CN102241153A - Complete equipment for crushing, compressing and forming straws - Google Patents
Complete equipment for crushing, compressing and forming straws Download PDFInfo
- Publication number
- CN102241153A CN102241153A CN2011101333959A CN201110133395A CN102241153A CN 102241153 A CN102241153 A CN 102241153A CN 2011101333959 A CN2011101333959 A CN 2011101333959A CN 201110133395 A CN201110133395 A CN 201110133395A CN 102241153 A CN102241153 A CN 102241153A
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- CN
- China
- Prior art keywords
- briquetting
- mould
- deduster
- horizontal loops
- vertical shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/20—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring
- B30B11/201—Roller-and-ring machines, i.e. with roller disposed within a ring and co-operating with the inner surface of the ring for extruding material
- B30B11/207—Feed means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses complete equipment for crushing, compressing and forming straws, comprising a crusher and a briquetting device, wherein the briquetting device comprises a briquetting motor, a speed reducer, a briquetting assembly and a bracket; the briquetting assembly comprises a horizontal ring die, a vertical shaft, a press roller and a discharge hopper; the horizontal ring die is uniformly provided with a plurality of square holes on the circumference in the horizontal direction; the crusher is used for directly feeding crushed materials into a dust remover through a material conveying air duct; and the crushed materials enter the horizontal ring die through the dust remover and are extruded and formed towards the circumference by rotating the press roller. The complete equipment disclosed by the invention is simple to operate and is high in efficiency; and the produced blocky materials are not easy to deform.
Description
Technical field
The present invention relates to a kind of stalk process equipment, especially relate to a kind of crushed stalk compression forming complete set of equipments.
Background technology
China's 80% population is lived in the rural area, and biomass energies such as stalk and fuel wood are the main life fuels in rural area, although the use of commercial energys such as coal in the rural area increases sharply, biomass energy is still occupied critical role.Life in the countryside in 1998 is with total amount marking coal for 3.65 hundred million tons, and wherein stalk and fuel wood are 2.07 hundred million tons of mark coals, account for 56.7%, and therefore, the development and use biomass energy has more Special Significance to Chinese countryside.Raising along with rural economic development and life of farmers level, the rural area is urgent day by day for the demand of high-grade fuel, because crops volumes such as stalk, fuel wood are big, storage is difficult, energy is low, traditional energy utilizes mode to be difficult to satisfy rural area modernization demand, and biomass energy high quality conversion using is imperative.At present, part producer also just actively research and development produce forming machine for straw, but have problems such as complex structure, output efficiency are low, moulding instability.
Summary of the invention
The objective of the invention is: a kind of stable molding, output efficiency height, easy to operate crushed stalk compression forming complete set of equipments are provided.
Technical scheme of the present invention is: comprise pulverizer and briquetting device, pulverizer comprises pulverizes motor, reducing mechanism, and briquetting device comprises briquetting motor, reductor, briquetting assembly, support; The briquetting assembly comprises horizontal loops mould, vertical shaft, pressure roller, discharge bucket, the briquetting motor drives vertical shaft by reductor, vertical shaft is positioned in the middle of two pressure rollers, two pressure rollers are positioned at the horizontal loops mould, are provided with in horizontal direction, vertical shaft connects the roll shaft of two pressure rollers by end cap up and down, and drives two pressure rollers and rotate, and horizontal loops mould border has several discharging square holes, discharge bucket is positioned at horizontal loops mould below, and briquetting motor, reductor and discharge bucket are supported on the support; Connect deduster above the horizontal loops mould, the deduster top has the dedusting mouth, and deduster is fixed on the deduster frame, and the discharge gate of reducing mechanism expects that by defeated airduct is connected the top of deduster, and the outer surface of defeated material airduct is provided with heater.
The small vibrating device is set below discharge bucket, and some discharging square holes are along the uniform layout in ring mould border.
Described heater is the intelligent constant-temperature electric heater unit.
The invention has the beneficial effects as follows: the present invention includes stalk crasher and briquetting device, stalk crasher is fit to pulverize various agricultural crop straws, wide adaptability, the discharging thickness is adjustable, rotate the blast that is produced at a high speed, the material of pulverizing is directly entered the deduster the inside by defeated material airduct, and pulverizer need not add blower fan separately.Outside defeated material airduct, design the raw material heater, adopt intelligent constant-temperature control, make material pre-thermal softening in course of conveying, easier moulding in extrusion process.Design deduster on briquetting device, major control stalk dust makes the working environment health, stops environmental pollution.Briquetting device has adopted the horizontal loops mould, and the horizontal loops mould is the uniform plurality of square holes in border in the horizontal direction, adopts vertical shaft to drive two pressure rollers that horizontal direction is provided with inside, and material is entered in the horizontal loops mould by deduster, pushes one-shot forming to the border by the pressure roller rotation.Adopted vertical type speed reducer (change gear) below briquetting device, the briquetting motor to reductor, has improved the needed pressure of briquetting device by the belt outputting power, cuts down the consumption of energy simultaneously.Below discharge bucket, designed the small vibrating device, can make the timely blanking of the briquetting that falls into discharge bucket, prevented to block up.The present invention is simple to operate, and is easy to use, and the output lump material is not yielding, and the efficient height is pressing for of rural development, is again the needs that reduce discharging, protection environment, implement the strategy of sustainable development.
