CN207479147U - A kind of photovoltaic panel cleaning robot - Google Patents
A kind of photovoltaic panel cleaning robot Download PDFInfo
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- CN207479147U CN207479147U CN201720723199.XU CN201720723199U CN207479147U CN 207479147 U CN207479147 U CN 207479147U CN 201720723199 U CN201720723199 U CN 201720723199U CN 207479147 U CN207479147 U CN 207479147U
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Abstract
Description
技术领域technical field
本实用新型涉及光伏发电配套设备领域,具体涉及一种光伏面板清洗机器人。The utility model relates to the field of photovoltaic power generation supporting equipment, in particular to a photovoltaic panel cleaning robot.
背景技术Background technique
经济的发展必然会伴随着巨大的能源消耗。常规能源(煤炭、石油、天然气等)是在地壳中经千百万年形成的,这些能源短期内不可能再生。能源与社会发展之间矛盾也成为了主要矛盾之一,近代的第四次中东战争、两伊战争和海湾战争等背后的原因都是对能源所有权的争夺。Economic development will inevitably be accompanied by huge energy consumption. Conventional energy sources (coal, oil, natural gas, etc.) are formed in the earth's crust over millions of years, and these energy sources cannot be regenerated in the short term. The contradiction between energy and social development has also become one of the main contradictions. The reasons behind the Fourth Middle East War, the Iran-Iraq War and the Gulf War in modern times are all competition for energy ownership.
针对于日益紧张的能源问题,世界各国均投入了巨大的力量进行研究,随着对能源的深入研究,可再生能源逐渐进入了人们的视线。而作为可再生能源中的光电,因其技术简单,投资少和对环境友好的特性受到了越来越多的关注。Aiming at the increasingly tense energy problem, all countries in the world have invested huge efforts in research. With the in-depth research on energy, renewable energy has gradually entered people's sight. Photoelectricity, as a renewable energy source, has attracted more and more attention because of its simple technology, low investment and environmental friendliness.
光伏面板是现在技术最成熟的光电设备,它是一种暴露在阳光下便会产生直流电的发电装置,由几乎全部以半导体物料(例如硅)制成的薄身固体光伏电池组成。由于没有活动的部分,故可以长时间操作而不会导致任何损耗。光伏面板可以制成不同形状,又可以相互连接以产生更多电力,天台及建筑物表面均可使用,甚至被用作窗户、天窗或遮蔽装置的一部分。Photovoltaic panels are currently the most technologically mature optoelectronic devices. It is a power generating device that generates direct current when exposed to sunlight. It is composed of thin solid photovoltaic cells almost entirely made of semiconductor materials (such as silicon). Since there are no moving parts, it can be operated for a long time without any wear and tear. Photovoltaic panels can be made in different shapes and interconnected to generate more electricity, and can be used on rooftops and building surfaces, or even as part of windows, skylights or shelters.
在光伏面板大量使用的今天,其效率问题也受到了关注。研究发现,透光性能的高低是影响其效率的关键因素之一。也就是说光伏面板的洁净程度能够直接光伏面板的发电效率。在我国境内,光伏发电的设备主要以光伏电站的形式存在于在光照时间长、强度高的中西部地区,但是这部分地区距离沙漠较劲,容易受到沙尘的侵袭,空气中沙尘的含量较高。巨大的清洗量和频繁的清洗频率是急需解决的问题。Today, with the extensive use of photovoltaic panels, their efficiency has also received attention. The study found that the level of light transmission performance is one of the key factors affecting its efficiency. That is to say, the cleanliness of the photovoltaic panel can directly affect the power generation efficiency of the photovoltaic panel. In my country, photovoltaic power generation equipment mainly exists in the form of photovoltaic power plants in the central and western regions with long sunlight time and high intensity. high. Huge cleaning volume and frequent cleaning frequency are problems that need to be solved urgently.
实用新型内容Utility model content
本实用新型旨在提供一种清洗速度快并且能对水进行重复利用的光伏面板清洗机器人。The utility model aims to provide a photovoltaic panel cleaning robot which has fast cleaning speed and can reuse water.
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
一种光伏面板清洗机器人,包括底盘、安装在底盘上的一对转向轮、一对万向轮和扶手,还包括回转装置、调整装置、清洗装置、供水装置和控制装置。A photovoltaic panel cleaning robot includes a chassis, a pair of steering wheels installed on the chassis, a pair of universal wheels and handrails, and also includes a turning device, an adjusting device, a cleaning device, a water supply device and a control device.
所述回转装置包括固定安装在底盘上的回转支撑、螺栓连接在回转支撑上的工作台、固定安装在底盘上的回转电机和安装在回转电机输出轴上的回转齿轮;所述回转齿轮和回转支撑啮合。The slewing device includes a slewing support fixedly installed on the chassis, a worktable bolted to the slewing support, a slewing motor fixedly installed on the chassis, and a slewing gear installed on the output shaft of the slewing motor; the slewing gear and the slewing Support engagement.
所述调整装置包括升降部、旋转部和伸缩部。The adjusting device includes a lifting part, a rotating part and a telescoping part.
所述升降部包括固定在工作台上的升降杆A、一端插入升降杆A的升降杆B和液压推杆A;所述液压推杆A位于升降杆A内,其一端和升降杆A铰接,另一端和升降杆B铰接。The lifting part includes a lifting rod A fixed on the workbench, a lifting rod B inserted into the lifting rod A at one end, and a hydraulic push rod A; the hydraulic push rod A is located in the lifting rod A, and one end thereof is hinged to the lifting rod A The other end is hinged with lifting rod B.
