CN212093458U

CN212093458U - Rotary spray cleaning machine

Info

Publication number: CN212093458U
Application number: CN202020607684.2U
Authority: CN
Inventors: 朱建国
Original assignee: Chenzhou Yinhen Electronic Equipment Co ltd
Current assignee: Chenzhou Yinhen Electronic Equipment Co ltd
Priority date: 2020-04-21
Filing date: 2020-04-21
Publication date: 2020-12-08
Anticipated expiration: 2030-04-21

Abstract

The utility model provides a rotation type sprays cleaning machine, which comprises a bod, the top of organism is provided with a pneumatic lid, the organism upper strata is provided with a shower and an air spout pipe, the shower can the blowout washing liquid, air spout pipe can blowout high-pressure gas, the organism middle level is provided with one can be around the rotatory rotary table of its central pivot, and the work piece is placed on the rotary table, rotary table is rotatory through a rotary driving mechanism drive, the organism lower floor is provided with a liquid receiver, the liquid receiver is used for collecting the washing liquid after the washing. The utility model discloses a rotatory carousel drives the work piece rotation for washing liquid and compressed air can be fully weathered the main surface cleaning of work piece, do not need artifical upset or removal work piece during the washing, have effectively improved the cleaning efficiency and the effect of work piece, have reduced artifical intensity of labour, have saved manufacturing cost.

Description

Rotary spray cleaning machine

Technical Field

The utility model relates to a cleaning machine equipment field, in particular to rotation type sprays cleaning machine.

Background

The front surface of the engine part, the automobile hub and other workpieces can produce a lot of oil stains or scraps after being processed and assembled, and the cleaning treatment needs to be carried out in time so as to facilitate the subsequent assembling process. The existing cleaning method is generally to place the workpiece in a water tank and wash the surface of the workpiece with flowing cleaning liquid. The oil stains and the like which are difficult to clean are cleaned in a manual brushing mode, and workers are required to overturn or move workpieces ceaselessly during cleaning, so that the cleaning mode is high in labor intensity and low in cleaning efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at overcoming prior art's not enough, provide a rotary type spray cleaning machine to conveniently, high-efficiently wash greasy dirt or the piece of work piece processing rear surface such as engine part, car hubs.

In order to achieve the purpose, the utility model provides a rotation type sprays cleaning machine, which comprises a bod, the top of organism is provided with a pneumatic lid, the organism upper strata is provided with a shower and an air jet, the shower can the blowout washing liquid, air jet can blowout high-pressure gas, the organism middle level is provided with one and can winds the rotatory rotary table of its central pivot, and the work piece is placed on the rotary table, rotary table is rotatory through a rotary driving mechanism drive, the organism lower floor is provided with a liquid receiver, the liquid receiver is used for collecting the washing liquid after the washing.

Furthermore, the rotary turntable mainly comprises a plurality of same strip plates and annular plates surrounding the strip plates, wherein the strip plates are integrally arranged, the middle point of each strip plate is located at the rotating shaft position of the rotary turntable, and two ends of each strip plate are connected with the annular plates.

Further, the rotary driving mechanism comprises a rotary driving motor, a driving chain wheel arranged in the machine body and a driven chain wheel arranged on a rotating shaft of the rotary turntable in a sleeved mode, one end of the driving chain wheel is connected with an output shaft of the rotary driving motor through a chain, the other end of the driving chain wheel is connected with the driven chain wheel through a chain, and a torsion limiter is arranged on the driving chain wheel.

Furthermore, a spraying circulating system is arranged in the machine body and guides the cleaning liquid collected in the liquid storage tank into the spraying pipe again; the spraying circulating system comprises a spraying pump, a water pumping pipe of the spraying pump is arranged at the end part of the liquid storage tank, a water delivery pipe of the spraying pump is communicated with the spraying pipe,

furthermore, the liquid storage tank is also connected with a cleaning liquid supplementing system, and cleaning liquid is supplemented into the liquid storage tank through the cleaning liquid supplementing system.