Description of drawings
Fig. 1 is the structural representation of crushed stalk compression forming complete set of equipments of the present invention;
Fig. 2 is A-A partial sectional view of Fig. 1.
Figure labeling description: 1, heater, 2, feed hopper, 3, reducing mechanism, 4, the V-belt, 5, defeated material airduct, 6, base, 7, pulverize motor, 8, material-falling hopper, 9, horizontal loops mould, 10, square hole, 11, vertical shaft, 12, vibrator, 13, deduster frame, 14, discharge bucket, 15 supports, 16, the briquetting motor, 17, belt, 18, reductor, 19, the dedusting mouth, 20, deduster, 21, pressure roller, 22, end cap.
The specific embodiment
From the structural representation of crushed stalk compression forming complete set of equipments of the present invention shown in Figure 1 as can be seen, the present invention includes stalk crasher, defeated material airduct 5, intelligent constant-temperature electric heater unit 1, cyclone dust collectors 20, deduster frame 13, briquetting device, stalk crasher is made up of pulverizing motor 7, V-belt 4, reducing mechanism 3, base 6, pulverize on motor 7 and reducing mechanism 3 firm bankings 6, have feed hopper 2 on the reducing mechanism 3.Briquetting device comprises briquetting motor 16, vertical type speed reducer (change gear) 18, briquetting assembly, support 15, and reductor 18 is fixed on below the support 15.Briquetting motor 16 is connected with reductor 18 by belt 17, and reductor adopts 13:1, makes the briquetting motor power improve 13 times and has reached the needed pressure of briquetting, cuts down the consumption of energy simultaneously.The briquetting assembly comprises horizontal loops mould 9, vertical shaft 11, pressure roller 21, discharge bucket 14, horizontal loops mould 9 border is in the horizontal direction evenly arranged 40 25 ㎜ * 25 ㎜ discharging square holes 10, as required, horizontal loops mould 9 also can evenly be arranged 30 32 ㎜ * 32 ㎜ discharging square holes in the border in the horizontal direction.
Fig. 2 is A-A partial sectional view of Fig. 1, as seen from the figure, two pressure rollers 21 are positioned at horizontal loops mould 9, are provided with in horizontal direction, vertical shaft 11 is positioned in the middle of two pressure rollers 21, briquetting motor 16 drives vertical shaft 11 by reductor 18, vertical shaft 11 passes through the roll shaft of end cap 22 connections two pressure rollers 21 up and down, and drives 21 rotations of two pressure rollers.Discharge bucket 14 is positioned at horizontal loops mould 9 belows, and discharge bucket 14 is installed on the support 15, and discharging is evenly horizontal dischargings around horizontal loops mould 9, falls into discharge bucket 14 then, from discharge bucket 14 both sides discharge gates to the both sides discharge.Deduster 20 bottoms have material-falling hopper 8, and material-falling hopper 8 connects horizontal loops mould 9, and deduster 20 tops have dedusting mouth 19, and deduster 20 is fixed on the deduster frame 13, and the discharge gate of reducing mechanism is connected the top of deduster 20 by defeated material airduct 5.
Operation principle of the present invention is: agricultural crop straw is by feed hopper 2 feedings of pulverizer, pulverize the back and rotate the blast of generation at a high speed by pulverizer, be fed to deduster 20 by defeated material airduct 5, at defeated material airduct 5 outer surfaces intelligent electrical heating attemperating unit 1 is set, make material pre-thermal softening in course of conveying, after material enters deduster 20, pass through cyclonic separation, dust is drained by dedusting mouth 19, material after the dedusting enters material-falling hopper 8, evenly stacked by pressure roller 21 to square hole 10 extruding of horizontal mould 9 all around, level is discharged and is fallen into discharge bucket 14 around the square after the extruding, from discharge bucket 14 both sides discharge gate discharges, mini vibrator 12 is set below discharge bucket 14, make the unobstructed not material stock of finished product briquetting discharge.
Claims (5)
1. a crushed stalk compression forming complete set of equipments comprises pulverizer and briquetting device, and pulverizer comprises pulverizes motor (7), reducing mechanism (3), it is characterized in that; Described briquetting device comprises briquetting motor (16), reductor (18), briquetting assembly, support (15); The briquetting assembly comprises horizontal loops mould (9), vertical shaft (11), pressure roller (21), discharge bucket (14), briquetting motor (16) drives vertical shaft (11) by reductor (18), vertical shaft (11) is positioned in the middle of two pressure rollers (21), two pressure rollers (21) are positioned at horizontal loops mould (9), be provided with in horizontal direction, vertical shaft (11) passes through the roll shaft of end cap (22) connection two pressure rollers (21) up and down, and drive two pressure rollers (21) and rotate, horizontal loops mould (9) border has several discharging square holes (10), discharge bucket (14) is positioned at horizontal loops mould (9) below, briquetting motor (16), reductor (18) and discharge bucket (14) are supported on the support (15); Connect deduster (20) above the described horizontal loops mould (9), deduster (20) top has dedusting mouth (19), deduster (20) is fixed on the deduster frame (13), the discharge gate of reducing mechanism (3) expects that by defeated airduct (5) is connected the top of deduster (20), and the outer surface of described defeated material airduct (5) is provided with heater (1).
