Efficient washing and brushing equipment suitable for thin-diameter thin-wall metal long pipe
Technical Field
The invention relates to the technical field of long pipe cleaning, in particular to efficient brushing equipment suitable for a thin-diameter thin-wall metal long pipe.
Background
The steel pipe can use grease or oxide skin in the production and processing process, and the inner wall and the outer wall of the steel pipe are easy to drop impurities such as dust or oil dirt in the processing process, so that the metal long pipe needs to be cleaned in the further processing process in order to improve the quality of the metal long pipe.
Present middle-size and small-size enterprise mainly relies on artifical clearance to the clearance of pipeline inner wall, artifical clearance itself efficiency is lower, and the manual cleaning is more effective to big bore pipe and tub outer wall washing, it is convenient, to small bore long-distance pipe, the manual work often need utilize a tubule to connect the washing sponge head and stretch into inside the pipeline and reciprocate to clean, the mode degree of difficulty of this washing long-tube inner wall is great, waste time and energy, and clean comparatively not thorough, the waterlogging caused by excessive rainfall drying process of also being convenient for after the washing is accomplished.
Therefore, the efficient brushing equipment suitable for the thin-diameter and thin-wall metal long pipe is provided to effectively improve the cleaning effect in the prior art.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide high-efficiency brushing equipment suitable for a thin-diameter thin-wall metal long pipe, two groups of positioning magnetic attraction columns which are opposite in position are arranged at the left end and the right end in the cleaning box, the second electromagnetic magnetism in the two groups of positioning magnetic attraction columns is opposite, the movable magnetic attraction column between the two groups of positioning magnetic attraction columns can reciprocate left and right in the horizontal direction under the action of magnetic attraction-repulsion, so as to realize that the cleaning sponge sleeve on the movable magnetic attraction column cleans the inner wall of the long pipe positioned on the arc-shaped long pipe limiting sleeve, a thin pipe is not needed to be manually connected with a cleaning sponge head to stretch into the pipeline for cleaning, the cleaning difficulty is effectively reduced, and after the cleaning is finished, adsorb the lifting to the long tube through robotic arm and long tube adsorption equipment to dry after the waterlogging caused by excessive rainfall, effectively improve operation effect.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A high-efficiency brushing device suitable for thin-diameter thin-wall metal long pipes comprises a cleaning box fixedly mounted on an operation table, wherein a metal long pipe positioning plate is fixedly mounted at the middle part of the inner side of the cleaning box, a plurality of arc-shaped long pipe limiting sleeves which are uniformly distributed are horizontally arranged at the upper end of the metal long pipe positioning plate, a first electromagnet is embedded and connected onto the inner side wall of each arc-shaped long pipe limiting sleeve, electric slide rails are fixedly mounted on the side walls of the two sides of the left end and the right end of the cleaning box respectively, a U-shaped fixing frame is mounted between a pair of the electric slide rails, a plurality of positioning magnetic suction columns corresponding to the arc-shaped long pipe limiting sleeves are fixedly mounted at the bottom ends of the two U-shaped fixing frames, a movable magnetic suction column is magnetically sucked at one end of the positioning magnetic suction columns close to the metal long pipe positioning plate, a cleaning sponge sleeve is wrapped on, the drive end fixedly connected with long tube adsorption equipment of robotic arm, long tube adsorption equipment is located the top of wasing the case, rear end one side fixed mounting of operation panel has long tube stoving mechanism.
Further, the washing case is the ultrasonic cleaning case, the bottom fixedly connected with metal sponge board of metal long tube locating plate, metal sponge board have the porous clearance, and the cooperation ultrasonic cleaning case improves the ultrasonic cavitation effect to effectively improve the cleaning performance.
Furthermore, two the equal fixedly connected with a plurality of hollow stop collars that carry out spacingly to the post is inhaled to location magnetism in the bottom of U-shaped mount.
