CN102179688A - Automatic assembling machine of needle roller of planet wheel - Google Patents
Automatic assembling machine of needle roller of planet wheel Download PDFInfo
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- CN102179688A CN102179688A CN2011100693355A CN201110069335A CN102179688A CN 102179688 A CN102179688 A CN 102179688A CN 2011100693355 A CN2011100693355 A CN 2011100693355A CN 201110069335 A CN201110069335 A CN 201110069335A CN 102179688 A CN102179688 A CN 102179688A
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Abstract
The invention relates to an automatic assembling machine of a needle roller of a planet wheel, belonging to the technical field of automatic loading equipment of a needle roller bearing of a retainer. The automatic assembling machine comprises a stepping motor, an indexing disc, a first needle roller feeding device, an annular spacer feeding device, a second needle roller feeding device, a refill part loading device, a planet wheel assembly part pushing-off device, and the like, wherein a fixed stand is provided with the indexing disc and the stepping motor; follower fixtures are uniformly distributed on the surface of the indexing disc; and a fixed installation plate positioned on the periphery of the indexing disc is provided with a planet wheel workpiece feeding device, the first needle roller feeding device, the annular spacer feeding device, the second needle roller feeding device, the refill part loading device and the planet wheel assembly part pushing device at intervals. In the invention, work units are controlled by a PLC (Programmable Logic Controller), and the automatic assembly of the needle roller of the planet wheel is realized, therefore, the assembling efficiency is enhanced and the problems that the traditional manual loading not only has low efficiency but also is easy to generate neglected loading and serious influences product quality are solved; and in addition, the production probability of unqualified products is reduced and the requirements on a product market are met.
Description
Technical field:
The present invention relates to a kind of planetary gear needle roller automatic assembling machine, belong to the automatic filling equipment technical field of no retainer needle bearing.
Background technology:
Be expert in the star wheels transport mechanism, its volume becomes more and more littler, in the time of more and more compacter, in order not reduce the intensity of transmission, the effect of serving as bearing is directly packed needle roller in the planetary gear in the cancellation of the needle bearing that generally will install originally, so both save the segment space that takies because of former retainer, do not reduced the intensity of its transmission again.Present domestic most producers are the mode of the hand-filling taked in the assembling of the needle roller of planetary gear, the mode of hand-filling has expended great amount of manpower and material resources, not only inefficiency can not satisfy the demand of existing market, and be easy to occur the situation of neglected loading needle roller or pad, have a strong impact on the quality of product and the benefit of enterprise.
Summary of the invention:
The objective of the invention is to: provide a kind of planetary gear needle roller filling stable efficient, reliable in quality, to solve existing hand-filling planetary gear needle roller, inefficiency not only, and be prone to the situation of neglected loading needle roller or pad, have a strong impact on the planetary gear needle roller automatic assembling machine of product quality and performance of enterprises problem.
The present invention realizes above-mentioned purpose by following technical solution:
A kind of planetary gear needle roller automatic assembling machine, it is by fixed frame, stepper motor, index dial, the fixed installation dish, planetary gear workpiece feed arrangement, the first needle roller feed arrangement, the annular gasket feed arrangement, the second needle roller feed arrangement, for the chipware charging apparatus, planetary gear set piece installing ejecting device, pallet A, pallet B, pallet C, pallet D, pallet E, pallet F constitutes, it is characterized in that: the upper end of fixed frame is movably installed with index dial, the index dial top is provided with the fixed installation dish, the index dial below is equipped with the stepper motor that is connected with index dial by fixed frame, index dial surface circumference is 6 equal portions and is evenly equipped with pallet A, pallet B, pallet C, pallet D, pallet E and pallet F, the index dial periphery is equipped with the mounting plate of ring-type by fixed frame, on the circumference of mounting plate successively the compartment of terrain be provided with and pallet A, pallet B, pallet C, pallet D, pallet E and pallet F be corresponding planetary gear workpiece feed arrangement respectively, the first needle roller feed arrangement, the annular gasket feed arrangement, the second needle roller feed arrangement, for chipware charging apparatus and planetary gear set piece installing ejecting device; The periphery of mounting plate is arranged at intervals with planetary gear workpiece drawing-in device, the first needle roller vibration feeder device, annular gasket vibration feeder device, the second needle roller vibration feeder device, replaces chipware drawing-in device and discharging checkout gear; Planetary gear workpiece drawing-in device, the first needle roller vibration feeder device, annular gasket vibration feeder device, the second needle roller vibration feeder device, for the chipware drawing-in device respectively by slideway A, communicating pipe A, communicating pipe B, communicating pipe C, slideway B respectively with planetary gear workpiece feed arrangement, the first needle roller feed arrangement, annular gasket feed arrangement, the second needle roller feed arrangement, be connected for the chipware charging apparatus; The discharging checkout gear is connected with planetary gear set piece installing ejecting device by the workpiece chute; Described fixed installation dish is provided with the pusher cylinder.
Described pallet A, pallet B, pallet C, pallet D, pallet E and pallet F are made of base, buck plate, workpiece positioning sleeve, push rod, centering spindle, locator card respectively, the workpiece positioning sleeve is installed on the base by buck plate, be movably installed with centering spindle in the workpiece positioning sleeve, be set with push rod in the centering spindle, the workpiece positioning sleeve of centering spindle top is provided with locator card.
The described first needle roller feed arrangement and the second needle roller feed arrangement are respectively by holder, the needle roller assembly head, the assembly head mounting, the support and connection plate, bearing block, the discharging cylinder, stepper motor A, power transmission shaft, discharge ring, needles collector, following pin device, the dress syringe needle constitutes, by the assembly head mounting needle roller assembly head is installed on the holder, the pin device is equipped with down by the support and connection plate in needle roller assembly head top, on the following pin device needles collector is housed, needle roller assembles first side and by bearing block power transmission shaft is housed, dress syringe needle in one end of power transmission shaft and the needle roller assembly head is connected, the other end of power transmission shaft is connected by the stepper motor A that is provided with on driving-belt and the bearing block, be set with discharge ring on the power transmission shaft between dress syringe needle and the bearing block, discharge ring is fixedlyed connected with the discharging cylinder that bearing block one end is provided with.
