CN104646358B - A kind of engine cylinder-body robot washer - Google Patents

A kind of engine cylinder-body robot washer Download PDF

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Publication number
CN104646358B
CN104646358B CN201310587914.8A CN201310587914A CN104646358B CN 104646358 B CN104646358 B CN 104646358B CN 201310587914 A CN201310587914 A CN 201310587914A CN 104646358 B CN104646358 B CN 104646358B
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CN
China
Prior art keywords
workpiece
water
station
location
robot
Prior art date
Application number
CN201310587914.8A
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Chinese (zh)
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CN104646358A (en
Inventor
刘文钟
Original Assignee
宜昌中威清洗机有限公司
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Priority to CN201310587914.8A priority Critical patent/CN104646358B/en
Publication of CN104646358A publication Critical patent/CN104646358A/en
Application granted granted Critical
Publication of CN104646358B publication Critical patent/CN104646358B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/0821Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/20Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
    • B08B9/28Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
    • B08B9/30Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors

Abstract

A kind of engine cylinder-body robot washer, it includes main frame skeleton, reductor lifting mechanism and conveying mechanism it is provided with bottom main frame skeleton, conveying mechanism top is washing station, washing station include successively surge washing station, position and block washing station, location, four sides washing station, robot localization washing station, rotate that pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station.Present invention is specifically directed to the advanced cleaning equipment of a kind of high efficiency of engine cylinder-body, high-cleanness, high, especially for big in overall dimensions, structure is complicated, each deep hole, die cavity are difficult to the engine cylinder-body that cleans.