Further, the liquid storage tank is provided with an inner layer and an outer layer, the liquid storage tank on the inner layer is provided with a filter screen, and the water pumping pipe is arranged in the liquid storage tank on the outer layer.

Further, the bottom of the liquid sump is formed to be inclined toward one end, so that the cleaning liquid flows toward the position of the pumping pipe.

Furthermore, a slag receiving disc is arranged on the upper layer of the liquid storage tank and is of a net box-shaped structure.

Furthermore, the cleaning machine also comprises a manual water spraying gun and a manual air spraying gun, and the manual water spraying gun and the manual air spraying gun can spray cleaning liquid and blow-dry gas in a manual control mode respectively.

Further, the pneumatic cover is fixedly connected with a piston rod of a cylinder arranged in the machine body.

The above technical scheme of the utility model has following beneficial effect:

the rotary spraying cleaning machine drives the workpiece to rotate through the rotary turntable, so that the cleaning liquid and the compressed air can fully clean and blow the main surface of the workpiece, the workpiece does not need to be turned over or moved manually during cleaning, the cleaning efficiency and the cleaning effect of the workpiece are effectively improved, the feeding and discharging and cleaning processes of the workpiece can be completed by only one person, the labor intensity of workers is reduced, and the production cost is saved;

the utility model discloses a rotation type sprays cleaning machine still is provided with the cyclic utilization system of washing liquid, can utilize washing liquid cyclic utilization to accomplish the filtration of washing liquid through receiving slag pan and double-deck filterable liquid receiver etc. thereby reduced the consumption of washing liquid, reduced the washing cost.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a side view of the present invention.

[ description of reference ]

1-body; 2-a pneumatic cover; 3-a cylinder; 4-a spray pipe; 5-a gas ejector pipe; 6-rotating the turntable; 7-long strip plate; 8-annular plate; 9-a rotary drive motor; 10-a drive sprocket; 11-a driven sprocket; 12-a liquid sump; 13-a spray pump; 14-a water pumping pipe; 15-water conveying pipe; 16-a cleaning liquid replenishment system; 17-a gas injection system; 18-a slag receiving pan; 19-manual water spray gun; 20-manual air gun.

Detailed Description

In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 to 3, the embodiment of the utility model provides a rotary spray cleaning machine, including organism 1, set up a pneumatic lid 2 on the top of organism 1, the effect of cylinder 3 through organism 1 in realizes opening and closing of pneumatic lid 2 to place the work piece of treating the abluent work piece, or take out the work piece that has washd.

A spray pipe 4 and an air injection pipe 5 are arranged on the upper layer of the machine body 1, wherein the spray pipe 4 can spray cleaning liquid downwards to spray and wash a workpiece which is arranged in the machine body 1 and is positioned below the spray pipe 4, and impurities on the surface of the workpiece are washed away. The gas injection pipe 5 can inject high-pressure gas to carry out wind cutting dehydration on the washed workpiece and blow dry the moisture on the workpiece.

In order to fully spray, wash and dry all parts of the surface of the workpiece, a rotary turntable 6 capable of rotating around a central rotating shaft is arranged on the middle layer of the machine body 1, and the rotary turntable 6 slowly rotates during cleaning, so that the main surface of the workpiece passes through the lower parts of the pipe orifices of the spray pipe 4 and the air injection pipe 5, the workpiece is fully cleaned, and manual operation and turnover are not needed. Wherein the spray pipe 4 and the gas spray pipe 5 are aligned with the radius midpoint position of the rotating turntable 6.

Specifically, the rotary turret 6 is composed of a plurality of identical strip plates 7 and annular plates 8 surrounding the strip plates 7, which are integrally arranged, the middle point of each strip plate 7 is located at the position of the rotation axis of the rotary turret 6, so that the strip plates 7 are located at the diameters of the rotary turret 6, and the rotary turret 6 composed of the strip plates 7 and the annular plates 8 enables the washed washing liquid to smoothly fall through the rotary turret 6 for collection and recycling.