所述旋转部包括旋转伺服电机、减速机和固定在减速机输出轴上的悬臂;所述旋转伺服电机和减速机均固定安装在升降杆B上;所述旋转伺服电机的输出端和减速机的输入端连接。The rotating part includes a rotary servo motor, a reducer and a cantilever fixed on the output shaft of the reducer; both the rotary servo motor and the reducer are fixedly installed on the lifting rod B; the output end of the rotary servo motor and the reducer input connection.
所述伸缩部包括固定在悬臂内的挡板、一端插入悬臂内的伸缩臂和液压推杆B;所述液压推杆B的一端与挡板铰接,另一端与伸缩臂铰接。The telescopic part includes a baffle fixed in the cantilever, a telescopic arm inserted into the cantilever at one end, and a hydraulic push rod B; one end of the hydraulic push rod B is hinged to the baffle, and the other end is hinged to the telescopic arm.
所述清洗装置包括移动部、喷淋部和第一清洗部和第二清洗部。The cleaning device includes a moving part, a spraying part, a first cleaning part and a second cleaning part.
所述移动部包括固定在伸缩臂上的移动板、固定在移动板上的导轨、固定在导轨一侧的齿条、和导轨滑动连接的滑块、固定在滑块一侧的移动电机和安装在移动电机输出轴上的移动齿轮;所述移动齿轮和齿条啮合;所述滑块上设有清洗面板。The moving part includes a moving plate fixed on the telescopic arm, a guide rail fixed on the moving plate, a rack fixed on one side of the guide rail, a slide block slidably connected with the guide rail, a moving motor fixed on one side of the slide block and an installation The mobile gear on the output shaft of the mobile motor; the mobile gear is meshed with the rack; the slide block is provided with a cleaning panel.
所述喷淋部包括设在清洗面板上的喷淋管和均布在喷淋管上的喷头。The shower part includes a shower pipe arranged on the cleaning panel and shower heads evenly distributed on the shower pipe.
所述第一清洗部包括设在清洗面板上的支架A、设在支架A上的清洗滚轮和固定在清洗面板上的第一清洗电机;所述第一清洗电机与清洗滚轮通过联轴器连接。The first cleaning part includes a bracket A arranged on the cleaning panel, a cleaning roller arranged on the bracket A and a first cleaning motor fixed on the cleaning panel; the first cleaning motor is connected to the cleaning roller through a coupling .
所述第二清洗部包括固定在清洗面板上的支架B、套装在支架B上的至少一个转轴、固定在转轴一端的清洗轮、固定在转轴另一端的从动链轮、固定安装在支架B上的第二清洗电机、固定安装在第二清洗电机输出轴上的主动链轮和传动链条;所述传动链条与从动链轮和主动链轮均啮合。The second cleaning part includes a bracket B fixed on the cleaning panel, at least one rotating shaft sleeved on the bracket B, a cleaning wheel fixed on one end of the rotating shaft, a driven sprocket fixed on the other end of the rotating shaft, and fixed on the bracket B. The second cleaning motor on the top, the driving sprocket and the transmission chain fixedly installed on the output shaft of the second cleaning motor; the transmission chain is meshed with the driven sprocket and the driving sprocket.
所述供水装置包括水箱、设在水箱上的回收槽、设在水箱上的出水端和水泵;所述水泵的输入端和出水端连接,输出端与喷淋管连接。The water supply device includes a water tank, a recovery tank on the water tank, a water outlet on the water tank and a water pump; the input end of the water pump is connected to the water outlet, and the output end is connected to the spray pipe.
所述控制装置包括单片机和控制面板。The control device includes a single chip microcomputer and a control panel.
作为进一步的解决方案:所述清洗面板上安装有光信号发生器和光信号接收器。As a further solution: an optical signal generator and an optical signal receiver are installed on the cleaning panel.
作为进一步的解决方案:所述光信号发生器和光信号接收器在清洗面板上倾斜设置。As a further solution: the optical signal generator and the optical signal receiver are arranged obliquely on the cleaning panel.
作为进一步的解决方案:所述光信号发生器与光信号接收器和清洗面板的最小夹角相同。As a further solution: the minimum included angle between the optical signal generator and the optical signal receiver and the cleaning panel is the same.
作为进一步的解决方案:所述清洗面板上设有压力传感器。As a further solution: the cleaning panel is provided with a pressure sensor.
作为进一步的解决方案:所述压力传感器的数量至少为两个且对称布置在清洗面板上。As a further solution: the number of the pressure sensors is at least two and arranged symmetrically on the cleaning panel.
作为进一步的解决方案:所述导轨的两端均安装有防撞块。As a further solution: anti-collision blocks are installed at both ends of the guide rail.
作为进一步的解决方案:所述工作台上设有蓄电池。As a further solution: a storage battery is provided on the workbench.