Described annular gasket feed arrangement is by the spacer ring blanking rack, the spacer ring fairlead, the spacer ring baffle plate, the spacer ring mounting bracket, the pad propulsion cylinder, the spacer ring guide pin bushing, the guide pin bushing seat, the tremie pipe support, the pad tremie pipe constitutes, the spacer ring mounting bracket is provided with the spacer ring blanking rack, one side of spacer ring blanking rack is equipped with spacer ring baffle plate and spacer ring fairlead, the opposite side of spacer ring blanking rack is provided with the pad propulsion cylinder, the pad tremie pipe is equipped with by the tremie pipe support in spacer ring blanking rack upper end, the guide pin bushing seat is housed on the spacer ring blanking rack, the spacer ring guide pin bushing is housed in the guide pin bushing seat, the spacer ring guide pin bushing is communicated with the pad tremie pipe, and the spacer ring guide pin bushing is also fixedlyed connected with the pad propulsion cylinder;
The described chipware charging apparatus that replaces is by replacing the chipware propulsion cylinder, replace the chipware guide cylinder, constituting for the chipware baffle plate with for the chipware feed well, end for the chipware feed well is provided with for the chipware propulsion cylinder, the other end for chipware feed well corresponding with replacing the chipware propulsion cylinder is provided with for the chipware guide cylinder, replaces inside one side of chipware feed well to be provided with for the chipware baffle plate.
Described planetary gear set piece installing ejecting device is propped up and is configured to by unloading block, discharging cylinder, gear blanking backing plate, discharging, the discharging cylinder is housed on the discharging support, on the cylinder push-rod of discharging cylinder unloading block is housed, on the discharging support of unloading block below gear blanking backing plate is housed.
Described discharging checkout gear is configured to by workpiece chute, detection baffle plate, detection head, blanking cylinder A, blanking cylinder B, receiver, discharging machine, the discharging frame is provided with the workpiece chute, blanking cylinder A is equipped with in workpiece chute one end termination, blanking cylinder A one side is equipped with receiver, by blanking cylinder B push pedal is installed in the receiver, the middle part of workpiece chute is symmetrically installed with detection head, is provided with the detection baffle plate by the baffle plate cylinder on the workpiece chute between detection head and the blanking cylinder A.
Described planetary gear workpiece feed arrangement by top board, workpiece fairlead, base plate, left riser be installed, cut somebody's hair, right riser constitutes, install on the base plate and top board is installed by left riser and right riser, be provided with the workpiece groove in the top board, one side of workpiece groove is provided with the workpiece fairlead, the opposite side of workpiece groove is provided with cuts somebody's hair, one side of top board is provided with the cylinder of cutting somebody's hair, and the described cylinder of cutting somebody's hair is fixedlyed connected with cutting somebody's hair.
The invention has the advantages that:
1, this planetary gear needle roller automatic assembling machine has reduced great amount of manpower and material resources, has improved the efficient of assembling greatly, has greatly satisfied the demand of produce market.
2, this planetary gear needle roller automatic assembling machine is in the process of assembling automatically, not only each product itself has been carried out once checking, a series of mistake proofing and measuring ability have also been taked simultaneously, the product that feasible assembling is come out reaches requirement of client, reduced the generation probability of defective work, the quality of product also is improved.
3, this planetary gear needle roller automatic assembling machine has adopted the mechanical dividing turntable structure, makes it have efficient height, long service life, maintenance and advantage easy to maintenance.
Description of drawings:
Fig. 1 is the main TV structure schematic diagram of planetary gear needle roller automatic assembling machine;
Fig. 2 is the plan structure schematic diagram of planetary gear needle roller automatic assembling machine;
Fig. 3 is the main TV structure schematic diagram of the pallet of planetary gear needle roller automatic assembling machine;
Fig. 4 is the side-looking structural representation of the pallet of planetary gear needle roller automatic assembling machine;
Fig. 5 is the main TV structure schematic diagram of the first and second needle roller feed arrangements of planetary gear needle roller automatic assembling machine;
Fig. 6 is the side-looking structural representation of the first and second needle roller feed arrangements of planetary gear needle roller automatic assembling machine;
Fig. 7 is the structural representation of the annular gasket feed arrangement of planetary gear needle roller automatic assembling machine;
Fig. 8 is the structural representation for the chipware charging apparatus of planetary gear needle roller automatic assembling machine;
Fig. 9 is the structural representation of the planetary gear set piece installing ejecting device of planetary gear needle roller automatic assembling machine;
Figure 10 is the main TV structure schematic diagram of the discharging checkout gear of planetary gear needle roller automatic assembling machine;
Figure 11 is the plan structure schematic diagram of the discharging checkout gear of planetary gear needle roller automatic assembling machine;
Figure 12 is the main TV structure schematic diagram of the planetary gear workpiece feed arrangement of planetary gear needle roller automatic assembling machine;
Figure 13 is the plan structure schematic diagram of the planetary gear workpiece feed arrangement of planetary gear needle roller automatic assembling machine.