Description

A kind of engine cylinder-body robot washer
Technical field
The invention belongs to cleaning machine field, a kind of engine cylinder-body robot washer.
Background technology
Automobile industry is greatly developed at present, a kind of cleaning equipment that can meet high capacity, high efficiency, high-cleanness, high is badly in need of in engine cylinder body component manufacturer, domestic cleaning machine mostly is high-pressure spraying and ultrasound wave combination application for this workpiece cleaning mode having complex-shaped surface mould, cleaning for deep hole is difficult to meet purity requirements, and can not remove the burr of oil duct and cross bore.
Summary of the invention
The purpose of patent of the present invention is to overcome the problems referred to above, provides a kind of high efficiency, high-cleanness, high for complicated engine cylinder-body, can remove the cleaning program of flash removed.
A kind of engine cylinder-body robot washer, it includes main frame skeleton, reductor lifting mechanism and conveying mechanism it is provided with bottom main frame skeleton, conveying mechanism top is washing station, washing station include successively surge washing station, position and block washing station, location, four sides washing station, robot localization washing station, rotate that pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station;At surge washing station, workpiece is in conveying mechanism is transported to the first upset cage, first clamp system clamping workpiece, the first upset cage is driven to overturn in surge rinse bath by reductor, surge adds water tank and quickly adds water to surge rinse bath, and reductor drives upset 360 degree of cage rotation, cleans the outer surface of cylinder body, water sleeve water channel hole, cleaning complete after after, the water in surge groove is discharged in the filtration system of cleaning machine;At location and closure washing station, lifting spraying mechanism end face, Shang Ge hole, left and right side to cylinder body under the effect of cylinder is to carry out location to clean, and meanwhile, is provided with closure wiper mechanism and carries out the mail gallery holes of cylinder body blocking cleaning;At location, four sides washing station, after workpiece conveying puts in place, location is cleaned device and the end face of workpiece, bottom surface, front/rear end is carried out location and cleaned;At robot localization washing station, when workpiece arrives this station, six-axis linkage cleaning robot detects workpiece, and the high-pressure spraying probe being arranged in mechanical hand positions each oil duct that workpiece is difficult to clean, deep hole, complex-shaped surface mould further, removes oil duct, the burr in internal chiasma hole;Blow water conservancy project position rotating pouring, be provided with the second upset cage and the second clamp system, driven by reductor and make cylinder body realize 360 degree of rotation, make the water remained in each blind hole of workpiece pour out, lift blowing box simultaneously and the bottom surface of cylinder body is carried out location dry up;Dry up station five location, location blow-dry device carries out five location and dries up workpiece, and lift cylinder drives liftable inflatable body to decline, and the hole in workpiece respective face is carried out location and dries up;At vacuum drying station, workpiece is delivered to Minton dryer by conveying mechanism, utilizes the remaining temperature of vacuum and cylinder body residual to make cleanout fluid fast vaporizing be dried;In cooling station, by conveying mechanism, workpiece being delivered to cooling body, workpiece is blocked by the stop gauge being located on raceway, utilizes cooling fan the temperature of workpiece surfaces externally and internally to be reduced.
Above-mentioned main frame skeleton side is provided with subsidiary engine skeleton, and subsidiary engine skeleton is provided with electrical control cubicles, air accumulator and cleaning machine filtration system.
Above-mentioned cleaning machine filtration system is three-stage filtration, sewage after cleaning first drains into foul water tank, foul water tank carries out first order filtration by flushing-back filtering slag extractor to cleanout fluid, cleanout fluid after filtration flows in the first filtered water tank, it is stored in the second filtered water tank after over cleaning transfer water pump and the one or four bag type filter carry out second level filtration again, six-axis linkage cleaning robot uses high-pressure hydraulic pump pump water, carries out three-stage filtration by the two or four bag type filter.Water tank is provided with double-stage oil-water separator, double-stage oil-water separator carries out oil-water separation recycling to cleanout fluid for foul water tank and rinsing.
Above-mentioned cleaning machine filtration system also includes rinsing water tank, foul water tank and rinsing, and water tank is respectively equipped with double-stage oil-water separator, double-stage oil-water separator carries out oil-water separation recycling to cleanout fluid.
Above-mentioned cleaning machine filtration system also includes rinsing water tank, and the second filtered water tank is respectively equipped with electric heater with rinsing water tank and cleanout fluid is heated by electric heater.
It is equipped with liquidometer in above-mentioned all water tanks.
Above-mentioned cleaning machine is additionally provided with automatic fog dispersal system, and it is arranged on the top of main frame skeleton.
Above-mentioned automatic fog dispersal system includes condensation pins day with fog, Cool-water Machine for Industry, vacuum pump and suction nebelwind machine.
Above-mentioned cleaning machine is additionally provided with lubricating system, and it is lubricated for complete machine.
