CN203134914U - Tank filling device capable of realizing automatic short circuit detection after cast welding of storage battery - Google Patents
Tank filling device capable of realizing automatic short circuit detection after cast welding of storage battery Download PDFInfo
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- CN203134914U CN203134914U CN2012207412333U CN201220741233U CN203134914U CN 203134914 U CN203134914 U CN 203134914U CN 2012207412333 U CN2012207412333 U CN 2012207412333U CN 201220741233 U CN201220741233 U CN 201220741233U CN 203134914 U CN203134914 U CN 203134914U
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- 238000003466 welding Methods 0.000 title claims abstract description 20
- 238000001514 detection method Methods 0.000 title claims abstract description 15
- 238000003860 storage Methods 0.000 title description 3
- 239000002893 slag Substances 0.000 claims abstract description 38
- 238000012360 testing method Methods 0.000 claims abstract description 24
- 238000005266 casting Methods 0.000 claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 239000000523 sample Substances 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000011027 product recovery Methods 0.000 claims description 9
- 230000002950 deficient Effects 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 30
- 230000008569 process Effects 0.000 abstract description 26
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型公开了一种蓄电池铸焊后自动短路检测的入槽装置,包括翻转装置、旋转90°装置、电池盒移动装置、入槽压装装置、清渣装置、短路测试装置、分拣装置以及机架,本实用新型通过翻转工序、旋转90°工序、二次入槽压装工序、清渣工序、短路测试工序、分拣工序,实现铸焊后电池盒工序的自动化,解决了蓄电池铸焊后人工压装、清渣、短路测试的人力成本高、效率低问题,节约了人力资源,提高了生产效率与蓄电池的质量。
The utility model discloses a tank-entry device for automatic short-circuit detection after battery casting and welding, which comprises a turning device, a 90° rotating device, a battery box moving device, a tank-entry pressing device, a slag cleaning device, a short-circuit testing device, and a sorting device As well as the frame, the utility model realizes the automation of the battery box process after casting and welding through the overturning process, the 90° rotation process, the secondary trough press-fitting process, the slag cleaning process, the short-circuit test process, and the sorting process, and solves the problem of battery casting. After welding, manual press-fitting, slag removal, and short-circuit testing have high labor costs and low efficiency, which saves human resources and improves production efficiency and battery quality.
Description
技术领域technical field
本实用新型涉及蓄电池制造技术领域,具体是一种蓄电池铸焊后自动短路检测的入槽装置。The utility model relates to the technical field of accumulator manufacturing, in particular to a slotting device for automatic short-circuit detection after accumulator casting and welding.
背景技术Background technique
近年来随着绿色、环保、节能的呼声日渐提高,混合动力车型已经逐渐成为汽车市场上的主流产品,蓄电池的这一性能指标显得愈来愈重要。铅酸蓄电池以其价格低廉、单体电压稳定、安全性能高,成为混合电动车的主要候选电源。在铅酸蓄电池的生产工艺中,铸焊工序与电池封盖工序之间还有几道工序:压装入槽,清渣,短路测试等,目前国内主要是依靠手工操作,效率低下,导致整个生产周期加长,成本增加。在短路测试工序中,经常发生没有检测出负高压值故障的问题从而导致不合格的短路电池进入到下一道工序,以致生产出不合格的电池产品。并且在现有铸焊工序中一般是铸焊后将半入盒极群再压入盒底,与铸焊前半入盒状态相比,该工艺致使人工目测检查时不方便发现缺陷,同时因极群已压装到盒底,对于检测出的不合格电池,需将极群从盒底拔出进行维护,使后续维护处理更为困难。In recent years, with the increasing calls for green, environmental protection and energy saving, hybrid electric vehicles have gradually become the mainstream products in the automobile market, and this performance index of batteries is becoming more and more important. Lead-acid batteries have become the main candidate power sources for hybrid electric vehicles due to their low price, stable voltage and high safety performance. In the production process of lead-acid batteries, there are several processes between the casting and welding process and the battery capping process: press into the tank, slag removal, short-circuit test, etc. At present, the domestic mainly relies on manual operation, which is inefficient, resulting in the entire The production cycle is lengthened and the cost increases. In the short-circuit test process, it often happens that the negative high-voltage fault is not detected, which leads to the failure of the unqualified short-circuit battery to enter the next process, resulting in the production of unqualified battery products. In addition, in the existing casting welding process, the half-packed pole group is generally pressed into the bottom of the box after casting and welding. Compared with the half-packed state before casting and welding, this process makes it inconvenient to find defects during manual visual inspection. The battery pack has been pressed into the bottom of the box. For the unqualified batteries detected, the battery pack needs to be pulled out from the bottom of the box for maintenance, making subsequent maintenance more difficult.
