CN207463728U - A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe - Google Patents
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe Download PDFInfo
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- CN207463728U CN207463728U CN201721401312.9U CN201721401312U CN207463728U CN 207463728 U CN207463728 U CN 207463728U CN 201721401312 U CN201721401312 U CN 201721401312U CN 207463728 U CN207463728 U CN 207463728U
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Abstract
The utility model discloses a kind of cleaning devices of gas cylinder aluminium alloy inner container aluminium alloy pipe；Described device be a kind of at low cost, cleaning thoroughly, cleaning efficiency is high and the cleaning device of high degree of automation.Described device can realize the surfaces externally and internally while cleaning treatment of aluminium alloy pipe, pass through rotary spray cleaning system and outer spraying mechanism, the dirt (lubricant grease, Al alloy powder and aluminium skimmings mixture that such as surface bonds) on the aluminium alloy pipe surface of a variety of properties can be washed simultaneously, cleaning is more thorough, and cleaning efficiency is also above general cleaning machine and artificial cleaning；Moreover, in cleaning process, there is no ponding in rinse bath, the water body after cleaning recycles, and may be repeated use, not only saves water resource, the use of detergent is also greatly saved, and burden is alleviated to water body processing.The cleaning process is full-automatic, saves manpower and materials, reduces cleaning cost, improve work efficiency.
Description
Technical field
The utility model belongs to metal pipe material processing technique field, and in particular to a kind of gas cylinder aluminium alloy inner container aluminium alloy
The cleaning device of tubing.
Background technology
In the process of metal pipe material, the surface of metal pipe material can bond a large amount of thick oil fat, aluminium alloy
The impurity such as powder in order to restore the bright and clean surface of tubing, need to clean metal pipe material, traditional cleaning way is mostly people
Work Manual-cleaning, not only labor intensity is big, working efficiency is low, but also there is cleaning quality it is bad the problems such as.In order to improve
Working efficiency, cleaning device and the different cleaning ways for developing a series of metal pipe materials again successively are manually clear to substitute
Wash, but the cleaning device of these metal pipe materials and cleaning way are varied, during for different tubing, cleaning also have compared with
Big difference.Chinese patent such as application No. is 201410151260.9 discloses a kind of washing steel pipes device, clear which solve tubing
The problem of of high cost, inconvenient is washed, but there is the problem of scope of application is small, cleaning quality is poor.
Tubing made of aluminium alloy is a kind of special metal pipe material, due to the special construction on its surface, and is being processed
The mixtures such as the sticky lubricant grease for being difficult to clean and Al alloy powder can be left in its inner surface in the process, if cleaning is not young
Thin or cleaning is not thorough, it is easy in aluminium alloy pipe surfaces externally and internally residual stains, easily product surface be caused to send out if do not removed
, there is surface failure in biochemical reaction；Also it is easy to leave scar on surface, destroys the globality of its structure so that its performance
It reduces, this for this high-pressure bottle is fatal to aluminium alloy gas cylinder.Thus, it is basic using artificial for aluminium alloy pipe
Conveying, the mode manually cleaned, so that operator's labor intensity is big, and working efficiency is low, it is difficult to realize sterile lower operation,
The turnover cleaning process of aluminium alloy pipe also will appear the problems such as colliding with damage.
Utility model content
In order to solve the deficiencies in the prior art, the purpose of this utility model is to provide a kind of gas cylinder aluminium alloy inner container aluminium
The cleaning device of alloy pipe.
The utility model aim is achieved by the following technical solution：
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, the cleaning device include hydro-peening unit；
The hydro-peening unit includes rinse bath, reciprocating strafes cleaning showers mechanism, load bearing support mechanism and outer spray thrower
Structure；
The reciprocating cleaning showers mechanism of strafing is set to rinse bath shorter edge side；Reciprocating strafe sprays clearly
Washing machine structure includes reciprocal transmission system and rotary spray cleaning system；The reciprocal transmission system can drive rotary spray to clean
System is stretched into inside the prewashed aluminium alloy pipe in rinse bath；
The load bearing support mechanism is set in rinse bath, is used to support prewashed aluminium alloy pipe；
The outer spraying mechanism is set on the inner wall of the longer both sides of rinse bath.
According to the utility model, the hydro-peening unit further includes pneumatic capping and control system；The pneumatic capping setting
In rinse bath longer sides one or both sides；The operation of the control system control hydro-peening unit.