Further, two the location magnetism is inhaled post the inner and is all inlayed and establish and install the second electro-magnet, the inner of removing magnetism and inhaling the post inlays and establishes and installs the magnet post, and the electro-magnet is connected with battery looks electric property, and the technical staff changes the electrode of battery and the connected mode of electro-magnet, through automatic intelligent control, changes the flow direction of the electric current in the winding of electro-magnet outer end to change the magnetic pole of electro-magnet, inhale mutually or repel mutually to removing magnetism and inhaling the post in order to realize removing magnetism and inhale the post and carry out left and right reciprocating motion on the horizontal direction.
Further, fixed inserting respectively on the both ends lateral wall of removal magnetism post is inhaled and is equipped with a set of left guide bar and right guide bar, two set up a set of guide way that corresponds with left guide bar and right guide bar position on the lateral wall of the relative one end of location magnetism post respectively, the guide bar sets up with the cooperation of guide way, easily can be better adsorbed by location magnetism post when removing magnetism post not moving to the long tube of area washing inside, inhale mutually, the in-process that repels plays the guide effect, is difficult for making removal magnetism post skew its horizontal position in the motion process.
Further, long tube adsorption equipment includes fixed connection in the U-shaped seat of robotic arm drive end, the bar shaped plate is installed to the bottom of U-shaped seat, the long tube adsorption plate that the bottom fixedly connected with of bar shaped plate corresponds with metal long tube locating plate position.
Further, the bottom level of long tube adsorption plate is provided with a plurality of evenly distributed's arc long tube and adsorbs the cover, the arc long tube adsorbs the cover and goes up the corresponding setting in position with arc long tube stop collar, the arc long tube adsorbs the interior top lateral wall of cover and inlays to establish and be connected with the third electro-magnet, and after the circular telegram of third electro-magnet, the arc long tube adsorbs the cover and can adsorb the long tube after wasing to cooperate robotic arm to carry out the lifting.
Further, the middle part position department of bar shaped plate rotates through the axis of rotation and connects between the relative inner wall of U-shaped seat, fixed mounting has the rotating electrical machines that carries out the drive to the axis of rotation on the one end lateral wall of U-shaped seat, and rotating electrical machines can drive the long tube adsorption plate and rotate, after the certain angle of long tube adsorption plate slope, easily drips out the inside water of long tube, and there is certain distance in the interior top of bar shaped plate and U-shaped seat to do not hinder the rotatory slope of long tube adsorption plate.
Further, long tube stoving mechanism includes the extension plate of fixed connection in the operation panel rear end, fixed mounting has the heating installation supply case on the extension plate, the top distribution of heating installation supply case has a plurality of air feed mouths, the one end of heating installation supply case is external to have the air supply pipe, and after the inside water of long tube drips futilely, it is rotatory to drive the rear end through robotic arm long tube adsorption plate to on the heating installation supply case is arranged in to a plurality of adsorbed long tubes, so that carry out drying process to the long tube.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme is through controlling the end and setting up two sets of location magnetism suction columns that the position is relative about wasing the incasement, second electromagnetism ferromagnetism in two sets of location magnetism suction columns is opposite, removal magnetism suction column between two sets of location magnetism suction columns can inhale mutually-repellent effect down reciprocating motion about going on in the horizontal direction, it cleans to being located the long tube inner wall on the spacing cover of arc long tube to realize removing the clean sponge cover on the magnetism suction column, it connects to wash the sponge head and stretches into the pipeline and cleans to need not artifical manual utilizing a tubule, effectively reduce the clean degree of difficulty, and after clean the completion, adsorb the lifting to the long tube through robotic arm and long tube adsorption equipment, and dry after the waterlogging caused by excessive rainfall, effectively improve operation effect.
(2) The cleaning box is an ultrasonic cleaning box, a metal sponge plate is fixedly connected to the bottom end of the metal long pipe positioning plate, the metal sponge plate is provided with multiple pores, and the ultrasonic cleaning box is matched to improve the ultrasonic cavitation effect, so that the cleaning effect is effectively improved.
(3) The inner of two location magnetism posts all inlays to establish and installs the second electro-magnet, the inner of removing magnetism post inlays to establish and installs the magnet post, the electro-magnet is connected with battery looks electric property, the technical staff changes the connected mode of the electrode of battery and electro-magnet, through automatic intelligent control, the flow direction of the electric current in the winding of change electro-magnet outer end, thereby change the magnetic pole of electro-magnet, in order to realize that location magnetism post is inhaled the removal magnetism post mutually and is inhaled or repel each other, in order to realize removing magnetism post and go on reciprocating motion about on the horizontal direction.