经对现有技术的文献检索发现,发现以下几点不足:1.没有衔接铸焊工序与电池封盖工序的全自动化设备;2.短路检测工序,需要人工进行测试,效率不高,容易造成误检;3.在现有的铸焊工序中将半入盒极群铸焊后再压人盒底,不便于后续的检测和不合格品维护。After searching the literature of the prior art, it is found that the following deficiencies are found: 1. There is no fully automated equipment connecting the casting and welding process and the battery capping process; 2. The short circuit detection process requires manual testing, which is not efficient and is likely to cause False detection; 3. In the existing casting and welding process, the half-packed pole group is cast and welded and then pressed into the bottom of the box, which is inconvenient for subsequent testing and maintenance of unqualified products.
实用新型内容Utility model content
本实用新型针对现有技术中存在的上述不足,提供了一种蓄电池铸焊后自动短路检测的入槽装置。The utility model aims at the above-mentioned deficiencies in the prior art, and provides a tank-entry device for automatic short-circuit detection after the battery is cast and welded.
本实用新型是通过以下技术方案实现的。The utility model is achieved through the following technical solutions.
一种蓄电池铸焊后自动短路检测的入槽装置,包括翻转装置、旋转90°装置、电池盒移动装置、入槽压装装置、清渣装置、短路测试装置、分拣装置以及机架,其中,所述翻转装置设置在机架入口端,所述翻转装置的输出端连接旋转90°装置,所述旋转90°装置的一侧输出端连接电池盒移动装置,所述入槽压装装置、清渣装置、短路测试装置和分拣装置沿着电池盒移动装置输送线一侧顺次安装。A slotting device for automatic short-circuit detection after battery casting and welding, including a turning device, a 90° rotating device, a battery box moving device, a slotting and pressing device, a slag cleaning device, a short-circuit testing device, a sorting device and a frame, wherein , the overturning device is arranged at the inlet end of the frame, the output end of the overturning device is connected to a 90° rotating device, and one side output end of the 90° rotating device is connected to a battery box moving device, the slot-pressing device, Slag removal device, short circuit test device and sorting device are installed in sequence along one side of the battery box moving device conveying line.
所述翻转装置包括:置于电池盒左侧的左翻转部件、对称安装在电池盒右侧的右翻转部件以及支撑电池盒的升降机构,其中:The overturning device includes: a left overturning part placed on the left side of the battery box, a right overturning part symmetrically installed on the right side of the battery box, and a lifting mechanism supporting the battery box, wherein:
-左翻转部件,包括第一气缸、旋转气缸、轴承座、翻转板、第一翻转轴、第二翻转轴以及夹具,所述第一气缸的活塞与旋转气缸尾部联接,所述旋转气缸的活塞与第一翻转轴通过键联接固定在轴承座内,所述翻转板通过螺纹连接将第一翻转轴前端与第二翻转轴的一端联接在一起,所述第二翻转轴的另一端与夹具联接,轴承座通过滑块与固设在机架上的导轨连接;-The left turning part comprises a first cylinder, a rotating cylinder, a bearing seat, a turning plate, a first turning shaft, a second turning shaft and a clamp, the piston of the first cylinder is coupled with the tail of the turning cylinder, and the piston of the turning cylinder It is fixed in the bearing seat with the first turning shaft through a key connection, and the turning plate connects the front end of the first turning shaft with one end of the second turning shaft through a screw connection, and the other end of the second turning shaft is connected with the fixture , the bearing seat is connected with the guide rail fixed on the frame through the slider;
-右翻转部件,包括第一气缸、轴承座、翻转板、第一翻转轴、第二翻转轴以及夹具,所述第一气缸的活塞与第一翻转轴通过键联接固定在轴承座内,翻转板通过螺纹连接将第一翻转轴前端与第二翻转轴一端联接在一起,第二翻转轴另一端与夹具联接,轴承座通过滑块与固设在机架上的导轨连接;-The right turning part includes a first cylinder, a bearing seat, a turning plate, a first turning shaft, a second turning shaft and a fixture, the piston of the first cylinder and the first turning shaft are fixed in the bearing seat through a key coupling, turning over The plate connects the front end of the first turning shaft with one end of the second turning shaft through threaded connection, the other end of the second turning shaft is connected with the fixture, and the bearing seat is connected with the guide rail fixed on the frame through the slider;
-升降机构,包括第二气缸、直线轴承、升降台板以及第一导向轴,所述第二气缸与直线轴承通过螺纹连接固定在机架上,所述升降台板通过螺纹连接与第二气缸的活塞以及若干第一导向轴连接,所述第一导向轴在直线轴承内滑动。- lifting mechanism, comprising a second cylinder, a linear bearing, a lifting platform and a first guide shaft, the second cylinder and the linear bearing are fixed on the frame through threaded connection, and the lifting platform is connected with the second cylinder through a threaded connection The piston and several first guide shafts are connected, and the first guide shafts slide in the linear bearings.