2. crushed stalk compression forming complete set of equipments according to claim 1 is characterized in that; Small vibrating device (12) is set below discharge bucket (14).
3. crushed stalk compression forming complete set of equipments according to claim 1 is characterized in that; Some discharging square holes (10) are evenly arranged along horizontal loops mould (9) border.
4. crushed stalk compression forming complete set of equipments according to claim 1 is characterized in that; Described heater (1) is the intelligent constant-temperature electric heater unit.
5. crushed stalk compression forming complete set of equipments according to claim 1 is characterized in that; Deduster (20) bottom has material-falling hopper (8), and material-falling hopper (8) connects horizontal loops mould (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101333959A CN102241153A (en) | 2011-05-23 | 2011-05-23 | Complete equipment for crushing, compressing and forming straws |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101333959A CN102241153A (en) | 2011-05-23 | 2011-05-23 | Complete equipment for crushing, compressing and forming straws |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102241153A true CN102241153A (en) | 2011-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011101333959A Pending CN102241153A (en) | 2011-05-23 | 2011-05-23 | Complete equipment for crushing, compressing and forming straws |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102241153A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104473315A (en) * | 2014-11-30 | 2015-04-01 | 韦江华 | Feed deduster |
| CN106042440A (en) * | 2016-05-30 | 2016-10-26 | 徐州工程学院 | Nutritional raw material forming device for landscape rehabilitation and working method thereof |
| CN108722602A (en) * | 2018-05-29 | 2018-11-02 | 芜湖涛浪机械科技有限公司 | A kind of agricultural crops dedusting crushing processing unit (plant) |
| CN111496972A (en) * | 2020-06-04 | 2020-08-07 | 张皖龙 | Automatic artificial board mould pressing production equipment and mould pressing production method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050100633A1 (en) * | 2000-09-07 | 2005-05-12 | Bunkers Joseph M. | Continuous formation of center filled gum |
| CN101168299A (en) * | 2007-11-28 | 2008-04-30 | 山东大学 | Biomass straw instantaneous combination collection forming machine |
| CN201214658Y (en) * | 2008-04-17 | 2009-04-01 | 江苏正昌粮机股份有限公司 | Mobile stalk granular fuel processing set |
| CN201346867Y (en) * | 2008-12-19 | 2009-11-18 | 辽宁新大地生物能源科技有限公司 | Highly-effective horizontal ring die roll type biomass fuel forming machine |
| CN201677529U (en) * | 2010-04-30 | 2010-12-22 | 北京汉坤科技有限公司 | Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles |
| CN202123681U (en) * | 2011-05-23 | 2012-01-25 | 赵兴朋 | Complete equipment for smashing, compressing and forming of straws |
-
2011
- 2011-05-23 CN CN2011101333959A patent/CN102241153A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050100633A1 (en) * | 2000-09-07 | 2005-05-12 | Bunkers Joseph M. | Continuous formation of center filled gum |
| CN101168299A (en) * | 2007-11-28 | 2008-04-30 | 山东大学 | Biomass straw instantaneous combination collection forming machine |
| CN201214658Y (en) * | 2008-04-17 | 2009-04-01 | 江苏正昌粮机股份有限公司 | Mobile stalk granular fuel processing set |
| CN201346867Y (en) * | 2008-12-19 | 2009-11-18 | 辽宁新大地生物能源科技有限公司 | Highly-effective horizontal ring die roll type biomass fuel forming machine |
| CN201677529U (en) * | 2010-04-30 | 2010-12-22 | 北京汉坤科技有限公司 | Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles |
| CN202123681U (en) * | 2011-05-23 | 2012-01-25 | 赵兴朋 | Complete equipment for smashing, compressing and forming of straws |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104473315A (en) * | 2014-11-30 | 2015-04-01 | 韦江华 | Feed deduster |
| CN106042440A (en) * | 2016-05-30 | 2016-10-26 | 徐州工程学院 | Nutritional raw material forming device for landscape rehabilitation and working method thereof |
| CN106042440B (en) * | 2016-05-30 | 2018-01-02 | 徐州工程学院 | A kind of nutrient raw material shaped device and its method of work for landscape rehabilitation |
| CN108722602A (en) * | 2018-05-29 | 2018-11-02 | 芜湖涛浪机械科技有限公司 | A kind of agricultural crops dedusting crushing processing unit (plant) |
| CN111496972A (en) * | 2020-06-04 | 2020-08-07 | 张皖龙 | Automatic artificial board mould pressing production equipment and mould pressing production method |
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Application publication date: 20111116 |