According to the utility model, the pneumatic capping is driven by compressed gas (such as more than 2MPa), under control system control
Overturn along rinse bath longer sides one or both sides, in cleaning showers enclosed cleaning slot to prevent cleaning solution from spraying.
According to the utility model, the compressed gas is provided by cylinder.
According to the utility model, the cylinder bottom is provided with cylinder fixed seat.
According to the utility model, the rinse bath is cuboid-type structure.
According to the utility model, the bottom of rinse bath is provided with discharge outlet, for strafing Spray-cleaning Machine by reciprocating
The liquid that the liquid and/or outer spraying mechanism that structure sprays spray discharges rinse bath in time, ensures not stay in rinse bath or stays product less
Water.
According to the utility model, the rotary spray cleaning system includes inner wall rotary nozzle, inner wall spray tube and spray
Pipe tail portion fixed seat；The inner wall rotary nozzle is set on inner wall spray tube, and the tail portion of the inner wall spray tube is provided with spray
Shower pipe tail portion fixed seat, spray tube tail portion fixed seat are connected with reciprocal transmission system.
According to the utility model, the quantity of the inner wall spray tube can be at least one, and those skilled in the art can be with
Understand, the quantity of the inner wall spray tube can determine according to the length of rinse bath shorter edge or can be with energy in rinse bath
The quantity for the prewashed aluminium alloy pipe placed is identical.
According to the utility model, the inner wall rotary nozzle selects Rotatable High-Pressure Jet；The Rotatable High-Pressure Jet is circle
Shape；The Rotatable High-Pressure Jet further includes nozzle, and the nozzle of the Rotatable High-Pressure Jet is line style nozzle.The line style nozzle is used
In increase injection pressure and projected area, while using the form of rotation, cleaning solution forces nozzle to carry out a constant speed by hydraulic pressure
The rotation of degree achievees the purpose that rinse prewashed aluminium alloy pipe inner wall.
Preferably, the inner wall rotary nozzle is arranged on the head of inner wall spray tube and/or on the head of inner wall spray tube
Several are set between tail portion.
Preferably, the inner wall rotary nozzle sets one on the head of inner wall spray tube and/or in inner wall spray tube
Every 0.3~0.5 meter of setting one along inner wall spray tube between head and tail portion.
Preferably, the inner wall rotary nozzle and aluminium alloy pipe horizontal axis angle are 30 ° -60 °.
According to the utility model, the hydro-peening unit further includes the circulatory system, and the circulatory system includes circulating water line,
Described circulating water line one end is connected with the discharge outlet of bottom of rinse bath, and the other end strafes cleaning showers mechanism phase with reciprocating
Even.
According to the utility model, the other end of the circulating water line is also connected with outer spraying mechanism.
According to the utility model, the circulatory system further includes pump, and the circulating water line is connected with pump.
According to the utility model, the circulating water pipe road also sets up at least one oil removal precipitation reservoir.
According to the utility model, the circulating water pipe road also sets up at least one multiple stage filtration system.
According to the utility model, the circulating water pipe road sets at least one oil removal precipitation reservoir and at least one simultaneously
A multiple stage filtration system.
According to the utility model, the multiple stage filtration system is arranged on behind oil removal precipitation reservoir.Behind described
Refer to that water body preferentially precipitates reservoir by oil removal, then enter back into multiple stage filtration system.
According to the utility model, the preferred stainless steel pipe of circulating water line.
According to the utility model, the spray-water is under the action of pump, and cleaned trench bottom discharge outlet is along circulating water pipe
Road passes sequentially through oil removal precipitation reservoir, multiple stage filtration system and enters pump, then reciprocating strafes Spray-cleaning Machine through being pumped into
It is reused in structure and optionally outer spraying mechanism.
According to the utility model, the pump is selected from centrifugal pump, such as vertical stainless steel centrifugal multistage pump multiple centrifugal pump.
According to the utility model, the multiple stage filtration system is made of complete 304 stainless steel material, the multistage filtering system
The flow of system is 8-12 ton hours, and filtering accuracy is 30-70 μm.The multiple stage filtration system, for filtering semisolid lubricating oil
The mixture of fat and Al alloy powder, while ensure that return water is unimpeded, spray-water amount is sufficient.
Preferably, the multiple stage filtration system is 3 grades.