Among the figure: 1, fixed frame, 2, stepper motor, 3, index dial, 4, planetary gear workpiece feed arrangement, 5, the first needle roller feed arrangement, 6, the annular gasket feed arrangement, 7, the second needle roller feed arrangement, 8, for the chipware charging apparatus, 9, planetary gear set piece installing ejecting device, 10, pallet A, 11, mounting plate, 12, planetary gear workpiece drawing-in device, 13, the first needle roller vibration feeder device, 14, annular gasket vibration feeder device, 15, the second needle roller vibration feeder device, 16, for the chipware drawing-in device, 17, the discharging checkout gear, 18, slideway A, 19, communicating pipe A, 20, communicating pipe B, 21, communicating pipe C, 22, slideway B, 23, the workpiece chute, 24, pallet B, 25, pallet C, 26, pallet D, 27, pallet E, 28, pallet F, 29, the fixed installation dish, 30, the pusher cylinder, 31, base, 32, buck plate, 33, the workpiece positioning sleeve, 34, push rod, 35, centering spindle, 36, locator card, 37, holder, 38, the needle roller assembly head, 39, the assembly head mounting, 40, the support and connection plate, 41, bearing block, 42, the discharging cylinder, 43, stepper motor A, 44, power transmission shaft, 45, discharge ring, 46, needles collector, 47, following pin device, 48, the dress syringe needle, 49, the spacer ring blanking rack, 50, the spacer ring fairlead, 51, the spacer ring baffle plate, 52, the spacer ring mounting bracket, 53, the pad propulsion cylinder, 54, the spacer ring guide pin bushing, 55, the guide pin bushing seat, 56, the tremie pipe support, 57, the pad tremie pipe, 58, for the chipware propulsion cylinder, 59, for the chipware guide cylinder, 60, for the chipware baffle plate, 61, for the chipware feed well, 62, unloading block, 63, the discharging cylinder, 64, gear blanking backing plate, 65, the discharging support, 66, the workpiece chute, 67, detect baffle plate, 68, detection head, 69, blanking cylinder A, 70, blanking cylinder B, 71, receiver, 72, the discharging frame, 73, push pedal, 74, the baffle plate cylinder, 75, top board, 76, the workpiece fairlead, 77, base plate is installed, 78, left side riser, 79, cut somebody's hair, 80, right riser, 81, gear assembly, 82, the workpiece groove, 83, the cylinder of cutting somebody's hair.
The specific embodiment:
A kind of planetary gear needle roller automatic assembling machine, it is by fixed frame 1, stepper motor 2, index dial 3, planetary gear workpiece feed arrangement 4, the first needle roller feed arrangement 5, annular gasket feed arrangement 6, the second needle roller feed arrangement 7, for chipware charging apparatus 8, planetary gear set piece installing ejecting device 9, pallet A10, pallet B24, pallet C25, pallet D26, pallet E27, pallet F28, planetary gear workpiece drawing-in device 12, the first needle roller vibration feeder device 13, annular gasket vibration feeder device 14, the second needle roller vibration feeder device 15, constitute for chipware drawing-in device 16 and discharging checkout gear 17, the upper end of fixed frame 1 is movably installed with index dial 3, index dial 3 tops are provided with fixed installation dish 29, index dial 3 belows are equipped with the stepper motor 2 that is connected with index dial 3 by fixed frame 1, and index dial 3 surperficial circumference are 6 equal portions and are evenly equipped with pallet A10, pallet B24, pallet C25, pallet D26, pallet E27 and pallet F28.
The periphery of mounting plate 11 be arranged at intervals be used for to planetary gear workpiece feed arrangement 4, the first needle roller feed arrangement 5, annular gasket feed arrangement 6, the second needle roller feed arrangement 7, for chipware charging apparatus 8 carry the planetary gear workpiece drawing-in device 12, the first needle roller vibration feeder device 13, annular gasket vibration feeder device 14, the second needle roller vibration feeder device 15 of planetary gear workpiece assemblies, for chipware drawing-in device 16 and discharging checkout gear 17.
Planetary gear workpiece drawing-in device 12, the first needle roller vibration feeder device 13, annular gasket vibration feeder device 14, the second needle roller vibration feeder device 15, for chipware drawing-in device 16 respectively by slideway A18, communicating pipe A19, communicating pipe B20, communicating pipe C21, slideway B22 respectively with planetary gear workpiece feed arrangement 4, the first needle roller feed arrangement 5, annular gasket feed arrangement 6, the second needle roller feed arrangement 7, be connected for chipware charging apparatus 8.Discharging checkout gear 17 is connected with planetary gear set piece installing ejecting device 9 by workpiece chute 23; Fixed installation dish 29 is provided with pusher cylinder 30 (referring to accompanying drawing 1-2).
Pallet A10, pallet B24, pallet C25, pallet D26, pallet E27, pallet F are made of base 31, buck plate 32, workpiece positioning sleeve 33, push rod 34, centering spindle 35, locator card 36 respectively, workpiece positioning sleeve 33 is installed on the base 31 by buck plate 32, be movably installed with centering spindle 35 in the workpiece positioning sleeve 33, be set with push rod 34 in the centering spindle 35, the workpiece positioning sleeve 33 of centering spindle 35 tops is provided with locator card 36 (referring to accompanying drawing 3-4).
The first needle roller feed arrangement 5 and the second needle roller feed arrangement 7 are respectively by holder 37, needle roller assembly head 38, assembly head mounting 39, support and connection plate 40, bearing block 41, discharging cylinder 42, stepper motor A43, power transmission shaft 44, discharge ring 45, needles collector 46, following pin device 47, dress syringe needle 48 constitutes, by assembly head mounting 39 needle roller assembly head 38 is installed on the holder 37, pin device 47 is equipped with down by support and connection plate 40 in needle roller assembly head 38 tops, on the following pin device 47 needles collector 46 is housed, needle roller assembly head 38 1 sides are equipped with power transmission shaft 44 by bearing block 41, dress syringe needle 48 in one end of power transmission shaft 44 and the needle roller assembly head 38 is connected, the other end of power transmission shaft 44 is connected by the stepper motor A43 that installs on driving-belt and the bearing block 41, be set with discharge ring 45 on the power transmission shaft 44 between dress syringe needle 48 and the bearing block 41, discharge ring 45 is fixedlyed connected (referring to accompanying drawing 5-6) with the discharging cylinder 42 of bearing block 41 1 ends setting.
