CN107359083B - Gear machining apparatus - Google Patents
Gear machining apparatus Download PDFInfo
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- CN107359083B CN107359083B CN201710699390.XA CN201710699390A CN107359083B CN 107359083 B CN107359083 B CN 107359083B CN 201710699390 A CN201710699390 A CN 201710699390A CN 107359083 B CN107359083 B CN 107359083B
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- steel ball
- cylinder
- send
- sleeving
- riveting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
Abstract
The present invention relates to the process equipment of universal intelligent breaker accessory more particularly to a kind of gear machining apparatus.Gear machining apparatus, including rack, and the rotating disk mechanism being arranged on the rack, and the feed mechanism, punch mechanism, fitting pin machine structure, sleeving and riveting mechanism, steel ball burnishing-in mechanism and the cutting agency that are circumferentially set gradually along the rotating disk mechanism;The gear machining apparatus, which can automate workpiece, successively carries out feeding, punching, dress pin, sleeving and riveting, steel ball burnishing-in and blanking procedure, promotes processing efficiency and product quality, liberates the productive forces.
Description
Technical field
The present invention relates to the process equipment of universal intelligent breaker accessory more particularly to a kind of gear machining apparatus.
Background technique
Omnipotent breaker is also known as frame-type circuit breaker, be one kind can turn on, carry and disjunction normal circuit under the conditions of
Electric current, the mechanical switch electric appliance of certain time and breaking current can be also connected, carried under defined improper circuit condition.
Existing Universal circuit breaker operating mechanism is generally comprised with motor energy storage device structure: motor, mechanical reduction gear, energy storage are situated between
Matter (spring), backstop (switch-on latching) and microswitch etc..Motor provides power, reduces revolving speed by mechanical reduction gear,
Torque is improved, energy-accumulating medium (spring) is stretched to, compressed or rotated energy storage, when stored energy mechanism goes to stop dog position fastly, fine motion
Switch motion, current of electric are cut off, and stored energy mechanism eventually stops on stop dog position and stored energy mechanism power output acts on backstop
On (switch-on latching).
Gear in above-mentioned omnipotent breaker includes the denticle of outer ring and the ring body of inner ring, is passed through between ring body and denticle
Pin shaft clamping, ring body center are equipped with shaft hole sleeve and switch through axis.It is directed to said gear, currently used is all artificial aperture, dress
Pin and pressure-riveting process are clamped pin shaft by ring body and denticle, and simultaneously by manually carrying out polishing grinding to axis hole.Therefore, the tooth
It is lower to take turns existing processing efficiency, and product quality is not high, is badly in need of introducing Mechanized Processing to change above-mentioned status.
Summary of the invention
To solve the above-mentioned problems, the purpose of the present invention is to provide a kind of gear machining apparatus, the gear machining apparatus
Workpiece can be automated and successively carry out feeding, punching, dress pin, sleeving and riveting, steel ball burnishing-in and blanking procedure, promote processing efficiency and production
Quality is liberated the productive forces.
In order to achieve the above purpose, present invention employs technical solutions below:
Gear machining apparatus, including rack, and the rotating disk mechanism being arranged on the rack, and along the rotating disk mechanism week
To feed mechanism, punch mechanism, fitting pin machine structure, sleeving and riveting mechanism, steel ball burnishing-in mechanism and the cutting agency set gradually;
The feed mechanism includes loading assemblies and clamps take-off assembly, and loading assemblies include material loading platform, and are passed through
Shaft is located in multiple sprockets on material loading platform, and the carrier chain positioned by multiple sprockets, and drives described defeated
Send the feeding motor of chain cycle operation;The chain upper surface of the carrier chain is equipped with pendulum material seat, and pendulum expects protruding upward in the middle part of seat set
There is pendulum material center bar;The take-off assembly that clamps includes feeding pair, and the crawl pair being arranged in feeding pair;The crawl is secondary
Including pedestal, and fixed horizontal slide rail and crawl cylinder on the base, and slides in opposition and be arranged on the horizontal slide rail
Two crawl arms, and be arranged in crawl cylinder output on control panel;The straight court of outbound course of the crawl cylinder
It is lower and perpendicular with the orbital direction of the horizontal slide rail, two lines sliding slot is offered on the plate body of control panel, two lines
Sliding slot opposite tilt is arranged, and the spacing between two lines sliding slot upper end is less than the spacing between lower end;Described two are grabbed
It takes arm to be connected on two lines sliding slot, crawl mouth is constituted between two crawl arms;
Steel ball burnishing-in mechanism includes burnishing-in frame, and the punching press pair and steel ball recirculation assembly that are arranged on burnishing-in frame;
The steel ball recirculation assembly includes that steel ball feeding accepts pair, steel ball feeding channel, steel ball recovery approach and steel ball transfer pair;Steel ball
It includes the steel ball feeding cylinder being fixed on burnishing-in frame that feeding, which is accepted secondary, and is arranged on steel ball feeding cylinder outbound course
Pearl component is sent, and the steel ball stock body being undertaken in steel ball feeding channel end portion;It is described that the also linkage of pearl component lower section is sent to set
Pearl pipe is connect, send pearl component to accept steel ball below steel ball stock body, and be delivered to steel ball under the driving of steel ball feeding cylinder
The secondary lower section of punching press;The beginning of the steel ball recovery approach is undertaken below the hole of bead out for connecing pearl pipe, and the steel ball transfer pair is used for
Steel ball is transferred in the top portion of steel ball feeding channel by the terminal part of steel ball recovery approach.