According to the utility model, the reciprocal transmission system includes supporting rack, guide rail, stablizes sliding block, transmission motor；Institute
It states guide rail to be arranged on above supporting rack, the stable sliding block is arranged on above guide rail, the spray in the rotary spray cleaning system
Shower pipe tail portion fixed seat is connected with stablizing sliding block, and spray tube tail portion fixed seat is by stablizing sliding block, in transmission motor
Under drive, move reciprocatingly on the guide rail in reciprocal transmission system.
According to the utility model, the quantity of the guide rail is two.
According to the utility model, support frame as described above includes T-shaped leading screw, T-shaped lead screw base.
According to the utility model, the movement velocity of the reciprocal transmission system is 20-30 ms/min.
According to the utility model, the hydro-peening unit further includes spray tube guide holder, and the spray tube guide holder is arranged on
In rinse bath, it is preferable that the spray tube guide holder is arranged on rinse bath and is strafed in cleaning showers mechanism side close to reciprocating
On wall.
According to the utility model, the quantity of the spray tube guide holder does not limit specifically, with inner wall spray tube
Quantity is adapted to.The mounting height of the spray tube guide holder is flushed with inner wall spray tube, ensures the inner wall spray
Pipe can be lain in a horizontal plane on the spray tube guide holder.
According to the utility model, the load bearing support mechanism is aluminium alloy pipe bracket (being, for example, V-shape bracket), and can
It is slided with level and adjusts length, can also realized high high adjustment, achieve the purpose that applicable big pipe with small pipe diameter；The load bearing support mechanism is adopted
The aluminium alloy pipe that collides with is prevented with plastic material processing.
According to the utility model, the outer spraying mechanism includes outer wall spray tube and at least one elution nozzle.
Preferably, the elution nozzle is set on the inner wall of the longer both sides of rinse bath.
Preferably, the quantity of the elution nozzle is every 0.3~0.5 meter of setting one along the inner wall of the longer both sides of rinse bath
It is a.
Preferably, the elution nozzle and aluminium alloy pipe horizontal axis angle are 30 ° -60 °.
According to the utility model, the cleaning device further includes ultrasonic cleaning unit, and aluminium is carried out for generating ultrasonic vibration
The ultrasonic cleaning of alloy pipe；And/or drying unit, for drying aluminium alloy pipe.
According to the utility model, the ultrasonic cleaning unit includes ultrasonic tank and ultrasonic generator, the ultrasonic generator
It is set in ultrasonic tank.
According to the utility model, the ultrasonic tank can also set the circulatory system, and the purpose is to filter the water body after ultrasound.
The circulatory system can be the circulatory system that can filter water body known in the art, can also above-mentioned restriction cyclic system
System.
According to the utility model, the ultrasonic tank includes ultrasonic platform, for placing aluminium alloy tubing.
According to the utility model, it will be understood by those skilled in the art that the phase for being cleaned by ultrasonic unit and spray unit
Position is not limited, after the ultrasonic cleaning unit is cleaned by ultrasonic aluminium alloy pipe, aluminium alloy pipe can be moved to spray
It is sprayed in leaching unit.
According to the utility model, the drying unit includes drying tank and drying platform.
According to the utility model, the drying unit further includes at least one of heating unit or blower device.
According to the utility model, it will be understood by those skilled in the art that the opposite position of the drying unit and spray unit
It puts and does not limit, after the spray unit cleaning aluminum alloy tubing, aluminium alloy pipe can be moved in drying unit and carried out
Drying.
According to the utility model, described device is suitble to aluminium alloy pipe known in the art；Preferably length reaches 3 meters
The cleaning of above aluminium alloy pipe；Also preferably length reaches 3 meters or more of gas cylinder aluminium alloy inner container aluminium alloy pipe
Cleaning, more preferably length reaches the cleaning of the gas cylinder aluminium alloy inner container aluminium alloy pipe after 3 meters or more of sawing.