所述第一导向轴为四个,并呈矩形分布。There are four first guide shafts distributed in a rectangular shape.
所述旋转90°装置包括:挡板、限位板、旋转圆盘、旋转轴、安装板、旋转板轴承座、连接板、第三气缸、旋转尾销以及气缸固定座,其中,所述旋转圆盘镶嵌在机架内,所述旋转圆盘上连接有用于挡电池盒的挡板和用于限定旋转角度范围的限位板,所述旋转圆盘下螺纹连接有旋转轴,所述旋转轴通过轴承穿过固定在安装板上的旋转板轴承座,所述连接板的一端与旋转轴固定连接,其另一端通过销连接固定在第三气缸的活塞端,所述第三气缸的另一端通过旋转尾销与安装在安装板上的气缸固定座连接。The 90° rotating device includes: a baffle plate, a limiting plate, a rotating disc, a rotating shaft, a mounting plate, a rotating plate bearing seat, a connecting plate, a third cylinder, a rotating tail pin and a cylinder fixing seat, wherein the rotating The disc is embedded in the frame, the rotating disc is connected with a baffle for blocking the battery box and a limit plate for limiting the range of rotation angle, the rotating shaft is threaded under the rotating disc, the rotating The shaft passes through the bearing seat of the rotating plate fixed on the mounting plate through the bearing. One end of the connecting plate is fixedly connected with the rotating shaft, and the other end of the connecting plate is fixed on the piston end of the third cylinder through a pin connection. One end is connected with the cylinder fixing seat installed on the mounting plate through the rotating tail pin.
所述限位板为两个,并在其旋转范围内呈九十度角安装在机架上。There are two limiting plates, and they are installed on the frame at an angle of 90 degrees within their rotation range.
所述电池盒移动装置包括:第一托板、第一安装座、第二导向轴、第二托板、第二安装座、第四气缸、第五气缸、活动板、电池盒导轨、直线轴承以及气缸尾座,其中,所述电池盒导轨固定安装在机架上,所述电池盒导轨通过滑块安装有活动板,所述活动板侧面通过销连接在第五气缸的活塞端,所述第五气缸的另一端通过螺纹连接与安装在机架上的气缸尾座连接,所述活动板上面依次安装有两个第一安装座和一个第二安装座,所述第一安装座和第二安装座内分别穿过安装在活动板上的第四气缸,所述第四气缸的活塞和第二导向轴通过螺纹连接分别固定在第一托板和第二托板上,所述第二导向轴穿过固定在第一安装座或第二安装座上的直线轴承。The battery box moving device includes: a first pallet, a first mounting seat, a second guide shaft, a second pallet, a second mounting seat, a fourth cylinder, a fifth cylinder, a movable plate, a battery box guide rail, and a linear bearing And the cylinder tailstock, wherein, the battery box guide rail is fixedly installed on the frame, the battery box guide rail is installed with a movable plate through a slider, and the side of the movable plate is connected to the piston end of the fifth cylinder through a pin, and the The other end of the fifth cylinder is connected with the cylinder tailstock installed on the frame through threaded connection, and two first mounting seats and a second mounting seat are successively installed on the movable plate, and the first mounting seat and the second mounting seat The fourth air cylinder installed on the movable plate passes through the two mounting seats respectively, and the piston and the second guide shaft of the fourth air cylinder are respectively fixed on the first supporting plate and the second supporting plate through threaded connection, and the second supporting plate is fixed on the second supporting plate respectively. The guide shaft passes through the linear bearing fixed on the first mount or the second mount.
所述入槽压装装置包括:第六气缸、第三导向轴、气缸安装基板、直线轴承以及压装头,其中,所述第六气缸与直线轴承通过螺钉固定在气缸安装基板上,所述压装头通过螺纹与第六气缸的活塞以及两个平行的第三导向轴连接,所述第三导向轴在直线轴承内滑动,所述第六气缸推动压装头向下运动,并将汇流排压入电池盒内。The groove-entry press-fitting device includes: a sixth cylinder, a third guide shaft, a cylinder mounting substrate, a linear bearing and a press-fitting head, wherein the sixth cylinder and the linear bearing are fixed on the cylinder mounting substrate by screws, and the The press-fitting head is connected with the piston of the sixth cylinder and two parallel third guide shafts through threads, and the third guide shafts slide in the linear bearing, and the sixth cylinder pushes the press-fitting head to move downward and transfers Press into the battery compartment.
