CN208920823U - A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe - Google Patents
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe Download PDFInfo
- Publication number
- CN208920823U CN208920823U CN201821490993.5U CN201821490993U CN208920823U CN 208920823 U CN208920823 U CN 208920823U CN 201821490993 U CN201821490993 U CN 201821490993U CN 208920823 U CN208920823 U CN 208920823U
- Authority
- CN
- China
- Prior art keywords
- aluminium alloy
- cleaning
- spray
- alloy pipe
- oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model provides a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe；The surfaces externally and internally while cleaning treatment of aluminium alloy pipe may be implemented in described device, by spraying mechanism, can wash the dirt on the aluminium alloy pipe surface of a variety of properties simultaneously, cleans more thorough, cleaning efficiency cleaning also above general cleaning machine and manually；In cleaning process, there is no ponding in rinse bath, water body after cleaning recycles, after the processing of circulating filtration system, the recycling to the highly viscous lubricant grease in aluminium alloy pipe surface is may be implemented in the filtration system in circulation filtering mechanism for including in described device, and the lubricant grease recycled is after processing, it can reuse, water resource is not only saved, the use of detergent is also greatly saved, alleviates burden to water body processing.
Description
Technical field
The utility model belongs to metal pipe material processing technique field, and in particular to a kind of gas cylinder aluminium alloy inner container aluminium alloy
The cleaning device of tubing.
Background technique
Gas cylinder aluminium alloy inner container is a kind of special metal pipe material with aluminium alloy pipe, due to the special construction on its surface,
And the mixtures such as the sticky lubricant grease and Al alloy powder for being difficult to clean can be left in its inner surface in process,
In the process of cleaning if not careful or cleaning is not thorough, it is easy in interior remained on surface spot, be easy to cause product if do not removed
Surface chemically reacts, and surface failure occurs；Also it is easy to leave scar on surface, destroys the globality of its structure, so that
Its reduced performance, this is fatal for this high-pressure bottle of aluminium alloy gas cylinder.Thus, current is directed to aluminium alloy pipe,
Substantially using artificial conveyance, manually clean by the way of, not only large labor intensity, working efficiency are low, but also there is clean matter
Measure the problems such as bad.In the turnover cleaning process of aluminium alloy pipe, it also will appear the problems such as damaging of colliding with.In order to improve work effect
Rate develops a series of cleaning device of metal pipe materials again successively and different cleaning ways manually cleans to substitute, but
Be these metal pipe materials cleaning device and cleaning way it is varied, when for different tubing, cleaning process also has larger difference
Not.Such as application No. is 201410151260.9 Chinese patents to disclose a kind of washing steel pipes device, which solve tubing cleaning at
This height, inconvenient problem, but there is the problem that the scope of application is small, cleaning quality is poor.
Utility model content
In order to solve the deficiencies in the prior art, the purpose of this utility model is to provide a kind of gas cylinder aluminium alloy inner container aluminium
The cleaning device of alloy pipe.
The utility model aim is achieved by the following technical solution:
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, wherein the cleaning device includes hydro-peening list
Member；
The hydro-peening unit includes rinse bath, Spray-cleaning Machine structure, load bearing support mechanism and circulation filtering mechanism；
The bottom of the rinse bath is arranged in the circulation filtering mechanism, and the Spray-cleaning Machine structure is arranged in the cleaning
The side wall of slot and inside；The load bearing support mechanism is arranged inside the rinse bath；
The circulation filtering mechanism includes precipitating oil removal reservoir, thick oil removal/oil strain mechanism and waste oil collecting device；
In the bottom of rinse bath, the thick oil removal/oil strain mechanism is provided in is heavy for precipitating oil removal reservoir setting
The top of shallow lake oil removal reservoir, the waste oil collecting device setting is in precipitating oil removal reservoir side；Wherein, the thick oil removal/
Water-oil separating of the oil strain mechanism for that will enter in precipitating oil removal reservoir, and greasy dirt is discharged into waste oil collecting device, grease point
Water body from after flows into filter pump separation for re-filtering by circulating water line；
The circulation filtering mechanism is connected by circulating water line with Spray-cleaning Machine structure and rinse bath.
According to the utility model, impurity sewage draining exit is arranged in the precipitating oil removal liquid storage trench bottom, is precipitated to storage for being discharged
The impurity of liquid bath bottom；Waste oil sewage draining exit is arranged in the precipitating oil removal reservoir upper portion side wall, floats on liquid level for being discharged
The greasy dirt of side.
According to the utility model, water inlet is set in the side wall close to the precipitating oil removal reservoir groove top, close to institute
State the side wall setting water outlet of precipitating oil removal reservoir slot bottom.
According to the utility model, the thick oil removal/oil strain mechanism includes oil separating plate and oil suction roller, and the oil separating plate setting exists
Precipitate the water inlet of oil removal reservoir；The oil suction roller is arranged in oil separating plate lower end and close to the precipitating oil removal reservoir
Top.
