CN210146562U - Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type - Google Patents
Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type Download PDFInfo
- Publication number
- CN210146562U CN210146562U CN201920413564.6U CN201920413564U CN210146562U CN 210146562 U CN210146562 U CN 210146562U CN 201920413564 U CN201920413564 U CN 201920413564U CN 210146562 U CN210146562 U CN 210146562U
- Authority
- CN
- China
- Prior art keywords
- station
- ultrasonic cleaning
- rinsing
- supporting plate
- rinsing liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007788 liquid Substances 0.000 claims abstract description 103
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 73
- 238000007664 blowing Methods 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 210000005056 cell body Anatomy 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 9
- 238000005406 washing Methods 0.000 claims abstract description 7
- 239000012459 cleaning agent Substances 0.000 claims description 54
- 238000003860 storage Methods 0.000 claims description 34
- 238000001035 drying Methods 0.000 claims description 24
- 239000004519 grease Substances 0.000 claims description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000000861 blow drying Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 description 36
- 230000000694 effects Effects 0.000 description 8
- 230000003749 cleanliness Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000009467 reduction Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000008407 joint function Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine, which comprises a main support, wherein a rotary lifting mechanism is arranged in the middle of the main support, a plurality of operation stations are uniformly distributed on the main support at the periphery of the rotary lifting mechanism, a supporting plate is arranged in each operation station, and the supporting plate is fixed on the rotary lifting mechanism which drives the supporting plate to lift and rotate; the operation station includes manipulator blowing station, thick ultrasonic cleaning station, smart ultrasonic cleaning station, submerged air efflux rinsing station, portable station, the convection type stoving station, forced air cooling station, the manipulator is got the material station, the washing cell body of thick ultrasonic cleaning station and smart ultrasonic cleaning station all communicates with cleaner circulation reservoir circulation, the rinsing cell body and the rinsing liquid reservoir circulation intercommunication of submerged air efflux rinsing station.
Description
Technical Field
The utility model belongs to the field of machinery, concretely relates to automatic control by temperature change ultrasonic cleaner of rotatory multistation layer board over-and-under type.
Background
Along with the improvement of the factory automation level and the market on the quality requirement of the cleanliness of the parts, the traditional single-function part cleaning machine and the cleaning machine which has extensive cleaning process and does not have the automatic pick-and-place butt joint function are difficult to meet the requirements of high automation level and high cleanliness.
Current rotation type multistation lift ultrasonic cleaner generally includes the water pump, the stock solution cell body, be equipped with a plurality of work cell bodies in the cleaning machine, the part is placed in the hanging flower basket, puts at work cell body central point and is equipped with work piece hanging flower basket lifting rotary mechanism, the work piece hanging flower basket is connected with lifting rotary mechanism, can realize ultrasonic cleaning, spray cleaning, weather and dry, rotary mechanism is cylinder pendulum rod intermittent motion mechanism, weather mostly is fixed blow gun all around, it is hot air drying to dry.
The existing traditional part cleaning machine has single function, only adopts jet cleaning, and often has the problem of low qualification rate of the cleanliness of parts when cleaning parts with complex shapes; the cleaning machine does not have the drying function, and need the manual part of taking out after the washing is accomplished with the air gun and weather, the process of weathering can cause a large amount of acid cleaning liquid to splash, not only pollutes operation environment on every side, produces great injury to the operative employee's health simultaneously. The automatic cleaning machine on the market has few labor numbers, no automatic material taking and placing station, the workpiece placement is mostly in a basket type structure, the rotating and repeated positioning precision of the turntable is low, the workpiece cannot be accurately positioned, and the manipulator is difficult to realize the automatic material taking and placing of the cleaning machine; in addition, the cleaning machine has no temperature control and extensive cleaning process, and cannot meet the requirement of high cleanliness.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine which improves the rinsing quality and the blow-drying efficiency.
The utility model adopts the technical proposal that:
the utility model provides an automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type which characterized in that: the device comprises a main support, wherein a rotary lifting mechanism is arranged in the middle of the main support, a plurality of operation stations are uniformly distributed on the main support at the periphery of the rotary lifting mechanism, a supporting plate is arranged in each operation station, and the supporting plate is fixed on the rotary lifting mechanism which drives the supporting plate to lift and rotate; the operation station includes manipulator blowing station, thick ultrasonic cleaning station, smart ultrasonic cleaning station, submerged air efflux rinsing station, portable station, the convection type stoving station, forced air cooling station, the manipulator is got the material station, the washing cell body of thick ultrasonic cleaning station and smart ultrasonic cleaning station all communicates with cleaner circulation reservoir circulation, the rinsing cell body and the rinsing liquid reservoir circulation intercommunication of submerged air efflux rinsing station. The utility model discloses a cleaning function is diversified, not only possesses the washing of multiple mode, still possesses the drying of multiple mode, has guaranteed cleaning performance and dry security. And set up rotatory elevating system, improved the degree of automation of cleaning machine, reduce intensity of labour, improve the cleaning efficiency.
