CN101992864A - Packaging process and packaging equipment for large-specification ceramic tile - Google Patents
Packaging process and packaging equipment for large-specification ceramic tile Download PDFInfo
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- CN101992864A CN101992864A CN2009100422483A CN200910042248A CN101992864A CN 101992864 A CN101992864 A CN 101992864A CN 2009100422483 A CN2009100422483 A CN 2009100422483A CN 200910042248 A CN200910042248 A CN 200910042248A CN 101992864 A CN101992864 A CN 101992864A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 32
- 239000000919 ceramic Substances 0.000 title claims abstract description 18
- 238000012858 packaging process Methods 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 15
- 230000008569 process Effects 0.000 claims abstract description 14
- 239000011449 brick Substances 0.000 claims description 90
- 238000012856 packing Methods 0.000 claims description 41
- 238000005516 engineering process Methods 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 5
- 230000001012 protector Effects 0.000 description 11
- 230000007423 decrease Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
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Abstract
The invention discloses a packaging process and packaging equipment for a large-specification ceramic tile. Three independent working faces are included. The centering process, the alignment patting process and the corner wrapping process of a tile stack are finished on the first working face; the prepackaging location of the tile stack is finished on the second working face by using pre-placed box packaging paper; the tile pack packaging is finished in the process of the tile stack falling to the third working face; and finally, the outlet tiles of the tile pack are conveyed on the third working face. The packaging equipment comprises three working platforms, wherein the first working platform is provided with a centering mechanism, an alignment patting mechanism and a corner picking and placing mechanism; the second working platform is provided with a vertical packaging device; and the third working platform is arranged below the second working platform and is provided with an outlet tile conveying device. The invention adopts a brand-new packaging process flow and the packaging equipment with a brand-new layout to package the large-specification ceramic tile, makes the packaging speed greatly improved under the condition of ensuring the packaging quality stability and realizes automatic high-speed corner-wrapping packaging.
Description
Technical field
The present invention relates to a kind of packing technology and equipment, be specifically related to a kind of packing technology and packaging facilities of large size ceramic tile.
Background technology
Have the Ceramic Tiles wrapping machine of the maturation of plurality of specifications both at home and abroad, but generally all only at the small dimension brick, as 300X300, specifications such as 600X400, and also package speed is on the low side.Domestic Ceramic Tiles develops to big specification direction day by day now, and the specification of Ceramic Tiles mostly is 600X600 on the market, 800X800,1000X1000,1200X1200 etc.In addition, the single line output of Ceramic Tiles is also increasing, reaches for 10000～15000 sq m/days, and its required automatic packaging machine also needs to mate this output, just package speed need reach 6 the bag/minute more than.Package speed is fast more, and the unit packaging energy consumption of every bag brick is low more, helps reducing energy consumption more, reduces packing cost.
In the prior art, resource and general step that packing one bag large size ceramic tile needs are as follows:
Resource has: 1) 1 buttress brick; 2) 1 wrapper; 3) 4 corner protectors.
General packaging step is: 1) that the piled bricks arrangement is neat; 2) piled bricks is placed on the wrapper horizontal feed together; 3) brick is mentioned, on 4 corner angle of piled bricks, place 4 corner protectors; 4) cardboard is turned up into a casing, piled bricks and corner protector are packaged.
According to above-mentioned, each station of existing Ceramic Tiles wrapping machine is clapped neat, piled bricks centering as advancing brick, piled bricks, gets the paper paper feed, is placed corner protector (cornerite), packing, brick output all are to distribute successively on same horizontal surface, by belt resource is carried on these stations.Such layout can make these stations certain restraining function be arranged between mutually.As, piled bricks need be handled upside down manipulator mechanism mentions from strap surface, inside paper feed; Impossible paper feed in the packaging process; Place corner protector and need mention brick once more and stamp etc., and each station work speed is inequality, can cause other stations faster to stop to wait for.Such restriction makes some step can't realize walking abreast, and be chained together opening time, and particularly brick is stamped also needs horizontal feed to arrive next station after being placed on the wrapper, and for ensureing that brick is not shifted, delivery speed is restricted, and causes package speed to be difficult to put on and comes.
In sum, owing to have defective on existing technology of the package and the packaging facilities structure design, cause existing large size ceramic tile can not satisfy the production requirement of automatic high speed cornerite and packing.
