CN108543747A - A kind of magnetorheological clamping workpieces processing cleaning device - Google Patents
A kind of magnetorheological clamping workpieces processing cleaning device Download PDFInfo
- Publication number
- CN108543747A CN108543747A CN201810336250.0A CN201810336250A CN108543747A CN 108543747 A CN108543747 A CN 108543747A CN 201810336250 A CN201810336250 A CN 201810336250A CN 108543747 A CN108543747 A CN 108543747A
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- Prior art keywords
- station
- workpiece
- cleaning
- module
- turbine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
- B08B5/023—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
Abstract
The invention discloses a kind of magnetorheological clamping workpieces processing cleaning devices, including:Station module, including the station unit with the first station, second station, 3rd station and the 4th station that is positioned over two firm bankings on ground and is set between two firm bankings;Clamping workpiece module is used for clamping workpiece;Station rotary module, station rotary module, including it is fixed on the station rotary frame on firm banking top, the turbine being set to inside station rotary frame and the worm screw engaged with turbine;Electromagnet recycling module is set on the first station, for recycling the magnetorheological fluid that adhering on surface after workpiece is processed;High-pressure jet module, is set in second station, and the solid impurity for being adhered to workpiece surface by high pressure gas is removed clean;Cleaning solution cleaning module removes the remaining fluid of workpiece surface and liquid impurities totally for jet cleaning liquid;And irradiation modules, for cleaned workpiece to be carried out drying and processing.
Description
Technical field
The invention belongs to thin-wall workpieces in aerospace industry to clean field, and in particular to a kind of magnetorheological clamping processing work
Part cleaning device.
Background technology
In general work pieces process, traditional processing method can only remain cutting fluid and chip on workpiece, lean at present
Cleaning device and cleaning method usually use hairbrush and sponge to carry out clear all just for remaining cutting fluid and chip on workpiece
It sweeps, is rinsed or is rinsed using cleaning solution, drying device is recycled to be dried, but magnetorheological fluid fixture is utilized to be clamped
Magnetorheological fluid can be remained on workpiece after work pieces process, it is contemplated that the cleaning to magnetorheological fluid, traditional cleaning device is not only
It cannot achieve the effect that clean up workpiece, magnetorheological fluid can't be recycled, cause the waste to magnetorheological fluid, secondly, needle
To the thin-wall workpiece in aerospace industry, it is processed and can ensures well using magnetorheological fluid flexible fixture clamping workpiece
Its machining accuracy, with the high speed development of aerospace industry, this magnetorheological fluid fixture will be also widely used.
Have at present to the cleaning program of workpiece following several:
1st kind:Cleaning by hand uses container to contain cleaning agent, puts the workpiece in cleaning agent and clean by hand, this
Cleaning way, which exists, cleans halfway disadvantage, while that there is also labor intensity is big, and working efficiency is low, and waste of energy is neither defended
The problem of raw environment of pollution again.
2nd kind:Human assistance cleaning device, such cleaning way is very single, such as the high pressure air rifle in numerically-controlled machine tool,
It is small although easy to use, it is difficult to play all impurity when workpiece to be machined is stained with a plurality of types of impurity
The effect all disposed.Secondly as aviation thin-wall workpiece is complicated, there are many apertures, are carried out using human assistance device
Cleaning efficiency is low, time-consuming and laborious, and such device is unable to reach clean effect for some places with labyrinth
Fruit.
3rd kind:Common simplified cleaning device, such as immersion type or shower formula cleaning device, it is artificial auxiliary compared to the former
The scheme helped saves labour, the disadvantage is that the problem is that workpiece cannot be automatic its role is to reduce artificial participation link
Overturning, local surfaces are because be hidden and cannot clean up comprehensively, and cleaning process complexity elapsed time is long, inefficiency, automatically
Change degree is not high.
4th kind:Existing automation cleaning device, compared to common simplified cleaning device, although cleaning efficiency is able to
It is promoted, but can not targetedly be cleaned to being cleaned the impurity contained by workpiece, cleaning effect is bad, for really
Fixed cleaning sequence can not be changed quickly, cannot rapidly adapt to impurities difference workpieces processing, it is difficult to return to cleaning solution
It receives and utilizes, the magnetorheological fluid with higher-value can not be recycled.