Annular gasket feed arrangement 6 is by spacer ring blanking rack 49, spacer ring fairlead 50, spacer ring baffle plate 51, spacer ring mounting bracket 52, pad propulsion cylinder 53, spacer ring guide pin bushing 54, guide pin bushing seat 55, tremie pipe support 56, pad tremie pipe 57 constitutes, spacer ring mounting bracket 52 is provided with spacer ring blanking rack 49, one side of spacer ring blanking rack 49 is equipped with spacer ring baffle plate 51 and spacer ring fairlead 50, the opposite side of spacer ring blanking rack 49 is provided with pad propulsion cylinder 53, pad tremie pipe 57 is equipped with by tremie pipe support 56 in spacer ring blanking rack 49 upper ends, guide pin bushing seat 55 is housed on the spacer ring blanking rack 49, spacer ring guide pin bushing 54 is housed in the guide pin bushing seat 55, spacer ring guide pin bushing 54 is communicated with pad tremie pipe 57, and spacer ring guide pin bushing 54 is also fixedlyed connected (referring to accompanying drawing 7) with pad propulsion cylinder 53.
Replace chipware charging apparatus 8 by replacing chipware propulsion cylinder 58, replace chipware guide cylinder 59, constituting for chipware baffle plate 60 with for chipware feed well 61, end for chipware feed well 61 is provided with for chipware propulsion cylinder 58, with be provided with for chipware guide cylinder 59 for the corresponding other end of chipware propulsion cylinder 58 for chipware feed well 61, be provided with for chipware baffle plate 60 (participating in accompanying drawing 8) for inside one side of chipware feed well 61.
Planetary gear set piece installing ejecting device 9 is made of unloading block 62, discharging cylinder 63, gear blanking backing plate 64, discharging support 65, discharging cylinder 63 is housed on the discharging support 65, unloading block 62 is housed on the cylinder push-rod of discharging cylinder 63, gear blanking backing plate 64 (participating in accompanying drawing 9) is housed on the discharging support 65 of unloading block 62 belows.
Described discharging checkout gear 17 is by workpiece chute 66, detect baffle plate 67, detection head 68, blanking cylinder A69, blanking cylinder B70, receiver 71, discharging frame 72 constitutes, discharging frame 72 is provided with workpiece chute 66, blanking cylinder A69 is equipped with in workpiece chute 66 1 end terminations, blanking cylinder A69 one side is equipped with receiver 71, by blanking cylinder B70 push pedal 73 is installed in the receiver 71, the middle part of workpiece chute 66 is symmetrically installed with detection head 68, is provided with detection baffle plate 67 (referring to accompanying drawing 10-11) by baffle plate cylinder 74 on the workpiece chute 66 between detection head 68 and the blanking cylinder A69.
Planetary gear workpiece feed arrangement 4 by top board 75, workpiece fairlead 76, base plate 77, left riser 78 be installed, cut somebody's hair 79, right riser 80 constitutes, install on the base plate 77 and top board 75 is installed by left riser 78 and right riser 80, be provided with workpiece groove 82 in the top board 75, one side of workpiece groove 82 is provided with workpiece fairlead 76, the opposite side of workpiece groove 82 is provided with cuts somebody's hair 79, one side of top board 75 is provided with the cylinder 83 of cutting somebody's hair, and the described cylinder 83 of cutting somebody's hair 79 is fixedlyed connected (referring to accompanying drawing 12) with cutting somebody's hair.
Each working cell of this planetary gear needle roller automatic assembling machine is controlled by PLC, and each working cell works alone, and each unit all has the function of mistake proofing and detection.During work, at first with the gear assembly 81 of planetary gear workpiece assembly, first needle roller components, the annular gasket assembly, second needle roller components, be positioned over planetary gear workpiece drawing-in device 12 respectively for the chipware assembly, the first needle roller vibration feeder device 13, annular gasket vibration feeder device 14, the second needle roller vibration feeder device 15, for in the chipware drawing-in device 16, after assembly machine starts, gear assembly 81 is sent in the workpiece groove 82 of planetary gear workpiece feed arrangement 4 by planetary gear workpiece drawing-in device 12 by slideway A18, under cut somebody's hair cylinder 83 and 79 the promotion of cutting somebody's hair, gear assembly 81 moves ahead along workpiece fairlead 76, is encased in the centering spindle 35 of pallet A10 (referring to accompanying drawing 3).After gear assembly 81 is installed on pallet A10, under the effect of stepper motor 2, pallet A10 is with the rotation of index dial 3, move to the first needle roller feed arrangement, 5 stations, simultaneously, pallet B24 moves to the station gear assembly 81 to be installed of planetary gear workpiece feed arrangement 4 with the rotation of index dial 3.
The first needle roller vibration feeder device 13 is sent to first needle roller components by communicating pipe A19 the needles collector 46 of the first needle roller feed arrangement 5, and first needle roller components is delivered to down in the pin device 47 by needles collector 46, driving dress syringe needle 48 by stepper motor A43 by power transmission shaft 44 rotates, automatically arrange pin, at last promote discharge rings 45 first needle roller is assembled in the gear assembly 81 on the pallet A10 by discharging cylinder 42; Simultaneously, pallet B24 finishes the assembling of gear assembly 81 at planetary gear workpiece feed arrangement 4 stations.Under the effect of stepper motor 2, pallet A10, pallet B24 and pallet C25 are with the rotation of index dial 3, move to the station of annular gasket feed arrangement 6, the first needle roller vibration feeder device 13 and planetary gear workpiece feed arrangement 4 respectively, respectively annular gasket assembly to be installed, first needle roller components and gear assembly 81.
