CN102332663B - 高速连接器插入件和线缆 - Google Patents

高速连接器插入件和线缆 Download PDF

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CN102332663B
CN102332663B CN201110189137.2A CN201110189137A CN102332663B CN 102332663 B CN102332663 B CN 102332663B CN 201110189137 A CN201110189137 A CN 201110189137A CN 102332663 B CN102332663 B CN 102332663B
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cable
insert
circuit board
pcb
printed circuit
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CN102332663A (zh
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敏·楚尔·基姆
保罗·元
乔什·庞
约瑟夫·唐
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Apple Inc
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    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/6592Specific features or arrangements of connection of shield to conductive members the conductive member being a shielded cable
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/53Fixed connections for rigid printed circuits or like structures connecting to cables except for flat or ribbon cables
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    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H01R13/6461Means for preventing cross-talk
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    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H01R13/6461Means for preventing cross-talk
    • H01R13/6471Means for preventing cross-talk by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
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    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
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    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
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    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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    • H01ELECTRIC ELEMENTS
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    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0249Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for simultaneous welding or soldering of a plurality of wires to contact elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
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    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6591Specific features or arrangements of connection of shield to conductive members
    • H01R13/65912Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
    • H01R13/65915Twisted pair of conductors surrounded by shield
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    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/66Structural association with built-in electrical component
    • H01R13/665Structural association with built-in electrical component with built-in electronic circuit
    • H01R13/6658Structural association with built-in electrical component with built-in electronic circuit on printed circuit board
    • HELECTRICITY
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    • H01R2107/00Four or more poles
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    • H01ELECTRIC ELEMENTS
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    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49174Assembling terminal to elongated conductor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49174Assembling terminal to elongated conductor
    • Y10T29/49179Assembling terminal to elongated conductor by metal fusion bonding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49174Assembling terminal to elongated conductor
    • Y10T29/49181Assembling terminal to elongated conductor by deforming
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49204Contact or terminal manufacturing
    • Y10T29/49208Contact or terminal manufacturing by assembling plural parts
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Abstract

本发明涉及高速连接器插入件和线缆。高速连接器插入件和线缆具有提高的导热性、高强度,并且可以以可靠的方式制造。一个示例可以提供连接器插入件,其具有使热量可以从线缆插入件中的电路排出的多个路径。在一个示例中,通过在电路和连接器插入件的屏蔽件之间形成热路径,可以从一个或多个电路排出热量。另一路径可以包括集成电路板的侧面上的直接焊接到屏蔽件的一个或多个焊盘。围绕线缆的编织物可以焊接或其他方式热链接到屏蔽件。另一示例可以提供具有编织物的线路,所述编织物包括一种或多种类型的纤维,例如芳纶纤维。另一示例通过使用线梳和焊料条可以提供提高的可制造性。

