the feeding device and the feeding device in the casing. A bracket for placing one or more modules in the ultrasonic module, the spray module and the drying module, and a manipulator for transporting the material basket is also provided above the bracket in the shell; the ultrasonic liquid storage tank, the spray storage tank The liquid tank and the drying box are provided with a transmission device for driving the rotation of the material rack;
上述的两个专利文献虽然均公开了清洗机,第一个虽然也是铁钳专用清洗机,但是第一个清洗机不能进行全方位无死角的清洗和烘干,而第二个清洗机虽然是模块化的,且能针对不同工序;但是对于铁钳等复杂工件,清洗机清洗洁度低,只能对其整体外部清洗,不能做到定点点位清洗,且工装架需要人工搬运以及安装。Although the above two patent documents both disclose cleaning machines, although the first one is also a special cleaning machine for iron tongs, the first cleaning machine cannot carry out all-round cleaning and drying without dead ends, and the second cleaning machine is It is modular and can be used for different processes; however, for complex workpieces such as iron tongs, the cleaning machine is low in cleanliness, and it can only clean the overall exterior, not fixed-point cleaning, and the tooling rack needs to be manually transported and installed.
发明内容SUMMARY OF THE INVENTION
为解决现有技术中存在的问题,本发明提供了一种步进通过式铁钳自动清洗机,通过定点定位清洗、全方位外部整体清洗和全方位风切烘干三段清洗工序,清洗效率高,清洗要求能够达到肉眼观察无铁销状况,烘干要求能达到大部分水都被风切掉,无明显滴水现象。In order to solve the problems existing in the prior art, the present invention provides a walking-through iron tongs automatic cleaning machine. High, the cleaning requirements can meet the naked eye observation of the condition of no iron pins, and the drying requirements can achieve that most of the water is cut off by the wind, and there is no obvious dripping phenomenon.
为解决上述技术问题,本发明采用的技术方案是一种步进通过式铁钳自动清洗机,包括上料机构、下料机构、清洗机构、输送机构、控制系统,其特征在于,所述输送机构为环形链条;所述环形链条上均匀设置有若干个工装架,所述清洗机构包括定点清洗机构、外部整体清洗机构和全方位风切烘干机构,所述上料机构、定点清洗机构、外部整体清洗机构、全方位风切烘干机构和下料机构依次排布在环形链条上;所述控制系统控制上料机构和下料机构带动环形链条运动,使得环形链条带动工装架依次进入定点清洗机构、外部整体清洗机构、全方位风切烘干机构内部分别进行定点清洗、整体清洗和风切烘干。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is a stepping-through type iron tongs automatic cleaning machine, which includes a feeding mechanism, a feeding mechanism, a cleaning mechanism, a conveying mechanism and a control system. The mechanism is an annular chain; several tooling racks are evenly arranged on the annular chain, and the cleaning mechanism includes a fixed-point cleaning mechanism, an external overall cleaning mechanism and an omnidirectional wind-cut drying mechanism. The feeding mechanism, fixed-point cleaning mechanism, The external overall cleaning mechanism, the omnidirectional wind cutting and drying mechanism and the unloading mechanism are arranged on the endless chain in sequence; the control system controls the loading mechanism and the unloading mechanism to drive the endless chain to move, so that the endless chain drives the tooling frame to enter the fixed point in turn The cleaning mechanism, the external overall cleaning mechanism, and the all-round wind-cut drying mechanism carry out fixed-point cleaning, overall cleaning and wind-cut drying respectively.
优选地,所述定点清洗机构包括动力装置、喷嘴安装架、上喷嘴机构、下喷嘴机构,所述喷嘴安装架上方设置有动力装置,所述喷嘴安装架上设置有导向杆,所述动力装置带动导向杆运动,所述上喷嘴机构和下喷嘴机构分别安装在喷嘴安装架的上下两端,所述上喷嘴机构和下喷嘴机构之间具有一定的空间,用于放置工装架。Preferably, the fixed-point cleaning mechanism includes a power device, a nozzle mounting frame, an upper nozzle mechanism, and a lower nozzle mechanism, a power device is provided above the nozzle mounting frame, a guide rod is provided on the nozzle mounting frame, and the power device The guide rod is driven to move, the upper nozzle mechanism and the lower nozzle mechanism are respectively installed on the upper and lower ends of the nozzle mounting frame, and there is a certain space between the upper nozzle mechanism and the lower nozzle mechanism for placing the tooling rack.