The beneficial effects of the utility model：
The utility model provides a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe；Described device is one
Kind is at low cost, cleaning is thorough, cleaning efficiency is high and the cleaning device of high degree of automation.Described device can realize aluminium-alloy pipe
The surfaces externally and internally while cleaning treatment of material, by rotary spray cleaning system and outer spraying mechanism, can wash a variety of simultaneously
The dirt (lubricant grease, Al alloy powder and aluminium skimmings mixture that such as surface bonds) on the aluminium alloy pipe surface of property, clearly
It washes more thoroughly, cleaning efficiency is also above general cleaning machine and artificial cleaning；Moreover, in cleaning process, in rinse bath
There is no ponding, the water body after cleaning recycles, and may be repeated use, not only saves water resource, be also greatly saved
The use of detergent alleviates burden to water body processing.The cleaning process is full-automatic, saves manpower and materials, reduces
Cost is cleaned, is improved work efficiency.
Description of the drawings
Fig. 1 is the front view of the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe described in the utility model；
Wherein, 11 be pneumatic capping；12 be rinse bath frame；13 be spray tube guide holder；14 is stablize sliding block；15 is lead
Rail；16 be pump；17 be multiple stage filtration system；18 be transmission motor；19 be spray tube tail portion fixed seat；110 be rinse bath；
111 be inner wall spray tube；112 be inner wall rotary nozzle；113 be load bearing support mechanism.
Fig. 2 is the left view of the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe described in the utility model；
Wherein, 21 be outer wall spray tube；22 be cylinder；23 be cylinder fixed seat；24 be supporting rack.
The structure diagram of the cleaning device of Fig. 3 gas cylinder aluminium alloy inner container aluminium alloy pipes described in the utility model.
Specific embodiment
With reference to specific embodiment, the utility model is expanded on further.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of the utility model.Furthermore, it is to be understood that having read in recorded in the utility model
After appearance, those skilled in the art can make various changes or modifications the utility model, and such equivalent forms equally fall within this
Utility model limited range.
Embodiment 1
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, wherein, the cleaning device includes hydro-peening list
Member, for hydro-peening aluminium alloy pipe surfaces externally and internally；
The hydro-peening unit includes rinse bath, reciprocating strafes cleaning showers mechanism, load bearing support mechanism and outer spray thrower
Structure；
The reciprocating cleaning showers mechanism of strafing is set to rinse bath shorter edge side；Reciprocating strafe sprays clearly
Washing machine structure includes reciprocal transmission system and rotary spray cleaning system；The reciprocal transmission system can drive rotary spray to clean
System is stretched into inside the prewashed aluminium alloy pipe in rinse bath；
The load bearing support mechanism is set in rinse bath, is used to support prewashed aluminium alloy pipe；The load-bearing branch
Support mechanism is aluminium alloy pipe bracket (being, for example, V-shape bracket), and horizontal can slide adjustment length, can also realize high low-key
Section, achievees the purpose that applicable big pipe with small pipe diameter；The load bearing support mechanism prevents the aluminium alloy pipe that collides with using plastic material processing；
The outer spraying mechanism is set on the inner wall of the longer both sides of rinse bath.
The hydro-peening unit further includes pneumatic capping and control system；The pneumatic capping is set to rinse bath longer sides one
Side or both sides；The operation of the control system control hydro-peening unit；The pneumatic capping is driven by compressed gas (such as more than 2MPa),
Overturn under control system control along rinse bath longer sides one or both sides, in cleaning showers enclosed cleaning slot to prevent
Cleaning solution sprays；The compressed gas is provided by cylinder；The cylinder bottom is provided with cylinder fixed seat.
In a preferred embodiment of the utility model, the rinse bath is cuboid-type structure.
In a preferred embodiment of the utility model, the bottom of rinse bath is provided with discharge outlet, for will be past
The liquid that the compound liquid for strafing the ejection of cleaning showers mechanism and/or outer spraying mechanism spray discharges rinse bath in time, ensures clear
It is not stayed in washing trough or stays ponding less.
In a preferred embodiment of the utility model, the rotary spray cleaning system includes inner wall rotation spray
Head, inner wall spray tube and spray tube tail portion fixed seat；The inner wall rotary nozzle is set on inner wall spray tube, the inner wall spray
The tail portion of shower pipe is provided with spray tube tail portion fixed seat, and spray tube tail portion fixed seat is connected with reciprocal transmission system.
The quantity of the inner wall spray tube can be at least one, it will be understood by those skilled in the art that the inner wall sprays
The quantity of shower pipe can determine according to the length of rinse bath shorter edge or can be with the prewashed aluminium that can be placed in rinse bath
The quantity of alloy pipe is identical.