Preferably, the punching press pair includes the punching press sliding rail being fixed on burnishing-in frame, and it is slidably arranged in punching sliding
Punching slider and output shaft end on rail are connected to the stamping cylinder on Punching slider, and are fixed on Punching slider
Punching needle.
Preferably, it is described send pearl component include successively stack on send pearl guide plate and under send pearl guide plate, above send pearl guide plate
Be equipped with first hole of bead, under send pearl guide plate be equipped with second hole of bead;In stamping station, above send first hole of bead of pearl guide plate under
Second hole of bead of pearl guide plate is sent to align;And in the operating path before stamping station, above send first hole of bead of pearl guide plate under
Second hole of bead of pearl guide plate is sent to be staggered.
Preferably, the hole of bead that connects connect on pearl pipe send second hole of bead of pearl guide plate to align under always, pearl pipe is connect
It is arranged diagonally downward by connecing the hole of bead to the hole of bead out.
Preferably, the terminal part of steel ball recovery approach is equipped with blocking component, blocking component includes plugging plate, and is driven
The mobile spring of dynamic plugging plate;For steel ball transfer pair in the terminal part of steel ball recovery approach, squeezing spring closes plugging plate not
Steel ball recovery approach.
Preferably, it includes transfer frame, and the transfer cylinder being arranged on transfer frame, Yi Jishe that the steel ball transfer is secondary
Set the steel ball catching robot on transfer cylinder output shaft;Cylinder driving steel ball catching robot is shifted in steel ball recovery approach
It is round-trip between terminal part and steel ball feeding channel top portion.
Preferably, the feeding pair includes feeding bottom plate, and pass through track restrained the grabbing on feeding bottom plate of optical axis
Take Submount, and the feeding cylinder that the driving crawl Submount is mobile;The crawl pair is fixed on the secondary installation of crawl
On seat.
Preferably, the punch mechanism includes punching frame, and the servo lifting being arranged on punching frame is secondary, Yi Jishe
Set the punching assembly in servo lifting pair;The secondary servo lifting includes the longitudinally disposed servo sliding rail of orbital direction, and
The hoistable platform being slidably arranged on servo sliding rail, and the servo motor of the driving hoistable platform longitudinal movement;The punching
Aperture member includes punching motor, and the drill bit being arranged on punching motor output end;The drill bit side of the punching assembly is set
There is enclosing to connect negative pressure device with bits cylinder is received.
Preferably, the fitting pin machine structure includes dress pin frame, and the feeding tube filled on pin frame is set, send pin secondary and punching
Pin is secondary;The secondary abatement includes writing off cylinder, and the abatement needle write off in cylinder output is arranged in;Write off the output of cylinder
Red needle fixing seat is connected on axis, dress pin frame is equipped with the guide sleeve of constraint red needle fixing seat moving direction, writes off needle and be fixed on
In red needle fixing seat;It is described that send pin pair include sending pin rail road, and be slidably arranged in send and send pin flitch on pin rail road, and drive
That the movement of pin flitch is sent described in dynamic send pin cylinder;The output end of the feeding tube downward, send the driving of pin cylinder that pin flitch is sent to send
It sells cylinder output and writes off round-trip feeding between secondary outbound course.
Preferably, the sleeving and riveting mechanism includes sleeving and riveting frame, and the sleeving and riveting pair being arranged on sleeving and riveting frame;Sleeving and riveting pair includes
It is fixed on the sleeving and riveting sliding rail of sleeving and riveting frame, and the sleeving and riveting sliding block and output shaft end being slidably arranged on sleeving and riveting sliding rail connect
The sleeving and riveting cylinder on sleeving and riveting sliding block is connect, and the sleeving and riveting needle being fixed on sleeving and riveting sliding block.