Description

高速连接器插入件和线缆
相关申请的交叉引用
本申请要求2010年6月30日提交的美国临时专利申请61/360436、2010年6月30日提交的美国临时专利申请61/360432、2010年10月29日提交的美国临时专利申请61/408052和2011年2月23日提交的美国申请13/033562的优先权,并且与2010年9月30日提交的美国申请12/895842和2011年2月23日提交的美国申请13/033553相关,所有这些专利申请通过引用结合于此。
技术领域
本发明涉及高速连接器插入件和线缆。
背景技术
电子器件之间和之中传输的数据的量急剧增加。诸如高清晰度视频之类的应用需要将以非常高的数据速率传输的数量巨大的数据。不幸的是,电子器件之间的高速通信已经快到使得由通过电线连接的两个插入件所组成的简单线缆不再适用。这些简单线缆使信号恶化并引起歪斜,从而高速数据通信不可靠。
因此,需要新的线缆。这些线路可以是有源的,因为其包括有源电子元件(例如集成电路)。这些电路消耗功率并因此产生热量。该热量会降低线缆及其线路的可靠性,并且还会使用户触摸感到不舒服。
这些线缆在使用过程中会经受力和机械应力。考虑到其复杂性,提供具有增强的强度的线缆是有益的。同时,考虑到其复杂性,会关注可制造性的问题。
因此,需要的是用于可以在高速通信中可靠地传输信号的高速线缆的电路、方法和设备。线缆插入件能够从一路径传输热量以改善用户体验和线缆稳定性。线缆可以具有增强的强度。线缆和连接器插入件可以以提供提高的可制造性的方式布置。
发明内容
因此,本发明的实施例可以提供具有提高的导热性、高强度并且可以以可靠的方式制造的高速连接器插入件和线缆。
本发明的示例性实施例可以提供具有提高的导热性的连接器插入件。该连接器插入件可以包括使热量可以从线缆插入件中的电路排出的多个路径。在一个示例中,可以通过在电路和连接器插入件的屏蔽件之间形成热路径来从一个或多个电路排出热量,所述电路可以是集成电路或其他器件。该路径可以包括热导材料,以进一步减小其热阻。另一示例可以包括位于集成电路板的侧面上的一个或多个焊盘。这些焊盘可以直接焊接到屏蔽件,或以其他方式热连接到屏蔽件。
为了提高另一示例中的导热性,围绕线缆的编织物可以焊接或以其他方式连接到屏蔽件。该连接可以由帽状件所覆盖,以避免电磁干扰(EMI)泄漏。帽状件可以被卷曲,以提供稳定的机械连接。通过在多个方向上将力施加到帽状件可以完成上述卷曲。在本发明的一个具体实施例中,在卷曲过程中可以在四个方向上将力施加到帽状件。为了提高的导热性和机械可靠性,帽状件可以焊接到连接器插入件和线缆中任意一个或两者。
本发明的另一示例性实施例可以提供具有高强度的线缆。为了提供提高的强度,围绕线缆及一种或多个线缆导体的编织物可以包括一种或多种类型的纤维。例如,在围绕线缆的编织物中可以包含芳纶纤维。为了简化编织物的焊接,芳纶或其他纤维可以集拢或聚集,从而其可以被拉开。在本发明的各种实施例中,可以使用静电或通过其他机构拉开这些纤维。本发明的具体实施例可以使用由反向旋转螺线形成的编织物来辅助芳纶纤维的分离。
本发明的另一示例性实施例可以提供可靠的可制造性。一个具体示例可以使用线梳来排齐线缆中的导体的多个双绞线。具体来说,具有多个开口的线梳可以用于以排齐的方式固定双绞线。这可以使得能够将线缆焊接到印刷电路板或其他适合的衬底。在本发明的各种实施例中,可以使用焊料条以可靠的方式完成上述焊接。
本发明的各种实施例可以结合在此描述的这些和其他特征中的一个或多个。通过参考下面的详细描述和附图,可以获得对本发明的特性和优点的更好理解。
附图说明
图1示出了根据本发明的实施例的连接器插头;
图2示出了线缆和连接器插入件屏蔽件之间的连接的侧视图;
图3示出了可以位于连接线缆编织物和连接器插入件屏蔽件的焊料位置上方的帽状件;
图4示出了本发明的实施例可以采用的卷曲技术;
图5是根据本发明的实施例的高速线缆的横截面;
图6是根据本发明的实施例的双绞线的详细示图;
图7示出了根据本发明的实施例的线缆的一部分的侧视图;
图8示出了根据本发明的实施例的线缆的构造;
图9示出了根据本发明的实施例的可以用于排齐从线缆显现出来的双绞线的线梳;
图10示出了可以被焊接到印刷电路板上的焊盘的多个导体;
图11示出了根据本发明的实施例的将导体焊接到印刷电路板的方法;
图12示出了根据本发明的实施例的连接器插入件;和
图13示出了根据本发明的实施例的连接器插入件的分解视图。
具体实施方式
图1示出了根据本发明的实施例的连接器插头的侧视图。本图与其他所包含的附图一样,都是为了示例性目的所示出的,而并不对本发明的可能的实施例或权利要求加以限制。
此外,该插头可以是用于高速数据通信的有源线缆的一部分。这样,其可以包括消耗功率并产生热量的有源线路,例如芯片140。如果该热量变得极其热,该热量会降低有源线路的可靠性,并导致不舒服的用户体验。因此,期望从该连接器插头排除热量。因此,本发明的实施例可以提供多个低热阻路径,以散去该热量。