According to the utility model, the quantity of the oil separating plate is at least one, and preferably 2-5 is a；The oil separating plate is thick
Greasy dirt effectively can be floated on liquid surface, contamination precipitation to groove body bottom by filtering, the oil separating plate；The precipitating oil removal liquid storage
Trench bottom design has impurity sewage draining exit, convenient for artificial cleaning；
According to the utility model, the oil suction roller can will float on the greasy dirt Adsorption of liquid surface, and pass through waste oil
Groove body is discharged in sewage draining exit, flows into waste oil collecting device, and tentatively realization water-oil separating reduces oily waste treatment total amount and processing difficulty.
After the filtering of thick oil removal/oil strain mechanism, recirculated water enters filter pump and carries out final filtration, the filtering accuracy 30- of filter pump
70μm。
According to the utility model, the Spray-cleaning Machine structure includes reciprocating strafing Spray-cleaning Machine structure and outer spray thrower
Structure.
According to the utility model, the reciprocating Spray-cleaning Machine structure of strafing includes reciprocator and transmission system, rotation
Spray cleaning system；The reciprocator and transmission system are set to rinse bath shorter edge side；Rotary spray cleaning system
System is set to rinse bath inner wall, and drives the prewashed aluminium alloy pipe protruded into rinse bath by reciprocator and transmission system
It is internal.
According to the utility model, the rotary spray cleaning system includes inner wall rotary nozzle, inner wall spray tube and spray
Pipe guide holder；The inner wall rotary nozzle is set on inner wall spray tube, the inner wall spray tube by spray tube guide holder with
Reciprocator is connected with transmission system.
According to the utility model, the inner wall rotary nozzle selects Rotatable High-Pressure Jet, and the Rotatable High-Pressure Jet is circle
Shape, the nozzle of the Rotatable High-Pressure Jet are line style nozzle, for increasing injection pressure and projected area, and use rotary
Formula, cleaning solution force nozzle to carry out the rotation of certain speed, reach and rinse prewashed aluminium alloy pipe inner wall by hydraulic pressure
Purpose.
According to the utility model, the reciprocator and transmission system include support frame, guide rail, stablize sliding block, transmission use
Motor；Spray tube guide holder in the rotary spray cleaning system is by stablizing sliding block, under the drive of transmission motor,
It moves reciprocatingly on guide rail in reciprocator and transmission system.
According to the utility model, support frame as described above includes T-type lead screw, lead screw base.
According to the utility model, the movement velocity of the reciprocator and transmission system is 20-30 ms/min.
According to the utility model, the load bearing support mechanism is aluminium alloy pipe bracket (for example, V-shape bracket), and can
It is slided with level and adjusts length, can also realized high low adjustment, achieve the purpose that be applicable in big small diameter tube；The load bearing support mechanism is adopted
The aluminium alloy pipe that collides with is prevented with plastic material processing.
According to the utility model, the outer spraying mechanism is set on the inner wall of the longer two sides of rinse bath.
According to the utility model, the outer spraying mechanism includes outer wall spray tube and at least one elution spray head.
Preferably, the elution spray head is set on the inner wall of the longer two sides of rinse bath.
Preferably, the quantity of the elution spray head is every 0.3~0.5 meter of setting one along the inner wall of the longer two sides of rinse bath
It is a.
Preferably, the elution spray head and aluminium alloy pipe horizontal axis angle are 30 ° -60 °.
According to the utility model, the bottom of rinse bath is provided with discharge outlet, strafes the spray of Spray-cleaning Machine structure for reciprocating
The liquid that liquid and/or outer spraying mechanism out sprays is discharged in rinse bath in time, guarantees not stay or stay less ponding in rinse bath.
According to the utility model, the hydro-peening unit further includes electric heating system, for shower water to be heated to 40-60
DEG C, lubricating grease surface activitv when improving cleaning makes it easy to remove.
According to the utility model, the hydro-peening unit further includes pneumatic slot cover and control system；The pneumatic slot cover setting
In rinse bath longer sides one or both sides；The operation of the control system control hydro-peening unit.
According to the utility model, the pneumatic slot cover is driven by compressed gas (such as 2MPa or more), under control system control
It overturns along rinse bath longer sides one or both sides, is sprayed for cleaning solution when enclosed cleaning slot prevents from cleaning when spraying cleaning.
According to the utility model, the compressed gas is provided by cylinder.
According to the utility model, the cleaning device further includes ultrasonic cleaning unit, carries out aluminium for generating ultrasonic vibration
The ultrasonic cleaning of alloy pipe；And/or drying unit, for drying aluminium alloy pipe.
According to the utility model, the ultrasonic cleaning unit includes ultrasonic tank and ultrasonic generator, the ultrasonic generator
It is set in ultrasonic tank.
According to the utility model, water circulation system is also set up inside the ultrasonic tank, the purpose is to filter the water after ultrasound
Body.
Include ultrasonic platform according to the utility model, in the ultrasonic tank, is used for placing aluminium alloy tubing.
According to the utility model, it will be understood by those skilled in the art that the phase of the ultrasonic cleaning unit and spray unit
Position is not limited, after the ultrasonic cleaning unit ultrasonic cleaning aluminium alloy pipe, aluminium alloy pipe can be moved to spray
It is sprayed in leaching unit.