Furthermore, the rotary lifting mechanism comprises a variable-frequency speed reduction motor, a multi-station cam divider driven by the variable-frequency speed reduction motor to rotate is connected to an output shaft of the variable-frequency speed reduction motor, a lifting mechanism driven by the cam divider to rotate is mounted on the cam divider, the lifting mechanism comprises a lifting cylinder, a lifting frame fixing disc is mounted on a cylinder rod of the lifting cylinder, the supporting plate lifting frames are uniformly distributed and fixed on the lifting frame fixing disc, the head of the lifting cylinder is mounted on a flange, the tail of the lifting cylinder is connected with a fixing base through a rotary pneumatic connector, a linear bearing kinematic pair is mounted between the flange and the cam divider, and the lifting frame fixing disc is fixedly connected with a bearing of the linear bearing kinematic pair. The utility model discloses a rotatory elevating system adopts high accuracy cam wheel splitter to drive and promotes subassembly such as cylinder, high strength non-deformable layer board gallows, guarantees that every station layer board has good repeated positioning accuracy when switching between the station.
Further, the layer board adopts hollow out construction, has not only guaranteed that ultrasonic cleaning does not have the dead angle, can fixed mounting frock clamp moreover, satisfies the precision requirement that the blowing was got to the manipulator, perhaps fixes netted washing basket, satisfies general washing requirement.
Further, a liquid outlet of the cleaning agent circulation liquid storage tank is communicated with a cleaning agent water pump, the cleaning agent water pump is respectively communicated with a coarse ultrasonic cleaning tank body of a coarse ultrasonic cleaning station and a fine ultrasonic cleaning tank body of a fine ultrasonic cleaning station through a cleaning agent filter, the coarse ultrasonic cleaning tank body and the fine ultrasonic cleaning tank body are respectively provided with a cleaning agent overflow port, and the cleaning agent overflow ports are communicated with the cleaning agent circulation liquid storage tank; the cleaning agent circulation reservoir is internally provided with a liquid level sensor, a cleaning agent heater and a cleaning agent temperature sensor, a first conveyor belt for extracting grease is installed in the cleaning agent circulation reservoir, the first conveyor belt is connected with a first driving motor with the first conveyor belt moving, and a first grease scraper is installed on the first conveyor belt. The utility model discloses an ultrasonic cleaning station is furnished with temperature sensor and detects liquid temperature in the cleaner circulation reservoir to carry out real-time negative feedback control through the system and keep inslot liquid temperature, make cleaner and ultrasonic cleaning both cleaning performance maximize.
Further, a transducer with lower frequency is installed at the bottom of the coarse ultrasonic cleaning tank body, and a transducer with higher frequency is installed at the bottom of the fine ultrasonic cleaning tank body. The utility model discloses a thick ultrasonic cleaning station and smart ultrasonic cleaning station all adopt the transducer of independent excitation control mode, can adjust output according to the requirement of different material parts, different cleaning process, when reducing damage corrosion part surface, improve the cleaning effect to the at utmost.
Further, a liquid outlet of the rinsing liquid storage tank is communicated with a rinsing liquid pump, the rinsing liquid pump is communicated with a rinsing tank body of the submerged air jet rinsing station through a rinsing liquid filter, the rinsing tank body is provided with a rinsing liquid overflow port, and the rinsing liquid overflow port is communicated with the rinsing liquid storage tank; a rinsing liquid heater and a rinsing liquid temperature sensor are arranged in the rinsing liquid storage tank, a second conveyor belt for extracting grease is arranged in the rinsing liquid storage tank, the second conveyor belt is connected with a second driving motor for driving the second conveyor belt to move, and a second grease scraper is arranged on the second conveyor belt; the rinsing liquid storage tank is provided with a liquid inlet, and the liquid inlet is provided with a valve.
Furthermore, compressed air pipelines are installed at the bottom and the inner side wall of the rinsing groove body, and air jet blowing nozzles are evenly distributed on the compressed air pipelines. The utility model discloses an under liquid air efflux rinsing can guarantee that rivers are in high-speed mobile state all the time, improves the rinsing quality.