At annular gasket feed arrangement 6 stations, the annular gasket assembly is by annular gasket vibration feeder device 14, be delivered to by communicating pipe B20 in the pad tremie pipe 57 of annular gasket feed arrangement 6, annular gasket assembly in the pad tremie pipe 57, under the effect of spacer ring baffle plate 51, drop to spacer ring fairlead 50 ports, under the promotion of pad propulsion cylinder 53, the annular gasket assembly is along spacer ring fairlead 50, be assemblied in the gear assembly 81 on the pallet A10, the annular gasket component assembling is finished, simultaneously, pallet B24 and pallet C25 finish the assembling of first needle roller components and gear assembly 81 respectively.Under the effect of stepper motor 2, pallet A10, pallet B24, pallet C25 and pallet D26 are with the rotation of index dial 3, move to the station of the second needle roller feed arrangement 7, annular gasket feed arrangement 6, the first needle roller vibration feeder device 13 and planetary gear workpiece feed arrangement 4 respectively, respectively second needle roller components to be installed, annular gasket assembly, first needle roller components and gear assembly 81.
Pallet A10 is when finishing the assembling of second needle roller components, pallet B24, pallet C25 and pallet D26 finish the assembling of annular gasket assembly, first needle roller components and gear assembly 81 respectively, and with the rotation of index dial 3, pallet A10, pallet B24, pallet C25, pallet D26 and pallet E27 move to the station for chipware charging apparatus 8, the second needle roller feed arrangement 7, annular gasket feed arrangement 6, the first needle roller vibration feeder device 13 and planetary gear workpiece feed arrangement 4 respectively.
Will be after motor stirs for chipware drawing-in device 16 for the chipware assembly, import replacing in the chipware feed well 61 into through slideway B22 for chipware charging apparatus 8, for the centering spindle 35 of pallet A10 being released under the effect of chipware propulsion cylinder 58, and will be in the gear assembly 81 of chipware component assembling on pallet A10.Simultaneously, pallet B24, pallet C25, pallet D26 and pallet E27 finish the assembling of second needle roller components, annular gasket assembly, first needle roller components and gear assembly 81 respectively.
After replacing the chipware component assembling to finish, with the rotation of index dial 3, pallet A10, pallet B24, pallet C25, pallet D26, pallet E27 and pallet F28 move to planetary gear set piece installing ejecting device 9 respectively, replace the station of chipware charging apparatus 8, the second needle roller feed arrangement 7, annular gasket feed arrangement 6, the first needle roller vibration feeder device 13 and planetary gear workpiece feed arrangement 4.
Station at planetary gear assembly ejecting device 9, planetary gear set piece installing (workpiece after assembling is finished) is released in pallet A10 by pusher cylinder 30, and under promoting, the discharging cylinder 63 of planetary gear assembly ejecting device 9 enters in the workpiece chute 66 of discharging checkout gear 17, so far, planetary gear needle roller assembly all assembles and finishes.Pallet A10 moves to planetary gear workpiece feed arrangement 4 stations, carries out working cycles so repeatedly.
Enter the planetary gear set piece installing of the workpiece chute 66 of discharging checkout gear 17, along in the process of workpiece chute 66 whereabouts, detected baffle plate 67 stops, whether let pass by decision after the quality testing of detection head 68, if there are the quality problems of neglected loading assembly, then give the alarm, remind the operative employee that defective product is rejected, qualified products then detect baffle plate 67 by 74 unlatchings of baffle plate cylinder in this way, the planetary gear set piece installing continues to fall to blanking cylinder A69 place along workpiece chute 66, enters receiver 71 under the promotion of blanking cylinder A69; When qualified products in the receiver 71 store into when a certain amount of, blanking cylinder B70 starts, and promotes push pedal 73 qualified products are pushed into the other end of receiver 71, is convenient to follow-up qualified products with vacating space and enters receiver 71.
Claims (8)
1. planetary gear needle roller automatic assembling machine, it is by fixed frame (1), stepper motor (2), index dial (3), fixed installation dish (29), planetary gear workpiece feed arrangement (4), the first needle roller feed arrangement (5), annular gasket feed arrangement (6), the second needle roller feed arrangement (7), for chipware charging apparatus (8), planetary gear set piece installing ejecting device (9), pallet A (10), pallet B (24), pallet C (25), pallet D (26), pallet E (27), pallet F (28) constitutes, it is characterized in that: the upper end of fixed frame (1) is movably installed with index dial (3), index dial (3) top is provided with fixed installation dish (29), index dial (3) below is equipped with the stepper motor (2) that is connected with index dial (3) by fixed frame (1), and the surperficial circumference of index dial (3) is 6 equal portions and is evenly equipped with pallet A (10), pallet B (24), pallet C (25), pallet D (26), pallet E (27) and pallet F (28); Index dial (3) periphery is equipped with the mounting plate (11) of ring-type by fixed frame (1), on the circumference of mounting plate (11) successively the compartment of terrain be provided with pallet A (10), pallet B (24), pallet C (25), pallet D (26), pallet E (27) and pallet F (28) respectively corresponding planetary gear workpiece feed arrangement (4), the first needle roller feed arrangement (5), annular gasket feed arrangement (6), the second needle roller feed arrangement (7), for chipware charging apparatus (8) and planetary gear set piece installing ejecting device (9); The periphery of mounting plate (11) is arranged at intervals with planetary gear workpiece drawing-in device (12), the first needle roller vibration feeder device (13), annular gasket vibration feeder device (14), the second needle roller vibration feeder device (15), replaces chipware drawing-in device (16) and discharging checkout gear (17); Planetary gear workpiece drawing-in device (12), the first needle roller vibration feeder device (13), annular gasket vibration feeder device (14), the second needle roller vibration feeder device (15), pass through slideway A (18) respectively for chipware drawing-in device (16), communicating pipe A (19), communicating pipe B (20), communicating pipe C (21), slideway B (22) respectively with planetary gear workpiece feed arrangement (4), the first needle roller feed arrangement (5), annular gasket feed arrangement (6), the second needle roller feed arrangement (7), connect for chipware charging apparatus (8); Discharging checkout gear (17) is connected with planetary gear set piece installing ejecting device (9) by workpiece chute (23); Described fixed installation dish (29) is provided with pusher cylinder (30).
2. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: described pallet A (10), pallet B (24), pallet C (25), pallet D (26), pallet E (27) and pallet F (28) are respectively by base (31), buck plate (32), workpiece positioning sleeve (33), push rod (34), centering spindle (35), locator card (36) constitutes, workpiece positioning sleeve (33) is installed on the base (31) by buck plate (32), be movably installed with centering spindle (35) in the workpiece positioning sleeve (33), centering spindle is set with push rod 34 on (35)), the workpiece positioning sleeve (33) of centering spindle (35) top is provided with locator card (36).
3. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: the described first needle roller feed arrangement (5) and the second needle roller feed arrangement (7) are respectively by holder (37), needle roller assembly head (38), assembly head mounting (39), support and connection plate (40), bearing block (41), discharging cylinder (42), stepper motor A (43), power transmission shaft (44), discharge ring (45), needles collector (46), following pin device (47), dress syringe needle (48) constitutes, holder (37) is gone up and by assembly head mounting (39) needle roller assembly head (38) is installed, pin device (47) is equipped with down by support and connection plate (40) in needle roller assembly head (38) top, needles collector (46) is housed on the following pin device (47), needle roller assembly head (38) one sides are equipped with power transmission shaft (44) by bearing block (41), dress syringe needle (48) in one end of power transmission shaft (44) and the needle roller assembly head (38) is connected, the other end of power transmission shaft (44) is gone up the stepper motor A (43) that is provided with by driving-belt and bearing block (41) and is connected, be set with discharge ring (45) on the power transmission shaft (44) between dress syringe needle (48) and the bearing block (41), discharge ring (45) is fixedlyed connected with the discharging cylinder (42) that bearing block (41) one ends are provided with.
4. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: described annular gasket feed arrangement (6) is by spacer ring blanking rack (49), spacer ring fairlead (50), spacer ring baffle plate (51), spacer ring mounting bracket (52), pad propulsion cylinder (53), spacer ring guide pin bushing (54), guide pin bushing seat (55), tremie pipe support (56), pad tremie pipe (57) constitutes, spacer ring mounting bracket (52) is provided with spacer ring blanking rack (49), one side of spacer ring blanking rack (49) is equipped with spacer ring baffle plate (51) and spacer ring fairlead (50), the opposite side of spacer ring blanking rack (49) is provided with pad propulsion cylinder (53), pad tremie pipe (57) is equipped with by tremie pipe support (56) in spacer ring blanking rack (49) upper end, guide pin bushing seat (55) is housed on the spacer ring blanking rack (49), spacer ring guide pin bushing (54) is housed in the guide pin bushing seat (55), spacer ring guide pin bushing (54) is communicated with pad tremie pipe (57), and spacer ring guide pin bushing (54) is also fixedlyed connected with pad propulsion cylinder (53).
5. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: the described chipware charging apparatus (8) that replaces is by replacing chipware propulsion cylinder (58), replace chipware guide cylinder (59), replace chipware baffle plate (60) and replacing chipware feed well (61) formation, end for chipware feed well (61) is provided with for chipware propulsion cylinder (58), the other end for chipware feed well (61) corresponding with replacing chipware propulsion cylinder (58) is provided with for chipware guide cylinder (59), replaces inside one side of chipware feed well (61) to be provided with for chipware baffle plate (60).
6. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: described planetary gear set piece installing ejecting device (9) is made of unloading block (62), discharging cylinder (63), gear blanking backing plate (64), discharging support (65), discharging cylinder (63) is housed on the discharging support (65), unloading block (62) is housed on the cylinder push-rod of discharging cylinder (63), on the discharging support (65) of unloading block (62) below gear blanking backing plate (64) is housed.
7. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: described discharging checkout gear (17) is by workpiece chute (66), detect baffle plate (67), detection head (68), blanking cylinder A (69), blanking cylinder B (70), receiver (71), discharging frame (72) constitutes, discharging frame (72) is provided with workpiece chute (66), blanking cylinder A (69) is equipped with in workpiece chute (66) one end terminations, blanking cylinder A (69) one sides are equipped with receiver (71), by blanking cylinder B (70) push pedal (73) is installed in the receiver (71), the middle part of workpiece chute (66) is symmetrically installed with detection head (68), and the workpiece chute (66) between detection head (68) and the blanking cylinder A (69) is gone up by baffle plate cylinder (74) and is provided with detection baffle plate (67).
8. planetary gear needle roller automatic assembling machine according to claim 1, it is characterized in that: described planetary gear workpiece feed arrangement (4) is by top board (75), workpiece fairlead (76), base plate (77) is installed, left side riser (78), cut somebody's hair (79), right riser (80) constitutes, base plate (77) is installed upward top board (75) is installed by left riser (78) and right riser (80), be provided with workpiece groove (82) in the top board (75), one side of workpiece groove (82) is provided with workpiece fairlead (76), the opposite side of workpiece groove (82) is provided with cut somebody's hair (79), one side of top board (75) is provided with the cylinder of cutting somebody's hair (83), and the described cylinder of cutting somebody's hair (83) is fixedlyed connected with cut somebody's hair (79).