According to the utility model, the drying unit includes drying tank and drying platform.
According to the utility model, the drying unit further includes at least one of heating device or blower device.
According to the utility model, it will be understood by those skilled in the art that the opposite position of the drying unit and spray unit
It sets and does not limit, after the spray unit cleaning aluminum alloy tubing, aluminium alloy pipe can be moved in drying unit and be carried out
Drying.
According to the utility model, described device is suitble to aluminium alloy pipe known in the art；Preferably length reaches 3 meters
The cleaning of above aluminium alloy pipe；Also preferably length reaches 3 meters or more of gas cylinder aluminium alloy inner container aluminium alloy pipe
The cleaning that cleaning, more preferably length reach the gas cylinder aluminium alloy inner container aluminium alloy pipe after 3 meters or more of sawing.
The utility model also provides a kind of cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe, and the method is base
In above-mentioned cleaning device, the method includes spraying cleaning step as follows:
Prewashed aluminium alloy pipe is moved in spray unit, the surfaces externally and internally of aluminium alloy pipe spray clear
It washes.
According to the utility model, before carrying out spray cleaning step, ultrasonic cleaning step is first carried out: by aluminium alloy pipe
It immerses in ultrasonic cleaning unit, neutral cleaning solution is added, is cleaned by ultrasonic.
According to the utility model, after carrying out spray cleaning step, baking step is also carried out: will spray at cleaning step
Aluminium alloy pipe after reason is moved in drying unit, is dried.
According to the utility model, aluminium alloy pipe that the aluminium alloy pipe is known in the art；Preferably length reaches
To 3 meters or more of aluminium alloy pipe；Also preferably length reaches 3 meters or more of gas cylinder aluminium alloy inner container aluminium alloy pipe, more
Preferably length reaches the gas cylinder aluminium alloy inner container aluminium alloy pipe after 3 meters or more of sawing.
According to the utility model, the method also includes following pre-treatment steps:
Remove the solid particle polluters such as Al alloy powder, the aluminium skimmings on aluminium alloy pipe surfaces externally and internally.
Preferably, it can be in the pre-treatment step with watering can and/or surface spraying device inside and outside aluminium alloy pipe
Surface is a small amount of, equably sprays one layer of kerosene, with grease on preliminarily solubilised aluminium alloy pipe surfaces externally and internally.
Meanwhile the kerosene can be by the easy solid for scratching aluminium alloy pipe surfaces externally and internally such as Al alloy powder, aluminium skimmings
Granule foreign package, prevents plowing from the surfaces externally and internally of aluminium alloy pipe, and kerosene easily removes in subsequent cleaning process.
According to the utility model, it is cleaned by ultrasonic in step, the neutrality cleaning solution is selected from the cleaning solution that pH is 7-8；It is described
The additional amount of neutral cleaning solution be ultrasonic tank in water quality 3-10%, for example, 5%.
According to the utility model, it is cleaned by ultrasonic in step, the temperature of the ultrasonic cleaning is 40-60 DEG C, and the ultrasound is clear
The time washed is 3-5min.
According to the utility model, sprays in cleaning step, preferably be off in the cleaning process pneumatic in spray unit
Slot cover.The purpose is to prevent during spray, water body spluttering.
It according to the utility model, sprays in cleaning step, the temperature of the spray cleaning is 40-60 DEG C；The spray is clear
The time washed is judged according to the pollution condition of aluminium alloy pipe inner surface, such as cleaning to surface does not have lubricant grease, aluminium
The mixtures such as alloy powder and aluminium skimmings, such as scavenging period are 3-10min.
According to the utility model, spray in cleaning step, the spray cleaning process does not limit specifically, this field skill
Art personnel be appreciated that can the inner surface of first cleaning aluminum alloy tubing then clean its outer surface, otherwise can also be with as long as energy
The surfaces externally and internally of aluminium alloy pipe is cleaned up；For example, first with interior spray system to aluminium alloy pipe inner surface into
Row spray cleaning；Spray cleaning is carried out to aluminium alloy pipe outer surface followed by outer spray system, aluminium can also be closed simultaneously
Golden pipe inner and outer surfaces carry out spray cleaning.
According to the utility model, in baking step, it will be understood by those skilled in the art that the drying temperature without having
The restriction of body can dry the aluminium alloy pipe, such as the drying temperature can be 40-80 DEG C, the drying time
Also it does not limit specifically, under corresponding drying temperature, being dried to aluminium alloy pipe surfaces externally and internally does not have moisture；Such as
When the drying temperature is 80 DEG C, drying time 3min；The drying temperature is 40 DEG C, drying time 10min.
According to the utility model, it will be understood by those skilled in the art that the movement of the aluminium alloy pipe can be use
Mobile device carries out, such as uses the Large-scale Mobiles device such as crane, crane.