所述清渣装置包括:第七气缸、清渣导轨、缓冲器、第八气缸、转轴、翻转侧板、转轴安装板、直齿轮、齿条、压板以及清渣收集箱,其中,所述第七气缸和清渣导轨固定安装在机架上,所述齿条通过滑块与清渣导轨连接,所述齿条侧面通过螺纹连接件与第七气缸的活塞相连,所述直齿轮与齿条啮合,所述直齿轮通过键联接与转轴相连,所述转轴两端通过轴承安装在转轴安装板上,所述翻转侧板通过键联接固定在转轴上,所述第八气缸通过螺钉固定在翻转侧板上,所述压板通过螺纹与第八气缸的活塞连接,所述缓冲器安装在机架上且在第八气缸下方,所述清渣收集箱安装在机架上且在转轴安装板后侧。The slag removal device includes: a seventh cylinder, a slag removal guide rail, a buffer, an eighth cylinder, a rotating shaft, a turning side plate, a rotating shaft mounting plate, a spur gear, a rack, a pressing plate, and a slag collecting box, wherein the first The seven cylinders and the slag removal guide rail are fixedly installed on the frame, the rack is connected to the slag removal guide rail through a slider, the side of the rack is connected to the piston of the seventh cylinder through a threaded connection, and the spur gear is connected to the rack The spur gear is connected to the rotating shaft through a key connection, the two ends of the rotating shaft are mounted on the rotating shaft mounting plate through bearings, the flipping side plate is fixed on the rotating shaft through a keying connection, and the eighth cylinder is fixed on the turning shaft through a screw. On the side plate, the pressure plate is connected to the piston of the eighth cylinder through threads, the buffer is installed on the frame and below the eighth cylinder, and the slag collection box is installed on the frame behind the rotating shaft mounting plate side.
所述短路测试装置包括:第九气缸、第四导向轴、气缸安装基板、探针固定座、金属探针阵列、直线轴承以及短路测试仪,其中,所述第九气缸与直线轴承通过螺钉固定在气缸安装基板上,所述金属探针阵列通过探针固定座与第九气缸的活塞以及两个平行的第四导向轴连接,所述第四导向轴在直线轴承内滑动,所述第九气缸推动金属探针阵列向下运动,所述金属探针阵列与电池盒汇流排上的各个极柱接触,所述金属探针阵列与短路测试仪信号连接。The short-circuit test device includes: a ninth cylinder, a fourth guide shaft, a cylinder mounting substrate, a probe holder, a metal probe array, a linear bearing, and a short-circuit tester, wherein the ninth cylinder and the linear bearing are fixed by screws On the cylinder mounting substrate, the metal probe array is connected with the piston of the ninth cylinder and two parallel fourth guide shafts through the probe fixing base, the fourth guide shaft slides in the linear bearing, and the ninth The cylinder pushes the metal probe array to move downward, the metal probe array is in contact with each pole on the bus bar of the battery box, and the metal probe array is connected to the short circuit tester for signal.
所述分拣装置,包括第十气缸、第五导向轴、分拣安装板、推出板、直线轴承以及次品回收箱,其中,所述固定在机架上的分拣安装板和次品回收箱分别安装在电池盒移动装置输送线两侧,所述第十气缸与两个直线轴承通过螺钉固定在分拣安装板上,所述推出板与第十气缸的活塞以及两个平行的第五导向轴连接,所述第五导向轴在直线轴承内滑动。The sorting device includes a tenth cylinder, a fifth guide shaft, a sorting mounting plate, a pushing plate, a linear bearing and a defective product recovery box, wherein the sorting mounting plate and the defective product recovery box fixed on the frame The boxes are respectively installed on both sides of the conveyor line of the battery box moving device. The tenth cylinder and two linear bearings are fixed on the sorting installation plate by screws, and the ejection plate is connected to the piston of the tenth cylinder and two parallel fifth The guide shaft is connected, and the fifth guide shaft slides in a linear bearing.
与现有人工操作相比,本实用新型具有如下有益效果:Compared with the existing manual operation, the utility model has the following beneficial effects:
本实用新型全部采用气缸作为驱动器,只需要提供气源就能实现机械自动化生产,无需繁琐的手工操作,节省了人力成本,提高了生产效率。入槽压装装置用气缸实现,力度均匀一致,120°震甩式的清渣方式能快速有效地清除杂渣,电子仪器探针式短路检测能准确快速判断是否存在短路,从而保证了蓄电池的质量。The utility model all adopts the cylinder as the driver, and only needs to provide the air source to realize the automatic production of the machine without cumbersome manual operation, which saves the labor cost and improves the production efficiency. The trough-entry and press-fitting device is implemented with a cylinder, with uniform force. The 120° vibration-type slag removal method can quickly and effectively remove debris. quality.