优选地,所述上喷嘴机构为上方圆柱喷嘴,所述上方圆柱喷嘴对准工装架上的工件的螺纹孔,所述下喷嘴机构为横向多孔喷嘴,所述横向多孔喷嘴对准工装架上的工件的内槽孔;所述横向多孔喷嘴可上下扫描式移动。Preferably, the upper nozzle mechanism is an upper cylindrical nozzle, the upper cylindrical nozzle is aligned with the threaded hole of the workpiece on the tooling frame, and the lower nozzle mechanism is a transverse multi-hole nozzle, and the horizontal multi-hole nozzle is aligned with the threaded hole on the tooling frame. The inner slot of the workpiece; the transverse multi-hole nozzle can move up and down in a scanning manner.
优选地,所述外部整体清洗机构包括喷头安装架、喷头机构,所述喷头机构包括上喷头、下喷头,所述上喷头、下喷头分别安装在喷头安装架的上下两端,所述上喷头和下喷头之间具有一定的空间,用于放置工装架。Preferably, the external integral cleaning mechanism includes a spray head mounting frame and a spray head mechanism, the spray head mechanism includes an upper spray head and a lower spray head, the upper spray head and the lower spray head are respectively installed on the upper and lower ends of the spray head mounting frame, and the upper spray head There is a certain space between it and the lower nozzle for placing the tooling rack.
优选地,所述上喷头、下喷头均为扇形喷嘴,所述扇形喷嘴可在水平方向上调整角度。Preferably, the upper spray head and the lower spray head are both fan-shaped nozzles, and the angle of the fan-shaped nozzles can be adjusted in the horizontal direction.
优选地,所述全方位风切烘干机构包括风刀机构、风刀安装架、烘干装置,所述烘干装置包括风机、发热包、所述风机的出口与发热包的入口连接;所述风刀机构包括上风刀、下风刀,所述上风刀、下风刀分别安装在风刀安装架的上下两端,所述上风刀和下风刀之间具有一定的空间,用于放置工装架;所述发热包通过管道与上风刀与下风刀连接;所述上风刀、下风刀均可在水平方向上调整角度。Preferably, the omnidirectional wind cutting and drying mechanism includes an air knife mechanism, an air knife mounting frame, and a drying device, and the drying device includes a fan, a heating pack, and the outlet of the fan is connected to the inlet of the heating pack; The air knife mechanism includes an upper air knife and a lower air knife, and the upper air knife and the lower air knife are respectively installed on the upper and lower ends of the air knife mounting frame, and there is a certain space between the upper air knife and the lower air knife for placing the tooling frame; The heating pack is connected with the upper air knife and the lower air knife through a pipeline; the angle of the upper air knife and the lower air knife can be adjusted in the horizontal direction.
优选地,所述清洗机构还包括储水箱,所述储水箱内设置有水泵、电机,所述电机带动水泵从而使储水箱内的水通过管道与上喷嘴机构、下喷嘴机构、喷头机构连接,所述储水箱上还设置有储水箱盖,所述储水箱盖上方设置有接液盘,所述接液盘用于收集上喷嘴机构、下喷嘴机构、喷头机构喷出的水,并返回储水箱内。Preferably, the cleaning mechanism further includes a water storage tank, a water pump and a motor are arranged in the water storage tank, and the motor drives the water pump so that the water in the water storage tank is connected to the upper nozzle mechanism, the lower nozzle mechanism and the nozzle mechanism through pipes, The water storage tank is also provided with a water storage tank cover, and a liquid receiving tray is arranged above the water storage tank cover. inside the tank.
优选地,所述储水箱内还设置有加热温控系统,所述加热温控系统包括若干个加热棒,所述若干个加热棒均匀排布在储水箱内。Preferably, a heating temperature control system is further provided in the water storage tank, and the heating temperature control system includes several heating rods, and the several heating rods are evenly arranged in the water storage tank.
