The ceramic tile Flexible Container is tied up platform
Technical field
The invention belongs to ceramic tile integrated packaging technical equipment field, be specifically related to a kind of ceramic tile Flexible Container and tie up platform.
Background technology
China is a ceramic big country, and through the development of more than one thousand years, the application of ceramic technology is positioned at prostatitis, the world.In ceramic field, architectural pottery is again an important branch.Along with construction market is built the heavy demand of pottery product to floor tile, wall brick, dado brick, brick modelled after an antique etc., domestic growth momentum of building Tao Hangye is swift and violent day by day.The development of building ceramics factory at present strides forward towards scale, technicalization direction.Build the pottery product especially the quality upgrading of ceramic tile become the problem that each building ceramics factory falls over each other to study.To polished bricks, the vitreous brick has appearred on the market afterwards from the glazed tile in past.Be accompanied by the quality upgrading of ceramic tile, each building ceramics factory has also carried out a large amount of transformations to the production facilities of ceramic tile.In order on market, to establish oneself in an unassailable position, the large-scale production of the building ceramics factory important that seems.Many building ceramics factories have several even tens manufacturing lines, and the daily output ceramic tile amount of every manufacturing line can reach 1.5 ten thousand sq ms even 20,000 square meters.
In the building ceramics factory production link, just to put in storage after ceramic tile Flexible Container carton finishes and deposit, warehouse-in is last link that building ceramics factory is produced.Since Tao Hangye was built in existence, the ceramic tile warehouse-in adopted the mode of a dead lift always.Roll off the production line and packaged ceramic tile (being commonly called as the brick bag) land used row car is moved the warehouse to from workshop, artificial the brick bag is uncarted back piling in the warehouse.And as the client when building ceramics factory is bought ceramic tile, need again artificial the brick bag is transported to entrucking on the lorry.For big specification ceramic tile, the ceramic tile of 80 centimeter square, 100 centimeter square for example, there is following defective in the ceramic tile warehouse entry and piling of prior art:
⒈ slips buttress easily.The brick bag must vertically be placed and can not keep flat during piling, and during the intact ground floor of artificial sign indicating number, each brick packs tightly and gets together in the prior art.Because the brick bag is that stupefied of its end of plates is narrower, thereby the necessary slight inclination certain angle placement of brick bag just can be not slippery, and the Zhuan Bao angle of inclination is slippery more easily more greatly.Behind the intact ground floor of sign indicating number, wrap a yard second layer at the ground floor brick again, second layer brick bag equally also is an oblique arrangement.According to this kind brick bag piling mode, second layer brick bag applies the component under oblique to ground floor bevelled brick bag, can make the slippery trend of brick packet generation of ground floor.The number of plies is many more, and lowermost layer brick bag slides more easily.In case the slip of bottom brick bag will drive whole piled bricks and slide together, buttress causes collapsing.Generally speaking, the number of plies of building ceramic tile palletizing in the Tao Cangku is two-layer, maximum three layers.The number of plies is many more, and the probability of the buttress that collapses is just high more.Veteran piling worker is can piling two-layer to three layers, adds layer again and will cause the buttress that collapses, and will bring serious accident in case collapse to pile up neatly.
The ⒉ utilization rate of warehouse is low.Because adopt hand stowage, the number of plies of piling is merely two to three layers, the vertical space in warehouse is under-utilized.If make full use of the warehouse vertical space, must increase the piling number of plies.Come the difficulty and the buttress that collapses easily not only for a dead lift brick band and increase the piling number of plies.Therefore, the degree of utilization in the building ceramics factory warehouse vertical space is very low.The problem that utilization rate of warehouse is low in the prior art never is resolved.Building ceramics factory is put the brick needs in order to satisfy, and has to increase warehouse quantity.Yet receive the restriction of building ceramics factory building area, in factory, can't build more warehouse.Therefore, a lot of building ceramics factories have to outside factory, lease the warehouse.In the actual conditions, it is very general outside factory, leasing the warehouse.In case outside factory, lease the warehouse, must consider transportation problem, increased the expense expenditure again.
⒊ brick bag entrucking once more must adopt manual work.Behind the hand stowage, brick bag inclination level is arranged, and can't adopt motorisation unit when needing entrucking once more, and is inevitable again by artificial entrucking, increased the expenditure of labour cost again.