On at robot localization washing station, cleaning pressure is 300bar-500bar.
The present invention achieves following technique effect:
Present invention is specifically directed to the advanced cleaning equipment of a kind of high efficiency of engine cylinder-body, high-cleanness, high, especially for big in overall dimensions, structure is complicated, each deep hole, die cavity are difficult to the engine cylinder-body that cleans.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is cleaning machine front view;
Fig. 2 is the top view of cleaning machine;
Fig. 3 is the top view of cleaning machine.
Detailed description of the invention
See shown in accompanying drawing 1-3, a kind of engine cylinder-body robot washer, it includes main frame skeleton 1, reductor lifting mechanism 4 and conveying mechanism 5 it is provided with bottom main frame skeleton, conveying mechanism top is washing station, washing station include successively surge washing station, position and block washing station, location, four sides washing station, robot localization washing station, rotate that pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station;At surge washing station, workpiece is in conveying mechanism is transported to the first upset cage 6, first clamp system 7 clamps workpiece, the first upset cage 6 is driven to overturn in surge rinse bath 34 by reductor, surge adds water tank 2 and quickly adds water to surge rinse bath, and reductor drives upset 360 degree of cage rotation, cleans the outer surface of cylinder body, water sleeve water channel hole, cleaning complete after after, the water in surge groove is discharged in the filtration system of cleaning machine;At location and closure washing station, lifting the spraying mechanism 3 end face, Shang Ge hole, left and right side to cylinder body under the effect of cylinder is to carry out location to clean, and meanwhile, is provided with closure wiper mechanism and carries out the mail gallery holes of cylinder body blocking cleaning;At location, four sides washing station, after workpiece conveying puts in place, location is cleaned device 8 and the end face of workpiece, bottom surface, front/rear end is carried out location and cleaned;At robot localization washing station, when workpiece arrives this station, six-axis linkage cleaning robot 9 detects workpiece, and the high-pressure spraying probe being arranged in mechanical hand positions each oil duct that workpiece is difficult to clean, deep hole, complex-shaped surface mould further, removes oil duct, the burr in internal chiasma hole;Blow water conservancy project position rotating pouring, be provided with the second upset cage 11 and the second clamp system 10, driven by reductor and make cylinder body realize 360 degree of rotation, make the water remained in each blind hole of workpiece pour out, lift blowing box 37 simultaneously and the bottom surface of cylinder body is carried out location dry up;Dry up station five location, location blow-dry device 13 carries out five location and dries up workpiece, and lift cylinder drives liftable inflatable body 12 to decline, and the hole in workpiece respective face is carried out location and dries up;At vacuum drying station, Minton dryer 14 delivered to by workpiece by conveying mechanism, utilizes the remaining temperature of vacuum and cylinder body residual to make cleanout fluid fast vaporizing be dried;In cooling station, by conveying mechanism, workpiece being delivered to cooling body 15, workpiece is blocked by the stop gauge being located on raceway, utilizes cooling fan the temperature of workpiece surfaces externally and internally to be reduced.
Preferably, described main frame skeleton side is provided with subsidiary engine skeleton 33, and subsidiary engine skeleton is provided with electrical control cubicles 32, air accumulator 19 and cleaning machine filtration system.Described cleaning machine filtration system is three-stage filtration, sewage after cleaning first drains into foul water tank 29, foul water tank carries out first order filtration by flushing-back filtering slag extractor 18 to cleanout fluid, cleanout fluid after filtration flows in the first filtered water tank 30, it is stored in the second filtered water tank 31 after over cleaning transfer water pump the 21 and the 1st bag type filter 35,36 carries out second level filtration again, six-axis linkage cleaning robot uses high-pressure hydraulic pump 25 pump water, carries out three-stage filtration by the two or four bag type filter 26.Water tank is provided with double-stage oil-water separator 20, double-stage oil-water separator 27 carries out oil-water separation recycling to cleanout fluid for foul water tank 29 and rinsing.Described cleaning machine filtration system also includes rinsing water tank 22, foul water tank 29 and rinsing, and water tank is respectively equipped with double-stage oil-water separator 20, double-stage oil-water separator 27 carries out oil-water separation recycling to cleanout fluid.Described cleaning machine filtration system also includes rinsing water tank 22, and the second filtered water tank 31 is respectively equipped with electric heater 38 with rinsing water tank and cleanout fluid is heated by electric heater 24.It is equipped with liquidometer 23 in above-mentioned all water tanks.Described cleaning machine is additionally provided with automatic fog dispersal system 16, and it is arranged on the top of main frame skeleton.Described automatic fog dispersal system includes condensation pins day with fog 39, Cool-water Machine for Industry 40, vacuum pump 41 and inhales nebelwind machine 42.Described cleaning machine is additionally provided with lubricating system 17, and it is lubricated for complete machine.At robot localization washing station, cleaning pressure is 300bar-500bar.