To sum up, the major defect of the prior art is:
1. manual cleaning way cleaning is not thorough, labor intensity is big, waste of energy, not only unhygienic but also pollution environment;
2. human assistance cleaning device inefficiency, it is difficult to which the workpiece to being stained with multiple types impurity plays clean effect
Fruit;
3. common simplified cleaning plant automation degree is not high, local surfaces because be hidden cannot clean dry comprehensively
Only, cleaning effect can not be played in particular for this kind of workpiece with labyrinth of aviation thin-wall workpiece.
Existing automation cleaning device can not targetedly clean the impurity contained by workpiece, for
Determining cleaning sequence can not be changed quickly, and impurities difference workpieces processing cannot be rapidly adapted to, and can not also recycle magnetorheological
Liquid.Therefore, with automation, intelligentized development is pressed from both sides for thin-wall workpiece is directed in aerospace industry using magnetorheological fluid
After tool clamping workpiece processing it is a kind of rapidly and efficiently and the cleaning device that can recycle magnetorheological fluid is developed into certainty.
Invention content
The present invention is to carry out to solve the above-mentioned problems, and it is an object of the present invention to provide a kind of magnetorheological clamping workpieces processing is clear
Cleaning device.
The present invention provides a kind of magnetorheological clamping workpieces processing cleaning devices, are used for cleaning workpiece, have such spy
Sign, including:Station module, including be positioned over two firm bankings on ground and be set to having between two firm bankings
The station unit of first station, second station, 3rd station and the 4th station arranged in a ring;Clamping workpiece module, if
It sets on firm banking, is used for clamping workpiece;Station rotary module, including be fixed on firm banking top station rotary frame,
The turbine being set to inside station rotary frame and the worm screw engaged with turbine;Electromagnet recycling module is set to the first station
On, leading screw company is moved by electromagnet for recycling the magnetorheological fluid that adhering on surface after workpiece is processed, including with turbine
The circular electromagnets that connect, the small-sized electromagnet being connect by air-leg with circular electromagnets and the iron powder welded with turbine are received
Case;High-pressure jet module, is set in second station, and the solid impurity for being adhered to workpiece surface by high pressure gas is clear
Include that the high-pressure jet device that leading screw is connect is moved by high-pressure jet device with turbine except clean;Cleaning solution cleaning module, if
It is placed in 3rd station, removes the remaining fluid of workpiece surface and liquid impurities totally for jet cleaning liquid, including with
Turbine moves the cleaning solution cleaning device of leading screw connection by cleaning solution and is set to the first of cleaning solution cleaning device bottom end
Nozzle and the second nozzle;And irradiation modules, it is set on the 4th station, for cleaned workpiece to be carried out drying and processing,
Including the drying box being welded on station rotary frame, wherein clamping workpiece module includes:Workpiece picks and places box, pass through the first station,
The centre position of second station, 3rd station and the 4th station is fixed on turbine, and is connected to by sliding slot and firm banking
Together;Swivel mount is assisted, workpiece is fixed on and picks and places on box;Gear carrier is fixed on workpiece and picks and places on box, and has by it
Gear shaft together with gear wheel, pinion fits;Rotating disk is assisted, by central shaft with auxiliary swivel mount cooperation one
It rises;Polished rod welds together with auxiliary swivel mount;Two clamping plate carriers, side are both secured on polished rod, other side difference
It is spun together with the traversing leading screw of the first clamping plate and the traversing leading screw of the second clamping plate;Two pieces of clamping plates, pass through fastening bolt
Be individually fixed in on two clamping plate carriers.
In magnetorheological clamping workpieces processing cleaning device provided by the invention, it can also have the feature that:Wherein,
First station, second station, 3rd station and the 4th station are connect with turbine, for driving the same of turbine rotation in scroll bar
The switching of Shi Shixian the first station, second station, 3rd station and the 4th station, to complete the cleaning of workpiece.