By adopting the above technical scheme, which is related to a kind of gear machining apparatus to the present invention, the gear machining apparatus
Workpiece can be automated and successively carry out feeding, punching, dress pin, sleeving and riveting, steel ball burnishing-in and blanking procedure, promote processing efficiency and production
Quality is liberated the productive forces.Said gear process equipment operation whole process is as follows: workpiece being manually placed on feed mechanism
On, feed mechanism will be fixed in the clamp assembly of Workpiece transfer to turntable, and is successively punched out by punch mechanism to workpiece,
Fitting pin machine structure carries out dress pin to workpiece punching position, and sleeving and riveting mechanism carries out sleeving and riveting to the pin shaft of loading, steel ball burnishing-in mechanism for
The central shaft hole of workpiece carries out extruding polishing, carries out blanking by cutting agency after above-mentioned steps, completes work pieces process.Especially
It should be pointed out that the main innovation point of the equipment is in feed mechanism and steel ball burnishing-in mechanism;Feed mechanism includes feeding group
Part and clamp take-off assembly.Wherein, the carrier chain in loading assemblies is positioned by sprocket, and is driven by feeding motor;Feeding
When, workpiece is placed on the pendulum material seat of carrier chain, and pendulum material center bar is threaded through in the central shaft hole of workpiece, and it is de- to place workpiece loosening
It falls.The crawl pair clamped in take-off assembly is for clamping workpiece, and feeding pair is for shifting workpiece, feeding
It is secondary to realize that the automation of workpiece is shifted with the secondary cooperation of crawl.When grabbing cylinder driving control panel longitudinal movement, crawl arm
It is slided on horizontal slide rail, grabbing workpiece or release workpiece are realized in two crawl arm relative movements.Work is cooperateed in cooperation feeding pair
Make the workpiece handling, it can be achieved that between two stations of equipment, feeding can be realized.Steel ball burnishing-in mechanism includes punching press pair and steel ball
Recirculation assembly, steel ball for being poured and being passed through workpiece axis hole by punching press pair, so as to carry out sanding and polishing to workpiece axis hole side wall;
Steel ball recirculation assembly then can realize feeding and recycling to steel ball, realize steel ball circulation, punching press pair and the cooperation of steel ball recirculation assembly can
Realize automation steel ball burnishing-in.
Detailed description of the invention
Fig. 1 is the overall structure diagram of gear machining apparatus.
Fig. 2 is the schematic perspective view of rotating disk mechanism.
Fig. 3 is the top surface structure schematic diagram of rotating disk mechanism.
Fig. 4 is the structural schematic diagram of clamp assembly.
Fig. 5 is the structural schematic diagram of loading assemblies.
Fig. 6 is the feeding auxiliary structure schematic diagram clamped in take-off assembly.
Fig. 7 is the crawl auxiliary structure schematic diagram clamped in take-off assembly.
Fig. 8 is the structural schematic diagram of punch mechanism.
Fig. 9 is the structural schematic diagram of fitting pin machine structure.
Figure 10 is the structural schematic diagram of sleeving and riveting mechanism.
Figure 11 is the antero-lateral perspective structural representation of steel ball burnishing-in mechanism.
Figure 12 is the rear perspective structural representation of steel ball burnishing-in mechanism.
Specific embodiment
With reference to the accompanying drawing, the preferred embodiments of the invention are described in further detail.
A kind of gear machining apparatus as shown in Fig. 1 ~ 12, including rack 1, and the rotating disk mechanism being arranged in rack 1
2, and the feed mechanism 3, punch mechanism 4, the fitting pin machine structure 5, sleeving and riveting mechanism 6, steel that are circumferentially set gradually along the rotating disk mechanism 2
Pearl burnishing-in mechanism 7 and cutting agency 8.The rotating disk mechanism 2 includes the turntable 21 being located on 1 upper surface of rack by shaft,
And the clamp assembly 22 being circumferentially arranged along the disk body edge of turntable 21, and the machine control valve module of the control clamp assembly 22
23, machine control valve module 23 and clamp assembly 22 have multiple groups.The clamp assembly 22 includes being fixed on delaying on 21 lower end surface of turntable
Column is rushed, and the clamping fixture seat 222 being fixed on 21 upper surface of turntable, and the rolling clamp cylinder being fixed on clamping fixture seat 222
223, and the clip arm 224 being connected on 223 output shaft of rolling clamp cylinder.Clamp and feeding process in, clip arm 224 from
It can be by gear press mounting to be processed on clamping fixture seat 222 by end;In feeding and blanking process, rolling clamp cylinder 223 drives folder
Have the lifting of arm 224 and rotation, is fixed work gear to be added not and transferable.The punch mechanism 4, fitting pin machine structure 5, sleeving and riveting machine
Supporting cam wheel 11 is equipped on 1 upper surface of rack on 7 outbound course of structure 6 and steel ball burnishing-in mechanism, supporting cam wheel 11 is for branch
The bumper post is supportted, bumper post includes guide sleeve 225, and the buffer spring 226 being set on guide sleeve 225.When each mechanism works,
Turntable 21 drives on clamp assembly 22 to the outbound course of the mechanism, and bumper post lower end is against on supporting cam wheel 11, bumper post pair
Turntable 21 and clamp assembly 22 thereon form support;It is convex by supporting when mechanism work (such as drill, wear pin, riveting pin and burnishing-in)
Wheel 11 and bumper post stress, turntable do not stress at 21 axle center, and such turntable 21 would not damage.