Further, a side support is installed in the working groove of the movable blow-drying station, a rodless cylinder is installed on the side support, a nozzle hanging frame is fixedly connected to a piston of the rodless cylinder, and a plurality of groups of universal blowing nozzles are installed on the nozzle hanging frame. The utility model discloses a portable weathers can make the blowing nozzle press close to the part more, reduces the blowing strength loss, and reduces blowing nozzle use quantity, both can improve and weather efficiency, also can reduce compressed air consumption.
Further, a groove blowing pipe is arranged in the inner ring of the working groove of the convection type drying station, a plurality of hot air blowing nozzles are mounted on the groove blowing pipe, an air outlet at the bottom of the working groove of the convection type drying station is communicated with a centrifugal fan, and the centrifugal fan is communicated with air inlets at two sides of the groove blowing pipe through an air heater respectively through heat-insulation high-temperature-resistant hoses; and a drying temperature sensor is arranged in the working groove of the convection type drying station.
Furthermore, a fan for air cooling is installed in the working groove of the air cooling station, and a convection hole is formed in the side face of the bottom of the working groove of the air cooling station. The utility model discloses an air-cooled station adopts the fan mode of blowing, and the part cooling is convenient for improve production efficiency with higher speed.
The utility model has the advantages that:
1. the rotary lifting mechanism adopts a high-precision cam divider to drive components such as a lifting cylinder, a high-strength non-deformable supporting plate hanger and the like, and ensures that each station supporting plate has good repeated positioning precision when being switched between stations.
2. The underwater air jet rinsing can ensure that water flow is always in a high-speed flowing state, and the rinsing quality is improved.
3. The movable blowing nozzle can be closer to parts by blowing, the blowing strength loss is reduced, the using quantity of the blowing nozzle is reduced, the blowing efficiency can be improved, and the air consumption of compressed air can be reduced.
4. The ultrasonic cleaning station, the air jet rinsing station and the convection drying station are all provided with temperature sensors, monitoring data are fed back in real time, and the temperature is adjusted in real time through a control system, so that the cleaning effect is maximized, and the cleanliness of the cleaned parts is improved.
Drawings
Fig. 1 is a top view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a schematic diagram of the ultrasonic cleaning station of the present invention.
Fig. 4 is a schematic diagram of the air jet rinsing station of the present invention.
In fig. 5, (a) is the station top view is weathered in the removal of the utility model, and (b) is the station side view is weathered in the removal of the utility model.
Fig. 6 is the schematic diagram of the convection drying station of the present invention.
Detailed Description
The present invention will be further described with reference to the following specific embodiments, but the present invention is not limited to these specific embodiments. It will be recognized by those skilled in the art that the present invention encompasses all alternatives, modifications, and equivalents as may be included within the scope of the claims.
Some terms of art related to this embodiment are explained as follows:
a linear bearing: the linear motion part is used for matching an infinite stroke with a cylindrical shaft.
A cylinder: a cylindrical metal work guiding the piston to perform linear reciprocating motion therein.
Ultrasonic cleaning: the ultrasonic cleaning is to utilize the cavitation, acceleration and direct current action of ultrasonic waves in liquid to directly and indirectly act on liquid and dirt, so that a dirt layer is dispersed, emulsified and stripped to achieve the purpose of cleaning. In the currently used ultrasonic cleaning machines, cavitation and straight-through flow are more applied.
Referring to fig. 1 and 2, the embodiment provides a rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine, which comprises a main support 1, a rotary lifting mechanism 3, eight sets of supporting plate lifting frames 14, eight uniformly distributed operation stations, a cleaning agent circulation liquid storage tank 7 and a rinsing liquid storage tank 6. The operation stations are respectively a manipulator discharging station 10, a coarse ultrasonic cleaning station 9, a fine ultrasonic cleaning station 8, a submerged air jet rinsing station 5, a movable drying station 4, a convection type drying station 2, an air cooling station 13 and a manipulator material taking station 12, each operation station is provided with a working groove 23, a supporting plate 11 is arranged in each working groove 23, each supporting plate 11 adopts a hollow structure, so that no dead angle of ultrasonic cleaning is guaranteed, a tool fixture can be fixedly installed, the precision requirement of manipulator material taking and discharging is met, or a net-shaped cleaning basket is fixed, and the general cleaning requirement is met; the supporting plate 11 is fixed on a supporting plate hanging bracket 14 which drives the supporting plate to enter and exit the corresponding operation station. The cleaning tank bodies of the coarse ultrasonic cleaning station 9 and the fine ultrasonic cleaning station 8 are circularly communicated with the cleaning agent circulating liquid storage tank 7, and the rinsing tank body of the submerged air jet rinsing station 5 is circularly communicated with the rinsing liquid storage tank 6.