Summary of the invention
The objective of the invention is at the problems referred to above weak point, a kind of packing technology and packaging facilities of realizing large size ceramic tile automatic high speed cornerite and packing is provided.
In order to achieve the above object, the utility model is by the following technical solutions:
A kind of packing technology of large size ceramic tile, its technology of the package process is: comprise independent three driving surfaces;
Piled bricks is parked after being sent to the work area of first driving surface, and piled bricks is finished centering, clapped neat and cornerite operation in this work area;
Piled bricks is raised together with the cornerite material and is carried to second driving surface then, piled bricks this with put case packing paper in advance and finish pre-packing location;
Piled bricks is finished the brick collation package together with packed in cases paper vertical drop to the three driving surfaces in dropping process subsequently;
Last brick wraps on the 3rd driving surface carries brick output.
Realize the packaging facilities of above-mentioned described packing technology, comprise three workplatformes, in the same work area of first workplatform, be respectively equipped with centering body, alignment machine structure and pick and place angle mechanism; Second workplatform is provided with vertical packing device, and is provided with between second workplatform and first workplatform and is used to carry piled bricks conveying robot mechanism; The 3rd workplatform is positioned at the below of second workplatform, and it is provided with a brick output feedway, is provided with a jacking system between its 3rd workplatform and second workplatform.
Above-mentioned vertical packing device comprises a support frame, is located at four groups of spacing guide wheel assemblies that surround rectangle on the support frame and mutually and is located at four groups of ejection assemblies that are used for horizontal pushing pressure carton loam cake on the support frame.
In order to realize automatic clamping and placing paper (the packed in cases scraps of paper), packaging facilities of the present invention also comprises the paper apparatus that picks and places of being located at vertical packing device rear, and this picks and places paper apparatus and is provided with the paper storehouse and picks and places mechanism of paper.Pick and place and be put into vertical packing device top after mechanism of paper is got paper from the paper storehouse.
Above-mentioned brick output feedway is a coil holder feedway.
Above-mentioned first workplatform is provided with and is used for piled bricks is delivered to the work area and is used to support the delivery platform of laying piled bricks.
Above-mentioned delivery platform is a belt conveying platform.
The present invention adopts the packaging facilities of brand new packaging process flow and brand-new layout to implement to pack large size ceramic tile, under the situation that guarantees packaging quality stability, package speed is significantly improved, and realizes automatic high speed cornerite packing.
Description of drawings
Fig. 1 is a workflow sketch one of the present invention;
Fig. 2 is a workflow sketch two of the present invention;
Fig. 3 is a workflow sketch three of the present invention;
Fig. 4 is a packaging facilities constructional drawing of the present invention;
Fig. 5 is centering body, the alignment machine structure of the present invention's first workplatform and picks and places angle mechanism structure scheme drawing;
Fig. 6 is the vertical packing device structural representation of the present invention.
Below by the drawings and specific embodiments the utility model is further described:
The specific embodiment
The packing technology of a kind of large size ceramic tile of the present invention, its technology of the package process is:
Comprise independent three driving surfaces;
Piled bricks is parked after being sent to the work area of first driving surface, and piled bricks is finished centering, clapped neat and cornerite operation in this work area;
Piled bricks is raised together with cornerite material (being corner protector) and is carried to second driving surface then, piled bricks this with put case packing paper in advance and finish pre-packing location;
Piled bricks is finished the brick collation package together with packed in cases paper vertical drop to the three driving surfaces in dropping process subsequently;
Last brick wraps on the 3rd driving surface carries brick output.
Shown in Fig. 3 to 6, realize the packaging facilities of above-mentioned packing technology, comprise three workplatformes (1,2,3) (forming three above-mentioned driving surfaces), in the same work area of first workplatform 1, be respectively equipped with centering body 12, alignment machine structure 13 and pick and place angle mechanism 14; Second workplatform 2 is provided with vertical packing device 21, and is provided with between second workplatform 2 and first workplatform 1 and is used to carry piled bricks conveying robot mechanism 4; The 3rd workplatform 3 is positioned at the below of second workplatform 2, and it is provided with a brick output feedway 31, is provided with a jacking system 5 between its 3rd workplatform and second workplatform.