本实用新型产生的有益效果如下:The beneficial effects that the utility model produces are as follows:
光伏电站为了达到最大的空间利用率,在有限的空间内会设置尽可能多的光伏面板,仅预留下少量的通道供日常巡视与维修使用。这些预留通道普遍较窄,大型的清洗设备无法进行作业;人工操作需要工作人员拿着水桶、擦洗布等工作,并且对于面积较大的光伏面板,还需要准备直梯、高低凳等工具,工作速度慢,工作效率低。本实用新型的体积小,转弯方便,可以对光伏电站进行全覆盖,并且单人操作即可完成清洗作业。工作人员只需要调整好本实用新型与光伏面板之间的位置,其余工作便可自动完成。这样能够大幅度提升工作效率和清洗频率,使光伏面板的工作效率维持在一个较高的范围之内。In order to achieve the maximum space utilization of photovoltaic power plants, as many photovoltaic panels as possible will be installed in a limited space, and only a small number of passages will be reserved for daily inspection and maintenance. These reserved channels are generally narrow, and large-scale cleaning equipment cannot perform operations; manual operations require staff to carry buckets, scrubbing cloths, etc., and for large photovoltaic panels, tools such as straight ladders and high and low stools are also required. The work speed is slow and the work efficiency is low. The utility model has the advantages of small volume and convenient turning, can fully cover the photovoltaic power station, and can complete the cleaning operation by a single operation. Workers only need to adjust the position between the utility model and the photovoltaic panel, and the rest of the work can be completed automatically. In this way, the working efficiency and cleaning frequency can be greatly improved, and the working efficiency of the photovoltaic panel can be maintained within a relatively high range.
本实用新型采用了人工操作与机械操作相结合的方式。工作人员负责设备的移动,而清洗部分则完全采用自动化操作。这种设置的优势在于能够大幅度降低设备(与全自动化设备相比)的成本和后续的维护难度,将投入与产出控制在一个合理的范围之内。同时工作人员可以随时观察设备的运行情况,及时进行调整,保证本实用新型与光伏面板的安全。The utility model adopts the mode of combining manual operation and mechanical operation. Staff are responsible for moving the equipment, while the cleaning section is fully automated. The advantage of this setting is that it can greatly reduce the cost of equipment (compared with fully automated equipment) and the difficulty of subsequent maintenance, and control the input and output within a reasonable range. At the same time, the staff can observe the operation of the equipment at any time and make adjustments in time to ensure the safety of the utility model and the photovoltaic panel.
本实用新型的清洗采用先冲洗、再擦洗、最后擦干的方式。水泵从水箱中抽取清水后输送到喷淋管,然后经过均布在喷淋管上的喷头喷出。喷出的清水带有一定的压力,并且喷头与光伏面板有夹角,可以将光伏面板上表面上的砂石等颗粒物冲掉,防止在后续的擦洗过程中颗粒物在随清洗滚轮的移动过程中划伤光伏面板表面;随着清洗面板的移动,滚轮与光伏面板接触并对光伏面板进行擦洗;最后清洗轮与光伏面板接触并对其进行清洗与擦干,去除光伏面板上的水渍,并对面板进行最后一次擦洗,进一步提高面板的清洁度。上述的清洗作业所需要的部件在清洗面板上线性设置的,即能够一次完成所有清洗步骤,不需要重复进行,清洗速度更快,清洗效率更高。The cleaning of the utility model adopts the mode of rinsing first, then scrubbing, and finally drying. The water pump draws clean water from the water tank and transports it to the spray pipe, and then sprays it through the nozzles evenly distributed on the spray pipe. The sprayed clean water has a certain pressure, and there is an angle between the nozzle and the photovoltaic panel, which can wash away the particles such as sand and gravel on the upper surface of the photovoltaic panel, and prevent the particles from moving with the cleaning roller during the subsequent scrubbing process. Scratch the surface of the photovoltaic panel; as the cleaning panel moves, the roller contacts the photovoltaic panel and scrubs the photovoltaic panel; finally, the cleaning wheel contacts the photovoltaic panel and cleans and wipes it dry to remove water stains on the photovoltaic panel, and Give the panel a final scrub to further improve its cleanliness. The components required for the above-mentioned cleaning operation are arranged linearly on the cleaning panel, that is, all cleaning steps can be completed at one time without repeated steps, and the cleaning speed is faster and the cleaning efficiency is higher.
在实际中,每一块光伏面板的安装角度都不近相同,同一电站内的光伏面板安装高度和安装角度等参数相差更大,本实用新型具有角度调整功能,对此有着良好的适应性。由升降杆A、升降杆B和液压推杆A组成的升降部,升降杆B可沿着升降杆A在液压推杆A的推动往复移动,调整清洗装置的高低;由旋转伺服电机、减速机和悬臂组成的旋转部,悬臂可随着减速机转轴的转动而转动,调整清洗部与光伏面板的平行度;由挡板、伸缩臂和液压推杆B组成的伸缩部,液压推杆B可以推着伸缩臂沿悬臂移动,调整清洗装置和光伏面板之间的距离;通过上述高度、角度和距离的调整,本实用新型的适用范围大大扩大。In practice, the installation angle of each photovoltaic panel is not nearly the same, and the parameters such as installation height and installation angle of photovoltaic panels in the same power station are more different. The utility model has an angle adjustment function and has good adaptability to this. The lifting part is composed of lifting rod A, lifting rod B and hydraulic push rod A. The lifting rod B can move back and forth along the lifting rod A and pushed by the hydraulic push rod A to adjust the height of the cleaning device; it is composed of a rotary servo motor and a reducer. The rotating part composed of the cantilever and the cantilever can rotate with the rotation of the reducer shaft to adjust the parallelism between the cleaning part and the photovoltaic panel; the telescopic part is composed of the baffle, the telescopic arm and the hydraulic push rod B. Push the telescopic arm to move along the cantilever to adjust the distance between the cleaning device and the photovoltaic panel; through the adjustment of the above height, angle and distance, the scope of application of the utility model is greatly expanded.