优选地,所述清洗机构还包括过滤系统,所述过滤系统包括一级过滤器、二级过滤器和三级过滤器,从所述储水箱内进入清洗机构的水依次经过一级过滤器、二级过滤器和三级过滤器,所述一级过滤器设置于储水箱的进水口处,所述水泵进口侧设置有二级过滤器,用于将进入水泵的水进行二级过滤;所述水泵出口侧外设置有若干个三级过滤器,所述三级过滤器串联连接;所述一级过滤器为过滤网,所述二级过滤器为过滤卡槽,所述三级过滤器均为袋式过滤器。Preferably, the cleaning mechanism further includes a filtration system, the filtration system includes a primary filter, a secondary filter and a tertiary filter, and the water entering the cleaning mechanism from the water storage tank passes through the primary filter, A secondary filter and a tertiary filter, the primary filter is arranged at the water inlet of the water storage tank, and a secondary filter is arranged on the inlet side of the water pump for secondary filtration of the water entering the water pump; A number of tertiary filters are arranged outside the outlet side of the water pump, and the tertiary filters are connected in series; the primary filter is a filter screen, the secondary filter is a filter slot, and the tertiary filter is All are bag filters.
优选地,所述上料机构包括主动轴安装板,所述主动轴安装板安装在环形链条一端的两侧,所述主动轴安装板上均设置有带滑块座轴承和带方形座轴承,所述滑块座轴承之间安装有主动轴,所述带方形座轴承之间安装有从动轴,所述所述主动轴上套设有链条链轮,所述从动轴上套设有支撑轮;所述主动轴安装板上还设置有减速电机;Preferably, the feeding mechanism includes a drive shaft mounting plate, the drive shaft mounting plate is installed on both sides of one end of the endless chain, and the drive shaft mounting plate is provided with a bearing with a slider seat and a bearing with a square seat, A drive shaft is installed between the slider seat bearings, a driven shaft is installed between the square-shaped seat bearings, a chain sprocket is sleeved on the drive shaft, and a chain sprocket is sleeved on the driven shaft. a support wheel; the drive shaft mounting plate is also provided with a deceleration motor;
所述下料机构包括从动轴安装板,所述从动轴安装板安装在环形链条的另一端的两侧,所述从动轴安装板上均设置有带滑块座轴承和带方形座轴承;述滑块座轴承之间安装有主动轴,所述带方形座轴承之间安装有从动轴,所述所述主动轴上套设有链条链轮,所述从动轴上套设有支撑轮;所述控制系统控制减速电机带动主动轴和从动轴运动。The unloading mechanism includes a driven shaft mounting plate, the driven shaft mounting plate is mounted on both sides of the other end of the endless chain, and the driven shaft mounting plate is provided with a bearing with a slider seat and a square seat. Bearings; a drive shaft is installed between the slider seat bearings, a driven shaft is installed between the square-shaped seat bearings, the drive shaft is sleeved with a chain sprocket, and the driven shaft is sleeved There are supporting wheels; the control system controls the deceleration motor to drive the driving shaft and the driven shaft to move.
与现有技术相对比,本发明产生的有益效果是:Compared with the prior art, the beneficial effects that the present invention produces are:
(1)本发明提供的步进通过式铁钳自动清洗机,工装更换便捷,调整方便,而且类似产品可通用或更换工装后能达到同样的清洗效果。(1) The step-by-step iron tongs automatic cleaning machine provided by the present invention is convenient to replace and adjust the tooling, and similar products can be used in general or can achieve the same cleaning effect after replacing the tooling.
(2)本发明提供的清洗机构包括定点定位清洗、全方位外部整体清洗和全方位风切烘干三段清洗工序,清洗效率高,清洗要求能够达到肉眼观察无铁销状况,烘干要求能达到大部分水都被风切掉,无明显滴水现象。(2) The cleaning mechanism provided by the present invention includes three-stage cleaning processes of fixed-point positioning cleaning, all-round external overall cleaning and all-round wind cutting and drying. The cleaning efficiency is high, and the cleaning requirements can meet the naked eye observation without iron pins. Most of the water is cut off by the wind, and there is no obvious dripping phenomenon.