The machine control valve module 23 is in 22 upstream of clamp assembly, and upstream is to be subject to the direction of rotation of turntable 21;Machine control
Valve module 23 includes machine control valve body 231, and the frizzen 232 being movably arranged on machine control valve body 231;Frizzen 232
Outer end cross 21 edge of turntable, and the outer end of frizzen 232 is equipped with idler wheel 233.In the rack 1 on 21 side of turntable
It is further fixed on driving lever frame, driving lever frame includes the driving lever wall 24 with the cooperation of 21 edge radian of turntable, and is used for the driving lever wall
24 are fixed on the driving lever seat 25 in rack 1, and driving lever wall 24 passes through cutting agency 8 and feed mechanism 3.In 21 rotation process of turntable,
The frizzen 232 of machine control valve body 231 can pass through driving lever wall 24, and the idler wheel of 232 outer end of frizzen can connect with driving lever wall 24
Touching, frizzen 232 are oppressed, this opportunity controls the rolling clamp cylinder 223 in the control clamp assembly 22 of valve body 231, make fixture group
Part 22 is in the open state, is convenient for feeding and blanking.
The feed mechanism 3 includes loading assemblies 31 and clamps take-off assembly, and loading assemblies 31 include material loading platform 311,
And multiple sprockets 312 on material loading platform 311, and the conveying positioned by multiple sprockets 312 are located in by shaft
Chain 313, and the feeding motor 314 of driving 313 cycle operation of carrier chain.The chain upper surface of the carrier chain 313 is set
There is pendulum material seat 315,315 middle parts of pendulum material seat are protruding upward to be equipped with pendulum material center bar 316.When feeding, workpiece is placed on pendulum material seat 315
On, pendulum material center bar 316 is threaded through in the central shaft hole of workpiece, places workpiece loose or dislocation.The take-off assembly that clamps includes
Feeding pair 32, and the crawl pair 33 being arranged in feeding pair 32.Specifically, the feeding pair 32 includes feeding bottom plate 321, with
And the crawl Submount 323 on feeding bottom plate 321, and the secondary installation of the driving crawl are constrained in by optical axis track 322
The mobile feeding cylinder 324 of seat 323.The crawl pair 33 is fixed on crawl Submount 323, and crawl pair 33 includes pedestal
331, and the horizontal slide rail 332 and crawl cylinder 333 that are fixed on pedestal 331, and slide in opposition setting and slided in the level
A pair of of crawl arm 334(i.e. two on rail 332), and the control panel 335 being arranged on crawl 333 output end of cylinder.It is described
The outbound course for grabbing cylinder 333 is straight downward and perpendicular with the orbital direction of the horizontal slide rail 332, control panel 335
Offer two lines sliding slot on plate body, the setting of two lines sliding slot opposite tilt, between two lines sliding slot upper end between
Away from the spacing being less than between lower end.Two crawl arms 334 are connected on two lines sliding slot, two crawl arms
Crawl mouth 337 is constituted between 334.When crawl cylinder 333 drives the control panel 335 to vertically move, crawl arm 334 is in level
It is slided on sliding rail 332, two crawl arms 334 relatively move, and realize grabbing workpiece or release workpiece.It is cooperateed in cooperation feeding pair 32
Feeding or blanking can be realized, it can be achieved that workpiece handling between two stations of equipment in work.