清洗过程中,如果清洗装置与光伏面板不平行,容易造成清洗装置与光伏面板之间的压力不均匀,使清洗滚轮或者清洗轮与光伏面板之间的压力过大或过小,达不到最佳的清洗效果。本实用新型将镜面反射的原理运用到调平当中,首先操作人员将清洗装置调整到与光伏面板近似平行,然后启动自动调整,位于清洗面板上的光信号发生器发光,照射到光伏面板上后发生镜面反射,与此同时,清洗装置仍在向与光伏面板平行的方向转动,当位于清洗面板上的光信号接收器接收信号后,说明清洗装置与光伏面板平行,清洗装置停止转动。During the cleaning process, if the cleaning device is not parallel to the photovoltaic panel, it is easy to cause uneven pressure between the cleaning device and the photovoltaic panel, so that the pressure between the cleaning roller or the cleaning wheel and the photovoltaic panel is too large or too small, and the maximum pressure cannot be reached. Excellent cleaning effect. The utility model applies the principle of mirror reflection to leveling. Firstly, the operator adjusts the cleaning device to be approximately parallel to the photovoltaic panel, and then starts the automatic adjustment. The optical signal generator on the cleaning panel emits light and shines on the photovoltaic panel. Mirror reflection occurs, and at the same time, the cleaning device is still rotating in a direction parallel to the photovoltaic panel. When the optical signal receiver on the cleaning panel receives the signal, it means that the cleaning device is parallel to the photovoltaic panel, and the cleaning device stops rotating.
同时,本实用新型在清洗过程中能够时时调整清洗装置与光伏面板之间的压力。通过安装在清洗面板上的压力传感器,在清洗装置与光伏面板表面接触的同时,压力传感器同时与之接触,并将压力值传回到控制系统,控制系统中存储有压力的预设值,能够根据回传值与预设值的比对及时调整清洗装置和光伏面板之间的距离,进而调整二者之间的压力,达到对大的清洗效果。At the same time, the utility model can constantly adjust the pressure between the cleaning device and the photovoltaic panel during the cleaning process. Through the pressure sensor installed on the cleaning panel, when the cleaning device is in contact with the surface of the photovoltaic panel, the pressure sensor is in contact with it at the same time, and the pressure value is transmitted back to the control system. The control system stores a preset value of pressure, which can According to the comparison between the returned value and the preset value, the distance between the cleaning device and the photovoltaic panel is adjusted in time, and then the pressure between the two is adjusted to achieve a maximum cleaning effect.
附图说明Description of drawings
图1为本实用新型(不含清洗装置)的结构示意图;Fig. 1 is the structural representation of the utility model (excluding cleaning device);
图2为本实用新型的清洗装置的结构示意图;Fig. 2 is the structural representation of cleaning device of the present utility model;
图3为本实用新型的第二清洗部的结构示意图;Fig. 3 is the structural representation of the second cleaning part of the present utility model;
图4为本实用新型的轨道和防撞块的连接关系示意图;Fig. 4 is a schematic diagram of the connection relationship between the track and the anti-collision block of the present utility model;
图5为本实用新型的控制装置的结构示意图;Fig. 5 is the structural representation of the control device of the present utility model;
其中:1底盘、11转向轮、12万向轮、13扶手、21回转支撑、22工作台、23回转电机、24回转齿轮、31升降杆A、32升降杆B、33液压推杆A、41旋转伺服电机、42减速机、43悬臂、51挡板、52伸缩臂、53液压推杆B、61移动板、62导轨、63齿条、64滑块、65移动电机、66移动齿轮、67清洗面板、71喷淋管、72喷头、81支架A、82清洗滚轮、83第一清洗电机、84联轴器、91支架B、92转轴、93清洗轮、94从动链轮、95第二清洗电机、96主动链轮、97传动链条、101水箱、102回收槽、103出水端、104水泵、111单片机、112控制面板、113光信号发生器、114光信号接收器、14压力传感器、15防撞块、16蓄电池。Among them: 1 chassis, 11 steering wheel, 12 universal wheel, 13 armrest, 21 slewing support, 22 workbench, 23 slewing motor, 24 slewing gear, 31 lifting rod A, 32 lifting rod B, 33 hydraulic push rod A, 41 Rotary servo motor, 42 reducer, 43 cantilever, 51 baffle, 52 telescopic arm, 53 hydraulic push rod B, 61 moving plate, 62 guide rail, 63 rack, 64 slider, 65 moving motor, 66 moving gear, 67 cleaning Panel, 71 spray pipe, 72 nozzle, 81 bracket A, 82 cleaning roller, 83 first cleaning motor, 84 coupling, 91 bracket B, 92 rotating shaft, 93 cleaning wheel, 94 driven sprocket, 95 second cleaning Motor, 96 driving sprocket, 97 transmission chain, 101 water tank, 102 recovery tank, 103 water outlet, 104 water pump, 111 single chip microcomputer, 112 control panel, 113 optical signal generator, 114 optical signal receiver, 14 pressure sensor, 15 anti Strike block, 16 accumulators.