As shown in fig. 2, the rotary lifting mechanism 3 of the present embodiment includes a variable-frequency speed-reducing motor 22, an eight-position cam divider 21, a lifting cylinder 17, a hanger fixing plate 20, a pallet hanger 14, a linear bearing kinematic pair 19, a rotary pneumatic joint 15, a flange 18, and a fixing seat 16. The output shaft of the variable-frequency speed reduction motor 22 is connected with a multi-station cam divider 21 driven by the variable-frequency speed reduction motor to rotate, the cam divider 21 is provided with a lifting mechanism driven by the cam divider to rotate, the lifting mechanism comprises a lifting cylinder 17, a lifting frame fixing disc 20 is arranged on a cylinder rod of the lifting cylinder 17, the supporting plate lifting frames 14 are uniformly distributed and fixed on the lifting frame fixing disc 20, the head of the lifting cylinder 17 is arranged on a flange 18, the tail of the lifting cylinder 17 is connected with a fixing base 16 through a rotary pneumatic connector 15, a linear bearing kinematic pair 19 is arranged between the flange 18 and the cam divider 21, and the lifting frame fixing disc 20 is fixedly connected with a bearing of the linear bearing kinematic pair 19. When the supporting plate hanger 14 is at a low position, the supporting plate 11 is in a station groove 23 of an operation station, after the operation in the station groove 23 is finished, firstly, a cylinder rod of the lifting cylinder 17 retracts, the lifting cylinder 17 drives the hanger fixing disc 20 and the supporting plate hanger 14 to rise to a high position under the guidance of the linear bearing kinematic pair 19, so that the supporting plate 11 is separated from the station groove 23 and is positioned above the station groove 23, then, the variable-frequency speed reducing motor 22 is started to drive the cam divider 21 to rotate, and the lifting cylinder 17, the hanger fixing disc 20, the supporting plate hanger 14, the supporting plate 11 and other components above the cam divider 21 rotate anticlockwise for 45 degrees together; when the cam divider 21 rotates to the right position, the cylinder rod of the lifting cylinder 17 extends out, and the hanger fixing disc 20 carries the pallet hanger 14 and the pallet 11 to descend together until the pallet 11 descends into the station groove 23 of the operation station. Because the rotary mechanism intermittently anticlockwise moves all the time in the cleaning process, the lifting cylinder 17 rotates along with the rotary mechanism, air is supplied through the rotary pneumatic connector 15 at the top of the lifting cylinder 17, the air inlet end is fixed, the air inlet and outlet end for supplying air to the cylinder rotates along with the lifting cylinder 17, and the air pipe of the cylinder is prevented from being wound. The rotary lifting mechanism 3 of the supporting plate 11 of the operation station consists of a lifting mechanism and a rotary table rotating mechanism, the rotary table rotating mechanism is mainly divided by a cam divider 21 with eight stations at an angle of 45 degrees between the stations, so that the supporting plate 11 is accurately circulated, and the driving is realized by a variable-frequency speed reducing motor 22 arranged on the divider. The lifting mechanism mainly comprises a lifting cylinder 17 and a linear bearing kinematic pair 19, and realizes the lifting of the supporting plate 11. The two mechanisms act together in a time-sharing manner to realize the circulation of the workpieces in the supporting plate 11 among all stations.