该连接器插头包括插头连接件110,其可以与连接器插座(未示出)的连接件配合。插头连接件110可以机械连接到印刷电路板120。这些插头连接件110可以使用印刷电路板120上的迹线电连接到芯片140。插头连接件和芯片140可以通过印刷电路板120上的迹线连接到电线和线缆130。外壳170可以用于围绕屏蔽件150。
芯片140可以是会产生该插头中的大部分热量的许多电路中的示例电路。此外,本发明的实施例可以采用使热量可以散去的多种路径。在第一路径中,热量可以从芯片140被直接排除到屏蔽件150。因此,热导体层160可以用于提供从芯片140到屏蔽件150的热路径。在第二路径中,芯片140可以连接到印刷电路板120,从而使得热量能够流入印刷电路板120中。可以位于印刷电路板120的侧面、底面或顶面上的焊料区域180可以被焊接到屏蔽件150的一部分,从而产生从印刷电路板到屏蔽件的用于散热的低热阻路径。从屏蔽件,热量可以通过线缆散出。在本发明的具体实施例中,印刷电路板120的侧面被镀膜并焊接到屏蔽件。因此,热量从芯片移动到印刷电路板,然后通过边沿镀层到达屏蔽件,然后通过线缆编织物到达线缆。
在第三路径中,线缆(未示出)还提供用于使热量离开该插头的路径。如下将示出的,线缆的编织物或其他层可以焊接到或其他方式连接到屏蔽件150。这可以使得热量能够通过线缆散出。在本发明的其他实施例中,线缆中可以包括低热路径,所述低热路径可以包括液体、金属或其他材料。
插头连接件110还可以提供进入器件插座的热路径。器件插座可以设计成提供低热阻路径,以进一步辅助插头中的散热。
此外,连接器插入件中的有源线路所产生的大部分热量可以通过线缆经由导热排除。下面的附图中示出了如何完成这一过程的示例。
图2示出了线缆230和连接器插入件屏蔽件250之间的连接的侧视图。线缆编织物234可以被从线缆230拉开,并且在焊料位置236处被焊接到屏蔽件250。线缆230中的导体(未示出)可以连接到屏蔽件250内部的线路。外壳270可以围绕屏蔽件250的一部分,以提供热绝缘和用于使用户抓住连接器插入件的位置。
因为线缆编织物234与线缆230分离,所以可以形成一个或多个开口238。例如,屏蔽件250的宽度可以比起高度大。一部分或全部的线缆编织物234可以沿着屏蔽件250的宽度连接到屏蔽件250,从而使得开口238沿着屏蔽件250的高度(或侧面)。开口238可以提供用于从线缆导体(未示出)发出的电磁干扰的路径。因此,本发明的实施例可以采用覆盖在开口238上的帽状件或其他结构。下面的附图中示出了示例。
图3示出了符合本发明的实施例的在线缆编织物234和连接器插入件屏蔽件250之间的、可以位于焊料位置236上方的帽状件339。帽状件330可以由金属(例如,铝、不锈钢)或其他材料形成。在制造过程中,帽状件339可以放置在焊料位置236上方并被卷曲以固定在适当位置。帽状件339还可以被焊接以提供附加的屏蔽和机械支撑。
通常的用于卷曲帽状件(例如,帽状件339)的技术经常弄碎和毁坏帽状件,从而损害线缆。因此,本发明的实施例可以通过在多个方向上施加力来卷曲帽状件339。下面的附图中示出了示例。
图4示出了本发明的各种实施例所采用的卷曲技术。在本具体示例中,通过模具410在四个方向上将力施加到帽状件439上。这些力可以以高度对称的方式卷曲帽状件439,用于提高的产量、提高的EMI(电磁干扰)隔离和机械稳定性。同时,该技术可以减小线缆330将以其他方式经受的不对称力,从而减小在制造过程中损坏线缆330中的内部导体(未示出)的机率。
在本发明的该具体实施例中,可以在四个方向上将力施加到帽状件439,然而在本发明的其他实施例中,可以在其他数量的方向(例如,两个、三个或多于四个方向)上施加力。
此外,本发明的实施例可以提供具有高强度的线缆。为了提供增加的强度,围绕线缆、或一个或多个线缆导体的编织物或屏蔽件可以包括一种或多种类型的纤维。例如,芳纶纤维(aramid fibers)可以包含于围绕线缆的屏蔽件或编织物中。不幸的是,芳纶纤维会干扰上面概述的焊接过程。为了简化编织物的焊接,芳纶或其他纤维可以集拢或聚集于线缆屏蔽件或编织物中,从而在焊接过程中可以被拉开。在本发明的各种实施例中,可以使用静电或通过其他机构拉开这些纤维。在下面的附图中示出了这样的线缆的示例。
图5是根据本发明的实施例的高速线缆的横截面。该线缆可以包括四个双绞线520和四个单线530。双绞线520可以用于载送不同的信号,多个单端信号、功率、接地、偏压、控制、状态,或其他类型的信号、功率、状态,或控制线。单线530可以用于传输单端信号,差分信号、功率、接地、偏压控制、状态的一侧,其他类型的信号、功率、状态,或控制信号。在本发明的其他实施例中,符合本发明的实施例的线缆可以包括其他数量的双绞线和单线。