具体实施方式Detailed ways
下面结合图1-5来对本实用新型进行进一步说明。Below in conjunction with Fig. 1-5, the utility model is further described.
本实用新型采用如下技术方案:一种光伏面板清洗机器人,包括底盘1、安装在底盘1上的一对转向轮11、一对万向轮12和扶手13,还包括回转装置、调整装置、清洗装置、供水装置和控制装置;The utility model adopts the following technical scheme: a photovoltaic panel cleaning robot, including a chassis 1, a pair of steering wheels 11 installed on the chassis 1, a pair of universal wheels 12 and handrails 13, and also includes a turning device, an adjusting device, a cleaning installations, water supply installations and controls;
所述回转装置包括固定安装在底盘1上的回转支撑21、螺栓连接在回转支撑21上的工作台22、固定安装在底盘1上的回转电机23和安装在回转电机23输出轴上的回转齿轮24;所述回转齿轮24和回转支撑21啮合;The rotary device includes a rotary support 21 fixedly installed on the chassis 1, a workbench 22 bolted to the rotary support 21, a rotary motor 23 fixedly mounted on the chassis 1, and a rotary gear mounted on the output shaft of the rotary motor 23 24; the slewing gear 24 meshes with the slewing support 21;
所述调整装置包括升降部、旋转部和伸缩部;The adjustment device includes a lifting part, a rotating part and a telescopic part;
所述升降部包括固定在工作台22上的升降杆A31、一端插入升降杆A31的升降杆B32和液压推杆A33;所述液压推杆A33位于升降杆A31内,其一端和升降杆A31铰接,另一端和升降杆B32铰接;The lifting part includes a lifting rod A31 fixed on the workbench 22, a lifting rod B32 inserted into the lifting rod A31 at one end, and a hydraulic push rod A33; the hydraulic push rod A33 is located in the lifting rod A31, and one end thereof is hinged to the lifting rod A31 , the other end is hinged with the lifting rod B32;
所述旋转部包括旋转伺服电机41、减速机42和固定在减速机42输出轴上的悬臂43;所述旋转伺服电机41和减速机42均固定安装在升降杆B32上;所述旋转伺服电机41的输出端和减速机42的输入端连接;The rotating part includes a rotary servo motor 41, a reducer 42 and a cantilever 43 fixed on the output shaft of the reducer 42; the rotary servo motor 41 and the reducer 42 are fixedly installed on the lifting rod B32; the rotary servo motor The output end of 41 is connected with the input end of speed reducer 42;
所述伸缩部包括固定在悬臂43内的挡板51、一端插入悬臂43内的伸缩臂52和液压推杆B53;所述液压推杆B54的一端与挡板51铰接,另一端与伸缩臂52铰接;The telescopic part includes a baffle 51 fixed in the cantilever 43, a telescopic arm 52 inserted into the cantilever 43, and a hydraulic push rod B53; one end of the hydraulic push rod B54 is hinged with the baffle 51, and the other end is connected with the telescopic arm 52. hinged;
所述清洗装置包括移动部、喷淋部和第一清洗部和第二清洗部;The cleaning device includes a moving part, a spraying part, a first cleaning part and a second cleaning part;
所述移动部包括固定在伸缩臂52上的移动板61、固定在移动板61上的导轨62、固定在导轨一侧的齿条63、和导轨62滑动连接的滑块64、固定在滑块64一侧的移动电机65和安装在移动电机65输出轴上的移动齿轮66;所述移动齿轮66和齿条63啮合;所述滑块64上设有清洗面板67;The moving part includes a moving plate 61 fixed on the telescopic arm 52, a guide rail 62 fixed on the moving plate 61, a rack 63 fixed on one side of the guide rail, a slider 64 slidably connected to the guide rail 62, and a slider 64 fixed on the slider. The moving motor 65 on one side of 64 and the moving gear 66 installed on the output shaft of the moving motor 65; the moving gear 66 and the rack 63 mesh; the slide block 64 is provided with a cleaning panel 67;
所述喷淋部包括设在清洗面板67上的喷淋管71和均布在喷淋管71上的喷头72;The shower part includes a shower pipe 71 arranged on the cleaning panel 67 and shower heads 72 evenly distributed on the shower pipe 71;
所述第一清洗部包括设在清洗面板67上的支架A81、设在支架A81上的清洗滚轮82和固定在清洗面板67上的第一清洗电机83;所述第一清洗电机83与清洗滚轮82通过联轴器84连接;Described first cleaning portion comprises the bracket A81 that is located on the cleaning panel 67, the cleaning roller 82 that is located on the bracket A81 and the first cleaning motor 83 that is fixed on the cleaning panel 67; The first cleaning motor 83 and the cleaning roller 82 is connected by coupling 84;
所述第二清洗部包括固定在清洗面板67上的支架B91、套装在支架B91上的至少一个转轴92、固定在转轴92一端的清洗轮93、固定在转轴92另一端的从动链轮94、固定安装在支架B91上的第二清洗电机95、固定安装在第二清洗电机95输出轴上的主动链轮96和传动链条97;所述传动链条97与从动链轮94和主动链轮96均啮合;The second cleaning part includes a bracket B91 fixed on the cleaning panel 67, at least one rotating shaft 92 sleeved on the bracket B91, a cleaning wheel 93 fixed on one end of the rotating shaft 92, and a driven sprocket 94 fixed on the other end of the rotating shaft 92. , the second cleaning motor 95 that is fixedly installed on the bracket B91, the driving sprocket 96 and the drive chain 97 that are fixedly installed on the output shaft of the second cleaning motor 95; 96 are meshed;
所述供水装置包括水箱101、设在水箱101上的回收槽102、设在水箱101上的出水端103和水泵104;所述水泵104的输入端和出水端103连接,输出端与喷淋管71连接;The water supply device comprises a water tank 101, a recovery tank 102 arranged on the water tank 101, a water outlet 103 and a water pump 104 arranged on the water tank 101; the input end of the water pump 104 is connected to the water outlet 103, and the output end is connected to the spray pipe 71 connections;
所述控制装置包括单片机111和控制面板112。The control device includes a single chip microcomputer 111 and a control panel 112 .