Claims (11)

1. an engine cylinder-body robot washer, it is characterized in that: it includes main frame skeleton (1), reductor lifting mechanism (4) and conveying mechanism (5) it is provided with bottom main frame skeleton, conveying mechanism top is washing station, washing station include successively surge washing station, position and block washing station, location, four sides washing station, robot localization washing station, rotate that pouring blows water conservancy project position, five location dry up station, vacuum drying station and cooling station;At surge washing station, workpiece is in conveying mechanism is transported to the first upset cage (6), first clamp system (7) clamping workpiece, the first upset cage (6) is driven to overturn in surge rinse bath (34) by reductor, surge adds water tank (2) and quickly adds water to surge rinse bath, and reductor drives upset 360 degree of cage rotation, cleans the outer surface of cylinder body, water sleeve water channel hole, cleaning complete after after, the water in surge groove is discharged in the filtration system of cleaning machine;At location and closure washing station, lifting the spraying mechanism (3) end face, Shang Ge hole, left and right side to cylinder body under the effect of cylinder is to carry out location to clean, and meanwhile, is provided with closure wiper mechanism and carries out the mail gallery holes of cylinder body blocking cleaning;At location, four sides washing station, after workpiece conveying puts in place, location is cleaned device (8) and the end face of workpiece, bottom surface, front/rear end is carried out location and cleaned;At robot localization washing station, when workpiece arrives this station, six-axis linkage cleaning robot (9) detects workpiece, and the high-pressure spraying probe being arranged in mechanical hand positions each oil duct that workpiece is difficult to clean, deep hole, complex-shaped surface mould further, removes oil duct, the burr in internal chiasma hole;Water conservancy project position is blown rotating pouring, it is provided with the second upset cage (11) and the second clamp system (10), being driven by reductor makes cylinder body realize 360 degree of rotations, makes the water remained in each blind hole of workpiece pour out, and lifts blowing box (37) simultaneously and the bottom surface of cylinder body is carried out location dries up;Dry up station five location, location blow-dry device (13) carries out five location and dries up workpiece, and lift cylinder drives liftable inflatable body (12) to decline, and the hole in workpiece respective face is carried out location and dries up;At vacuum drying station, Minton dryer (14) delivered to by workpiece by conveying mechanism, utilizes the remaining temperature of vacuum and cylinder body residual to make cleanout fluid fast vaporizing be dried;In cooling station, by conveying mechanism, workpiece being delivered to cooling body (15), workpiece is blocked by the stop gauge being located on raceway, utilizes cooling fan the temperature of workpiece surfaces externally and internally to be reduced.
Engine cylinder-body robot washer the most according to claim 1, it is characterised in that: described main frame skeleton side is provided with subsidiary engine skeleton (33), and subsidiary engine skeleton is provided with electrical control cubicles (32), air accumulator (19) and cleaning machine filtration system.
Engine cylinder-body robot washer the most according to claim 2, it is characterized in that: described cleaning machine filtration system is three-stage filtration, sewage after cleaning first drains into foul water tank (29), foul water tank carries out first order filtration by flushing-back filtering slag extractor (18) to cleanout fluid, cleanout fluid after filtration flows in the first filtered water tank (30), again through over cleaning transfer water pump (21) and the one or four bag type filter (35, 36) it is stored into after carrying out second level filtration in the second filtered water tank (31), six-axis linkage cleaning robot uses high-pressure hydraulic pump (25) pump water, three-stage filtration is carried out by the two or four bag type filter (26).
Engine cylinder-body robot washer the most according to claim 3, it is characterised in that: water tank is provided with double-stage oil-water separator (20), double-stage oil-water separator (27) carries out oil-water separation recycling to cleanout fluid for foul water tank (29) and rinsing.
Engine cylinder-body robot washer the most according to claim 2, it is characterized in that: described cleaning machine filtration system also includes rinsing water tank (22), foul water tank (29) and rinsing, and water tank is respectively equipped with double-stage oil-water separator (20), double-stage oil-water separator (27) carries out oil-water separation recycling to cleanout fluid.
Engine cylinder-body robot washer the most according to claim 2, it is characterized in that: described cleaning machine filtration system also includes rinsing water tank (22), the second filtered water tank (31) and rinse water tank and be respectively equipped with the first electric heater (38) and cleanout fluid is heated by the second electric heater (24).
7. according to the engine cylinder-body robot washer described in claim 4 or 5, it is characterised in that: it is equipped with liquidometer (23) in above-mentioned all water tanks.
Engine cylinder-body robot washer the most according to claim 1, it is characterised in that: described cleaning machine is additionally provided with automatic fog dispersal system (16), and it is arranged on the top of main frame skeleton.
Engine cylinder-body robot washer the most according to claim 8, it is characterised in that: described automatic fog dispersal system includes condensation pins day with fog (39), Cool-water Machine for Industry (40), vacuum pump (41) and inhales nebelwind machine (42).
Engine cylinder-body robot washer the most according to claim 1, it is characterised in that: described cleaning machine is additionally provided with lubricating system (17), and it is lubricated for complete machine.
11. engine cylinder-body robot washers according to claim 1, it is characterised in that: at robot localization washing station, cleaning pressure is 300bar-500bar.
CN201310587914.8A 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer CN104646358B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310587914.8A CN104646358B (en) 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310587914.8A CN104646358B (en) 2013-11-21 2013-11-21 A kind of engine cylinder-body robot washer

Publications (2)

Publication Number Publication Date
CN104646358A CN104646358A (en) 2015-05-27
CN104646358B true CN104646358B (en) 2016-09-21

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665333A (en) * 2016-03-01 2016-06-15 中船重工河北清洗机有限公司 Vehicle large cylinder multifunctional cleaning machine
CN106076945B (en) * 2016-08-02 2018-10-26 宜昌英汉超声电气有限公司 Mixed flow cleaning machine
CN106111616A (en) * 2016-08-26 2016-11-16 无锡市湖昌机械制造有限公司 The final cleaning machine of cylinder cover robot
CN106269752A (en) * 2016-08-30 2017-01-04 安徽好运机械有限公司 A kind of forklift fuel tank cleans line
CN106733769A (en) * 2016-11-30 2017-05-31 广州市花都全球自动变速箱有限公司 For the cleaning device of automatic transmission casing
CN109107760A (en) * 2018-07-27 2019-01-01 淮南国力液压装备有限公司 A kind of step-by-step movement cleaning machine rinsing cistern system
CN110918578B (en) * 2018-09-20 2020-11-27 安徽合大环境检测有限公司 Cuvette automatic cleaning system in laboratory treatment
CN109647776A (en) * 2018-12-28 2019-04-19 周艳春 A kind of auto parts and components power assembly cleaning machine
CN111054688B (en) * 2019-12-31 2020-08-04 浙江万得凯流体设备科技股份有限公司 Control method of ultrasonic cleaning device

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