As shown in fig. 3, a liquid outlet of the cleaning agent circulation reservoir 7 of the present embodiment is communicated with a cleaning agent water pump 33, the cleaning agent water pump 33 is respectively communicated with the coarse ultrasonic cleaning tank 24 of the coarse ultrasonic cleaning station 9 and the fine ultrasonic cleaning tank 31 of the fine ultrasonic cleaning station 8 through a cleaning agent filter 32, both the coarse ultrasonic cleaning tank 9 and the fine ultrasonic cleaning tank 8 are provided with cleaning agent overflow ports 25, and the cleaning agent overflow ports 25 are communicated with the cleaning agent circulation reservoir 7; the cleaning agent circulation liquid storage tank 7 is internally provided with a liquid level sensor 36, a cleaning agent heater 35 and a cleaning agent temperature sensor 26, a first conveying belt 30 for extracting grease is installed in the cleaning agent circulation liquid storage tank 7, the first conveying belt 30 is connected with a first driving motor 29 with the first conveying belt moving, and a first grease scraper 28 is installed on the first conveying belt 30. An overflow port 27 is also arranged on the cleaning agent circulating reservoir 7, and a large-caliber slag hole is arranged at the bottom of the cleaning agent circulating reservoir. The coarse ultrasonic cleaning station 9 and the fine ultrasonic cleaning station 8 share one cleaning agent circulating liquid storage tank 7, cleaning agents of the coarse ultrasonic cleaning tank body 24 and the fine ultrasonic cleaning tank body 31 flow out through a cleaning agent overflow port 25, the cleaning agents flow into the cleaning agent circulating liquid storage tank 7 through pipelines, a cleaning agent water pump 33 pumps the cleaning agents out of the cleaning agent circulating liquid storage tank 7 again, impurities are filtered out through a cleaning agent filter 32, and the clean cleaning agents are conveyed into the cleaning tank body. The liquid level sensor 36 is provided with a liquid level upper limit and a liquid level lower limit, when the liquid level is lower than the lower limit, the system alarms and stops working to prevent the dry burning phenomenon of the cleaning agent heater 35, and when the liquid level is higher than the upper limit, the system also alarms, prompts and stops working to prevent excessive overflow of the cleaning agent and waste. The temperature sensor 26 monitors the temperature in real time and feeds the temperature value back to the control system, so as to control whether the cleaning agent heater 35 works or not. The first conveyor belt 30 of the first grease scraper 28 is partially soaked in the liquid storage tank, the first drive motor 29 drives the first conveyor belt 30 to move so as to extract grease from one end of the first conveyor belt 30, and then the grease is scraped off through the oil scraping plate on the first conveyor belt 30 at the other end, so that the grease in the cleaning agent circulation liquid storage tank 7 is ensured not to be accumulated. The transducer 38 with independent excitation control mode is adopted in the coarse ultrasonic cleaning station 9 and the fine ultrasonic cleaning station 8, the output power can be adjusted according to the requirements of parts made of different materials and different cleaning processes, and the cleaning effect is improved to the maximum extent while the damage to the surfaces of the corroded parts is reduced. In addition, the ultrasonic cleaning station is provided with a temperature sensor for detecting the temperature of liquid in the liquid storage tank, and the temperature of the liquid in the tank is kept through real-time negative feedback control of the system, so that the cleaning effect of the cleaning agent and the cleaning effect of the ultrasonic cleaning are maximized. A lower-frequency transducer is adopted in the coarse ultrasonic cleaning station 9, and large residual stains on the surface of the part are removed; and the fine ultrasonic cleaning station 8 adopts a high-frequency transducer to remove small residual stains on the surface of the part.
As shown in fig. 4, in the present embodiment, a liquid outlet of the rinsing liquid reservoir 6 is communicated with a rinsing liquid water pump 46, the rinsing liquid water pump 46 is communicated with a rinsing tank 44 of the submerged air jet rinsing station 5 through a rinsing liquid filter 45, the rinsing tank 44 is provided with a rinsing liquid overflow port 42, and the rinsing liquid overflow port 42 is communicated with the rinsing liquid reservoir 6; a rinsing liquid heater 48 and a rinsing liquid temperature sensor 49 are arranged in the rinsing liquid storage tank 6, a second conveyor belt for extracting grease is arranged in the rinsing liquid storage tank 6, the second conveyor belt is connected with a second driving motor for driving the second conveyor belt to move, and a second grease scraper 41 is arranged on the second conveyor belt. The rinsing liquid storage tank 6 is provided with an overflow port 40, the bottom of the rinsing liquid storage tank is provided with a liquid inlet, and a valve 39 is arranged at the liquid inlet. The submerged air jet rinsing station 5 adopts a rinsing liquid storage tank 6, rinsing liquid flows out through a rinsing liquid overflow port 42, a pipeline flows into the rinsing liquid storage tank 6, a rinsing liquid pump 46 pumps the rinsing liquid out of the rinsing liquid storage tank 6 again, impurities are filtered out through a rinsing liquid filter 45, clean rinsing liquid is sent into a rinsing tank body 44, when the concentration of the rinsing liquid is too high, the system automatically opens a valve 39 to inject new rinsing liquid into the rinsing liquid storage tank 6, after the liquid level is continuously increased, the rinsing liquid continuously flows out from an overflow port 40, and when the concentration is reduced to a normal level, the valve 39 is closed. The functions of the rinsing liquid heater 48, the rinsing liquid temperature sensor 49 and the second grease wiper 41 in the rinsing liquid reservoir 6 are the same as those of the corresponding components in the cleaning agent circulation reservoir 7 of the cleaning agent. The bottom and the side surfaces in the rinsing groove body 44 are both provided with compressed air pipelines 47 and air jet blowing nozzles 43, and the rinsing liquid flows at high speed in an air jet mode, so that the rinsing effect is improved. The utility model discloses an under liquid air jet rinsing station 5's inslot bottom all is equipped with all around and is fixed with compressed air pipeline and blowing nozzle, when the part rinsing, guarantees that rivers are in high-speed flow state all the time, detaches the remaining cleaner in part surface.