作为进一步的解决方案:所述清洗面板53上安装有光信号发生器113和光信号接收器114。As a further solution: an optical signal generator 113 and an optical signal receiver 114 are installed on the cleaning panel 53 .
作为进一步的解决方案:所述光信号发生器113和光信号接收器114在清洗面板53上倾斜设置。As a further solution: the optical signal generator 113 and the optical signal receiver 114 are arranged obliquely on the cleaning panel 53 .
作为进一步的解决方案:所述光信号发生器12与光信号接收器114和清洗面板53的最小夹角相同。As a further solution: the minimum angle between the optical signal generator 12 and the optical signal receiver 114 and the cleaning panel 53 is the same.
作为进一步的解决方案:所述清洗面板67上设有压力传感器14。As a further solution: the cleaning panel 67 is provided with a pressure sensor 14 .
作为进一步的解决方案:所述压力传感器14的数量至少为两个且对称布置在清洗面板67上。As a further solution: there are at least two pressure sensors 14 and they are symmetrically arranged on the cleaning panel 67 .
作为进一步的解决方案:所述导轨62的两端均安装有防撞块15。As a further solution: anti-collision blocks 15 are installed at both ends of the guide rail 62 .
作为进一步的解决方案:还包括设在工作台22上的蓄电池16。As a further solution: a storage battery 16 arranged on the workbench 22 is also included.
使用之前,首先将蓄电池16充满电,水箱101里充满水,然后推到工作地点。本实用新型体积小,重量轻,能够在狭窄的检修通道同行和转通过转向轮11和万向轮12的配合,能够方便的掉头或转弯,灵活性更佳。转向轮11采用万向轮或者万向轴与轮胎组合的形式均可。Before use, at first accumulator 16 is fully charged, and water tank 101 li is full of water, is then pushed to the working place. The utility model is small in size and light in weight, and can walk and turn through the cooperation of the steering wheel 11 and the universal wheel 12 in a narrow maintenance passage, and can turn around or turn conveniently, and has better flexibility. Steering wheel 11 adopts the form that cardan wheel or cardan shaft and tire are combined all can.
工作人员将本实用新型送到需要清洗的光伏面板前面适当调整底盘1与光伏面板底座的平行程度。然后按下控制面板112上的控制回转电机23的控制键,控制回转电机23顺时针转动或者逆时针转动,进一步调整本实用新型与光伏面板底座的平行程度,尽量保证二者平行。Workers send the utility model to the front of the photovoltaic panel to be cleaned to properly adjust the parallelism between the chassis 1 and the photovoltaic panel base. Then press the control key of the control rotary motor 23 on the control panel 112 to control the rotary motor 23 to rotate clockwise or counterclockwise, further adjust the parallelism between the utility model and the photovoltaic panel base, and ensure that the two are parallel as far as possible.
然后更换按键,按下控制液压推杆A33伸长或缩短的控制键,调整清洗装置与光伏面板的相对高度。液压推杆A33的伸长或缩短是由液压站控制,伸长时,液压站动作,将液压油压入液压推杆A33,液压推杆A33伸长;缩短时,液压油被抽回液压站,液压推杆A33伸长缩短。Then replace the button, press the control key that controls the extension or shortening of the hydraulic push rod A33, and adjust the relative height between the cleaning device and the photovoltaic panel. The extension or shortening of the hydraulic push rod A33 is controlled by the hydraulic station. When it is extended, the hydraulic station acts to press the hydraulic oil into the hydraulic push rod A33, and the hydraulic push rod A33 is extended; when it is shortened, the hydraulic oil is pumped back to the hydraulic station. , The hydraulic push rod A33 elongates and shortens.
然后调整清洗装置与光伏面板的平行程度。按下控制面板112上控制旋转伺服电机41的控制键,通过控制调整伺服电机41的转动方向,进而调整清洗装置与光伏面板的平行程度。Then adjust the parallelism between the cleaning device and the photovoltaic panel. Press the control key on the control panel 112 to control the rotation of the servo motor 41, and adjust the rotation direction of the servo motor 41 through control to adjust the parallelism between the cleaning device and the photovoltaic panel.
继续更换按键,更换到控制液压推杆B53的控制键上。液压站动作,将液压油输入液压推杆B53,液压推杆B53伸长,推动清洗装置向靠近光伏面板的方向运动。Continue to replace the buttons, and replace them on the control buttons that control the hydraulic push rod B53. The hydraulic station moves, and the hydraulic oil is input into the hydraulic push rod B53, and the hydraulic push rod B53 is extended to push the cleaning device to move towards the direction close to the photovoltaic panel.