The cutting agency 8 includes blanking track 81 and clamps take-off assembly, and clamping take-off assembly is as in feed mechanism 3
That records clamps take-off assembly, therefore does not do tired state herein.When blanking, the feeding pair 32 clamped in take-off assembly drives crawl secondary
33 is mobile, and crawl pair 33 is transported to blanking track 81 by grabbing the workpiece of machined completion, feeding pair 32 in discharge station
Beginning, then crawl pair 33 discharges workpiece, and the blanking of workpiece is realized by above-mentioned cooperation.
The punch mechanism 4 includes punching frame 41, and the servo lifting being arranged on punching frame 41 is secondary, and setting exists
Punching assembly in servo lifting pair.The secondary servo lifting includes the longitudinally disposed servo sliding rail 42 of orbital direction, and sliding
The dynamic hoistable platform 43 being arranged on servo sliding rail 42, and the servo motor 44 that the driving hoistable platform 43 vertically moves,
Specific servo motor 44 can drive hoistable platform 43 by screw rod transmission.The punching assembly includes punching motor 45, Yi Jishe
Set the drill bit 46 on 45 output end of punching motor.Drill bit side is equipped with enclosing 47, to the iron filings for preventing punch process from generating
It splashes;And be equipped with and receive the bits connection negative pressure device of cylinder 48, iron filings are collected by negative pressure.When the mechanism is run, servo motor 44 is driven
Hoistable platform 43 and punching assembly downlink thereon, the punching motor 45 in punching assembly drive drill bit turn hole on workpiece, receive
It considers cylinder 48 to be worth doing and collects iron filings.
The fitting pin machine structure 5 includes dress pin frame 51, and the feeding tube 52 filled on pin frame 51 is arranged in, send pin secondary and writes off
It is secondary.The secondary abatement includes writing off cylinder 53, and the abatement needle 54 write off on 53 output end of cylinder is arranged in;Specifically,
It writes off and is connected with red needle fixing seat 55 on the output shaft of cylinder 53, dress pin frame 51 is equipped with constraint 55 moving direction of red needle fixing seat
Guide sleeve 56, write off needle 54 be fixed in red needle fixing seat 55.It is described to send pin pair including sending pin rail road 57, and sliding setting
Send pin flitch 58 on pin rail road 57 sending, and sent described in driving pin flitch 58 it is mobile send pin cylinder 59.The feeding tube
52 output end downward, send pin cylinder 59 drive send pin flitch 58 send 59 output end of pin cylinder and write off secondary outbound course it
Between round-trip feeding.When the mechanism is run, send the pin shaft in pin adjutant feeding tube 52 to be delivered to and write off 54 lower section of needle, write off cylinder 53
It is about to pin shaft under drive abatement needle 54 and is fitted into the hole of workpiece (hole obtains work pieces process by punch mechanism 4).
The sleeving and riveting mechanism 6 includes sleeving and riveting frame 61, and the sleeving and riveting pair being arranged on sleeving and riveting frame 61.Specifically, sleeving and riveting
Pair includes the sleeving and riveting sliding rail 62 for being fixed on sleeving and riveting frame 61, and the sleeving and riveting sliding block 63 being slidably arranged on sleeving and riveting sliding rail 62, with
And output shaft end is connected to the sleeving and riveting cylinder 64 on sleeving and riveting sliding block 63, and the sleeving and riveting needle 65 being fixed on sleeving and riveting sliding block 63.
When the mechanism is run, sleeving and riveting cylinder 64 drives 65 downlink of sleeving and riveting needle, and sleeving and riveting needle 65 is set carry out punching press for the dress pins position of workpiece, made
Pin shaft deformation is to guarantee that pin shaft will not fall off.