The inner wall rotary nozzle selects Rotatable High-Pressure Jet；The Rotatable High-Pressure Jet is circle；The rotary high pressure
Nozzle further includes nozzle, and the nozzle of the Rotatable High-Pressure Jet is line style nozzle.The line style nozzle sprays pressure for increasing
And projected area, while using the form of rotation, cleaning solution forces nozzle to carry out the rotation of certain speed, reaches punching by hydraulic pressure
Wash the purpose of prewashed aluminium alloy pipe inner wall.
The inner wall rotary nozzle is arranged on the head of inner wall spray tube, can also be in the head of inner wall spray tube and tail portion
Between be also provided with several.Such as the inner wall rotary nozzle sets one on the head of inner wall spray tube, is then sprayed in inner wall
Every 0.3~0.5 meter of setting one along inner wall spray tube between the head and tail portion of shower pipe, and the inner wall rotary nozzle and aluminium
Alloy pipe horizontal axis angle is 30 ° -60 °.
In a preferred embodiment of the utility model, the reciprocal transmission system includes supporting rack, guide rail, stabilization
Sliding block, transmission motor；The guide rail is arranged on above supporting rack, and the stable sliding block is arranged on above guide rail, the rotation
Spray tube tail portion fixed seat in spray cleaning system is connected with stablizing sliding block, and the spray tube tail portion fixed seat is slided by stablizing
Block under the drive of transmission motor, moves reciprocatingly on the guide rail in reciprocal transmission system.
Wherein, the quantity of the guide rail is two；Support frame as described above includes T-shaped leading screw, T-shaped lead screw base.
Wherein, the movement velocity of the reciprocal transmission system is 20-30 ms/min.
In a preferred embodiment of the utility model, the hydro-peening unit further includes spray tube guide holder, described
Spray tube guide holder is arranged in rinse bath, it is preferable that the spray tube guide holder is arranged on rinse bath and is strafed close to reciprocating
On cleaning showers mechanism side inner wall.
In a preferred embodiment of the utility model, the quantity of the spray tube guide holder does not limit specifically
It is fixed, it is adapted to the quantity of inner wall spray tube.The mounting height of the spray tube guide holder flushes i.e. with inner wall spray tube
Can, ensure that the inner wall spray tube can be lain in a horizontal plane on the spray tube guide holder.
In a preferred embodiment of the utility model, the outer spraying mechanism includes outer wall spray tube and at least one
A elution nozzle.The elution nozzle is set on the inner wall of the longer both sides of rinse bath.The quantity of the elution nozzle is along clear
One is set on the inner wall of the longer both sides of washing trough for every 0.3~0.5 meter.The elution nozzle and aluminium alloy pipe horizontal axis angle
It is 30 ° -60 °.
Embodiment 2
The present embodiment provides a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, the cleaning device includes
Outside cleaning device described in embodiment 1, the hydro-peening unit in the cleaning device still further comprises the circulatory system, the cycle
System includes circulating water line, and described circulating water line one end is connected with the discharge outlet of bottom of rinse bath, the other end with it is reciprocating
Cleaning showers mechanism is strafed to be connected；The other end of the circulating water line is also connected with outer spraying mechanism.
In a preferred embodiment of the utility model, the circulating water pipe road also sets up at least one oil removal and sinks
Shallow lake reservoir；The circulating water pipe road also sets up at least one multiple stage filtration system；The circulating water pipe road is set simultaneously
At least one oil removal precipitation reservoir and at least one multiple stage filtration system.The preferred stainless steel pipe of circulating water line.
In a preferred embodiment of the utility model, the multiple stage filtration system is arranged on oil removal precipitation reservoir
Behind.Refer to that water body preferentially precipitates reservoir by oil removal behind described, then enter back into multiple stage filtration system.
In a preferred embodiment of the utility model, the spray-water is under the action of pump, cleaned slot bottom
Portion's discharge outlet is along circulating water line passes sequentially through oil removal precipitation reservoir, multiple stage filtration system enters pump, then past through being pumped into
Compound strafe in cleaning showers mechanism and optionally outer spraying mechanism is reused.
In a preferred embodiment of the utility model, the circulatory system further includes pump, the circulating water line
It is connected with pump.The pump is selected from centrifugal pump, such as vertical stainless steel centrifugal multistage pump multiple centrifugal pump；It is described pump selected from vertical stainless steel multistage from
Heart pump, the power of the vertical stainless steel centrifugal multistage pump multiple centrifugal pump is 5.5KW, and lift is 104 meters, and flow is 9 ton hours.