Wherein the rotary turntable 6 is driven to rotate by a rotary driving mechanism. The rotary driving mechanism specifically comprises a rotary driving motor 9, a driving chain wheel 10 arranged in the machine body 1 in a rotating mode, and a driven chain wheel 11 sleeved on a rotating shaft of the rotary turntable 6, wherein the bottom end of the driving chain wheel 10 is connected with an output shaft of the rotary driving motor 9 through a chain, and the top end of the driving chain wheel 10 is also connected with the driven chain wheel 11 through the chain, so that the rotary turntable 6 is driven by the rotary driving motor 9 to rotate slowly. In addition, a torque limiter is provided to the driving sprocket 10 to control the torque of the rotary disk 6.

In order to collect and recycle the washed cleaning solution, a liquid storage tank 12 is provided at a lower layer of the machine body 1, and the washed cleaning solution is collected by the liquid storage tank 12. A spray circulation system is also provided in the machine body 1 to reintroduce the cleaning liquid collected in the liquid storage tank 12 into the spray pipe 4, thereby spraying and rinsing the surface of the workpiece downward again. Specifically, the spray circulation system comprises a spray pump 13, a water pumping pipe 14 of the spray pump 13 is arranged at the end part of the liquid storage tank 12, a water conveying pipe 15 of the spray pump 13 is communicated with the spray pipe 4, and the spray pressure which can be provided by the spray pump 13 is about 0.8-1.2 MPa. In addition, the reservoir 12 is connected to a cleaning solution replenishment system 16, which replenishes the reservoir 12 with cleaning solution via the cleaning solution replenishment system 16.

The gas injection pipe 5 continuously injects high-pressure gas to the rotating turntable 6 after the gas nozzle is opened through a gas injection system 17 connected with the outside, the supplied gas pressure is about 0.5-0.8 MPa, and the supplied gas amount is about 5-7 m³/min。

In order to better recycle the cleaning solution, the liquid storage tank 12 is configured to have an inner layer and an outer layer, wherein the inner layer is a primary liquid storage tank, and the outer layer is a secondary liquid storage tank, and the inner layer and the outer layer are made of stainless steel plates. The primary liquid storage tank is provided with a filter screen which has the function of filtering, the sprayed cleaning liquid flows into the primary liquid storage tank firstly, and flows into the secondary liquid storage tank after precipitation and filtration, and the water pumping pipe 14 of the spray pump 13 is arranged in the secondary liquid storage tank to pump the filtered cleaning liquid for circular spraying.

The bottom of the liquid storage tank 12 is designed to have a certain inclination, so that the cleaning liquid flows to the position of the water pumping pipe 14, and the circulation of the cleaning liquid is facilitated.

Wherein, a slag receiving disc 18 is arranged on the upper layer of the liquid storage tank 12 and is positioned below the spray pipe 4 and the gas injection pipe 5 in an aligning way, and the slag receiving disc is of a net box-shaped structure made of stainless steel and can collect larger particle impurities on the sprayed workpiece. After a certain time, the operator can draw out the slag receiving disc 18 and pour out the impurities.

The cleaning machine further comprises a manual water spraying gun 19 and a manual air spraying gun 20, the cleaning effect can be manually detected by opening the pneumatic cover 2 after cleaning is finished, and the place which is not sufficiently cleaned is manually cleaned again, so that the workpiece is cleaned more thoroughly.