本实用新型实现蓄电池铸焊后的二次入槽压装、清渣、短路测试、分拣工序等,使人力成本降低,效率提高,操作方便。The utility model realizes secondary tank press-fitting, slag removal, short-circuit test, sorting process and the like after the battery is cast and welded, so that the labor cost is reduced, the efficiency is improved, and the operation is convenient.
附图说明Description of drawings
图1为本实用新型整体结构俯视图示意图;Fig. 1 is a schematic diagram of a top view of the overall structure of the utility model;
图2为本实用新型整体结构主视图示意图;Fig. 2 is a schematic diagram of the front view of the overall structure of the utility model;
图3为本实用新型翻转装置的结构示意图;Fig. 3 is the structural representation of the utility model turning device;
图4为本实用新型旋转90°装置的结构示意图;Fig. 4 is the structural representation of the utility model rotation 90 ° device;
图5为本实用新型电池盒移动装置的结构示意图;Fig. 5 is a structural schematic diagram of the battery case moving device of the present invention;
图中,1’为翻转装置,2’为旋转90°装置,3’为电池盒移动装置,4’为入槽压装装置,5’为清渣装置,6’为短路测试装置,7’为分拣装置,8’为机架,9’为左翻转部件,10’为右翻转部件,11’为升降机构,1为第一气缸,2为旋转气缸,3为轴承座,4为第一翻转轴,5为翻转板,6为第二翻转轴,7为夹具,8为升降台板,9为第一导向轴,10为第二气缸,11为电池盒,12为导轨,13为挡板,14为限位板,15为旋转圆盘,16为旋转轴,17为安装板,18为旋转板轴承座,19为连接板,20为第三气缸,21为旋转尾销,22为气缸固定座,23为限位板,24为第一托板,25为第一安装座,26为第二导向轴,27为第二托板,28为第二安装座,29为第四气缸,30为第五气缸,31为活动板,32为电池盒导轨,33为气缸尾座,34为第六气缸,35为第三导向轴,36为气缸安装基板,37为压装头,38为第七气缸,39为清渣导轨,40为缓冲器,41为第八气缸,42为转轴,43为翻转侧板,44为转轴安装板,45为直齿轮,46为齿条,47为压板,48为清渣收集箱,49为第九气缸,50为第四导向轴,51为探针固定座,52为金属探针阵列,53为第十气缸,54为第五导向轴,55为分拣安装板,56为推出板,57为次品回收箱,58为第十一气缸,59为第十二气缸。In the figure, 1' is the overturning device, 2' is the 90°rotation device, 3' is the battery box moving device, 4' is the slotting and pressing device, 5' is the slag cleaning device, 6' is the short circuit testing device, 7' is the sorting device, 8' is the frame, 9' is the left turning part, 10' is the right turning part, 11' is the lifting mechanism, 1 is the first cylinder, 2 is the rotating cylinder, 3 is the bearing seat, 4 is the second A turning shaft, 5 is a turning plate, 6 is a second turning shaft, 7 is a fixture, 8 is a lifting platform, 9 is a first guide shaft, 10 is a second cylinder, 11 is a battery box, 12 is a guide rail, and 13 is a Baffle plate, 14 is a limiting plate, 15 is a rotating disc, 16 is a rotating shaft, 17 is a mounting plate, 18 is a rotating plate bearing seat, 19 is a connecting plate, 20 is a third cylinder, 21 is a rotating tail pin, 22 23 is the limit plate, 24 is the first supporting plate, 25 is the first mounting seat, 26 is the second guide shaft, 27 is the second supporting plate, 28 is the second mounting seat, 29 is the fourth Cylinder, 30 is the fifth cylinder, 31 is the movable plate, 32 is the battery box guide rail, 33 is the cylinder tailstock, 34 is the sixth cylinder, 35 is the third guide shaft, 36 is the cylinder mounting base plate, 37 is the pressing head, 38 is the seventh cylinder, 39 is the slag removal guide rail, 40 is the buffer, 41 is the eighth cylinder, 42 is the rotating shaft, 43 is the turning side plate, 44 is the rotating shaft mounting plate, 45 is the spur gear, 46 is the rack, 47 48 is the slag collection box, 49 is the ninth cylinder, 50 is the fourth guide shaft, 51 is the probe holder, 52 is the metal probe array, 53 is the tenth cylinder, 54 is the fifth guide shaft, 55 is a sorting installation plate, 56 is a push-out plate, 57 is a defective product recovery box, 58 is an eleventh cylinder, and 59 is a twelfth cylinder.
具体实施方式Detailed ways
下面对本实用新型的实施例作详细说明:本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The following is a detailed description of the embodiments of the present invention: this embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following the described embodiment.