In magnetorheological clamping workpieces processing cleaning device provided by the invention, it can also have the feature that:Wherein,
The cleaning solution that first nozzle sprays is not only hydrophilic but also oleophylic solution.
In magnetorheological clamping workpieces processing cleaning device provided by the invention, it can also have the feature that:Wherein,
The cleaning solution that second nozzle sprays is clear water.
The effect of invention
According to magnetorheological clamping workpieces processing cleaning device according to the present invention, a kind of magnetorheological clamping of the invention adds
Work workpiece cleaner saves floor space, and pass through because the station in the station unit having is arranged in a ring
Turbine and worm drive make the switching of station become more flexible efficient.Because work can be clamped in the clamping workpiece module having
Part rotates in whole work process so that each surface of workpiece can be cleaned, so improving cleaning effect
Fruit.Because the electromagnet recycling module having can carry out swipe recycling, secondary use to magnetorheological fluid, improve clear
Wash effect.Because the cleaning solution cleaning module having can spray different cleaning solutions, cleaning efficiency is strengthened.Because of tool
There are irradiation modules, it is possible to directly the workpiece after cleaning be dried.Therefore, magnetorheological clamping workpieces processing of the invention
Cleaning device realizes the cleaning to aluminium alloy aerospace thin-wall workpiece, and can recycling to magnetorheological fluid, also
Cleaning efficiency can be improved, floor space is reduced, to improve production efficiency, reduces production cost.
Description of the drawings
Fig. 1 is the dimensional structure diagram in the embodiment of the present invention;
Fig. 2 is the structure sectional view in the embodiment of the present invention;
Fig. 3 is the first station, second station, 3rd station arrangement sectional view in the embodiment of the present invention;
Fig. 4 is the first station, 3rd station, the 4th station arrangement sectional view in the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the clamping workpiece module in the embodiment of the present invention;
Fig. 6 is the structural schematic diagram of the rotational workpieces in the embodiment of the present invention;
Fig. 7 is the structural schematic diagram of the electromagnet recycling module in the embodiment of the present invention;
Fig. 8 is the structural schematic diagram of the cleaning solution cleaning module in the embodiment of the present invention.
Specific implementation mode
In order to which the technological means for making the present invention realize is easy to understand with effect, with reference to embodiments and attached drawing is to this
Invention is specifically addressed.
Embodiment:
Fig. 1 is the dimensional structure diagram in the embodiment of the present invention, and Fig. 2 is the structure section view in the embodiment of the present invention
Figure, Fig. 3 is the first station, second station, 3rd station arrangement sectional view in the embodiment of the present invention, and Fig. 4 is this hair
The first station, 3rd station, the 4th station arrangement sectional view in bright embodiment.
As shown in Figs 1-4, a kind of magnetorheological clamping workpieces processing cleaning device 100 of the present embodiment is used for cleaning workpiece,
Including:Station module, clamping workpiece module, station rotary module, electromagnet recycling module, high-pressure jet module, cleaning solution are clear
Mold cleaning block and irradiation modules.
Station module, including the tool that is positioned over two firm bankings 1 on ground and is set between two firm bankings 1
Have the first station 2 arranged in a ring, second station 3,3rd station 4 and the 4th station 5 station unit.
First station 2, second station 3,3rd station 4 and the 4th station 5 are connect with turbine, in 19 band of scroll bar
Dynamic turbine 18 realizes the switching of the first station 2, second station 3,3rd station 4 and the 4th station 5 while rotation, to complete
At the cleaning of workpiece.
Fig. 5 is the structural schematic diagram of the clamping workpiece module in the embodiment of the present invention, and Fig. 6 is in the embodiment of the present invention
The structural schematic diagram for rotational workpieces.
As it can be seen in figures 5 and 6, clamping workpiece module, is arranged on firm banking 1, it to be used for clamping workpiece.
Clamping workpiece module includes:Workpiece picks and places box 6, auxiliary swivel mount 7, gear carrier 8, auxiliary rotating disk 9, polished rod
10, two clamping plate carriers 11 and two pieces of clamping plates 12.