(4) Fixed inserting respectively on the both ends lateral wall of removal magnetism post is equipped with a set of left guide bar and right guide bar, set up a set of guide way that corresponds with left guide bar and right guide bar position on the lateral wall of the relative one end of two location magnetism posts respectively, the cooperation setting of guide bar and guide way, easily can adsorb by the magnetism post of being fixed a position better when the removal magnetism post does not move to the long tube of area washing inside, inhale mutually, repellent in-process plays the guide effect, be difficult for making the removal magnetism post of inhaling skew its horizontal position in the motion process.
(5) The middle part position department of bar shaped plate passes through the axis of rotation and rotates to be connected between the relative inner wall of U-shaped seat, fixed mounting has the rotating electrical machines that carries out the drive to the axis of rotation on the one end lateral wall of U-shaped seat, and the rotating electrical machines can drive the long tube adsorption plate and rotate, after the certain angle of long tube adsorption plate slope, easily drips out the inside water of long tube.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the cleaning tank of the present invention;
FIG. 3 is a perspective view of the joint of the metal long tube positioning plate and the arc-shaped long tube stop collar of the invention;
FIG. 4 is a partial perspective view of the movable magnetic attraction column of the present invention at the left positioning magnetic attraction column;
FIG. 5 is a perspective view of the joint of the movable magnetic attraction column and the positioning magnetic attraction column;
FIG. 6 is a partial perspective view of the movable magnetic attraction column of the present invention at the right positioning magnetic attraction column;
fig. 7 is a perspective view of the working state of the present invention after a long tube drying mechanism is added.
The reference numbers in the figures illustrate:
1 operation panel, 2 wash the case, 3 metal long tube locating plates, 301 metal sponge board, 4 arc long tube stop collars, 5 electronic slide rails, 6U-shaped mount, 601 cavity stop collars, 7 location magnetism inhale the post, 701 guide way, 8 remove magnetism inhale the post, 801 left guide bar, 802 right guide bar, 9 clean sponge cover, 10 robotic arm, 11 long tube adsorption plate, 12 strip shaped plate, 13U-shaped seat, 14 rotating electrical machines, 15 heating installation supply box, 16 arc long tube adsorbs the cover, 17 air feed mouth, 18 air supply pipe.
Detailed Description
The drawings in the embodiments of the invention will be combined; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only some of the embodiments of the invention; but not all embodiments, are based on the embodiments of the invention; all other embodiments obtained by a person skilled in the art without making any inventive step; all fall within the scope of protection of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-3, a high-efficient brushing device suitable for thin-diameter thin-wall metal long pipes comprises a cleaning box 2 fixedly mounted on an operation table 1, a metal long pipe positioning plate 3 is fixedly mounted at the middle part of the inner side of the cleaning box 2, a plurality of arc-shaped long pipe limiting sleeves 4 which are uniformly distributed are horizontally arranged at the upper end of the metal long pipe positioning plate 3, a first electromagnet is embedded and connected on the side wall of the inner end of each arc-shaped long pipe limiting sleeve 4, after a plurality of long pipes are arranged in the arc-shaped long pipe limiting sleeves 4, the first electromagnet is powered on, so that the long pipes can be stably fixed in the arc-shaped long pipe limiting sleeves 4, and the long pipes are effectively prevented from shifting.
Specifically, wash case 2 and be the ultrasonic cleaning case, the bottom fixedly connected with metal sponge board 301 of metal long tube locating plate 3, metal sponge board 301 has the porous clearance, and the cooperation ultrasonic cleaning case improves the ultrasonic cavitation effect to effectively improve the cleaning performance.