Above-mentioned vertical packing device 21 comprises a support frame 211, be located on the support frame 211 and surround four groups of spacing guide wheel assemblies 212 of rectangle mutually and be located at four groups of ejection assemblies 213 that are used for horizontal pushing pressure carton loam cake on the support frame 211.In order to realize automatic clamping and placing paper (the packed in cases scraps of paper), packaging facilities of the present invention also comprise be located at vertical packing device 21 rears pick and place paper apparatus 6, this picks and places paper apparatus and is provided with paper storehouse 61 and picks and places mechanism of paper 62.During packing, earlier take out a packed in cases paper from the paper storehouse and be put into vertical wrapping machine 21 tops by picking and placeing mechanism of paper 62, having put in order this moment also, the piled bricks 7 of cornerite promotes the top that is carried to packed in cases paper 8 by conveying robot mechanism 4, conveying robot mechanism 4 unclamps then, piled bricks 7 is put on the packed in cases paper 8, while jacking system 5 is support packed in cases paper 8 below, jacking system 5 begins to descend then, because the effect of gravity, piled bricks 7 connects packed in cases paper 8 and together descends, in the decline process, four limits of packed in cases paper 8 are spacing and go up folding by four groups of spacing guide wheel assemblies 211, form the open type casing, when jacking system 5 dropped to certain drop, four groups of ejection assemblies 212 were worked simultaneously, made the final casing that forms of four loam cake limit turnovers of packed in cases paper, last jacking system continues to descend, and makes the brick bag fall to brick output feedway 31.
Above-mentioned brick output feedway 31 is a coil holder feedway.
Above-mentioned first workplatform 1 is provided with and is used for piled bricks 7 being delivered to the work area and being used to support the delivery platform 11 of laying piled bricks.
Above-mentioned delivery platform 11 is a belt conveying platform.
Below by concrete principle of work the present invention is further described (shown in Fig. 1 to 6):
1) on first worker's platform, belt conveying platform advances piled bricks and stops after brick puts in place, and piled bricks is parked in the work area, and this moment, centering body and alignment machine structure were neat with the piled bricks arrangement;
2) after the arrangement neatly, pick and place angle mechanism and to four corner angle of piled bricks, carry out cornerite at these place's four cornerite materials of placement (corner protector 9);
3) paper-fetching mechanism is delivered to wrapper on the vertical packing device packing position;
4) with 3 whiles of above-mentioned steps, conveying robot mechanism descends, and piled bricks and four corner protectors 9 is picked up together, and deliver on the vertical packing device of second workplatform;
5) conveying robot mechanism descends and unclamps, and piled bricks and four corner protectors are placed on the packed in cases paper simultaneously;
6) jacking system makes that piled bricks, corner protector and wrapper are vertical to descend, and in the decline process, the spacing guide wheel assemblies and the ejection assembly of vertical packing device are turned up into box with packed in cases paper, promptly make the brick bag, and packing finishes;
7) along with jacking system descends, the brick bag falls to the 3rd workplatform, and the coil holder feedway is sent the brick bag.
Technical scheme of the present invention has the following advantages:
1) piled bricks is put in order in the same working region of (arrangement comprises the neutralization bat neat), the common placement of cornerite function first workbench, picking and placeing wrapper is on second workbench, brick output is on the 3rd workbench, is packaged in piled bricks and is fallen between the 3rd workbench by second workbench and finish. Mutually independent between three workbenches, spatially do not pin down mutually, and cancelled with belt and between three workbenches, carried piled bricks. The conveying of piled bricks is finished by conveying robot mechanism between first and second workbenches, is independent of each other so that get the conveying of paper and piled bricks, has solved existing equipment and has needed on belt piled bricks to be mentioned the problem of ability paper feed, has saved the time. The second and the 3rd workbench be arranged in parallel up and down and its throughput direction orthogonal, carry piled bricks by an elevating mechanism, in the process that descends, namely carry out packaging process, drop to the 3rd workbench packing and also just finish. Pass through coil holder conveying device brick output at the 3rd workbench. Owing to namely leave second workbench after piled bricks descends, this is so that packing and get the paper action and can walk abreast has also been saved the time.
2) the cornerite position is located at first workbench, i.e. after piled bricks arrangement is neat, put immediately the angle cornerite, and conveying robot mechanism is piled bricks then, and is good together with cornerite material (corner protector) clamping that places, and is delivered to second working face. The purpose of doing like this is that three times on the workbench are equated, does not produce the bottleneck of system effectiveness.