(3)本发明提供的上方圆柱喷嘴和横向多孔喷嘴分别对准工件的螺纹孔和内槽孔,然后上下喷嘴同时进行高压喷射水流,清洗效果高,且能实现定点定位清洗,能够适用于复杂结构的清洗,清洗洁度高。(3) The upper cylindrical nozzle and the transverse multi-hole nozzle provided by the present invention are respectively aligned with the threaded hole and the inner slot hole of the workpiece, and then the upper and lower nozzles simultaneously spray high-pressure water, which has a high cleaning effect, and can realize fixed-point positioning cleaning, which can be applied to complex Structural cleaning, high cleanliness.
(4)本发明提供的输送机构为环形链条,其环形链条上均匀分布有若干个工装架,而减速电机带动环形链条运动,从而使得环形链条带动工装架依次进入定点清洗机构、外部整体清洗机构、全方位风切烘干机构内部分别进行定点清洗、整体清洗和风切烘干;同一工装架上的工件可以自动进行定点清洗、整体清洗和风切烘干;而在一个工装架上的工件在进行定点清洗的时候,另一个工装架上的工件能够进行整体清洗,其他工装架上的工件还能够进行风切烘干,因此,本发明使用环形链条进行输送工装架,不仅使得自动化水平高,节约了工人搬运工装架,而且使得清洗机清洗效率高,能够同时对不同工件进行不同程度的清洗。(4) The conveying mechanism provided by the present invention is an endless chain, and several tooling racks are evenly distributed on the endless chain, and the deceleration motor drives the endless chain to move, so that the endless chain drives the tooling rack to enter the fixed-point cleaning mechanism and the external overall cleaning mechanism in turn. , All-round wind cutting and drying mechanism respectively carry out fixed-point cleaning, overall cleaning and wind-cut drying; workpieces on the same tooling rack can be automatically cleaned at fixed-point, overall cleaning and wind-cutting drying; During fixed-point cleaning, the workpieces on another tooling rack can be cleaned as a whole, and the workpieces on other tooling racks can also be air-cut and dried. Therefore, the present invention uses an endless chain to transport the tooling racks, which not only makes the automation level high, but also saves money. It makes the workers to carry the tooling racks, and makes the cleaning efficiency of the cleaning machine high, and can clean different workpieces to different degrees at the same time.
附图说明Description of drawings
图1为本发明提供的步进通过式铁钳自动清洗机整体结构框图;Fig. 1 is the overall structure block diagram of the step-through type iron tong automatic cleaning machine provided by the present invention;
图2为本发明提供的步进通过式铁钳自动清洗机俯视图;Fig. 2 is the top view of the stepping-through type iron tong automatic cleaning machine provided by the present invention;
图3为本发明提供的步进通过式铁钳自动清洗机内部结构示意图;3 is a schematic diagram of the internal structure of the step-through iron tong automatic cleaning machine provided by the present invention;
图4为本发明提供的步进通过式铁钳自动清洗机内部主要构造图;Fig. 4 is the internal main structure diagram of the step-through iron tong automatic cleaning machine provided by the present invention;
图5为本发明提供的定点清洗机构结构示意图;5 is a schematic structural diagram of a fixed-point cleaning mechanism provided by the present invention;
图6为本发明提供的外部整体清洗机构结构示意图;6 is a schematic structural diagram of an external integral cleaning mechanism provided by the present invention;
图7为本发明提供的全方位风切烘干机构结构示意图。FIG. 7 is a schematic structural diagram of the omnidirectional wind-cut drying mechanism provided by the present invention.