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110069335 CN102179688B (en) | 2011-03-18 | 2011-03-18 | Automatic assembling machine of needle roller of planet wheel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110069335 CN102179688B (en) | 2011-03-18 | 2011-03-18 | Automatic assembling machine of needle roller of planet wheel |
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| CN102179688A true CN102179688A (en) | 2011-09-14 |
| CN102179688B CN102179688B (en) | 2012-12-12 |
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| CN 201110069335 Active CN102179688B (en) | 2011-03-18 | 2011-03-18 | Automatic assembling machine of needle roller of planet wheel |
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| CN102315034A (en) * | 2011-03-30 | 2012-01-11 | 黄道铭 | Finished product recovery device for automatic assembly machine of automobile window glass lifter switch |
| CN102921830A (en) * | 2012-11-23 | 2013-02-13 | 常州东风轴承有限公司 | Automatic roll-pressing machine for holding rack |
| CN103433736A (en) * | 2013-09-02 | 2013-12-11 | 大连智云自动化装备股份有限公司 | Automatic assembly and detection device |
| CN103506825A (en) * | 2012-06-25 | 2014-01-15 | 昆山市创新科技检测仪器有限公司 | Washer feeding device |
| CN103990966A (en) * | 2014-06-08 | 2014-08-20 | 浙江巨力电机成套设备有限公司 | Electric tool gear assembly assembling system |
| CN104275602A (en) * | 2014-10-14 | 2015-01-14 | 浙江工业大学 | Star gear feeding mechanism of starter drive star gear, spring and roller assembly machine |
| CN103381548B (en) * | 2013-07-09 | 2015-12-09 | 常熟市华德粉末冶金有限公司 | Gear automatic assembly equipment and assembly method thereof |
| CN105234653A (en) * | 2015-09-30 | 2016-01-13 | 河南飞龙(芜湖)汽车零部件有限公司 | Assembling machine for impellers and linings |
| CN106195030A (en) * | 2016-08-30 | 2016-12-07 | 无锡市同新舟自动化设备有限公司 | Universal joint bearing orthoscopic pointer assembling machine |
| CN106584108A (en) * | 2017-02-23 | 2017-04-26 | 东莞市欣瑞机械制造有限公司 | Full-automatic replacement refill assembling machine |
| CN106695321A (en) * | 2016-12-28 | 2017-05-24 | 浙江工业大学 | Spring and roller pressing mechanism of multi-station isolator star wheel, spring and roller assembly machine |
| CN106965252A (en) * | 2017-03-21 | 2017-07-21 | 山东同利智能科技有限公司 | A kind of sheet cutting machine |
| CN107186459A (en) * | 2017-07-10 | 2017-09-22 | 东莞市新亮点自动化设备科技有限公司 | A kind of needle roller machine automatic assembling |
| CN107359082A (en) * | 2017-08-16 | 2017-11-17 | 浙江中博齿轮制造有限公司 | A kind of gear machining apparatus |
| CN107359083A (en) * | 2017-08-16 | 2017-11-17 | 浙江中博齿轮制造有限公司 | Gear machining apparatus |
| CN107363493A (en) * | 2017-06-30 | 2017-11-21 | 嘉善中正电子科技有限公司 | One kind automation press-loading apparatus |
| CN107932014A (en) * | 2017-11-16 | 2018-04-20 | 铭板精密科技(中山)有限公司 | One kind is new type auto to beat pin apparatuses |
| CN108237390A (en) * | 2018-01-04 | 2018-07-03 | 哈尔滨东安汽车发动机制造有限公司 | A kind of automatic transmission planetary gear row's needle system and its method of work |
| CN108927657A (en) * | 2018-09-10 | 2018-12-04 | 无锡铭方科技有限公司 | A kind of needle roller automatic assembling machine |
| CN109531130A (en) * | 2018-11-30 | 2019-03-29 | 昆山市烽禾升精密机械有限公司 | A kind of equipment and its technique assembled for Double-gear and gasket |
| CN109968028A (en) * | 2019-04-30 | 2019-07-05 | 宁波共孚自动化装备有限公司 | A kind of planetary gear assembly machine |
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| CN110614608A (en) * | 2019-10-23 | 2019-12-27 | 无锡威孚中意齿轮有限责任公司 | Quick installation frock of speed reducer planet wheel kingpin |
| CN110793588A (en) * | 2019-11-19 | 2020-02-14 | 重庆前卫科技集团有限公司 | Direct drive set and method of assembling same |
| CN111473056A (en) * | 2020-05-06 | 2020-07-31 | 湖北文理学院 | Automatic assembling device for needle roller bearing |
| CN111515678A (en) * | 2020-05-06 | 2020-08-11 | 湖北文理学院 | Assembly quality and bearing automatic assembly device |
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| CN102315034A (en) * | 2011-03-30 | 2012-01-11 | 黄道铭 | Finished product recovery device for automatic assembly machine of automobile window glass lifter switch |
| CN103506825A (en) * | 2012-06-25 | 2014-01-15 | 昆山市创新科技检测仪器有限公司 | Washer feeding device |
| CN103506825B (en) * | 2012-06-25 | 2016-03-30 | 昆山市创新科技检测仪器有限公司 | A kind of packing ring pay-off |
| CN102921830A (en) * | 2012-11-23 | 2013-02-13 | 常州东风轴承有限公司 | Automatic roll-pressing machine for holding rack |
| CN103381548B (en) * | 2013-07-09 | 2015-12-09 | 常熟市华德粉末冶金有限公司 | Gear automatic assembly equipment and assembly method thereof |
| CN103433736A (en) * | 2013-09-02 | 2013-12-11 | 大连智云自动化装备股份有限公司 | Automatic assembly and detection device |