在本示例中,双绞线520和单线530围绕尼龙芯560,所述尼龙芯560用于机械支撑。在本发明的其他实施例中,尼龙芯560可以由电线、一个或多个光纤、或其他导体或纤维来代替。这些连接件可以由屏蔽带580绑住。
屏蔽编织物540可以围绕线缆。外套570可以围绕屏蔽编织物540,并为线缆提供机械支撑。此外,芳纶纤维550可以分散或聚集在屏蔽编织物540中。屏蔽编织物540可以是通常的交织编织物,屏蔽编织物540可以由一个或多个反向旋转螺线形成,或屏蔽编织物540可以以其他各种方式形成。
图6是根据本发明的实施例的双绞线520的详细示图。双绞线520可以包括由绝缘层630所围绕的两个导体610。螺线屏蔽件620围绕双绞线520,并提供对电磁干扰的屏蔽。螺线屏蔽件620与屏蔽编织物540一样,可以由编织物、一个或多个反向旋转螺线、或其他方式形成。铜聚酯薄膜(Copper Mylar)带层670以绑住并提供机械支撑给螺线屏蔽件620和导体610。
此外,本发明的实施例可以采用一个、两个或多个反向旋转螺线作为屏蔽件。下面的附图中示出了示例。
图7示出了根据本发明的实施例的线缆的一部分的侧视图。该图示出了由外套710所围绕的线缆。外套710被切除以暴露出第一反向旋转螺线720和第二反向旋转螺线730。这些螺线中的第一个可以具有近似等于phi740的角度。在本发明的具体实施例中,phi可以等于17度。在本发明的其他实施例中,可以使用其他角度。这些螺线中的第二个可以具有近似相同的相对角度,这里示出负phi 742以表示不同的绝对方向。
以此方式,在制造过程中,反向旋转螺线720和730中的电线可以被轻松剥离、弄直、焊接或其他方式电连接到连接器插头中的位置。
使用反向旋转螺线720和730还可以提高线缆的柔性。例如,当在第一方向扭曲线缆时,反向旋转螺线720会拉紧而反向旋转螺线730会放松。反向旋转螺线720的拉紧可以保护内部导体。类似的,当在第二方向扭曲线缆时,反向旋转螺线730会拉紧而反向旋转螺线720会放松。反向旋转螺线730的拉紧可以保护内部导体。
此外,本发明的实施例可以采用一种或多种不同类型的纤维。这些纤维可以单独地或聚集的分散在一个或多个反向旋转螺线720和730中。可以因各种原因而包含这些纤维。
在本发明的具体实施例中,可以为了附加的强度而包含芳纶纤维。此外,芳纶纤维会干扰将反向旋转螺线720和730焊接到诸如连接器插入件的屏蔽件或焊盘之类的位置。因此,在本发明的各种实施例中,可以通过静电、空气运动或其他方法将这些纤维从反向旋转螺线720和730中的线拉开。
这里示出的线缆可以以多种方式制成。其中一种,线和双绞线被从线轴拉出,然后被缠绕在用于机械支撑的各种层上。为了提高线缆的可靠性并减小线缆使用时损坏的机率,在线缆制造过程中,保存线和双绞线的线轴可以旋转。下面的附图中示出了示例。
图8示出了根据本发明的实施例的线缆的构造。在本示例中,多个线轴810可以各自保存导体820中的一种。当形成线缆时,线轴810可以旋转,从而分别扭曲线。同时,线轴810可以整体扭转,因此整体扭曲线。例如,线轴810可以每一线缆长度扭转半圈、一圈、两圈、或其他分数或数量圈。组合扭转运动可以称作行星馈线(planetary wire feeding)或行星扭转(planetary twist)。在本发明的其他实施例中,可以使用其他类型的组件。例如,可以使用退扭转或无扭转。各种导体可以例如使用带825绑起来。外套可以在830突出,因此密封线。
线轴810可以保存各种类型的导体或导体组。例如,其可以保存单一导线、共轴线缆、双绞线、或屏蔽双绞线、或其他类型的导体或导体组。在本发明的具体实施例中,一个或多个线轴810上的导体成对聚集,称作双轴或双股缆线。
此外,如图5所示,根据本发明的实施例的线缆可以包括多个双绞线520和单线530。线可以连接到连接器插入件中的印刷电路板,例如图1中的印刷电路板120。但是,双绞线520可以在任意方向上从线缆的端部显现出来。这样,很难将双绞线520焊接到印刷电路板120。因此,本发明的实施例可以采用线梳来排齐双绞线520,以简化焊接到印刷电路板120。使用上述梳子可以提高根据本发明的实施例的连接器插入件的可制造性。下面的附图中示出了上述线梳的示例。
图9示出了根据本发明的实施例的可以用于排齐从线缆显现出来的双绞线的线梳910。线梳910可以包括多个非圆形开口920和圆形开口930。双绞线520可以被解开到与开口920配合的点,然后穿过开口920。单线530可以穿过开口930。这样,来自线缆的连接器可以在从线梳910显现出来时排齐。这使得连接器能够被焊接到印刷电路板120,如下图所示。