Workpiece picks and places box 6, passes through the centre position of the first station 2, second station 3,3rd station 4 and the 4th station 5 solid
Due on turbine 18, and linked together by sliding slot and firm banking 1.
Swivel mount 7 is assisted, workpiece is fixed on and picks and places on box 6.
Gear carrier 5 is fixed on workpiece and picks and places on box 6, and the gear shaft 31 having by it and gear wheel 13, small tooth
Wheel 14 is combined together.
Rotating disk 9 is assisted, is combined together by central shaft 30 and auxiliary swivel mount 9.
Polished rod 10 welds together with auxiliary swivel mount 7.
Two clamping plate carriers 11, side are both secured on polished rod 10, the other side respectively with the traversing silk of the first clamping plate
Thick stick 15 and the traversing leading screw of the second clamping plate 16 are spun together.
Two pieces of clamping plates 12 are individually fixed in by fastening bolt 17 on two clamping plate carriers 11.
Two pieces of clamping plates 12 can be made by oneself according to the shape of workpiece, and 5 workpiece can also disposably be clamped, and increase this
The adaptability and cleaning efficiency of embodiment.
Station rotary module, including be fixed on the station rotary frame 32 on the firm banking top, be set to the station
Turbine 18 inside swivel mount 32 and the worm screw 19 engaged with the turbine 18.
Fig. 7 is the structural schematic diagram of the electromagnet recycling module in the embodiment of the present invention.
As shown in fig. 7, electromagnet recycling module, is set on the first station 2, the rear surface processed for recycling workpiece
Accompanying magnetorheological fluid includes moving the circular electromagnets 21 and circular electric that leading screw 20 is connect by electromagnet with turbine 18
The small-sized electromagnet 22 that magnet 21 is connected by air-leg and the iron powder storage box 23 welded with turbine 18.
High-pressure jet module is set in second station 3, and the solid for being adhered to workpiece surface by high pressure gas is miscellaneous
It includes totally moving the high-pressure jet device 25 that leading screw 24 is connect by high-pressure jet device with turbine 18 that matter, which is removed,.
Fig. 8 is the structural schematic diagram of the cleaning solution cleaning module in the embodiment of the present invention.
As shown in figure 8, cleaning solution cleaning module, is set in 3rd station 4, it is for jet cleaning liquid that workpiece surface is residual
It includes totally moving the cleaning solution that leading screw 26 is connect by cleaning solution with turbine 18 to clean that the fluid and liquid impurities stayed, which is removed,
Device 27 and the first nozzle 28 and the second nozzle 29 for being set to 27 bottom end of cleaning solution cleaning device.
The cleaning solution that first nozzle 28 sprays is not only hydrophilic but also oleophylic solution, for cleaning magnetorheological clamping processing
Remaining fluid part in the magnetorheological fluid of workpiece surface attachment.
The cleaning solution that second nozzle 29 sprays is clear water, is both hydrophilic for washing off the cleaning solution sprayed by the first nozzle 28
The solution of oleophylic again so that workpiece is before entering irradiation modules without the other impurities in addition to clear water.
Irradiation modules are set on the 4th station 5, are used to cleaned workpiece carrying out drying and processing, including be welded in
Drying box 33 on station rotary frame 32.
The course of work of the magnetorheological clamping workpieces processing cleaning device of the present embodiment:
In the magnetorheological clamping workpieces processing cleaning device 100 of the present embodiment:
Workpiece is positioned over after workpiece picks and places in box 6 and manually picks and places workpiece in the propulsion cleaning solution of box 6 cleaning device 27, so
Suitable clamping plate 12 is selected or made by oneself afterwards according to workpiece, drives the traversing motor driving traversing leading screw 15 and second of the first clamping plate
The traversing leading screw 16 of clamping plate rotates so that two pieces of clamping plates 12 are slowly close and clamp work, and the first station 2 is waited for after clamping
On circular electromagnets 21 preliminary absorption is first carried out to the magnetorheological fluid on workpiece surface, then by small-sized electromagnet 22 to work
Magnetorheological fluid on part surface carries out swipe absorption.