附图中标记的具体含义如下:The specific meanings of the symbols in the accompanying drawings are as follows:
1、上料机构;2、定点清洗机构;21、动力装置;22、上喷嘴机构;23、导向杆;24、下喷嘴机构;25、喷嘴安装架;3、外部整体清洗机构;31、上喷头;32、下喷头;33、喷头安装架;4、全方位风切烘干机构;41、上风刀;42下风刀;43、风刀安装架;44、高压风机;45、发热包;5、下料机构;6、环形链条;7、储水箱;8、过滤系统;81、一级过滤器;82、袋式过滤器;9、控制系统;10、工装架;11、水泵;12、减速电机;13、电热棒。1. Feeding mechanism; 2. Fixed-point cleaning mechanism; 21. Power unit; 22. Upper nozzle mechanism; 23. Guide rod; 24. Lower nozzle mechanism; 25. Nozzle mounting frame; 3. External overall cleaning mechanism; 31. Upper Nozzle; 32. Bottom Nozzle; 33. Nozzle Mounting Frame; 4. Omni-directional Air Cutting and Drying Mechanism; 41, Upper Air Knife; 42, Lower Air Knife; 43, Air Knife Mounting Frame; 44, High-Pressure Fan; 45, Heating Package; 5 , feeding mechanism; 6, endless chain; 7, water storage tank; 8, filtration system; 81, primary filter; 82, bag filter; 9, control system; 10, tooling rack; 11, water pump; 12, Geared motor; 13. Electric heating rod.
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式作详细的说明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1-4所示,本发明采用的技术方案是一种步进通过式铁钳自动清洗机,包括上料机构1、下料机构5、清洗机构、输送机构、控制系统9,其特征在于,所述输送机构为环形链条6;所述环形链条6上均匀设置有若干个工装架10,所述清洗机构包括定点清洗机构2、外部整体清洗机构3和全方位风切烘干机构4,所述上料机构1、定点清洗机构2、外部整体清洗机构3、全方位风切烘干机构4和下料机构5依次排布在环形链条6上;所述控制系统9控制上料机构1和下料机构5带动环形链条6运动,使得环形链条6带动工装架10依次进入定点清洗机构2、外部整体清洗机构3、全方位风切烘干机构4内部分别进行定点清洗、整体清洗和风切烘干。其中,本发明提供的环形链条6上设置有若干个工装架10,而工装架10等间距分布在环形链条6上,且控制系统9控制环形链条6运动,从而环形链条6带动工装架10依次进入定点清洗机构2、外部整体清洗机构3、全方位风切烘干机构4内部分别进行定点清洗、整体清洗和风切烘干;而本发明提供的清洗机构可以对不同的工装架10上的工件进行同时清洗,如:一个工件在外部整体清洗机构3上进行清洗时,前一个工件可在定点清洗机构2上进行定点清洗,后一个工件可在风切烘干机构4上进行风切烘干;因此,本发明提供的清洗机清洗效率高。另外,本发明提供的清洗机的工装架10均设置在环形链条6上,不用进行人工搬运,而是在清洗机内部自动运输;As shown in Figures 1-4, the technical solution adopted in the present invention is a stepping-through type iron tongs automatic cleaning machine, including a feeding mechanism 1, a
作为优选实施例,本发明提供的定点清洗机构2如图5所示,图5为本发明提供的定点清洗机构结构示意图;定点清洗机构2包括动力装置21、喷嘴安装架25、上喷嘴机构22、下喷嘴机构24,所述喷嘴安装架25上方设置有动力装置21,所述喷嘴安装架25上设置有导向杆23,所述动力装置21带动导向杆23运动,所述上喷嘴机构22和下喷嘴机构24分别安装在喷嘴安装架25的上下两端,所述上喷嘴机构22和下喷嘴机构24之间具有一定的空间,用于放置工装架10,并对工装架上的工件进行上下两端同时清洗,清洗效率高。As a preferred embodiment, the fixed-
作为优选实施例,上喷嘴机构22为上方圆柱喷嘴,所述上方圆柱喷嘴对准工装架10上的工件的螺纹孔,所述上方圆柱喷嘴可弯曲可调整任意角度;所述下喷嘴机构24为横向多孔喷嘴,所述横向多孔喷嘴对准工装架10上的工件的内槽孔;所述横向多孔喷嘴可上下扫描式移动。本发明提供的上方圆柱喷嘴和横向多孔喷嘴分别对准工件的螺纹孔和内槽孔,然后上下喷嘴同时进行高压喷射水流,清洗效果高,且能实现定点定位清洗,能够适用于复杂结构的清洗。As a preferred embodiment, the
作为优选实施例,本发明提供的外部整体清洗机构3如图6所示,图6为本发明提供的外部整体清洗机构结构示意图;外部整体清洗机构3包括喷头安装架33、喷头机构,所述喷头机构包括上喷头31、下喷头32,所述上喷头31、下喷头32分别安装在喷头安装架33的上下两端,所述上喷头31和下喷头32之间具有一定的空间,用于放置工装架10,其中上喷头31和下喷头32同时对工装架上下两端进行清洗,清洗效率高。其中,上喷头、下喷头均为扇形喷嘴,所述扇形喷嘴可在水平方向上调整角度。As a preferred embodiment, the external integral cleaning mechanism 3 provided by the present invention is shown in FIG. 6 , which is a schematic structural diagram of the external integral cleaning mechanism provided by the present invention; the external integral cleaning mechanism 3 includes a