Steel ball burnishing-in mechanism 7 includes burnishing-in frame 71, and punching press pair and the steel ball circulation being arranged on burnishing-in frame 71
Component.The punching press pair includes the punching press sliding rail 721 being fixed on burnishing-in frame 71, and is slidably arranged on punching press sliding rail 721
Punching slider 722 and output shaft end be connected to the stamping cylinder 723 on Punching slider 722, and be fixed on punching sliding
Punching needle 724 on block 722.The steel ball recirculation assembly includes that steel ball feeding accepts pair, steel ball feeding channel 73, steel ball recycling
Channel 74 and steel ball transfer are secondary.Wherein, it includes the steel ball feeding cylinder 751 being fixed on burnishing-in frame 71 that steel ball feeding, which is accepted secondary,
And it is arranged on 751 outbound course of steel ball feeding cylinder and send pearl component, and be undertaken on 73 terminal part of steel ball feeding channel
On steel ball stock up body 752.It is described that pearl component is sent to accept steel ball below steel ball stock body 752, and in steel ball feeding cylinder 751
Steel ball is delivered to 724 lower section of punching needle under driving.Specifically, send pearl component include successively stack on send pearl guide plate 753 and under
Send pearl guide plate 754, above send pearl guide plate 753 be equipped with first hole of bead, under send pearl guide plate 754 be equipped with second hole of bead;In presser
When position, second hole of bead for above sending first hole of bead of pearl guide plate 753 to send pearl guide plate 754 under is aligned;And before stamping station
In operating path, second hole of bead for above sending first hole of bead of pearl guide plate 753 to send pearl guide plate 754 under is staggered, second hole of bead compared with
First hole of bead preferentially reaches stamping station.It is described that also linkage below pearl component is sent to connect pearl pipe 755 equipped with pearl pipe 755 is connect and send pearl
Component be each attached to it is same send on pearl prismatic pair, so realize synchronous interaction, connect and meet hole of bead 755a always under on pearl pipe 755
It send second hole of bead of pearl guide plate 754 to align, connects pearl pipe 755 and be arranged diagonally downward by meeting hole of bead 755a to hole of bead 755b out.Institute
The beginning for stating steel ball recovery approach 74 is undertaken below the hole of bead out for connecing pearl pipe 755, is set on the terminal part of steel ball recovery approach 74
There is blocking component, blocking component includes plugging plate 76, and the spring that driving plugging plate 76 is mobile.The steel ball transfer pair is used for
Steel ball is transferred in 73 top portion of steel ball feeding channel by the terminal part of steel ball recovery approach 74, steel ball transfer is secondary to return in steel ball
Spring, which can be squeezed, when receiving the terminal part in channel 74 makes the not re-closed steel ball recovery approach 74 of plugging plate 76.The steel ball transfer is secondary
Including transfer frame 771, and the transfer cylinder 772 being arranged on transfer frame 771, and setting is in transfer 772 output shaft of cylinder
On steel ball catching robot 775;Shifting cylinder 772 drives steel ball catching robot 775 in 74 terminal part of steel ball recovery approach
It is round-trip between 73 top portion of steel ball feeding channel.When the mechanism is run, pearl component is sent first to accept steel on steel ball stock body 752
Pearl, since second hole of bead for above sending first hole of bead of pearl guide plate 753 to send pearl guide plate 754 under is staggered, steel ball in feeding process
In first hole of bead and bottom send pearl guide plate 754 to resist by under, does not fall out;When reaching stamping station, pearl guide plate is above sent
753 first hole of bead send second hole of bead of pearl guide plate 754 to align under, and steel ball passes through first hole of bead and second hole of bead is fallen to
On the central shaft hole of workpiece;Then, stamping cylinder 723 drives punching needle 724 to push, and steel ball is squeezed under the action of punching needle 724
The central shaft hole for pressing to wear workpiece carries out extruding polishing to the central shaft hole interior sidewall surface of workpiece, then falls into and connect pearl pipe 755
It connects in the hole of bead;Steel ball is connect pearl pipe 755 and is blocked in the end of steel ball recovery approach 74 by blocking component, steel ball catching robot
775 at the end of steel ball recovery approach 74, and blocking component is opened, and steel ball enters in steel ball catching robot 775;Shift cylinder
772 driving steel ball catching robots 775 carry steel ball to discharging in 73 top portion of steel ball feeding channel, and steel ball is by steel ball
Material channel 73, which is fallen into steel ball stock body 752, enters next circulation.
Said gear process equipment operation whole process is as follows: manually workpiece being placed on feed mechanism 3, feed mechanism
3 will be fixed in the clamp assembly 22 of Workpiece transfer to turntable 21, and is successively punched out by punch mechanism 4 to workpiece, dress pin
Mechanism 5 carries out dress pin to workpiece punching position, and the pin shaft of 6 pairs of loadings of sleeving and riveting mechanism carries out sleeving and riveting, and steel ball burnishing-in mechanism 7 is for work
The central shaft hole of part carries out extruding polishing, carries out blanking by cutting agency 8 after above-mentioned steps, completes work pieces process.It is above-mentioned
In step, turntable 21, clamp assembly 22, feed mechanism 3, fitting pin machine structure 5, sleeving and riveting mechanism 6, steel ball burnishing-in mechanism 7 and blanking machine
The execution step of each mechanism of structure 8 does not make tired state referring to the mechanical description of above-mentioned each mechanism.In entire mechanism, turntable 21 passes through
Stepper motor driving rotation, controls 21 rotational steps of turntable by inductor, i.e., between guarantee workpiece and each organisation of working
Position alignment degree.