在清洗装置靠近光伏面板时,压力传感器14会碰触到光伏面板并将压力信号反馈回控制系统。控制系统在接收到信号后,控制液压推杆B53不再伸长,即清洗装置不再向靠近光伏面板的方向运动。此时控制系统控制回转电机23转动,调整清洗装置与光伏面板在水平方向上的的平行度。当位于清洗面板67上对称设置的两个压力传感器14均将信号传回至控制系统并且传回值相同时,回转电机23不在动作;在此过程中有可能回转电机23转动时首先与光伏面板接触的压力传感器14回传信号消失,此时回转电机23同样停止动作,液压推杆B53动作,将清洗装置向靠近光伏面板的方向推动至某一压力传感器14将信号回传至控制系统,此时液压推杆B53停止动作,回转电机23动作,重复此过程至清洗装置与光伏面板在水平方向上平行。When the cleaning device is close to the photovoltaic panel, the pressure sensor 14 will touch the photovoltaic panel and feed back the pressure signal to the control system. After the control system receives the signal, it controls the hydraulic push rod B53 to no longer extend, that is, the cleaning device no longer moves toward the photovoltaic panel. At this time, the control system controls the rotary motor 23 to rotate, and adjusts the parallelism between the cleaning device and the photovoltaic panel in the horizontal direction. When the two pressure transducers 14 that are arranged symmetrically on the cleaning panel 67 all send signals back to the control system and when the values are the same, the rotary motor 23 is not in action; The signal returned by the contacted pressure sensor 14 disappears. At this time, the rotary motor 23 also stops, and the hydraulic push rod B53 moves to push the cleaning device towards the direction close to the photovoltaic panel. At this time, the hydraulic push rod B53 stops moving, and the rotary motor 23 moves, and this process is repeated until the cleaning device is parallel to the photovoltaic panel in the horizontal direction.
水平方向上平行度调整完成后,开始调整竖直方向上的平行度。光信号发生器113发出信号,信号在光伏面板上发生镜面反射到清洗面板上。如果此时清洗面板与光伏面板平行,光信号接收器114应该能接收到信号,当接收不到信号时,旋转伺服电机41转动带动清洗装置转动,进一步调整二者之间的平行程度直至光信号接收器114接收到信号。在此调整的过程中,压力传感器14传回控制系统的数值可能大于预设值,及如果清洗装置与光伏面板之间的压力偏大,继续的话可能会损伤光伏面板,此时旋转伺服电机41停止动作,液压推杆B53动作,使清洗装置向远离光伏面板的方向运动至压力恢复正常值后停止。此时伺服电机41继续动作,带动清洗装置转动至与光伏面板平行,如压力传感器14的回传值仍高于预设值,则重复该过程,直至二者平行。After the parallelism adjustment in the horizontal direction is completed, start to adjust the parallelism in the vertical direction. The optical signal generator 113 sends out a signal, and the signal is mirror-reflected on the photovoltaic panel to the cleaning panel. If the cleaning panel is parallel to the photovoltaic panel at this time, the optical signal receiver 114 should be able to receive the signal. When the signal cannot be received, the rotary servo motor 41 rotates to drive the cleaning device to rotate, and further adjusts the parallelism between the two until the optical signal Receiver 114 receives the signal. During this adjustment process, the value transmitted back to the control system by the pressure sensor 14 may be greater than the preset value, and if the pressure between the cleaning device and the photovoltaic panel is too high, the photovoltaic panel may be damaged if it continues. At this time, the rotary servo motor 41 When the action is stopped, the hydraulic push rod B53 moves to make the cleaning device move away from the photovoltaic panel until the pressure returns to normal and then stops. At this time, the servo motor 41 continues to operate, driving the cleaning device to rotate parallel to the photovoltaic panel. If the return value of the pressure sensor 14 is still higher than the preset value, the process is repeated until the two are parallel.
最后调整清洗装置与光伏面板之间的距离。此时二者已经达到预定的平行范围内,液压推杆B53动作,使清洗装置向靠近光伏面板的方向运动;压力传感器14将压力值回传至控制系统,当回传值达到清晰压力预设值时,液压推杆B53停止动作,调整过程完成。Finally, adjust the distance between the cleaning device and the photovoltaic panel. At this time, the two have reached the predetermined parallel range, and the hydraulic push rod B53 moves to move the cleaning device closer to the photovoltaic panel; the pressure sensor 14 returns the pressure value to the control system, and when the returned value reaches the clear pressure preset value, the hydraulic push rod B53 stops moving, and the adjustment process is completed.