According to the utility model, the cleaning method includes the following steps:
1) it is miscellaneous that the solid particles such as Al alloy powder and the aluminium skimmings on aluminium alloy pipe surfaces externally and internally pre-treatment step: are removed
Matter；
2) it is cleaned by ultrasonic step: the aluminium alloy pipe of step 1) is immersed in ultrasonic cleaning unit, is cleaned by ultrasonic；
3) it sprays cleaning step: the aluminium alloy pipe after the ultrasonic cleaning of step 2) is moved to the cleaning in hydro-peening unit
In load bearing support mechanism in slot；
Optionally, pneumatic slot cover is closed；
It will can protrude into the rotary spray cleaning system inside aluminium-alloy pipe to protrude into inside the aluminium alloy pipe and open, clearly
Wash aluminium alloy pipe inner surface；Open outer Spray-cleaning Machine structure, cleaning aluminum alloy pipe outer surface；
4) baking step: the aluminium alloy pipe after the spray cleaning of step 3) is moved in drying unit, is dried
Processing.
The utility model has the beneficial effects that
The utility model provides a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe；Described device is one
Kind is at low cost, cleaning is thorough, cleaning efficiency is high and the cleaning device of high degree of automation.Aluminium-alloy pipe may be implemented in described device
The surfaces externally and internally while cleaning treatment of material can wash the aluminium alloy pipe surface of a variety of properties by spraying mechanism simultaneously
Dirt lubricant grease, Al alloy powder and the aluminium skimmings mixture of bonding (such as surface), clean more thorough, cleaning efficiency
Higher than general cleaning machine and artificial cleaning；In cleaning process, there is no ponding in rinse bath, the water body after cleaning recycles,
After the processing of circulating filtration system, the water body may be repeated use, not only saves water resource, is also greatly saved
The use of detergent alleviates burden to water body processing.The cleaning process is full-automatic, saves manpower and material resources, reduces
Cost is cleaned, is improved work efficiency.Most importantly, the filtration system in circulation filtering mechanism for including in described device
The recycling to the highly viscous lubricant grease in aluminium alloy pipe surface may be implemented, the lubricant grease recycled after processing, can
To reuse, lubricant grease has been saved, has avoided wasting, the cost being greatly reduced in aluminium alloy pipe production.
Detailed description of the invention
Fig. 1 is the main view of the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe described in the utility model；
Wherein, 11 be pneumatic slot cover；12 be rinse bath；13 be spray tube guide holder；14 be to stablize sliding block；15 be guide rail；
16 be pump；17 be multiple stage filtration system；18 be transmission motor；19 be spray tube tail portion fixing seat；110 be rinse bath；111 are
Inner wall spray tube；112 be inner wall rotary nozzle；113 be load bearing support mechanism.
Fig. 2 is the left view of the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe described in the utility model；
Wherein, 21 be outer wall spray tube；22 be cylinder；23 be cylinder fixed seat；24 be support frame；25 be rinse bath frame
Frame；26 be thick oil removal/oil strain mechanism；27 be filter pump；28 be precipitating oil removal reservoir；29 be waste oil collecting device.
The structural schematic diagram of the cleaning device of Fig. 3 gas cylinder aluminium alloy inner container aluminium alloy pipe described in the utility model.
Specific embodiment
The present invention will be further illustrated below in conjunction with specific embodiments.It should be understood that these embodiments are merely to illustrate this
Utility model rather than limitation the scope of the utility model.Furthermore, it is to be understood that having read in documented by the utility model
After appearance, those skilled in the art can be made various changes or modifications the utility model, and such equivalent forms equally fall within this
Utility model limited range.
Embodiment 1
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, wherein the cleaning device includes hydro-peening list
Member；
The hydro-peening unit includes rinse bath, Spray-cleaning Machine structure, load bearing support mechanism and circulation filtering mechanism；
The bottom of the rinse bath is arranged in the circulation filtering mechanism, and the Spray-cleaning Machine structure is arranged in the cleaning
The side wall of slot and inside；The load bearing support mechanism is arranged inside the rinse bath；
The circulation filtering mechanism includes precipitating oil removal reservoir, thick oil removal/oil strain mechanism and waste oil collecting device；
In the bottom of rinse bath, the thick oil removal/oil strain mechanism is provided in is heavy for precipitating oil removal reservoir setting
The top of shallow lake oil removal reservoir, the waste oil collecting device setting is in precipitating oil removal reservoir side, the thick oil removal/oil filter
Water-oil separating of the structure for that will enter in precipitating oil removal reservoir, and greasy dirt is discharged into waste oil collecting device, after water-oil separating
Water body flows into filter pump separation for re-filtering by circulating water line；
The circulation filtering mechanism is connected by circulating water line with Spray-cleaning Machine structure and rinse bath.
Impurity sewage draining exit is arranged in the precipitating oil removal liquid storage trench bottom, for the impurity for being precipitated to liquid storage trench bottom to be discharged；
Waste oil sewage draining exit is arranged in the precipitating oil removal reservoir upper portion side wall, for the greasy dirt for floating on ullage to be discharged.
Water inlet is set in the side wall close to the precipitating oil removal reservoir groove top, close to the precipitating oil removal reservoir
Water outlet is arranged in the side wall of slot bottom.
Thick oil removal/oil strain the mechanism includes oil separating plate and oil suction roller, and the oil separating plate setting is in precipitating oil removal reservoir
Water inlet；The oil suction roller is arranged in oil separating plate lower end and close to the top of the precipitating oil removal reservoir.