The whole cleaning process comprises the following steps:

feeding: opening the pneumatic cover 2, manually hoisting the workpiece into the machine body 1 by using a crane, placing the workpiece on the rotary turntable 6, and then covering the pneumatic cover 2;

high-pressure spray cleaning: after the pneumatic cover 2 is closed, the spraying pump 13 pumps the cleaning liquid in the liquid storage tank 12 to perform high-pressure spraying and washing on the workpiece, so that impurities on the surface of the workpiece are washed away, and the sprayed liquid flows back to the liquid storage tank 12. During the spray rinsing process, the rotary turntable 6 is slowly rotated to subject the entire surface of the workpiece to sufficient spray rinsing.

Wind cutting dehydration: after spraying and washing, closing the nozzle of the spraying pipe 4, opening the nozzle of the air spraying pipe 5, performing wind cutting and dehydration on the workpiece, and drying the moisture on the workpiece. In the wind cutting process, the rotary turntable 6 rotates slowly to ensure that the surface of the workpiece is dried uniformly.

Discharging: after the workpiece is washed and blown to be dry, the pneumatic cover 2 is opened, the manual spray gun can be used as required, the workpiece is locally washed and blown to be dry, then the workpiece is taken out from the machine body 1, and the whole washing and blowing process of the workpiece is completed.

The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims

1. The rotary type spraying cleaning machine comprises a machine body and is characterized in that a pneumatic cover is arranged at the top end of the machine body, a spraying pipe and an air spraying pipe are arranged on the upper layer of the machine body, the spraying pipe can spray cleaning liquid, the air spraying pipe can spray high-pressure gas, a rotary turntable capable of rotating around a central rotating shaft of the rotary turntable is arranged on the middle layer of the machine body, a workpiece is placed on the rotary turntable, the rotary turntable is driven to rotate through a rotary driving mechanism, and a liquid storage tank is arranged on the lower layer of the machine body and used for collecting the cleaning liquid after washing.

2. The rotary spray washer according to claim 1, wherein said rotary turret is comprised of a plurality of identical elongated plates integrally formed with an annular plate surrounding each of said elongated plates, each of said elongated plates having a midpoint located at a pivot point of said rotary turret and two ends connected to said annular plate.

3. The rotary spray cleaning machine according to claim 2, wherein the rotary driving mechanism comprises a rotary driving motor, a driving sprocket rotatably disposed in the machine body, and a driven sprocket sleeved on the rotating shaft of the rotary turntable, one end of the driving sprocket is connected to an output shaft of the rotary driving motor through a chain, the other end of the driving sprocket is connected to the driven sprocket through a chain, and a torque limiter is disposed on the driving sprocket.

4. The rotary spray washer according to claim 1, further comprising a spray circulation system disposed within said housing, said spray circulation system reintroducing cleaning fluid collected within said sump into said spray pipe; the spraying circulating system comprises a spraying pump, a water pumping pipe of the spraying pump is arranged at the end part of the liquid storage tank, and a water delivery pipe of the spraying pump is communicated with the spraying pipe.

5. The rotary spray washer according to claim 4, wherein said reservoir is further connected to a cleaning solution replenishment system, whereby cleaning solution is replenished into said reservoir by said cleaning solution replenishment system.

6. The rotary spray washer according to claim 4, wherein said sump is provided in a structure having an inner layer and an outer layer, said sump of the inner layer is provided with a filter net, and said suction pipe is provided in said sump of the outer layer.

7. The rotary spray washer according to claim 6, wherein said sump is provided with a bottom portion inclined toward one end thereof to allow the washing liquid to flow toward the position of said suction pipe.

8. The rotary spray washer according to claim 6, wherein a slag receiving pan is further provided on an upper layer of said sump, said slag receiving pan having a mesh box-type structure.

9. The rotary spray washer according to claim 1, further comprising a manual water spray gun and a manual air spray gun, said manual water spray gun and said manual air spray gun being capable of manually controlled spraying of cleaning fluid and blow dry gas, respectively.

10. The rotary spray washer according to claim 1, wherein said pneumatic cap is fixedly connected to a piston rod of a cylinder disposed within said housing.