In a preferred embodiment of the utility model, the multiple stage filtration system uses complete 304 stainless steel material
It is made, the flow of the multiple stage filtration system is 8-12 ton hours, and filtering accuracy is 30-70 μm.The multiple stage filtration system,
For filtering the mixture of semisolid lubricant grease and Al alloy powder, while ensure that return water is unimpeded, spray-water amount is sufficient.It is excellent
Selection of land, the multiple stage filtration system are 3 grades.
Embodiment 3
The present embodiment provides a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, the cleaning device includes
Cleaning device described in embodiment 1 or embodiment 2；The cleaning device further includes ultrasonic cleaning unit, shakes for generating ultrasound
The dynamic ultrasonic cleaning for carrying out aluminium alloy pipe；And/or drying unit, for drying aluminium alloy pipe.
In a preferred embodiment of the utility model, the ultrasonic cleaning unit includes ultrasonic tank and ultrasound occurs
Device, the ultrasonic generator are set in ultrasonic tank.
In a preferred embodiment of the utility model, the ultrasonic tank can also set the circulatory system, purpose
It is the water body after filtering ultrasound.The circulatory system can be the circulatory system that can filter water body known in the art,
It can be the circulatory system described in embodiment 2.
In a preferred embodiment of the utility model, the ultrasonic tank includes ultrasonic platform, for placing
Aluminium alloy pipe.
In a preferred embodiment of the utility model, it will be understood by those skilled in the art that the ultrasonic cleaning
The relative position of unit and spray unit does not limit, and after the ultrasonic cleaning unit is cleaned by ultrasonic aluminium alloy pipe, can incite somebody to action
Aluminium alloy pipe is moved in spray unit and is sprayed.
In a preferred embodiment of the utility model, the drying unit includes drying tank and drying platform.Institute
It states drying unit and further includes at least one of heating unit or blower device.
In a preferred embodiment of the utility model, it will be understood by those skilled in the art that the drying unit
It does not limit with the relative position of spray unit, after the spray unit cleaning aluminum alloy tubing, aluminium alloy pipe can be moved
It moves in drying unit and is dried.
In a preferred embodiment of the utility model, described device is suitble to aluminium-alloy pipe known in the art
Material；Preferably length reaches the cleaning of 3 meters or more of aluminium alloy pipe；Also preferably length reaches 3 meters or more of gas cylinder aluminium conjunction
The cleaning of golden liner aluminium alloy pipe, more preferably length reach the gas cylinder aluminium alloy inner container aluminium after 3 meters or more of sawing
The cleaning of alloy pipe.
Embodiment 4
A kind of cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe uses gas cylinder aluminium described in embodiment 3 to close
The cleaning device of golden liner aluminium alloy pipe.The cleaning method includes the following steps：
1) aluminium alloy pipe is completely immersed in and be cleaned by ultrasonic in unit, added in neutral cleaning solution, be cleaned by ultrasonic, it is described
Ultrasonic cleaning time be 3-6 minutes；The temperature of the ultrasonic cleaning is 40-60 DEG C；The preferred removal of ultrasonic cleaning
The mixtures such as lubricant grease, Al alloy powder and aluminium skimmings that aluminium alloy pipe outer surface seriously bonds；
2) the load-bearing branch being moved to the aluminium alloy pipe after the ultrasonic cleaning of step 1) in the rinse bath in hydro-peening unit
On support mechanism, pneumatic capping is closed；The reciprocating cleaning showers mechanism of strafing that can be stretched into inside aluminium-alloy pipe is stretched into the aluminium
Inside alloy pipe, and rotary spray cleaning system is opened, carry out hydro-peening processing；Outer cleaning showers mechanism, cleaning are opened simultaneously
Aluminium alloy pipe outer surface；The hydro-peening and spray time judged according to the pollution condition of aluminium alloy pipe inner surface,
Cleaning to surface does not have the mixtures such as lubricant grease, Al alloy powder and aluminium skimmings；
3) aluminium alloy pipe after the hydro-peening of step 2) is cleaned is moved in drying unit, is carried out described in drying and processing
Drying can be at least one of heating, drying or air blast drying, and being dried to aluminium alloy pipe surface does not have moisture.