Referring to fig. 2 and fig. 4-6, electric slide rails 5 are fixedly mounted on the side walls of the left and right ends of the cleaning box 2, a U-shaped fixing frame 6 is mounted between the pair of electric slide rails 5, a plurality of positioning magnetic suction columns 7 corresponding to the positions of the arc-shaped long tube positioning sleeves 4 are fixedly mounted at the bottom ends of the two U-shaped fixing frames 6, a plurality of hollow positioning sleeves 601 for limiting the positioning magnetic suction columns 7 are fixedly connected to the bottom ends of the two U-shaped fixing frames 6, a movable magnetic suction column 8 is magnetically attracted to one end of the positioning magnetic suction column 7 close to the metal long tube positioning plate 3, a cleaning sponge sleeve 9 is wrapped on the side wall of the movable magnetic suction column 8, and the cleaning sponge sleeve 9 is a flexible sleeve and can scrub the inner.
The inner ends of the two positioning magnetic attraction columns 7 are embedded with second electromagnets, the inner end of the movable magnetic attraction column 8 is embedded with a magnet column, the electromagnets are electrically connected with the storage battery, technicians can replace the connection mode of the electrodes of the storage battery and the electromagnets, the flowing direction of current in the winding at the outer end of the electromagnet is changed through automatic intelligent control, thereby changing the magnetic pole of the electromagnet, positioning the magnetic attraction column 7 to attract or repel the movable magnetic attraction column 8, the attraction and repulsion acting forces are enough to realize that the movable magnetic attraction column 8 can complete a section of path stroke so as to realize that the movable magnetic attraction column 8 reciprocates left and right in the horizontal direction, thereby make the clean sponge cover 9 on the removal magnetism post 8 clean the long tube inner wall, need not artifical a tubule connection washing sponge head and stretch into the pipeline and clean, effectively reduce the clean degree of difficulty, and the cleaning performance is good.
Referring to fig. 5-6, more specifically, a set of left guide bar 801 and right guide bar 802 are respectively and fixedly inserted on the side walls of the two ends of the movable magnetic attraction column 8, a set of guide grooves 701 corresponding to the positions of the left guide bar 801 and the right guide bar 802 are respectively formed on the side walls of the opposite ends of the two positioning magnetic attraction columns 7, and the guide bars and the guide grooves 701 arranged at the left and right ends are matched with each other, so that the movable magnetic attraction column 8 can be better adsorbed by the positioning magnetic attraction column 7 when not moving to the inside of a long pipe to be cleaned, and plays a role in guiding in the processes of attraction and repulsion, and the movable magnetic attraction column 8 is not easy to deviate from the horizontal position thereof in the moving process.
Referring to fig. 1 and 7, a mechanical arm 10 is fixedly connected to the middle of the edge of the upper end of the operating platform 1, a long tube adsorption device is fixedly connected to the driving end of the mechanical arm 10, the long tube adsorption device is located above the cleaning tank 2, the long tube adsorption device includes a U-shaped seat 13 fixedly connected to the driving end of the mechanical arm 10, a strip-shaped plate 12 is installed at the bottom end of the U-shaped seat 13, and a long tube adsorption plate 11 corresponding to the metal long tube positioning plate 3 is fixedly connected to the bottom end of the strip-shaped plate 12.
Specifically, a plurality of arc-shaped long tube adsorption sleeves 16 which are uniformly distributed are horizontally arranged at the bottom end of the long tube adsorption plate 11, the arc-shaped long tube adsorption sleeves 16 and the arc-shaped long tube stop collar 4 are arranged in a vertical position, a third electromagnet is embedded and connected on the side wall of the inner top of the arc-shaped long tube adsorption sleeves 16, after the third electromagnet is electrified, the arc-shaped long tube adsorption sleeves 16 can adsorb the cleaned long tube and lift the long tube by matching with the mechanical arm 10, the middle position of the strip-shaped plate 12 is rotationally connected between the opposite inner walls of the U-shaped seat 13 through a rotating shaft, a rotating motor 14 for driving the rotating shaft is fixedly installed on the side wall of one end of the U-shaped seat 13, the rotating motor 14 can drive the long tube adsorption plate 11 to rotate, when the long tube adsorption plate 11 inclines for a certain angle, water in the long tube is easily drained out, and a certain distance exists between the strip, so as not to hinder the rotating inclination of the long pipe adsorption plate 11.