Claims (8)
1. gear machining apparatus, including rack, and the rotating disk mechanism being arranged on the rack, and it is circumferential along the rotating disk mechanism
Feed mechanism, punch mechanism, fitting pin machine structure, sleeving and riveting mechanism, steel ball burnishing-in mechanism and the cutting agency set gradually;
The feed mechanism includes loading assemblies and clamps take-off assembly, and loading assemblies include material loading platform, and pass through shaft
The multiple sprockets being located on material loading platform, and the carrier chain positioned by multiple sprockets, and the driving carrier chain
The feeding motor of cycle operation;The chain upper surface of the carrier chain is equipped with pendulum and expects seat, and protruding upward be equipped with is put in the middle part of pendulum material seat
Expect center bar;The take-off assembly that clamps includes feeding pair, and the crawl pair being arranged in feeding pair;The crawl pair includes
Pedestal, and fixed horizontal slide rail and crawl cylinder on the base, and slide in opposition two be arranged on the horizontal slide rail
Crawl arm, and the control panel being arranged in crawl cylinder output;It is described crawl cylinder outbound course it is straight downward and
It is perpendicular with the orbital direction of the horizontal slide rail, two lines sliding slot, two lines sliding slot are offered on the plate body of control panel
Opposite tilt is arranged, and the spacing between two lines sliding slot upper end is less than the spacing between lower end;Two crawl arms
It is connected on two lines sliding slot, crawl mouth is constituted between two crawl arms;
Steel ball burnishing-in mechanism includes burnishing-in frame, and the punching press pair and steel ball recirculation assembly that are arranged on burnishing-in frame;It is described
Steel ball recirculation assembly includes that steel ball feeding accepts pair, steel ball feeding channel, steel ball recovery approach and steel ball transfer pair;Steel ball feeding
Accepting secondary includes the steel ball feeding cylinder being fixed on burnishing-in frame, and is arranged on steel ball feeding cylinder outbound course and send pearl
Component, and the steel ball stock body being undertaken in steel ball feeding channel end portion;It is described to send below pearl component also linkage to be equipped with to connect
Pearl pipe send pearl component to accept steel ball below steel ball stock body, and steel ball is delivered to punching press under the driving of steel ball feeding cylinder
Secondary lower section;The beginning of the steel ball recovery approach is undertaken below the hole of bead out for connecing pearl pipe, and the steel ball transfer is secondary to be used for steel
Pearl is transferred in the top portion of steel ball feeding channel by the terminal part of steel ball recovery approach;
The punching press pair includes the punching press sliding rail being fixed on burnishing-in frame, and the punching sliding being slidably arranged on punching press sliding rail
Block and output shaft end are connected to the stamping cylinder on Punching slider, and the punching needle being fixed on Punching slider;
It is described send pearl component include successively stack on send pearl guide plate and under send pearl guide plate, above send pearl guide plate be equipped with the first pearl
Hole, under send pearl guide plate be equipped with second hole of bead;In stamping station, first hole of bead of pearl guide plate is above sent to send the of pearl guide plate under
Two hole of beads align;And in the operating path before stamping station, above send first hole of bead of pearl guide plate to send the of pearl guide plate under
Two hole of beads are staggered.
2. gear machining apparatus according to claim 1, it is characterised in that: described connect connects the hole of bead always under on pearl pipe
It send second hole of bead of pearl guide plate to align, connects pearl pipe and be arranged diagonally downward by connecing the hole of bead to the hole of bead out.
3. gear machining apparatus according to claim 1, it is characterised in that: the terminal part of steel ball recovery approach is equipped with envelope
Blocking component, blocking component include plugging plate, and the spring that driving plugging plate is mobile;Steel ball transfer pair is in steel ball recovery approach
When terminal part, squeezing spring makes plugging plate not close steel ball recovery approach.
4. gear machining apparatus according to claim 3, it is characterised in that: the secondary steel ball transfer includes transfer frame, with
And the transfer cylinder on transfer frame is set, and the steel ball catching robot being arranged on transfer cylinder output shaft;Shift gas
Cylinder drives steel ball catching robot round-trip between steel ball recovery approach terminal part and steel ball feeding channel top portion.
5. gear machining apparatus according to claim 1, it is characterised in that: the feeding pair includes feeding bottom plate, and
Pass through the track restrained crawl Submount on feeding bottom plate of optical axis, and the feeding that the driving crawl Submount is mobile
Cylinder;The crawl pair is fixed on crawl Submount.