3) in the same working region of first workbench, realize centering, neat, the cornerite three big functions of bat. Traditional its centering of Ceramic Tiles packaging facilities, clap neat, angle wrapping mechanism and be separately positioned in the belt conveying platform different operating zone along the line, piled bricks is through after the centering, clapped together to alignment machine structure working region by Belt Conveying again, and then carry out cornerite by Belt Conveying to picking and placeing in the angle mechanism working region, in the process of each working region of Belt Conveying, might cause that the again dislocation of piled bricks is uneven because of belt speed is too fast, and the meeting wasting space is set like this. The present invention realizes centering, claps neat, cornerite three big functions in the same working region of first workbench, saved the space and prevent piled bricks between different working regions, carry cause again misplace uneven.
4) adopt the conveying robot mechanisms grip. Conveying robot mechanism can prevent that piled bricks from deforming again after piled bricks is clamped in course of conveying. Existing traditional carrying method is Belt Conveying, and piled bricks if be worth greater than certain with Belt Conveying speed again, can not live acceleration and again misplaces because frictional force overcomes between fragment of brick after clapping neat centering and adjusting. Therefore traditional Belt Conveying can be restricted in the speed of this link, the restriction that whole packaging speed also is subjected to. And adopt manipulator clamping to carry well head it off.
Claims (7)
1. the packing technology of a large size ceramic tile is characterized in that, its technology of the package process is:
Comprise independent three driving surfaces;
Piled bricks is parked after being sent to the work area of first driving surface, and piled bricks is finished centering, clapped neat and cornerite operation in this work area;
Piled bricks is raised together with the cornerite material and is carried to second driving surface then, piled bricks this with put case packing paper in advance and finish pre-packing location;
Piled bricks is finished the brick collation package together with packed in cases paper vertical drop to the three driving surfaces in dropping process subsequently;
Last brick wraps on the 3rd driving surface carries brick output.
2. realize that aforesaid right requires the packaging facilities of 1 described packing technology, is characterized in that for one kind: comprise three workplatformes, in the same work area of first workplatform, be respectively equipped with centering body, alignment machine structure and pick and place angle mechanism; Second workplatform is provided with vertical packing device, and is provided with between second workplatform and first workplatform and is used to carry piled bricks conveying robot mechanism; The 3rd workplatform is positioned at the below of second workplatform, and it is provided with a brick output feedway, is provided with a jacking system between its 3rd workplatform and second workplatform.
3. packaging facilities according to claim 2 is characterized in that: described vertical packing device comprises a support frame, is located at four groups of spacing guide wheel assemblies that surround rectangle on the support frame and mutually and is located at four groups of ejection assemblies that are used for horizontal pushing pressure carton loam cake on the support frame.
4. packaging facilities according to claim 3 is characterized in that: also comprise the paper apparatus that picks and places of being located at vertical packing device rear.
5. packaging facilities according to claim 3 is characterized in that: described brick output feedway is a coil holder feedway.
6. packaging facilities according to claim 2 is characterized in that: described first workplatform is provided with and is used for piled bricks is delivered to the work area and is used to support the delivery platform of laying piled bricks.
7. packaging facilities according to claim 6 is characterized in that: described delivery platform is a belt conveying platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100422483A CN101992864B (en) | 2009-08-31 | 2009-08-31 | Packaging process and packaging equipment for large-specification ceramic tile |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009100422483A CN101992864B (en) | 2009-08-31 | 2009-08-31 | Packaging process and packaging equipment for large-specification ceramic tile |
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| Publication Number | Publication Date |
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| CN101992864A true CN101992864A (en) | 2011-03-30 |
| CN101992864B CN101992864B (en) | 2012-07-18 |
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| CN102502019A (en) * | 2011-10-15 | 2012-06-20 | 山东润科机电设备有限公司 | Full-automatic angle protector separation method and device |
| CN102502020A (en) * | 2011-10-15 | 2012-06-20 | 山东润科机电设备有限公司 | Fully-automatic corner packaging method and device on ceramic tile packaging line |
| CN102658879A (en) * | 2012-05-21 | 2012-09-12 | 南安市信捷机械有限公司 | Novel small-scale drying line for ceramic tile uniformly-distributed array mould-charging paster |
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