Rear end one side fixed mounting of operation panel 1 has long tube drying mechanism, long tube drying mechanism includes the extension plate of fixed connection in 1 rear end of operation panel, fixed mounting has heating installation supply case 15 on the extension plate, heating installation supply case 15's top distributes and has a plurality of air feed mouth 17, heating installation supply case 15's one end is external to have air supply pipe 18, air supply pipe 18 is connected with external air supply equipment, do not mark in the picture, in order to realize the heating installation and provide, after the inside water of long tube drips futilely, it is rotatory to the rear end to drive long tube adsorption plate 11 through robotic arm 10, thereby on heating installation supply case 15 is arranged in to a plurality of adsorbed long tubes, so that carry out drying process to the long tube, in drying process, the long tube can be along with long tube adsorption plate 11 left and right offset motion, dry the long tube inner wall with better realization air feed mouth 17 spun.
A use method of efficient washing equipment suitable for a thin-diameter thin-wall metal long pipe specifically comprises the following operations:
the method comprises the following steps: firstly, a technician places a plurality of metal long pipes to be washed in a plurality of arc-shaped long pipe limiting sleeves 4 on a metal long pipe positioning plate 3, a first electromagnet is electrified, the first electromagnet and the inner walls of the arc-shaped long pipe limiting sleeves 4 are smoothly arranged, the arrangement of the first electromagnet is easy to fix the long pipes, and quantitative cleaning liquid is introduced into a cleaning box 2;
step two: after the positioning operation is completed, a technician properly adjusts the position of the cleaning sponge sleeve 9 according to the distance between the end opening of the long tube and the movable magnetic attraction column 8, so that the movable magnetic attraction column 8 with the cleaning sponge sleeve 9 can be just positioned at the left end opening of the long tube to be cleaned, at the moment, a second electromagnet in a positioning magnetic attraction column 7 arranged on the left and right is started and electrically connected with a storage battery, in an initial state, the second electromagnet at the left end is attracted with a magnet column in the movable magnetic attraction column 8 to realize the magnetic attraction positioning of the movable magnetic attraction column 8, after the magnetic pole of the second electromagnet at the left end is adjusted, the second electromagnet at the left end is repelled with the movable magnetic attraction column 8, the second electromagnet at the right end is attracted with the magnet column in the movable magnetic attraction column 8, the second electromagnets at the two ends are matched with each other for use, so that the movable magnetic attraction column 8 can move horizontally along the inner wall of the long tube, clean the long tube inner wall with realize removing the clean sponge cover 9 on the magnetism post 8 of inhaling, when clean sponge cover 9 moves to the long tube right-hand member, the second electromagnetism ferromagnetism opposite in the post 7 is inhaled to the location magnetism at left and right ends, realizes clean sponge cover 9 reverse motion, so reciprocal make clean sponge cover 9 left and right sides reciprocating motion to realize better cleaning to the long tube inner wall, and this processing principle is: technicians change the connection mode of the electrodes of the storage battery and the electromagnet, change the flowing direction of current in the winding at the outer end of the electromagnet, and accordingly change the magnetic poles of the electromagnet, and the magnetic poles are processed through automatic intelligent control, which is a known technology of technicians in the field and is not described in detail herein.
Step three: after the cleanness finishes, 8 magnetism of removal magnetism inhale the post 7 on the location magnetism of arbitrary one end, at this moment, start robotic arm 10, robotic arm 10 drives the arc long tube on the heating installation supply case 15 and adsorbs cover 16 downstream, and adsorb a plurality of long tubes, adsorb and accomplish and reset to last, at this moment, start rotating electrical machines 14, rotating electrical machines 14 drives long tube adsorption plate 11 and carries out the certain angle of rotatory slope, thereby effectively realize the leading-in washing case 2 of water that the long tube inner wall stayed, at last, the long tube that rethread robotic arm 10 drove 11 lower extremes of long tube adsorption plate is rotatory to the rear end, realize that the long tube is located heating installation supply case 15, carry out air feed drying process through a plurality of air feed mouth 17.
The above; but are merely preferred embodiments of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.