| CN103990966A (en) * | 2014-06-08 | 2014-08-20 | 浙江巨力电机成套设备有限公司 | Electric tool gear assembly assembling system |
| CN104275602A (en) * | 2014-10-14 | 2015-01-14 | 浙江工业大学 | Star gear feeding mechanism of starter drive star gear, spring and roller assembly machine |
| CN105234653A (en) * | 2015-09-30 | 2016-01-13 | 河南飞龙(芜湖)汽车零部件有限公司 | Assembling machine for impellers and linings |
| CN106195030A (en) * | 2016-08-30 | 2016-12-07 | 无锡市同新舟自动化设备有限公司 | Universal joint bearing orthoscopic pointer assembling machine |
| CN106695321A (en) * | 2016-12-28 | 2017-05-24 | 浙江工业大学 | Spring and roller pressing mechanism of multi-station isolator star wheel, spring and roller assembly machine |
| CN106584108A (en) * | 2017-02-23 | 2017-04-26 | 东莞市欣瑞机械制造有限公司 | Full-automatic replacement refill assembling machine |
| CN106584108B (en) * | 2017-02-23 | 2018-10-26 | 东莞市欣瑞机械制造有限公司 | One kind replacing core Full-automatic assembling machine |
| CN106965252A (en) * | 2017-03-21 | 2017-07-21 | 山东同利智能科技有限公司 | A kind of sheet cutting machine |
| CN107363493A (en) * | 2017-06-30 | 2017-11-21 | 嘉善中正电子科技有限公司 | One kind automation press-loading apparatus |
| CN107186459A (en) * | 2017-07-10 | 2017-09-22 | 东莞市新亮点自动化设备科技有限公司 | A kind of needle roller machine automatic assembling |
| CN107359082A (en) * | 2017-08-16 | 2017-11-17 | 浙江中博齿轮制造有限公司 | A kind of gear machining apparatus |
| CN107359083A (en) * | 2017-08-16 | 2017-11-17 | 浙江中博齿轮制造有限公司 | Gear machining apparatus |
| CN107359083B (en) * | 2017-08-16 | 2019-11-05 | 浙江中博传动科技有限公司 | Gear machining apparatus |
| CN107359082B (en) * | 2017-08-16 | 2019-11-05 | 浙江中博传动科技有限公司 | A kind of gear machining apparatus |
| CN107932014A (en) * | 2017-11-16 | 2018-04-20 | 铭板精密科技(中山)有限公司 | One kind is new type auto to beat pin apparatuses |
| CN108237390A (en) * | 2018-01-04 | 2018-07-03 | 哈尔滨东安汽车发动机制造有限公司 | A kind of automatic transmission planetary gear row's needle system and its method of work |
| CN108927657A (en) * | 2018-09-10 | 2018-12-04 | 无锡铭方科技有限公司 | A kind of needle roller automatic assembling machine |
| CN108927657B (en) * | 2018-09-10 | 2023-09-29 | 无锡铭方科技有限公司 | Automatic needle roller assembly machine |
| CN109531130A (en) * | 2018-11-30 | 2019-03-29 | 昆山市烽禾升精密机械有限公司 | A kind of equipment and its technique assembled for Double-gear and gasket |
| CN109531130B (en) * | 2018-11-30 | 2024-03-01 | 江苏烽禾升智能科技有限公司 | Equipment and process for assembling double gears and gaskets |
| CN110039424B (en) * | 2019-04-03 | 2020-12-08 | 枣庄市一诺物资有限公司 | Industrial workpiece processing production device |
| CN110039424A (en) * | 2019-04-03 | 2019-07-23 | 山东亲橙里教学用品有限公司 | A kind of industrialization workpiece producing unit |
| CN109968028A (en) * | 2019-04-30 | 2019-07-05 | 宁波共孚自动化装备有限公司 | A kind of planetary gear assembly machine |
| CN109968028B (en) * | 2019-04-30 | 2024-01-23 | 宁波共孚自动化装备有限公司 | Planet wheel assembly machine |
| CN110614608A (en) * | 2019-10-23 | 2019-12-27 | 无锡威孚中意齿轮有限责任公司 | Quick installation frock of speed reducer planet wheel kingpin |
| CN110793588B (en) * | 2019-11-19 | 2022-07-05 | 重庆前卫表业有限公司 | Direct drive set and method of assembling same |
| CN110793588A (en) * | 2019-11-19 | 2020-02-14 | 重庆前卫科技集团有限公司 | Direct drive set and method of assembling same |
| CN111473056B (en) * | 2020-05-06 | 2021-08-24 | 湖北文理学院 | Automatic assembling device for needle roller bearing |
| CN111515678A (en) * | 2020-05-06 | 2020-08-11 | 湖北文理学院 | Assembly quality and bearing automatic assembly device |
| CN111473056A (en) * | 2020-05-06 | 2020-07-31 | 湖北文理学院 | Automatic assembling device for needle roller bearing |
| CN112571054A (en) * | 2020-12-29 | 2021-03-30 | 盛瑞传动股份有限公司 | Efficient assembling process and assembling equipment for planet row |
| CN113020656A (en) * | 2021-03-18 | 2021-06-25 | 汪闰 | Automatic processing equipment of car rocking arm |
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| CN102179688B (en) | 2012-12-12 |
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Owner name: HUBEI JINGCHUAN INTELLIGENT EQUIPMENT CO., LTD. Free format text: FORMER OWNER: JINGZHOU SUPER-ELECTRICAL INDUSTRY CO., LTD. Effective date: 20120217 |
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Denomination of invention: Planetary gear needle roller automatic assembly machine Effective date of registration: 20230928 Granted publication date: 20121212 Pledgee: Bank of Hubei Co.,Ltd. Jingzhou Development Zone sub branch Pledgor: HUBEI JINGCHUAN INTELLIGENT EQUIPMENTS CO.,LTD. Registration number: Y2023980059553 |
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