清洗过程开始,首先水泵104从水箱101抽取清水并将其送入喷淋管71中,然后经过均布在喷淋管71上的喷头72喷到光伏面板上。喷出的水具有一定的压力,能够冲洗掉光伏面板上的大颗粒、树叶或者其他杂物。接着第一清洗电机83开始转动,通过联轴器84带动清洗滚轮82转动,清洗滚轮82平行于光伏面板设置并高速转动,能够进一步去除光伏面板上的细小颗粒,提高其洁净程度。最后第二清洗电机95转动,带动安装在其输出轴上的主动链轮96转动,主动链轮96通过传动链条带动与之相连的从动链轮94转动,从动链轮94带动转轴92转动进而带动清洗轮93转动。清洗轮93是垂直与光伏面板设置的,能够擦干吸收光伏面板上的水分并再一次提高其洁净程度。从喷头72喷出的清水顺着光伏面板流动,最后掉落进回收槽102,通过回收槽102进入水箱101。这样能够提高水的利用率。The cleaning process starts. First, the water pump 104 draws clean water from the water tank 101 and sends it into the spray pipe 71 , and then sprays it onto the photovoltaic panel through the spray heads 72 evenly distributed on the spray pipe 71 . The sprayed water has a certain pressure and can wash away large particles, leaves or other sundries on the photovoltaic panel. Then the first cleaning motor 83 starts to rotate, and drives the cleaning roller 82 to rotate through the coupling 84. The cleaning roller 82 is arranged parallel to the photovoltaic panel and rotates at a high speed, which can further remove fine particles on the photovoltaic panel and improve its cleanliness. The second cleaning motor 95 rotates at last, drives the driving sprocket 96 that is installed on its output shaft to rotate, and driving sprocket 96 drives the driven sprocket 94 that is connected with it to rotate by transmission chain, and driven sprocket 94 drives rotating shaft 92 to rotate And then drive the cleaning wheel 93 to rotate. The cleaning wheel 93 is arranged vertically with the photovoltaic panel, which can dry and absorb moisture on the photovoltaic panel and improve its cleanliness again. The clean water sprayed from the nozzle 72 flows along the photovoltaic panel, and finally falls into the recovery tank 102 , and enters the water tank 101 through the recovery tank 102 . This can improve water utilization.
此处应说明的是,上述三个部分的清洗内容是同时进行的,只是在最开始清洗时和光伏面板的接触时间不同,并且三个部分的清洗内容依次进行。与此同时,移动电机65动作,带动清洗面板67沿导轨62方向运动,清洗整个光伏面板。It should be noted here that the cleaning content of the above three parts is carried out at the same time, but the contact time with the photovoltaic panel is different at the beginning of cleaning, and the cleaning content of the three parts is carried out sequentially. At the same time, the moving motor 65 acts to drive the cleaning panel 67 to move along the direction of the guide rail 62 to clean the entire photovoltaic panel.
在光伏电站中,距离相近的光伏面板其安装参数基本上是相同的。也就是说在清洗第一块时需要多个方向的调整。在清洗第二块和以后的光伏面板时,只需要调整清洗装置与光伏面板间的压力值这一个参数即可,这样能够缩短调整时间,提高工作效率。In a photovoltaic power station, the installation parameters of photovoltaic panels with similar distances are basically the same. That is to say, adjustments in multiple directions are required when cleaning the first piece. When cleaning the second and subsequent photovoltaic panels, it is only necessary to adjust the pressure value between the cleaning device and the photovoltaic panel, which can shorten the adjustment time and improve work efficiency.
上文中提到的压力传感器14可采用型号为PT124B-210的应变式压力变送器;光信号发生器113可以采用如型号为FU650AD20-BC10(BD10)的激光发生器或者其他类型的只要能产生光信号的发生器均可;光信号接收器114可以使用光敏电阻(将光信号转换为电信号)或者工作远离类似的传感器;单片机可以使用80C51。上述电气原件及给出的型号仅供参考,并不作为本实用新型的唯一选择。The pressure sensor 14 mentioned above can be a strain gauge pressure transmitter of model PT124B-210; the optical signal generator 113 can be a laser generator of model FU650AD20-BC10 (BD10) or other types as long as it can generate The generator of the optical signal can be used; the optical signal receiver 114 can use a photoresistor (to convert the optical signal into an electrical signal) or work away from a similar sensor; the single-chip microcomputer can use an 80C51. The above-mentioned electrical components and the given models are for reference only, and are not the only choice of the utility model.
最后应说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对其限制,尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention. .
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CN107096783A (en) * | 2017-06-21 | 2017-08-29 | 国家电网公司 | A kind of photovoltaic panel cleaning robot |
CN110191300A (en) * | 2019-04-26 | 2019-08-30 | 特斯联(北京)科技有限公司 | A kind of the video call equipment and its system in unmanned parking lot |
CN110203340A (en) * | 2019-06-13 | 2019-09-06 | 北京中科利丰科技有限公司 | A kind of patrol unmanned ship of photovoltaic plant |
CN112742830A (en) * | 2020-12-08 | 2021-05-04 | 广东技术师范大学 | Robot for cleaning glass |
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CN107096783A (en) * | 2017-06-21 | 2017-08-29 | 国家电网公司 | A kind of photovoltaic panel cleaning robot |
CN110191300A (en) * | 2019-04-26 | 2019-08-30 | 特斯联(北京)科技有限公司 | A kind of the video call equipment and its system in unmanned parking lot |
CN110191300B (en) * | 2019-04-26 | 2020-02-14 | 特斯联(北京)科技有限公司 | Visual call equipment and system of unmanned parking lot |
CN110203340A (en) * | 2019-06-13 | 2019-09-06 | 北京中科利丰科技有限公司 | A kind of patrol unmanned ship of photovoltaic plant |
CN112742830A (en) * | 2020-12-08 | 2021-05-04 | 广东技术师范大学 | Robot for cleaning glass |
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