After the completion of the first station 2 is to the top half operation of workpiece, driving rotation motivation driving pinion 14 rotates, band
Dynamic gear wheel 13 rotates, and makes workpiece step up to act on backspin turnback in clamping plate 12, then recycles electromagnet recycling module pair
Workpiece another part carries out operation, and then circular electromagnets 21 are reset to magnetorheological fluid collection box with small-sized electromagnet 22 and break
Electricity.
Then, worm screw 18 starts the rotation drive rotation of turbine 19, and the first station 2 is made to be in operating position, electromagnet movement
Leading screw 20, which rotates, makes circular electromagnets 21 be in the surface for being cleaned workpiece with small-sized electromagnet 22 and to circular electromagnets 21
It is powered with small-sized electromagnet 22, starts the reciprocal transverse shifting right over workpiece, electromagnet after work is completed after a period of time
The mobile rotation of leading screw 20 makes circular electromagnets 21 be in the surface of iron powder storage box 23 with small-sized electromagnet 22, and powers off.
Then, the rotation of worm screw 19 drives turbine 18 to rotate, and second station 3 is made to be in operating position, and high-pressure jet device moves
Dynamic leading screw 24 rotates the surface for making high-pressure jet device 25 be in workpiece, starts after a period of time reciprocal horizontal right over workpiece
To movement, enhance cleaning performance.
Then, the rotation of worm screw 19 drives turbine 18 to rotate, and 3rd station 4 is made to be in operating position, and cleaning solution moves leading screw
26 rotations, make cleaning solution cleaning device 27 reach the surface of workpiece, open first containing not only hydrophilic but also oleophylic cleaning solution
Nozzle 28, beginning reciprocal transverse shifting right over workpiece after a period of time, the second nozzle 29 then fetched water as cleaning solution,
Start the reciprocal transverse shifting right over workpiece after a period of time, enhances cleaning performance;
Finally, the rotation of worm screw 19 drives turbine 18 to rotate, and so that the 4th station 5 is in operating position, drying box 30 is to workpiece
It is dried, until cleaning process is completed, then takes out workpiece.
When the workpiece cleaning processed applied to common processing methods, washing station work can be controlled by computer programming
The sequencing of work, and to be replaced and cleaned the type of liquid pervasive to achieve the effect that.
The effect of embodiment
A kind of magnetorheological clamping workpieces processing cleaning device of the present embodiment is because the station in the station unit having is in
Annular array so saving floor space, and by turbine and worm drive, makes the switching of station become more flexible height
Effect.Because the clamping workpiece module having can clamping workpiece rotate in whole work process so that workpiece it is each
A surface can be cleaned, so improving cleaning performance.Because the electromagnet recycling module having can be to magnetorheological fluid
Carry out swipe recycling, secondary use, so improving cleaning performance.Because the cleaning solution cleaning module having can spray not
Same cleaning solution, so strengthening cleaning efficiency.Because having irradiation modules, it is possible to directly be carried out to the workpiece after cleaning
It is dry.Therefore, the magnetorheological clamping workpieces processing cleaning device of the present embodiment is realized to aluminium alloy aerospace thin-wall workpiece
Cleaning, and being capable of recycling to magnetorheological fluid, additionally it is possible to improve cleaning efficiency, floor space be reduced, to improve
Production efficiency reduces production cost.
In addition, the magnetorheological clamping workpieces processing cleaning device of the present embodiment can be controlled by computer programming control
The job order of 4 stations is removed so as to make the present embodiment be applied to the cleaning of workpiece after being processed by various processing methods
It can also be directed to other processing methods for magnetorheological fluid processing method.
The above embodiment is the preferred case of the present invention, is not intended to limit protection scope of the present invention.