图10示出了可以被焊接到印刷电路板(例如印刷电路板120)上的焊盘1040和1070的多个导体1010。具体来说,连接器1010被外套1020覆盖。外套1020可以被去除,从而暴露出编织物或屏蔽层1030。屏蔽层1030可以焊接到焊盘1040。内部绝缘层1050可以被去掉而剩下连接器端子1060,所述连接器端子1060可以焊接到焊盘1070。
一旦连接器1010被对准,可以期望能够以可靠的方式将屏蔽层1030焊接到焊盘1040,并将连接件1060焊接到焊盘1070。因此,本发明的实施例在焊接过程中可以采用成形焊料条。下面的附图中示出了示例。
图11示出了根据本发明的实施例的将导体焊接到印刷电路板的方法。在本示例中,双绞线导体1120被焊接到印刷电路板1130上的焊盘。成形焊料条1140可以放置在连接器1120上。可以例如通过使电流从一段流到另一端来加热热条1110。热条1110可以被降低,从而焊料条1140被加热并流动,从而将双绞线1120的屏蔽层焊接到印刷电路板1130上的焊盘。在本示例中,热条1110可以包括凹槽1150,从而均匀的加热焊料条1140。该构造可以提供双绞线1120的屏蔽编织物与印刷电路板1130上的焊盘之间的可靠焊接连接。
图12示出了根据本发明的实施例的连接器插入件。该连接器插入件包括与适应的连机器插座配合的插入部分1210。可以包括外壳1220,从而用户可以操作连接器插入件。为了举例说明,还包括应力释放和线缆1230。
图13示出了根据本发明的实施例的连接器插入件的分解视图。线缆1305的导体穿过如上所述的线梳1140。这些导体连接到印刷电路板1350。一个或多个电路1355可以位于印刷电路板1350上。触点1365可以由结构1360支撑,并连接到印刷电路板1350。框架部分1310和1310可以封装印刷电路板1350和有源电路1355。外壳部分1332和1320可以形成围绕连接器插入件的外壳。可以提供防尘件1370以在运输和装货过程中保护连接器插入件。
为示例和说明的目的给出了对本发明的实施例的上述描述。这并不意味着是详尽无遗的或将本发明限制到上述精确形式,根据上述教导可以很多修改形式和变化形式。选择和描述实施例的目的是,更好的说明本发明的原则及其实际应用,从而使得本领域技术人员能够以适合于预期的具体应用的各种实施例和各种修改形式来最佳的利用本发明。因此,应当理解,本发明覆盖所附权利要求范围内的所有修改形式和等价形式。

Claims (18)

1.一种制造连接器插入件的方法,其包括如下步骤: 
将线缆屏蔽层中的多个纤维与多个金属线分开; 
在所述多个金属线和所述连接器插入件的屏蔽件之间形成焊接连接; 
将帽状件放置在所述焊接连接上方;和 
卷曲所述帽状件。 
2.根据权利要求1所述的方法,其中,所述多个纤维是芳纶纤维。 
3.根据权利要求1所述的方法,其中,所述线缆屏蔽层是织物层。 
4.根据权利要求1所述的方法,其中,所述线缆屏蔽层由多个反向旋转螺线形成。 
5.根据权利要求1所述的方法,其中,通过在多个方向上施加力来卷曲所述帽状件。 
6.根据权利要求1所述的方法,其中,通过在四个方向上施加力来卷曲所述帽状件。 
7.根据权利要求6所述的方法还包括: 
将所述帽状件焊接到所述连接器插入件。 
8.根据权利要求1所述的方法还包括: 
将印刷电路板上的导电焊盘焊接到所述连接器插入件的内壁。 
9.根据权利要求8所述的方法,其中,所述导电焊盘位于所述印刷电路板的边缘上。 
10.根据权利要求8所述的方法还包括: 
将所述印刷电路板上的有源器件热耦合到所述屏蔽件。 
11.一种包括连接器插入件和线缆设备的装置,该装置包括: 
插入件屏蔽件; 
线缆,其包括多个双绞线、多个线、和电连接到所述插入件屏蔽件的屏蔽层; 
帽状件,其在所述屏蔽层和所述插入件屏蔽件之间的连接上方; 
模块,其具有用于所述双绞线的多个非圆形开口和用于所述线的多个 近似圆形开口,其中,所述多个双绞线和所述多个线使用所述开口穿过所述模块; 
印刷电路板,其连接到至少一个双绞线,所述印刷电路板具有连接到所述插入件屏蔽件的焊盘;和 
有源器件,其固定到所述印刷电路板,并热耦合到所述插入件屏蔽件, 
其中,所述帽状件在所述屏蔽层和所述插入件屏蔽件的之间的连接上在多个方向上被卷曲。 
12.根据权利要求11所述的装置,其中,所述线缆屏蔽层焊接到所述插入件屏蔽件。 
13.根据权利要求11所述的装置,其中,所述多个非圆形开口中的每一个都是近似椭圆形。 
14.根据权利要求11所述的装置,其中,所述焊盘位于所述印刷电路板的侧面上。 
15.根据权利要求11所述的装置,其中,所述帽状件焊接到所述连接器插入件。 
16.根据权利要求11所述的装置,还包括: 
塑料外壳,其覆盖所述插入件屏蔽件的一部分。 
17.根据权利要求11所述的装置,其中,所述线缆屏蔽层包括多个纤维。 
18.根据权利要求17所述的装置,其中,所述多个纤维包括芳纶纤维。 
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