The quantity of the oil separating plate is 2-5；The oil separating plate is coarse filtration, and the oil separating plate can effectively float greasy dirt
In liquid surface, contamination precipitation to groove body bottom；The precipitating oil removal liquid storage trench bottom design has impurity sewage draining exit, convenient for artificial
Cleaning；
The oil suction roller can will float on the greasy dirt Adsorption of liquid surface, and groove body is discharged by waste oil sewage draining exit,
Waste oil collecting device is flowed into, tentatively realization water-oil separating reduces oily waste treatment total amount and processing difficulty.By thick oil removal/oil strain
After the filtering of mechanism, recirculated water enters filter pump and carries out final filtration, 30-70 μm of the filtering accuracy of filter pump.
In a preferred embodiment of the utility model, the Spray-cleaning Machine structure includes that reciprocating strafe sprays clearly
Washing machine structure and outer spraying mechanism.
The reciprocating Spray-cleaning Machine structure of strafing includes reciprocator and transmission system, rotary spray cleaning system；Institute
It states reciprocator and transmission system is set to rinse bath shorter edge side；The rotary spray cleaning system is set in rinse bath
Wall, and protruded into inside the prewashed aluminium alloy pipe in rinse bath by reciprocator and transmission system drive；
The load bearing support mechanism is set in the rinse bath, is used to support prewashed aluminium alloy pipe；It is described to hold
Weight supporting mechanism is aluminium alloy pipe bracket (for example, V-shape bracket), and horizontal can slide adjustment length, can also realize height
Low adjustment achievees the purpose that be applicable in big small diameter tube；The load bearing support mechanism prevents the aluminium alloy that collides with using plastic material processing
Tubing；
The outer spraying mechanism is set on the inner wall of the longer two sides of rinse bath.The outer spraying mechanism includes outer wall spray
Pipe, one elution spray head of every 0.3~0.5 meter of setting along the inner wall of the longer two sides of rinse bath；The elution spray head is set to clearly
It is 30 ° -60 ° with aluminium alloy pipe horizontal axis angle on the inner wall of the longer two sides of washing trough.
The rotary spray cleaning system includes inner wall rotary nozzle, inner wall spray tube and spray tube guide holder；In described
Wall rotary nozzle is set on inner wall spray tube, and the inner wall spray tube passes through spray tube guide holder and reciprocator and power train
System is connected；The inner wall rotary nozzle selects Rotatable High-Pressure Jet, and the Rotatable High-Pressure Jet is circle, the rotary high pressure spray
The nozzle of head is line style nozzle, for increasing injection pressure and projected area, and uses rotated versions, cleaning solution is compeled by hydraulic pressure
So that nozzle is carried out the rotation of certain speed, achievees the purpose that rinse pipe fitting inner wall；
The reciprocator and transmission system include support frame (including T-type lead screw, lead screw base), guide rail, stablize sliding block, pass
Employ motor；Spray tube guide holder in the rotary spray cleaning system is by stablizing sliding block, in the drive of transmission motor
Under, it moves reciprocatingly on the guide rail in reciprocator and transmission system, movement velocity is 20-30 ms/min.
Embodiment 2
A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, wherein the cleaning device includes successively setting
The ultrasonic cleaning unit set carries out the ultrasonic cleaning of aluminium alloy pipe for generating ultrasonic vibration；Hydro-peening unit is used for hydro-peening aluminium
Alloy pipe surfaces externally and internally；And drying unit, for drying aluminium alloy pipe；
The hydro-peening unit includes rinse bath, reciprocating strafes Spray-cleaning Machine structure, load bearing support mechanism, outer spray thrower
Structure, pneumatic slot cover and control system；
The bottom of rinse bath is provided with discharge outlet, by the reciprocating liquid for strafing the ejection of Spray-cleaning Machine structure and/or outside
The liquid that spraying mechanism sprays is discharged in rinse bath in time, guarantees not stay or stay less ponding in rinse bath；
The reciprocating Spray-cleaning Machine structure of strafing includes reciprocator and transmission system, rotary spray cleaning system；Institute
It states reciprocator and transmission system is set to rinse bath shorter edge side；The rotary spray cleaning system is set in rinse bath
Wall, and protruded into inside the prewashed aluminium alloy pipe in rinse bath by reciprocator and transmission system drive；
The load bearing support mechanism is set in the rinse bath, is used to support aluminium alloy pipe；The load bearing support machine
Structure is aluminium alloy pipe bracket (for example, V-shape bracket), and horizontal can slide adjustment length, can also realize high low adjustment,
Achieve the purpose that be applicable in big small diameter tube；The load bearing support mechanism prevents the aluminium alloy pipe that collides with using plastic material processing；
The outer spraying mechanism is located on the inner wall of the longer two sides of rinse bath.The outer spraying mechanism includes outer wall spray
Pipe, one elution spray head of every 0.3~0.5 meter of setting along the inner wall of the longer two sides of rinse bath；The elution spray head is set to clearly
It is 30 ° -60 ° with aluminium alloy pipe horizontal axis angle on the inner wall of the longer two sides of washing trough；