本实施例包括:翻转装置1’、旋转90°装置2’、电池盒移动装置3’、入槽压装装置4’、清渣装置5’、短路测试装置6’、分拣装置7’以及机架8’,其中,所述翻转装置1’设置在机架8’入口端,所述翻转装置1’的输出端连接旋转90°装置2’,所述旋转90°装置2’的一侧输出端连接电池盒移动装置3’,所述入槽压装装置4’、清渣装置5’、短路测试装置6’和分拣装置7’沿着电池盒移动装置3’输送线一侧顺次安装。This embodiment includes: a turning device 1', a 90° rotating device 2', a battery box moving device 3', a slot-pressing device 4', a slag cleaning device 5', a short-circuit testing device 6', a sorting device 7' and Rack 8', wherein the turning device 1' is arranged at the inlet end of the rack 8', the output end of the turning device 1' is connected to the rotating 90° device 2', and one side of the rotating 90° device 2' The output end is connected to the battery box moving device 3', and the trough-entry pressing device 4', slag cleaning device 5', short-circuit testing device 6' and sorting device 7' are along one side of the battery box moving device 3' conveyor line. installs.
具体为,Specifically,
如图1、2所示,本实施例包括:翻转装置1’、旋转90°装置2’、电池盒移动装置3’、入槽压装装置4’、清渣装置5’、短路测试装置6’、分拣装置7’、机架8’。其中,翻转装置1’设置在机架8’入口端,翻转装置1’的输出端连接着旋转90°装置2’,旋转90°装置2’前面输出端连接着电池盒移动装置3’,沿着电池盒移动装置3’输送线一侧顺次安装着入槽压装装置4’、清渣装置5’、短路测试装置6’和分拣装置7’。As shown in Figures 1 and 2, this embodiment includes: an overturning device 1', a 90° rotating device 2', a battery box moving device 3', a slot-pressing device 4', a slag cleaning device 5', and a short-circuit testing device 6 ', sorting device 7', frame 8'. Among them, the overturning device 1' is arranged at the entrance of the frame 8', the output end of the overturning device 1' is connected to the 90° rotating device 2', and the output end of the 90° rotating device 2' is connected to the battery box moving device 3' along the On one side of the conveying line of the battery case moving device 3', there are sequentially installed a slotting and pressing device 4', a slag cleaning device 5', a short-circuit testing device 6' and a sorting device 7'.
如图1、2、3所示,所述翻转装置1’,包括:置于电池盒11左侧的左翻转部件9’,对称安装在电池盒11右侧的右翻转部件10’,支撑电池盒11的升降机构11’。其中,左翻转部件9’包括:第一气缸1活塞与旋转气缸2尾部联接,旋转气缸2活塞与第一翻转轴4通过键联接固定在轴承座3内,翻转板5通过螺纹连接将第一翻转轴4前端与第二翻转轴6一端联接在一起,第二翻转轴6另一端与夹具7联接,轴承座3通过滑块与固定在机架8’上的导轨12连接;右翻转部件10’与左翻转部件9’相同,但第一气缸1直接与轴承座3连接没有旋转气缸2;升降机构11’包括:第二气缸10与直线轴承通过螺纹连接固定在机架8’上,升降台板通过螺纹连接与第二气缸10活塞以及4个呈矩形分布的第一导向轴9连接,第一导向轴9在直线轴承内滑动。As shown in Figures 1, 2 and 3, the overturning device 1' includes: a left overturning part 9' placed on the left side of the
如图1、2、4所示,所述旋转90°装置2’,包括:挡板13、限位板14、旋转圆盘15、旋转轴16、安装板17、旋转板轴承座18、连接板19、第三气缸20、旋转尾销21、气缸固定座22、限位板23。其中,旋转圆盘15镶嵌在机架8’内,旋转圆盘15上连接有用于挡电池盒11的挡板13和用于限定旋转角度范围的限位板14,旋转圆盘15下螺纹连接有旋转轴16,旋转轴16通过轴承穿过固定在安装板17上的旋转板轴承座18,连接板19一端与旋转轴16固定连接,另一端通过销连接固定在第三气缸20活塞端,第三气缸20尾端通过旋转尾销21与安装在安装板17上的气缸固定座22连接,机架8’上在限位板14旋转范围内安装有两个呈九十度角的限位板14。As shown in Figures 1, 2, and 4, the 90°rotation device 2' includes: a baffle plate 13, a
如图1、2、5所示,所述电池盒移动装置3’,包括:第一托板24、第一安装座25、第二导向轴26、第二托板27、第二安装座28、第四气缸29、第五气缸30、活动板31、电池盒导轨32、气缸尾座33。其中,电池盒导轨32固定安装在机架8’上,电池盒导轨32通过滑块安装有活动板31,活动板31侧面通过销连接在第五气缸30活塞端,第五气缸30尾端通过螺纹连接与安装在机架8’上的气缸尾座33连接,活动板31上面依次安装有两个第一安装座25和一个第二安装座28,第一安装座25和第二安装座28内分别穿过安装在活动板31上的第四气缸29,第四气缸29的活塞和两个第二导向轴26为一组通过螺纹连接分别固定在第一托板24和第二托板27上,第二导向轴26穿过固定在第一安装座25或第二安装座28的直线轴承。As shown in Figures 1, 2, and 5, the battery box moving device 3' includes: a first supporting plate 24, a first mounting base 25, a