As shown in fig. 5 (a) and (b), a side bracket 52 is installed in the working groove of the movable drying station 4 in this embodiment, a rodless cylinder 50 is installed on the side bracket 52, a nozzle hanger 51 is fixedly connected to a piston of the rodless cylinder 50, and a plurality of sets of universal blowing nozzles 53 are installed on the nozzle hanger 51. The movable blow-drying station 4 is driven by the rodless cylinder 50 on the side bracket 52 to move the multiple groups of blowing nozzles 53 mounted on the blowing nozzle hanging frame 51 back and forth, the positions of the blowing nozzles 53 can be adjusted universally according to the positions of parts, namely, each position of the part can be guaranteed to be blown, the using amount of the air nozzles can be reduced, and energy consumption is reduced. The utility model discloses a station 4 is weathered to movable type mainly drives multiunit blowing nozzle by rodless cylinder 50 and carries out the movable type and weather, can make the blowing nozzle press close to the part more, reduces the intensity loss of blowing, and reduces blowing nozzle use quantity, both can improve and weather efficiency, also can reduce compressed air consumption.
As shown in fig. 6, a groove blowing pipe 57 is arranged in an inner ring of a working groove of the convection type drying station 2 in this embodiment, a plurality of hot air blowing nozzles 56 are installed on the groove blowing pipe 57, an air outlet at the bottom of the working groove of the convection type drying station 2 is communicated with a centrifugal fan 59, and the centrifugal fan 59 is respectively communicated with air inlets at two sides of the groove blowing pipe 57 through an air heater 60 by a heat-insulating and high-temperature-resistant hose 54; and a drying temperature sensor 55 is arranged in a working groove of the convection type drying station 2. The centrifugal fan 59 firstly sucks and blows out air at the bottom of the drying station groove, the air is heated by the air heater 60, then the hot air is respectively sent into the groove blowing pipes 57 from the two sides of the drying station groove, the hot air is blown out to the surface of a part through the peripheral hot air blowing nozzles 56, and the residual heat air in the groove is recycled by the centrifugal fan 59, so that the heat loss is reduced. The inslot is equipped with stoving temperature sensor 55, and control stoving temperature prevents that the high temperature from causing follow-up forced air cooling station cooling not good, also reduces the unnecessary energy consumption simultaneously. The utility model discloses a to STREAMING stoving station 2 adopts large-traffic centrifugal fan + heating device dry, sets up air intake and air outlet in the groove, makes the hot-blast convection current circulation, and the part is dry with higher speed. In addition, the tank is internally provided with a temperature sensor, and the heating device is controlled by the system through real-time negative feedback, so that the drying process parameters can be adjusted, the drying effect is improved, and poor cooling of an air cooling station caused by overhigh temperature can be avoided.
In this embodiment, the cooling station 13 is provided with a fan at the top of the operation tank for blowing air downwards, and the side surface of the bottom in the tank is provided with convection holes for forming convection of air and accelerating the cooling of parts. The cooling station 13 adopts a fan blowing mode to accelerate the cooling of parts, so that the production efficiency is improved conveniently.
According to the embodiment, the manipulator taking station 11 and the manipulator discharging station 12 are the same, the supporting plate 10 is provided with the installation positioning holes, the cleaning fixture can be well fixed, the cleaning fixture can be guaranteed to have good repeated positioning accuracy by matching the high-precision cam divider 21 of the cleaning machine and the high-strength hanger 14, and the requirement of taking and discharging by the manipulator is met.
The utility model discloses a rotatory elevating system adopts high accuracy cam wheel splitter to drive and promotes subassembly such as cylinder, high strength non-deformable layer board gallows, guarantees that every station layer board has good repeated positioning accuracy when switching between the station. The underwater air jet rinsing can ensure that water flow is always in a high-speed flowing state, and the rinsing quality is improved. The movable blowing nozzle can be closer to parts by blowing, the blowing strength loss is reduced, the using quantity of the blowing nozzle is reduced, the blowing efficiency can be improved, and the air consumption of compressed air can be reduced. The ultrasonic cleaning station, the air jet rinsing station and the convection drying station are all provided with temperature sensors, monitoring data are fed back in real time, and the temperature is adjusted in real time through a control system, so that the cleaning effect is maximized, and the cleanliness of the cleaned parts is improved.