The pneumatic slot cover is set to rinse bath longer sides one or both sides；The fortune of the control system control hydro-peening unit
Row；The pneumatic slot cover is driven by compressed gas (such as 2MPa or more), under control system control along rinse bath longer sides side or
Two side to overturn are sprayed for cleaning solution when enclosed cleaning slot prevents from cleaning when spraying cleaning；
The rotary spray cleaning system includes inner wall rotary nozzle, inner wall spray tube and spray tube guide holder；In described
Wall rotary nozzle is set on inner wall spray tube, and the inner wall spray tube passes through spray tube guide holder and reciprocator and power train
System is connected；The inner wall rotary nozzle selects Rotatable High-Pressure Jet, and the Rotatable High-Pressure Jet is circle, the rotary high pressure spray
The nozzle of head is line style nozzle, for increasing injection pressure and projected area, and uses rotated versions, cleaning solution is compeled by hydraulic pressure
So that nozzle is carried out the rotation of certain speed, achievees the purpose that rinse prewashed aluminium alloy pipe inner wall；The circulating water line
It is preferred that stainless steel pipe；
The pump is selected from vertical stainless steel centrifugal multistage pump multiple centrifugal pump, and the power of the vertical stainless steel centrifugal multistage pump multiple centrifugal pump is 5.5KW,
Lift is 104 meters, and flow is 9 ton/hours；
3 grades of filtration systems are made of complete 304 stainless steel material, and the flow of 3 grades of filtration systems is 9 tons/it is small
When, filtering accuracy is 50 μm.3 grades of filtration systems, for filtering the mixed of semisolid lubricant grease, Al alloy powder and aluminium skimmings
Object is closed, while guaranteeing that return water is unimpeded, spray-water amount is sufficient；
The ultrasonic cleaning unit includes ultrasonic tank and ultrasonic generator, and the ultrasonic generator is set in ultrasonic tank；
Include ultrasonic platform in the ultrasonic tank, is used for placing aluminium alloy pipe；
The drying unit includes drying tank and drying platform；The drying unit further includes heating device or blower device
At least one of.
Embodiment 3
A kind of cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe uses gas cylinder aluminium as described in example 2 to close
The cleaning device of golden liner aluminium alloy pipe.The cleaning method includes the following steps:
1) aluminium alloy pipe is completely immersed in ultrasonic cleaning unit, neutral cleaning solution is added, is cleaned by ultrasonic, it is described
Ultrasonic cleaning time be 3-6 minutes；The temperature of the ultrasonic cleaning is 40-60 DEG C；The preferred removal of ultrasonic cleaning
The mixtures such as lubricant grease, Al alloy powder and aluminium skimmings that aluminium alloy pipe outer surface seriously bonds；
2) the load-bearing branch being moved to the aluminium alloy pipe after the ultrasonic cleaning of step 1) in the rinse bath in hydro-peening unit
On support mechanism, pneumatic slot cover is closed；The reciprocating Spray-cleaning Machine structure of strafing that can be protruded into inside aluminium-alloy pipe is protruded into the aluminium
Inside alloy pipe, and rotary spray cleaning system is opened, carries out hydro-peening processing；Outer Spray-cleaning Machine structure, cleaning are opened simultaneously
Aluminium alloy pipe outer surface；The time of the hydro-peening and spray judged according to the pollution condition of aluminium alloy pipe inner surface,
Cleaning to surface does not have the mixtures such as lubricant grease, Al alloy powder and aluminium skimmings,
3) aluminium alloy pipe after cleaning the hydro-peening of step 2) is moved in drying unit, is carried out described in drying and processing
Drying can be at least one of heating, drying or air blast drying, and being dried to aluminium alloy pipe surface does not have moisture.
The method is suitble to the cleaning of aluminium alloy pipe known in the art；Preferably length reaches 3 meters or more of aluminium
The cleaning of alloy pipe；The also preferably length cleaning that reaches 3 meters or more of gas cylinder aluminium alloy inner container aluminium alloy pipe, it is more excellent
It is selected as the cleaning for the gas cylinder aluminium alloy inner container aluminium alloy pipe that length reaches after 3 meters or more of sawing.
Embodiment 4
A kind of cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe, with watering can and/or surface spraying device in aluminium
Alloy pipe surfaces externally and internally is a small amount of, equably sprays one layer of kerosene, and the gas cylinder aluminium that removing length reaches after 3 meters or more of sawing closes
The solid particle polluters such as Al alloy powder, aluminium skimmings of the golden liner on aluminium alloy pipe surfaces externally and internally；It is moved and is soaked completely
Enter into the ultrasonic tank in the ultrasonic cleaning unit of embodiment 2, the pH of the quality 5% of water in ultrasonic tank is added between 7-8
Neutral cleaning solution, is cleaned by ultrasonic；The temperature of the ultrasonic cleaning is 40-60 DEG C, and the time of the ultrasonic cleaning is 3-
5min；Aluminium alloy pipe after ultrasonic cleaning is moved in the rinse bath in the spray unit of embodiment 2, utilizes rotary spray
Cleaning and outer spray system carry out spray cleaning to the surfaces externally and internally of aluminium alloy pipe, close pneumatic slot by control unit control
Lid, the spluttering of water body when preventing from spraying；The temperature of the spray cleaning is 40-60 DEG C；The time of the spray cleaning is 3-
10min；The aluminium alloy pipe cleaned up is moved in the drying unit of embodiment 2, is dried.