6. gear machining apparatus according to claim 1, it is characterised in that: the punch mechanism includes punching frame, and
The servo lifting being arranged on punching frame is secondary, and the punching assembly being arranged in servo lifting pair;The secondary packet of servo lifting
The longitudinally disposed servo sliding rail of orbital direction, and the hoistable platform being slidably arranged on servo sliding rail are included, and described in driving
The servo motor of hoistable platform longitudinal movement;The punching assembly includes punching motor, and is arranged in punching motor output end
On drill bit;The drill bit side of the punching assembly is equipped with enclosing and connects negative pressure device with bits cylinder is received.
7. gear machining apparatus according to claim 1, it is characterised in that: the fitting pin machine structure includes dress pin frame, and
The feeding tube filled on pin frame is set, send pin secondary and writes off secondary;The secondary abatement includes writing off cylinder, and gas is being write off in setting
Abatement needle on cylinder output end;It writes off and is connected with red needle fixing seat on the output shaft of cylinder, it is solid that dress pin frame is equipped with constraint red needle
The guide sleeve of reservation moving direction writes off needle and is fixed in red needle fixing seat;It is described to send pin pair including sending pin rail road, and sliding
Be arranged in send and send pin flitch on pin rail road, and sent described in driving pin flitch it is mobile send pin cylinder;The feeding tube it is defeated
Outlet downward, send the driving of pin cylinder that pin flitch is sent to send pin cylinder output and writing off round-trip feeding between secondary outbound course.
8. gear machining apparatus according to claim 1, it is characterised in that: the sleeving and riveting mechanism includes sleeving and riveting frame, and
Sleeving and riveting pair on sleeving and riveting frame is set;Sleeving and riveting pair includes the sleeving and riveting sliding rail for being fixed on sleeving and riveting frame, and is slidably arranged in sleeving and riveting
Sleeving and riveting sliding block and output shaft end on sliding rail are connected to the sleeving and riveting cylinder on sleeving and riveting sliding block, and are fixed on sleeving and riveting sliding block
On sleeving and riveting needle.
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CN201710699390.XA CN107359083B (en) | 2017-08-16 | 2017-08-16 | Gear machining apparatus |
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CN201710699390.XA CN107359083B (en) | 2017-08-16 | 2017-08-16 | Gear machining apparatus |
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CN107359083B true CN107359083B (en) | 2019-11-05 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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EP0773086A2 (en) * | 1992-11-25 | 1997-05-14 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for automatically assembling side gears, pinions and pinion shaft within differential case |
CN102179688A (en) * | 2011-03-18 | 2011-09-14 | 荆州神电实业有限公司 | Automatic assembling machine of needle roller of planet wheel |
CN103381548A (en) * | 2013-07-09 | 2013-11-06 | 常熟市华德粉末冶金有限公司 | Gear automatic assembly equipment and assembly method thereof |
CN203751620U (en) * | 2013-12-26 | 2014-08-06 | 宁波市鄞州秀昶机电有限公司 | Automatic burnishing machine |
CN206382415U (en) * | 2017-01-03 | 2017-08-08 | 广州永盟汽车零部件有限公司 | A kind of tooth sector stamping system |
CN207052541U (en) * | 2017-08-16 | 2018-02-27 | 浙江中博齿轮制造有限公司 | gear machining apparatus |
-
2017
- 2017-08-16 CN CN201710699390.XA patent/CN107359083B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0773086A2 (en) * | 1992-11-25 | 1997-05-14 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for automatically assembling side gears, pinions and pinion shaft within differential case |
CN102179688A (en) * | 2011-03-18 | 2011-09-14 | 荆州神电实业有限公司 | Automatic assembling machine of needle roller of planet wheel |
CN103381548A (en) * | 2013-07-09 | 2013-11-06 | 常熟市华德粉末冶金有限公司 | Gear automatic assembly equipment and assembly method thereof |
CN203751620U (en) * | 2013-12-26 | 2014-08-06 | 宁波市鄞州秀昶机电有限公司 | Automatic burnishing machine |
CN206382415U (en) * | 2017-01-03 | 2017-08-08 | 广州永盟汽车零部件有限公司 | A kind of tooth sector stamping system |
CN207052541U (en) * | 2017-08-16 | 2018-02-27 | 浙江中博齿轮制造有限公司 | gear machining apparatus |
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CN107359083A (en) | 2017-11-17 |
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Address after: 321403 Maducun 325-1, Xinbi Street, Jinyun County, Lishui City, Zhejiang Province Applicant after: Zhejiang Zhongbo Drive Technology Co., Ltd. Address before: 321403 Maducun 325-1, Xinbi Street, Jinyun County, Lishui City, Zhejiang Province Applicant before: Zhejiang Zhongbo Gear Manufacturing Co. Ltd. |
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