Claims (10)
1. The utility model provides an automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type which characterized in that: the device comprises a main support, wherein a rotary lifting mechanism is arranged in the middle of the main support, a plurality of operation stations are uniformly distributed on the main support at the periphery of the rotary lifting mechanism, a supporting plate is arranged in each operation station, and the supporting plate is fixed on the rotary lifting mechanism which drives the supporting plate to lift and rotate; the operation station includes manipulator blowing station, thick ultrasonic cleaning station, smart ultrasonic cleaning station, submerged air efflux rinsing station, portable station, the convection type stoving station, forced air cooling station, the manipulator is got the material station, the washing cell body of thick ultrasonic cleaning station and smart ultrasonic cleaning station all communicates with cleaner circulation reservoir circulation, the rinsing cell body and the rinsing liquid reservoir circulation intercommunication of submerged air efflux rinsing station.
2. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to claim 1, characterized in that: the lifting mechanism comprises a lifting cylinder, a cylinder rod of the lifting cylinder is provided with a lifting frame fixing disc, the lifting frame fixing discs are uniformly distributed and fixed on the lifting frame fixing disc, the head of the lifting cylinder is arranged on a flange, the tail of the lifting cylinder is connected with a fixing base through a rotary pneumatic connector, a linear bearing kinematic pair is arranged between the flange and the cam divider, and the lifting frame fixing disc is fixedly connected with a bearing of the linear bearing kinematic pair.
3. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to claim 1, characterized in that: the supporting plate is of a hollow structure.
4. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to claim 1, characterized in that: the liquid outlet of the cleaning agent circulation liquid storage tank is communicated with a cleaning agent water pump, the cleaning agent water pump is respectively communicated with the coarse ultrasonic cleaning tank body of the coarse ultrasonic cleaning station and the fine ultrasonic cleaning tank body of the fine ultrasonic cleaning station through a cleaning agent filter, the coarse ultrasonic cleaning tank body and the fine ultrasonic cleaning tank body are both provided with cleaning agent overflow ports, and the cleaning agent overflow ports are communicated with the cleaning agent circulation liquid storage tank; the cleaning agent circulation reservoir is internally provided with a liquid level sensor, a cleaning agent heater and a cleaning agent temperature sensor, a first conveyor belt for extracting grease is installed in the cleaning agent circulation reservoir, the first conveyor belt is connected with a first driving motor with the first conveyor belt moving, and a first grease scraper is installed on the first conveyor belt.
5. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to claim 4, characterized in that: the energy converter of lower frequency is installed to the bottom of thick ultrasonic cleaning cell body, the energy converter of higher frequency is installed to the bottom of smart ultrasonic cleaning cell body.
6. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to any one of claims 1 to 5, characterized in that: a liquid outlet of the rinsing liquid storage tank is communicated with a rinsing liquid pump, the rinsing liquid pump is communicated with a rinsing tank body of an underwater air jet rinsing station through a rinsing liquid filter, the rinsing tank body is provided with a rinsing liquid overflow port, and the rinsing liquid overflow port is communicated with the rinsing liquid storage tank; a rinsing liquid heater and a rinsing liquid temperature sensor are arranged in the rinsing liquid storage tank, a second conveyor belt for extracting grease is arranged in the rinsing liquid storage tank, the second conveyor belt is connected with a second driving motor for driving the second conveyor belt to move, and a second grease scraper is arranged on the second conveyor belt; the rinsing liquid storage tank is provided with a liquid inlet, and the liquid inlet is provided with a valve.
7. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to claim 6, characterized in that: and compressed air pipelines are respectively installed at the bottom and the inner side wall of the rinsing tank body, and air jet blowing nozzles are uniformly distributed on the compressed air pipelines.
8. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to any one of claims 1 to 5, characterized in that: the movable type blow-drying device is characterized in that a side support is installed in a working groove of the movable type blow-drying station, a rodless cylinder is installed on the side support, a nozzle hanging frame is fixedly connected to a piston of the rodless cylinder, and a plurality of groups of universal blowing nozzles are installed on the nozzle hanging frame.
9. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to any one of claims 1 to 5, characterized in that: a groove blowing pipe is arranged in the inner ring of the working groove of the convection type drying station, a plurality of hot air blowing nozzles are mounted on the groove blowing pipe, an air outlet at the bottom of the working groove of the convection type drying station is communicated with a centrifugal fan, and the centrifugal fan is communicated with air inlets at two sides of the groove blowing pipe through an air heater respectively through heat-insulating and high-temperature-resistant hoses; and a drying temperature sensor is arranged in the working groove of the convection type drying station.