In a preferred embodiment of the utility model, water is also set up inside the ultrasonic tank in ultrasonic cleaning unit and is followed
Loop system, the water body that the purpose is to filter and after circulating ultrasonic；Bottom of rinse bath in spray unit also sets up water circulation system,
The purpose is to guarantee ponding or few ponding, the available maximum utilization of water for cleaning inside rinse bath.
In a preferred embodiment of the utility model, the movement of the aluminium alloy pipe be can be using mobile dress
Progress is set, such as uses the Large-scale Mobiles device such as crane, crane.
Embodiment 5
A kind of cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe comprising side described in above-described embodiment 3 or 4
Method further includes following method for treating water:
Water body from rinse bath enters in precipitating oil removal reservoir, and preferentially by oil separating plate, this can effectively will be oily
Dirt floats on liquid surface, contamination precipitation to groove body bottom；The precipitating oil removal liquid storage trench bottom design has sewage draining exit, convenient for artificial
Cleaning；After oil separating plate coarse filtration, being filtered through oil suction roller, oil suction roller can will float on the greasy dirt Adsorption of liquid surface, and
Groove body is discharged by waste oil sewage draining exit, flows into waste oil collecting device, tentatively realization water-oil separating reduces oily waste treatment total amount and place
Manage difficulty.Filtered water body enters filter pump through circulating water line from water outlet and carries out final filtration, filtered clean water
Solution is delivered to spray pipeline by spray pump and reuses, can effectively save water resource.
More than, the embodiments of the present invention is illustrated.But the utility model is not limited to above-mentioned implementation
Mode.Within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done, should be included in
Within the protection scope of the utility model.
Claims (10)
1. a kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe, wherein the cleaning device includes hydro-peening unit；
The hydro-peening unit includes rinse bath, Spray-cleaning Machine structure, load bearing support mechanism and circulation filtering mechanism；
The bottom of the rinse bath is arranged in the circulation filtering mechanism, and the rinse bath is arranged in the Spray-cleaning Machine structure
Side wall and inside；The load bearing support mechanism is arranged inside the rinse bath；
The circulation filtering mechanism includes precipitating oil removal reservoir, thick oil removal/oil strain mechanism and waste oil collecting device；
The precipitating oil removal reservoir is arranged in the bottom of rinse bath, the thick oil removal/oil strain mechanism be provided in precipitating every
The top of oily reservoir, in precipitating oil removal reservoir side, the thick oil removal/oil strain mechanism is used for the waste oil collecting device setting
In the water-oil separating that will enter in precipitating oil removal reservoir, and greasy dirt is discharged into waste oil collecting device, the water body after water-oil separating
Filter pump separation for re-filtering is flowed by circulating water line；
The circulation filtering mechanism is connected by circulating water line with Spray-cleaning Machine structure and rinse bath.
2. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 1, wherein it is described precipitating every
Impurity sewage draining exit is arranged in oily liquid storage trench bottom, for the impurity for being precipitated to liquid storage trench bottom to be discharged；The precipitating oil removal reservoir
Waste oil sewage draining exit is arranged in upper portion side wall, for the greasy dirt for floating on ullage to be discharged.
3. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 1, wherein close to described
Water inlet is arranged in the side wall for precipitating oil removal reservoir groove top, and water outlet is arranged in the side wall close to the precipitating oil removal reservoir slot bottom
Mouthful.
4. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 3, wherein it is described slightly every
Oil/oil strain mechanism includes oil separating plate and oil suction roller, and the water inlet of precipitating oil removal reservoir is arranged in the oil separating plate；The suction
Oiling roller is arranged in oil separating plate lower end and close to the top of the precipitating oil removal reservoir.
5. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 1-4, wherein institute
Stating Spray-cleaning Machine structure includes reciprocating strafing Spray-cleaning Machine structure and outer spraying mechanism；
The reciprocating Spray-cleaning Machine structure of strafing includes reciprocator and transmission system, rotary spray cleaning system；It is described past
It answers a pager's call structure and transmission system is set to rinse bath shorter edge side；The rotary spray cleaning system is set to rinse bath inner wall,
And it is protruded into inside the prewashed aluminium alloy pipe in rinse bath by reciprocator and transmission system drive；
The rotary spray cleaning system includes inner wall rotary nozzle, inner wall spray tube and spray tube guide holder；The inner wall rotation
Turn spray head to be set on inner wall spray tube, the inner wall spray tube passes through spray tube guide holder and reciprocator and transmission system phase
Even.
6. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 5, wherein the inner wall rotation
Turn sprinkler selection Rotatable High-Pressure Jet, the Rotatable High-Pressure Jet is circle, and the nozzle of the Rotatable High-Pressure Jet is line style spray
Mouth.
7. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 5, wherein the reciprocating engine
Structure and transmission system include support frame, guide rail, stablize sliding block, transmission motor；Spray in the rotary spray cleaning system
Pipe guide holder is by stablizing sliding block, under the drive of transmission motor, does on the guide rail in reciprocator and transmission system past
Multiple movement.
8. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 5, wherein the outer spray
Mechanism is set on the inner wall of the longer two sides of rinse bath；
The outer spraying mechanism includes outer wall spray tube and at least one elution spray head, and the quantity of the elution spray head is along cleaning
It is arranged one for every 0.3~0.5 meter on the inner wall of the longer two sides of slot, the elution spray head is with aluminium alloy pipe horizontal axis angle
30°-60°。
9. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 1-4, wherein institute
Stating hydro-peening unit further includes electric heating system.
10. the cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe according to claim 1-4, wherein
The cleaning device further includes ultrasonic cleaning unit, and the ultrasonic cleaning of aluminium alloy pipe is carried out for generating ultrasonic vibration；And/or
Drying unit, for drying aluminium alloy pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821490993.5U CN208920823U (en) | 2018-09-12 | 2018-09-12 | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821490993.5U CN208920823U (en) | 2018-09-12 | 2018-09-12 | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208920823U true CN208920823U (en) | 2019-05-31 |
Family
ID=66705377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821490993.5U Active CN208920823U (en) | 2018-09-12 | 2018-09-12 | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208920823U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345845A (en) * | 2021-12-10 | 2022-04-15 | 武汉奥绿新生物科技股份有限公司 | Pipe cleaning equipment |
| CN116499229A (en) * | 2023-04-28 | 2023-07-28 | 河北彩客新材料科技股份有限公司 | Drying equipment and process for production of dimethyl butyryl succinate |
-
2018
- 2018-09-12 CN CN201821490993.5U patent/CN208920823U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345845A (en) * | 2021-12-10 | 2022-04-15 | 武汉奥绿新生物科技股份有限公司 | Pipe cleaning equipment |
| CN116499229A (en) * | 2023-04-28 | 2023-07-28 | 河北彩客新材料科技股份有限公司 | Drying equipment and process for production of dimethyl butyryl succinate |
| CN116499229B (en) * | 2023-04-28 | 2023-10-13 | 河北彩客新材料科技股份有限公司 | Drying equipment and process for production of dimethyl butyryl succinate |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111394764B (en) | Electrogalvanizing production line for roller and production process thereof | |
| CN203990994U (en) | A kind of steel component surface anticorrosion coating spraying system | |
| CN208527501U (en) | A kind of full-automatic oil injector body cleaning machine | |
| CN208920823U (en) | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe | |
| CN109701953A (en) | A kind of cleaning device and cleaning method of gas cylinder aluminium alloy inner container aluminium alloy pipe | |
| CN208712372U (en) | A kind of cleaning device and the automatic rinser including it | |
| CN105921471A (en) | Cleaning device of adhesive coating device for cigarettes | |
| CN207606044U (en) | A kind of riveting nut automatic flushing device | |
| CN111974123A (en) | Dust removal device for cooling smoke of smelting furnace by using waste water | |
| CN210207965U (en) | Quick belt cleaning device of storage bucket is scribbled to improved generation chemical industry paint | |
| CN207463728U (en) | A kind of cleaning device of gas cylinder aluminium alloy inner container aluminium alloy pipe | |
| CN106985793B (en) | A kind of cleaning method that water-saving and emission-reducing Mobile vehicle-washing is recycled | |
| CN212703385U (en) | Reciprocating type cleaning machine | |
| CN219723410U (en) | Spraying structure for processing steel structure column | |
| CN117431547A (en) | Environment-friendly steel pickling device with pretreatment structure | |
| CN210253331U (en) | Full-automatic totally-enclosed ultrasonic cleaning machine | |
| CN209519522U (en) | Water revolves clarifier | |
| CN108380581B (en) | Metal copper surface oxide skin treatment process | |
| CN212093458U (en) | Rotary spray cleaning machine | |
| CN205833784U (en) | Cigarette automatic double surface gluer cleans device | |
| CN212025464U (en) | Hot galvanizing pickling bath device | |
| CN113046670A (en) | Rail-aligning type hot galvanizing production equipment | |
| CN115369395B (en) | Railway bridge embedded part anti-corrosion treatment production line | |
| CN209156549U (en) | A kind of cleaning screening air-dry machine | |
| CN208899151U (en) | A kind of short liquor ratio thermophilic carrier new dyeing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230612 Address after: 3E Industrial Park, No. 18 Chunyao Road, Caohu Street, Suzhou City, Jiangsu Province, 215131 Patentee after: Haohaisen (Suzhou) new material technology Co.,Ltd. Address before: 065500 Tongda Road, industrial south zone, Gu'an County, Langfang City, Hebei Province (in the hospital of Hongguang company) Patentee before: HORIZON (GU'AN) ENERGY TECHNOLOGY Co.,Ltd. |
|
| TR01 | Transfer of patent right |