如图1、2所示,所述入槽压装装置4’,包括:第六气缸34、第三导向轴35、气缸安装基板36、压装头37。其中,第六气缸34与直线轴承通过螺钉固定在气缸安装基板36上,压装头37通过螺纹与第六气缸34的活塞以及两个平行的第三导向轴35连接,第三导向轴35在直线轴承内滑动。第六气缸34推动压装头37向下运动,将汇流排压入电池盒11内。As shown in Figures 1 and 2, the groove-entry press-fitting device 4' includes: a
如图1、2所示,所述清渣装置5’,包括:第七气缸38、清渣导轨39、缓冲器40、第八气缸41、转轴42、翻转侧板43、转轴安装板44、直齿轮45、齿条46、压板47、清渣收集箱48。其中,第七气缸38和清渣导轨39固定安装在机架8’上,齿条46通过滑块与清渣导轨39连接,齿条46侧面通过螺纹连接件与第七气缸38的活塞相连,直齿轮45与齿条46啮合,直齿轮45通过键联接与转轴42相连,转轴42两端通过轴承安装在转轴安装板44上,翻转侧板43通过键联接固定在转轴42上,第八气缸41通过螺钉固定在翻转侧板43上,压板47通过螺纹与第八气缸41的活塞连接,缓冲器40安装在机架8’上且在第八气缸41下方,清渣收集箱48安装在机架8’上且在转轴安装板44后面。As shown in Figures 1 and 2, the slag removal device 5' includes: the
如图1、2所示,所述短路测试装置6’,包括:第九气缸49、第四导向轴50、气缸安装基板36、探针固定座51、金属探针阵列52。第九气缸49与直线轴承通过螺钉固定在气缸安装基板36上,金属探针阵列52通过探针固定座51与第九气缸49的活塞以及两个平行的第四导向轴50连接,第四导向轴50在直线轴承内滑动。第九气缸49推动金属探针阵列52向下运动,金属探针阵列52与蓄电池汇流排上的各个极柱接触,电信号传达至短路测试仪(图中未画出),由短路测试仪给出判断是否存在短路。As shown in Figures 1 and 2, the short-circuit testing device 6' includes: a
如图1、2所示,所述分拣装置7’,包括:第十气缸53、第五导向轴54、分拣安装板55、推出板56、次品回收箱57。其中,固定在机架8’上的分拣安装板55和次品回收箱57分别安装在电池盒移动装置3’输送线两侧,第十气缸53与两个直线轴承通过螺钉固定在分拣安装板55上,推出板56与第十气缸53的活塞以及两个平行的第五导向轴54连接,第五导向轴54在直线轴承内滑动。As shown in Figures 1 and 2, the sorting device 7' includes: a
本实施例的入槽方法包括以下步骤:The groove-entry method of the present embodiment comprises the following steps:
步骤一,翻转工序,通过翻转装置的旋转气缸、直线气缸及升降机构相互配合实现电池盒翻转;
步骤二,旋转90°工序,由旋转90°装置的气缸驱动配合旋转圆盘实现电池盒旋转;
步骤三,二次入槽压装工序,由入槽压装装置的气缸动力机构配合压装头将汇流排和半入盒极群压入到电池盒内底部;
步骤四,清渣工序,由清渣装置的气缸驱动配合齿轮齿条传动来实现电池盒定位和120°震甩;
步骤五,短路测试工序,由短路测试装置的气缸动力机构配合金属探针阵列和短路测试仪来进行检测;电信号传达至短路测试仪,并由短路测试仪给出判断是否存在短路。
步骤六,分拣工序,由短路测试装置给出判断,存在短路的蓄电池将被分拣装置的推出板推到其次品回收箱内,合格的蓄电池被留下可以进行电池盒封盖。
具体为,Specifically,
如图1、2、3、4、5所示,本实施例的工作流程如下:As shown in Figures 1, 2, 3, 4, and 5, the workflow of this embodiment is as follows:
已经完成铸焊的半入盒极群的电池盒11被放置在已经升起的升降台板8上,第一气缸1推动夹具7夹持住电池盒11,第二气缸10带动升降台板8下降,旋转气缸2带动电池盒11翻转180°,第二气缸10带动升降台板8上升,第一气缸1收缩夹具7松开电池盒11;第十一气缸58将电池盒11推到旋转圆盘15上,第三气缸20带动电池盒11旋转90°;电池盒11被第十二气缸59推到电池盒移动装置3’输送线上;电池盒移动装置3’将电池盒11送至入槽压装装置4’下,第六气缸34推动压装头37向下运动,将汇流排压入电池盒11内后,第六气缸34带动压装头37上升至原始位置;压装工序完成后,电池盒移动装置3’将电池盒11输送至清渣装置5’的位置,第八气缸41推动压板47将电池盒11压在翻转侧板43上,此时第七气缸38工作,带动齿条46向下运动,齿条46带动直齿轮45转动120°,将电池盒倾斜倒置,杂渣被震甩出去,之后第七气缸38带动齿条46向上运动回到原始位置,齿条46带动直齿轮45逆向转动120°,使得电池盒回到水平位置,第八气缸41工作,将压板47收回,电池盒11重新回到输送线上;电池盒移动装置3’将电池盒11继续输送至短路测试装置6’下方,第九气缸49推动金属探针阵列52向下运动,与蓄电池汇流排上的各个极柱接触,电信号传达至短路测试仪(图中未画出),由短路测试仪给出判断,存在短路的蓄电池将被推出板56推到次品回收箱57内,合格的蓄电池被留下可以进行电池盒封盖。The battery box 11 of the semi-packet pole group that has been cast and welded is placed on the raised lifting platform 8, the first cylinder 1 pushes the clamp 7 to clamp the battery box 11, and the second cylinder 10 drives the lifting platform 8 Down, the rotating cylinder 2 drives the battery box 11 to turn over 180°, the second cylinder 10 drives the lifting table 8 to rise, the first cylinder 1 shrinks the clamp 7 and releases the battery box 11; the