10. The rotary multi-station supporting plate lifting type automatic temperature control ultrasonic cleaning machine according to any one of claims 1 to 5, characterized in that: a fan for air cooling is installed in the working groove of the air cooling station, and a convection hole is formed in the side face of the bottom of the working groove of the air cooling station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920413564.6U CN210146562U (en) | 2019-03-29 | 2019-03-29 | Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920413564.6U CN210146562U (en) | 2019-03-29 | 2019-03-29 | Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210146562U true CN210146562U (en) | 2020-03-17 |
Family
ID=69756111
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920413564.6U Expired - Fee Related CN210146562U (en) | 2019-03-29 | 2019-03-29 | Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210146562U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909224A (en) * | 2019-03-29 | 2019-06-21 | 浙江博拉自动化科技有限公司 | A kind of automatic temperature-controlled supersonic wave cleaning machine of rotary multistation supporting plate lift |
| CN111570382A (en) * | 2020-05-29 | 2020-08-25 | 芜湖永辉汽车紧固件有限公司 | Production process integrating automatic forming and deoiling of nut |
| CN111744856A (en) * | 2020-06-30 | 2020-10-09 | 英泰特科技无锡有限公司 | Full-automatic production line of injection molding |
| CN112474588A (en) * | 2020-12-01 | 2021-03-12 | 张家港三能机电设备有限公司 | Internal circulation device for ultrasonic cleaning machine |
| CN115069668A (en) * | 2022-06-30 | 2022-09-20 | 无锡共成金属有限公司 | Cleaning and centrifuging integrated machine for aluminum castings |
-
2019
- 2019-03-29 CN CN201920413564.6U patent/CN210146562U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109909224A (en) * | 2019-03-29 | 2019-06-21 | 浙江博拉自动化科技有限公司 | A kind of automatic temperature-controlled supersonic wave cleaning machine of rotary multistation supporting plate lift |
| CN109909224B (en) * | 2019-03-29 | 2024-04-19 | 浙江博拉自动化科技有限公司 | Automatic control by temperature change ultrasonic cleaner of rotatory multistation layer board over-and-under type |
| CN111570382A (en) * | 2020-05-29 | 2020-08-25 | 芜湖永辉汽车紧固件有限公司 | Production process integrating automatic forming and deoiling of nut |
| CN111744856A (en) * | 2020-06-30 | 2020-10-09 | 英泰特科技无锡有限公司 | Full-automatic production line of injection molding |
| CN112474588A (en) * | 2020-12-01 | 2021-03-12 | 张家港三能机电设备有限公司 | Internal circulation device for ultrasonic cleaning machine |
| CN115069668A (en) * | 2022-06-30 | 2022-09-20 | 无锡共成金属有限公司 | Cleaning and centrifuging integrated machine for aluminum castings |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109909224B (en) | Automatic control by temperature change ultrasonic cleaner of rotatory multistation layer board over-and-under type | |
| CN210146562U (en) | Automatic temperature control ultrasonic cleaner of rotatory multistation layer board over-and-under type | |
| CN105312269B (en) | Crankshaft washer | |
| CN107695031B (en) | Ultrasonic cleaning machine and ultrasonic cleaning method for tubular workpiece | |
| CN105921471B (en) | Cigarette automatic double surface gluer cleaning device | |
| CN105436178B (en) | Glass cleaning machine with self-turnover | |
| CN110947688A (en) | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series | |
| CN113967629A (en) | 3C product glass lens ultrasonic cleaning machine and cleaning process | |
| CN107876463A (en) | A kind of rolling bearing steel ball surface cleaning device | |
| CN108543747A (en) | A kind of magnetorheological clamping workpieces processing cleaning device | |
| CN107695011B (en) | Workpiece cleaning machine | |
| CN110947687A (en) | Ultrasonic cleaning device for positive and negative electrode plates | |
| CN107687015A (en) | Auto parts machinery coating process | |
| CN211771467U (en) | Equipment for heat treatment of bearing outer ring | |
| CN211757265U (en) | Full-automatic ultrasonic cleaning device for pump body shell and pump cover connected in series | |
| CN110802500A (en) | Metal casing washing polishing production line | |
| CN210411721U (en) | Foundry goods belt cleaning device for agricultural machine convenient to clean impurity | |
| JP5175971B1 (en) | Cutting parts cleaning equipment | |
| CN207463728U (en) | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe | |
| CN210968378U (en) | Metal casing washing polishing production line | |
| CN213558825U (en) | Multistation ultrasonic cleaner | |
| CN202129232U (en) | Atomization stain removing device for electroplating workpiece | |
| CN209816316U (en) | Spray set of electrophoresis application | |
| CN211217711U (en) | Cleaning machine | |
| CN209139348U (en) | A kind of full-automatic optical supersonic wave cleaning machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200317 |