Claims (4)
1. a kind of magnetorheological clamping workpieces processing cleaning device is used for cleaning workpiece, which is characterized in that including:
Station module, including be positioned over two firm bankings on ground and be set to having between two firm bankings
The station unit of first station, second station, 3rd station and the 4th station arranged in a ring;
Clamping workpiece module is arranged on the firm banking, for the workpiece to be clamped;
Station rotary module, including be fixed on the station rotary frame on the firm banking top, be set to the station rotary frame
Internal turbine and the worm screw engaged with the turbine;
Electromagnet recycling module is set on first station, for recycling adhering on surface after the workpiece is processed
Magnetorheological fluid, include that circular electromagnets, and the circular electromagnets that leading screw connect are moved by electromagnet with the turbine
The small-sized electromagnet connected by air-leg and the iron powder storage box with turbine welding;
High-pressure jet module is set in the second station, for being consolidated what the workpiece surface adhered to by high pressure gas
It includes totally moving the high-pressure jet device that leading screw is connect by high-pressure jet device with the turbine that body impurity, which is removed,;
Cleaning solution cleaning module is set in the 3rd station, is used for jet cleaning liquid by the remaining oil of the workpiece surface
Liquid and liquid impurities remove it is clean, include with the turbine by cleaning solution move the cleaning solution cleaning device that leading screw is connect with
And it is set to the first nozzle and the second nozzle of cleaning solution cleaning device bottom end;And
Irradiation modules are set on the 4th station, for the cleaned workpiece to be carried out drying and processing, including welding
Drying box on the station rotary frame,
Wherein, the clamping workpiece module includes:
Workpiece picks and places box, is fixed on institute across the centre position of first station, second station, 3rd station and the 4th station
It states on turbine, and is linked together by sliding slot and the firm banking;
Swivel mount is assisted, the workpiece is fixed on and picks and places on box;
Gear carrier is fixed on the workpiece and picks and places on box, and the gear shaft having by it and gear wheel, pinion fits
Together;
Rotating disk is assisted, is combined together by central shaft and the auxiliary swivel mount;
Polished rod welds together with the auxiliary swivel mount;
Two clamping plate carriers, side are both secured on the polished rod, the other side respectively with the traversing leading screw of the first clamping plate with
And second the traversing leading screw of clamping plate spin together;
Two pieces of clamping plates, by fastening bolt be individually fixed in on two clamping plate carriers.
2. magnetorheological clamping workpieces processing cleaning device according to claim 1, it is characterised in that:
Wherein, first station, the second station, the 3rd station and the 4th station connect with the turbine
It connects, for realizing first station, the second station, the third while scroll bar drives the turbine rotation
The switching of station and the 4th station, to complete the cleaning of the workpiece.
3. magnetorheological clamping workpieces processing cleaning device according to claim 1, it is characterised in that:
Wherein, the cleaning solution that first nozzle sprays is not only hydrophilic but also oleophylic solution.
4. magnetorheological clamping workpieces processing cleaning device according to claim 1, it is characterised in that:
Wherein, the cleaning solution that second nozzle sprays is clear water.
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CN201810336250.0A CN108543747B (en) | 2018-04-16 | 2018-04-16 | Magnetorheological clamping processing workpiece cleaning device |
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CN109127632A (en) * | 2018-09-19 | 2019-01-04 | 中国水稻研究所 | A kind of multipurpose vent cabinet |
CN110976394A (en) * | 2019-11-21 | 2020-04-10 | 温州大学瓯江学院 | Workpiece cleaning equipment for machining production of numerical control machine tool |
CN111842323A (en) * | 2020-07-21 | 2020-10-30 | 恒超源洗净科技(深圳)有限公司 | Integrated ultrasonic part cleaning device |
CN112844927A (en) * | 2021-01-08 | 2021-05-28 | 刘祥梅 | Multifunctional intelligent furniture board processing and manufacturing equipment |
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CN112844927A (en) * | 2021-01-08 | 2021-05-28 | 刘祥梅 | Multifunctional intelligent furniture board processing and manufacturing equipment |
CN112844927B (en) * | 2021-01-08 | 2022-06-10 | 惠州市奥思家具有限公司 | Multifunctional intelligent furniture board processing and manufacturing equipment |
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