eleventh cylinder 58 pushes the battery box 11 to the rotating circle On the plate 15, the third cylinder 20 drives the battery box 11 to rotate 90°; the battery box 11 is pushed by the twelfth cylinder 59 onto the delivery line of the battery box moving device 3'; the battery box moving device 3' sends the battery box 11 to the Under the groove press-fitting device 4', the sixth cylinder 34 pushes the press-fit head 37 to move downward, and after the bus bar is pressed into the battery box 11, the sixth cylinder 34 drives the press-fit head 37 to rise to the original position; the press-fit process is completed Finally, the battery box moving device 3' transports the battery box 11 to the position of the slag removal device 5', and the eighth cylinder 41 pushes the pressing plate 47 to press the battery box 11 on the flip side plate 43. At this time, the
以上对本实用新型的具体实施例进行了描述。需要理解的是,本实用新型并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本实用新型的实质内容。The specific embodiments of the present utility model have been described above. It should be understood that the utility model is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the utility model.
Claims (8)
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| CN103078146A (en) * | 2012-12-28 | 2013-05-01 | 上海素朴智能设备制造有限公司 | Slot-in device and method for automatic short-circuit detection after cast welding of storage battery |
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| CN108075168A (en) * | 2016-11-16 | 2018-05-25 | 奥动新能源汽车科技有限公司 | The group system of battery module |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103078146A (en) * | 2012-12-28 | 2013-05-01 | 上海素朴智能设备制造有限公司 | Slot-in device and method for automatic short-circuit detection after cast welding of storage battery |
| CN103078146B (en) * | 2012-12-28 | 2015-11-18 | 上海素朴智能设备制造有限公司 | What after storage battery cast-welding, automatic short-circuit detected enters slot device and method |
| CN104057069A (en) * | 2014-05-26 | 2014-09-24 | 超威电源有限公司 | Automatic handling device and handling method thereof for lead-acid battery cast-weld jig |
| CN104057069B (en) * | 2014-05-26 | 2016-04-27 | 超威电源有限公司 | A kind of automatic handling device of cast welding clamp for lead-acid storage battery and handling method thereof |
| CN108075169A (en) * | 2016-11-16 | 2018-05-25 | 奥动新能源汽车科技有限公司 | The assembling special plane of block combiner device and battery modules |
| CN108075168A (en) * | 2016-11-16 | 2018-05-25 | 奥动新能源汽车科技有限公司 | The group system of battery module |
| CN108075169B (en) * | 2016-11-16 | 2020-05-12 | 奥动新能源汽车科技有限公司 | Module combination device and battery module assembly machine |
| CN108075168B (en) * | 2016-11-16 | 2020-05-12 | 奥动新能源汽车科技有限公司 | Packed system of battery modules |
| CN107732322A (en) * | 2017-09-27 | 2018-02-23 | 济源市万洋绿色能源有限公司 | A kind of cluster enters groove reshaping clamp |
| CN107732322B (en) * | 2017-09-27 | 2023-09-01 | 济源市万洋绿色能源有限公司 | A kind of cluster grooving shaping fixture |
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