The method is suitble to the cleaning of aluminium alloy pipe known in the art；Preferably length reaches 3 meters or more of aluminium
The cleaning of alloy pipe；Also preferably length reaches the cleaning of 3 meters or more of gas cylinder aluminium alloy inner container aluminium alloy pipe, more excellent
It is selected as the cleaning that length reaches the gas cylinder aluminium alloy inner container aluminium alloy pipe after 3 meters or more of sawing.
Embodiment 5
A kind of cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe uses gas cylinder aluminium described in embodiment 3 to close
The cleaning device of golden liner aluminium alloy pipe.The cleaning method includes the following steps：
With watering can and/or surface spraying device aluminium alloy pipe surfaces externally and internally it is a small amount of, equably spray one layer of kerosene, clearly
Reach except length Al alloy powder on the gas cylinder aluminium alloy inner container aluminium alloy pipe surfaces externally and internally after 3 meters or more of sawing,
The solid particle polluters such as aluminium skimmings；It is moved and is totally immersed in the ultrasonic tank in the ultrasonic cleaning unit, add in ultrasound
Neutral cleaning solutions of the pH of the quality 5% of water between 7-8, is cleaned by ultrasonic in slot；The temperature of the ultrasonic cleaning is 40-
60 DEG C, the time of the ultrasonic cleaning is 3-5min；Aluminium alloy pipe after ultrasonic cleaning is moved in the spray unit
Rinse bath in, cleaning showers are carried out to the surfaces externally and internally of aluminium alloy pipe using rotary spray cleaning and outer spray system, are led to
It crosses control unit control and closes pneumatic capping, the spluttering of water body when preventing from spraying；The temperature of the cleaning showers is 40-60 DEG C；
The time of the cleaning showers is 3-10min；The aluminium alloy pipe cleaned up is moved in the drying unit of embodiment 2,
It is dried.
Water is also set up in a preferred embodiment of the utility model, inside the ultrasonic tank in ultrasonic cleaning unit to follow
Loop system, the water body that the purpose is to filter and after circulating ultrasonic；Bottom of rinse bath in spray unit also sets up water circulation system,
The purpose is to ensure that ponding or few ponding, water for cleaning can be utilized to the greatest extent inside rinse bath.
In a preferred embodiment of the utility model, the movement of the aluminium alloy pipe can be using mobile dress
Progress is put, such as uses the Large-scale Mobiles device such as crane, crane.
More than, the embodiment of the utility model is illustrated.But the utility model is not limited to above-mentioned implementation
Mode.Within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done, should be included in
Within the scope of protection of the utility model.
Claims (10)
1. a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, which is characterized in that the cleaning device includes spray
Wash unit；
The hydro-peening unit includes rinse bath, reciprocating strafes cleaning showers mechanism, load bearing support mechanism and outer spraying mechanism；
The reciprocating cleaning showers mechanism of strafing is set to rinse bath shorter edge side；It is described reciprocating to strafe Spray-cleaning Machine
Structure includes reciprocal transmission system and rotary spray cleaning system；The reciprocal transmission system can drive rotary spray cleaning system
It stretches into inside the prewashed aluminium alloy pipe in rinse bath；
The load bearing support mechanism is set in rinse bath, is used to support prewashed aluminium alloy pipe；
The outer spraying mechanism is set on the inner wall of the longer both sides of rinse bath.
2. cleaning device according to claim 1, which is characterized in that the hydro-peening unit further includes pneumatic capping and control
System；The pneumatic capping is set to rinse bath longer sides one or both sides；The operation of the control system control hydro-peening unit；
Wherein, the pneumatic capping is driven by compressed gas, is turned under control system control along rinse bath longer sides one or both sides
Turn, in cleaning showers enclosed cleaning slot to prevent cleaning solution from spraying.
3. cleaning device according to claim 1 or 2, which is characterized in that the rotary spray cleaning system includes inner wall
Rotary nozzle, inner wall spray tube and spray tube tail portion fixed seat；The inner wall rotary nozzle is set on inner wall spray tube, described
The tail portion of inner wall spray tube is provided with spray tube tail portion fixed seat, spray tube tail portion fixed seat and reciprocal transmission system phase
Even.