作为优选实施例,本发明提供的全方位风切烘干机构4如图7所示,图7为本发明提供的全方位风切烘干机构结构示意图;全方位风切烘干机构4包括风刀机构、风刀安装架43、烘干装置,所述烘干装置包括风机44、发热包45;所述风机44的出口与发热包45的入口连接;使得风机内的空气进入发热包中并对空气进行加热,使得烘干速度快;所述风刀机构包括上风刀41、下风刀42,所述上风刀41、下风刀42分别安装在风刀安装架43的上下两端,所述上风刀41和下风刀42之间具有一定的空间,用于放置工装架10;其中,上风刀41和下风刀42同时对工装架上的工件进行风切烘干,所述发热包45通过管道与上风刀41与下风刀42连接;所述上风刀41、下风刀42均可在水平方向上调整角度。As a preferred embodiment, the omnidirectional wind cutting
作为优选实施例,本发明提供的清洗机构还包括储水箱7,所述储水箱7内设置有水泵11、电机,所述电机带动水泵11从而使储水箱7内的水通过管道与上喷嘴机构22、下喷嘴机构24、喷头机构连接,所述储水箱7上还设置有储水箱盖,所述储水箱盖上方设置有接液盘,所述接液盘用于收集上喷嘴机构、下喷嘴机构、喷头机构喷出的水,并返回储水箱7内。As a preferred embodiment, the cleaning mechanism provided by the present invention further includes a water storage tank 7, and the water storage tank 7 is provided with a
作为优选实施例,本发明提供的储水箱内还设置有加热温控系统,所述加热温控系统包括若干个加热棒13,所述若干个加热棒均匀排布在储水箱内,用于对储水箱中的水进行加热。As a preferred embodiment, the water storage tank provided by the present invention is further provided with a heating temperature control system, and the heating temperature control system includes
作为优选实施例,本发明提供的清洗机构还包括过滤系统8,所述过滤系统8包括一级过滤器、二级过滤器和三级过滤器,从所述储水箱7内进入清洗机构的水依次经过一级过滤器、二级过滤器和三级过滤器,所述一级过滤器设置于储水箱7的进水口处,所述水泵11进口侧设置有二级过滤器,用于将进入水泵的水进行二级过滤;所述水泵出口侧外设置有若干个三级过滤器,所述三级过滤器串联连接;所述一级过滤器为过滤网81,所述二级过滤器为过滤卡槽,所述三级过滤器均为袋式过滤器82。As a preferred embodiment, the cleaning mechanism provided by the present invention further includes a filter system 8, the filter system 8 includes a primary filter, a secondary filter and a tertiary filter, and the water entering the cleaning mechanism from the water storage tank 7 Passing through the primary filter, secondary filter and tertiary filter in sequence, the primary filter is arranged at the water inlet of the water storage tank 7, and the inlet side of the
作为优选实施例,本发明提供的上料机构1包括主动轴安装板,所述主动轴安装板安装在环形链条一端的两侧,所述主动轴安装板上均设置有带滑块座轴承和带方形座轴承,所述滑块座轴承之间安装有主动轴,所述带方形座轴承之间安装有从动轴,所述所述主动轴上套设有链条链轮,所述从动轴上套设有支撑轮;所述主动轴安装板上还设置有减速电机12;As a preferred embodiment, the feeding mechanism 1 provided by the present invention includes a drive shaft mounting plate, the drive shaft mounting plate is installed on both sides of one end of the endless chain, and the drive shaft mounting plate is provided with a bearing with a slider seat and Bearings with a square seat, a driving shaft is installed between the slider seat bearings, a driven shaft is installed between the bearings with a square seat, a chain sprocket is sleeved on the driving shaft, and the driven shaft is A support wheel is sleeved on the shaft; a
所述下料机构包括从动轴安装板,所述从动轴安装板安装在环形链条的另一端的两侧,所述从动轴安装板上均设置有带滑块座轴承和带方形座轴承;述滑块座轴承之间安装有主动轴,所述带方形座轴承之间安装有从动轴,所述所述主动轴上套设有链条链轮,所述从动轴上套设有支撑轮;所述控制系统控制减速电机带动主动轴和从动轴运动。The unloading mechanism includes a driven shaft mounting plate, the driven shaft mounting plate is mounted on both sides of the other end of the endless chain, and the driven shaft mounting plate is provided with a bearing with a slider seat and a square seat. Bearings; a drive shaft is installed between the slider seat bearings, a driven shaft is installed between the square-shaped seat bearings, the drive shaft is sleeved with a chain sprocket, and the driven shaft is sleeved There are supporting wheels; the control system controls the deceleration motor to drive the driving shaft and the driven shaft to move.
其中,本发明提供的技术方案采用链条式环形步进输送结构。以通过式定点定位清洗与定点定位风切烘干为主要问题解决方案。Among them, the technical solution provided by the present invention adopts a chain-type annular stepping conveying structure. The main problem solutions are the through-type fixed-point positioning cleaning and fixed-point positioning wind cutting drying.
清洗流程如下:1、人工或机械手将工件(暂定4个工件)放入上料机构区域的工装架上,控制系统控制工装架自动送入定点清洗机构工位停下;The cleaning process is as follows: 1. The workpieces (tentatively 4 workpieces) are placed on the tooling rack in the feeding mechanism area manually or by the manipulator, and the control system controls the tooling rack to be automatically sent to the fixed-point cleaning mechanism station to stop;
2.定点清洗机构的工装架上方圆柱喷嘴对准螺纹孔,下方横向多孔喷嘴对准内槽孔上下移动,上下喷嘴同时高压喷射水流,清除铁钳内孔机加工铁削,动作结束后控制系统控制工装架自动送入外部整体清洗机构工位停下;2. The upper cylindrical nozzle of the fixed-point cleaning mechanism is aligned with the threaded hole, the lower horizontal porous nozzle is aligned with the inner slot hole and moves up and down, and the upper and lower nozzles simultaneously spray water with high pressure to clear the inner hole of the iron pliers. Control the tooling rack to be automatically sent to the external overall cleaning mechanism station to stop;
3.外部整体清洗机构工位上喷头、下喷头同时对准工件表面高压喷射水流,清除零件表面铁削和切削液,动作结束后控制系统控制工装架自动送入全位全方位风切烘干机构工位停下。3. The upper and lower nozzles of the external overall cleaning mechanism are aimed at the surface of the workpiece with high-pressure water jets at the same time to remove iron cutting and cutting fluid on the surface of the parts. After the action is completed, the control system controls the tooling frame to automatically send it into the full-position omnidirectional wind cutting and drying. The agency station stops.
4.全方位风切烘干机构工位上风刀、下风刀对准工件表面高压风切。切干零件表面清洗后的水珠,动作结束后工装自动送入下料机构区域停下。4. The upper and lower air knives of the all-round wind cutting and drying mechanism are aligned with the surface of the workpiece for high-pressure wind cutting. Cut and dry the water droplets after cleaning the surface of the parts. After the action is completed, the tooling is automatically sent to the area of the unloading mechanism to stop.
5.下料机构区域由人工或机械手取出零件结束清洗。5. In the area of the unloading mechanism, the parts are taken out manually or by a manipulator to finish cleaning.
上文所述的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并不是用以限制本发明的保护范围,在所述技术领域普通技术人员所具备的知识范围内,在不脱离本发明宗旨的前提下作出的各种变化均属于本发明的保护范围。The above-mentioned series of detailed descriptions are only specific descriptions for the feasible embodiments of the present invention, and they are not used to limit the protection scope of the present invention. , various changes made under the premise of not departing from the spirit of the present invention belong to the protection scope of the present invention.
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Application publication date: 20200207 |
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