4. cleaning device according to claim 3, which is characterized in that the inner wall rotary nozzle selects rotary high pressure spray
Head；The Rotatable High-Pressure Jet is circle；The Rotatable High-Pressure Jet further includes nozzle, and the nozzle of the Rotatable High-Pressure Jet is
Line style nozzle；The inner wall rotary nozzle and aluminium alloy pipe horizontal axis angle are 30 ° -60 °.
5. cleaning device according to claim 1 or 2, which is characterized in that the hydro-peening unit further includes the circulatory system, institute
State the circulatory system and include circulating water line, described circulating water line one end is connected with the discharge outlet of bottom of rinse bath, the other end with
Reciprocating cleaning showers mechanism of strafing is connected；The other end of the circulating water line is also connected with outer spraying mechanism；The cycle
System further includes pump, and the circulating water line is connected with pump.
6. cleaning device according to claim 5, which is characterized in that circulating water pipe road also set up it is at least one every
Oil precipitation reservoir and at least one multiple stage filtration system.
7. cleaning device according to claim 1 or 2, which is characterized in that the reciprocal transmission system includes supporting rack, leads
Rail stablizes sliding block, transmission motor；The guide rail is arranged on above supporting rack, and the stable sliding block is arranged on above guide rail, institute
The spray tube tail portion fixed seat stated in rotary spray cleaning system is connected with stablizing sliding block, and spray tube tail portion fixed seat passes through
Stablize sliding block, under the drive of transmission motor, move reciprocatingly on the guide rail in reciprocal transmission system.
8. cleaning device according to claim 1 or 2, which is characterized in that the outer spraying mechanism includes outer wall spray tube
With at least one elution nozzle；The elution nozzle is set on the inner wall of the longer both sides of rinse bath；The number of the elution nozzle
It measures and sets one for every 0.3~0.5 meter on the inner wall along the longer both sides of rinse bath；The elution nozzle and aluminium alloy pipe are horizontal
Axis angle is 30 ° -60 °.
9. cleaning device according to claim 1 or 2, which is characterized in that it is single that the cleaning device further includes ultrasonic cleaning
Member, for generating the ultrasonic cleaning that ultrasonic vibration carries out aluminium alloy pipe；And/or drying unit, for drying aluminium alloy pipe.
10. cleaning device according to claim 9, which is characterized in that the ultrasonic cleaning unit includes ultrasonic tank and surpasses
Acoustic generator, the ultrasonic generator are set in ultrasonic tank；The ultrasonic tank also sets up the circulatory system；In the ultrasonic tank
Including ultrasonic platform, for placing aluminium alloy tubing；
The drying unit includes drying tank and drying platform.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721401312.9U CN207463728U (en) | 2017-10-26 | 2017-10-26 | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721401312.9U CN207463728U (en) | 2017-10-26 | 2017-10-26 | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe |
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| CN207463728U true CN207463728U (en) | 2018-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721401312.9U Active CN207463728U (en) | 2017-10-26 | 2017-10-26 | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe |
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| CN (1) | CN207463728U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109701953A (en) * | 2017-10-26 | 2019-05-03 | 昊瑞森（固安）能源科技有限公司 | A kind of cleaning device and cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe |
| CN111618034A (en) * | 2020-05-19 | 2020-09-04 | 黄杉杉 | Efficient washing and brushing equipment suitable for thin-diameter thin-wall metal long pipe |
-
2017
- 2017-10-26 CN CN201721401312.9U patent/CN207463728U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109701953A (en) * | 2017-10-26 | 2019-05-03 | 昊瑞森（固安）能源科技有限公司 | A kind of cleaning device and cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe |
| CN111618034A (en) * | 2020-05-19 | 2020-09-04 | 黄杉杉 | Efficient washing and brushing equipment suitable for thin-diameter thin-wall metal long pipe |
| CN111618034B (en) * | 2020-05-19 | 2021-11-30 | 进发轴承有限公司 | Efficient washing and brushing equipment suitable for thin-diameter thin-wall metal long pipe |
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Effective date of registration: 20230713 Address after: 3E Industrial Park, No. 18 Chunyao Road, Caohu Street, Suzhou City, Jiangsu Province, 215131 Patentee after: Haohaisen (Suzhou) new material technology Co.,Ltd. Address before: 065500 Tongda Road, industrial south zone, Gu'an County, Langfang City, Hebei Province (in the hospital of Hongguang company) Patentee before: HORIZON (GU'AN) ENERGY TECHNOLOGY Co.,Ltd. |