In order to address this problem, reasonable mode is each brick bag to be banded together form the ceramic tile Flexible Container, and each the brick Bao Buhui after the advantage of ceramic tile Flexible Container is to tie up inclines askew, is convenient to pile up.Yet,, obviously can not adopt manual work to tie up mode in order each brick bag to be banded together.Along with the requirement of building ceramics factory modernization operation, adopting automated installation that each brick bag is tied up is trend of the times.Yet, never can the equipment that a plurality of brick bags are tied up be occurred in the prior art.
Summary of the invention
The technical matters that the present invention will solve is: overcome the deficiency of prior art, provide a kind of ceramic tile Flexible Container to tie up platform, can automatically the ceramic tile Flexible Container be placed on and carry out bundle and package on the compress.
The technical solution adopted for the present invention to solve the technical problems is: a kind of ceramic tile Flexible Container is tied up platform, comprises frame, holding device, jacking system, compress and translating device; Frame is provided with follower rail and interior side rails; Frame is provided with holding device, and holding device can be along interior side rails horizontal motion; Translating device is installed on the frame, and can be along the follower rail horizontal motion; Jacking system is arranged on translating device inside, and jacking system can rise or descend; Compress is installed in the translating device.
Preferably, holding device comprises two grip blocks, two grain-clamping tables, rack and pinion; The grain-clamping table left and right side is provided with guide wheel, and guide wheel is equipped with in interior side rails; Grip block vertically is set on the grain-clamping table; One of them grain-clamping table bottom is provided with motor driver and gear, and gear and motor driver link; Tooth bar one end connects with another grain-clamping table, the other end and gear mesh, and two grain-clamping tables can be made move toward one another along interior side rails.
Preferably, translating device comprises movable stand and pulley yoke; The inner horizontal compress that is fixed with of movable stand; Pulley yoke is installed in the movable stand bottom, and pulley yoke is provided with pulley; Pulley is equipped with in follower rail; Movable stand can be along the follower rail horizontal motion.
Preferably, jacking system comprises crane and hydraulic actuating cylinder; Crane top is provided with crossbeam, and the crane bottom is provided with supporting plate; Supporting plate plate face is lower than the grain-clamping table end face; The crossbeam two ends are separately installed with hydraulic actuating cylinder; The hydraulic actuating cylinder push rod connects with the movable stand bottom.
Compared with prior art, the invention has the beneficial effects as follows:
1. some ceramic tile Flexible Containers are firmly tied up, so as crane directly can handling to the warehouse, saved manpower, improved efficient.Simultaneously, the ceramic tile Flexible Container that has yet guaranteed to tie up can occurrence of tilting when putting, and has increased weight capacity, can improve the ceramic tile palletizing number of plies greatly, has effectively utilized warehouse space, greatly reduces the warehouse cost of building ceramics factory.
2. the whole flat compact conformation is cheap for manufacturing cost, is beneficial to extensive popularization; Platform by volume is little, and is simple in structure, is beneficial to maintenance, also is convenient to move according to actual needs; A plurality of platforms can be set work simultaneously, avoid causing the generation of the incident that stops of whole operation because of a certain platform fault.
3. when crane winches to platform with the ceramic tile Flexible Container, only need that holding device is moved to the ceramic tile below and get final product, need not accurately to locate, saved the time.
4. translating device and holding device can reduce relative travel along the track move toward one another; But and the equal free control of stream oriented device, saved the time, improved efficient.
5. jacking system can stop in arbitrary position as required, is tied up by compress again, can realize repeatedly the tying up of ceramic tile strengthened fastness.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a birds-eye view of the present invention;
Fig. 3 is a left view of the present invention;
Fig. 4 is a front elevation of the present invention;
Fig. 5 is a partial enlarged drawing of the present invention.
Be labeled as among the figure:
1, frame; 2, holding device; 3, jacking system; 4, compress; 5, translating device; 6, motor driver;
7, grip block; 8, grain-clamping table; 9, tooth bar; 10, gear; 11, hydraulic actuating cylinder; 12, crane; 13, supporting plate;
14, movable stand; 15, pulley yoke; 16, guide wheel; 17, crossbeam; 18, follower rail; 19, interior side rails;
20, pulley.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the present invention done further describing:
Embodiment one
Like Fig. 1,2,3,4, shown in 5, a kind of ceramic tile Flexible Container is tied up platform, and frame 1 is provided with follower rail 18 and interior side rails 19; Frame 1 is provided with a pair of holding device 2.Holding device 2 comprises grip block 7, grain-clamping table 8, tooth bar 9 and gear 10; Grain-clamping table 8 left and right sides are provided with guide wheel 16, and guide wheel 16 is equipped with on interior side rails 19; Vertical fixing grip block 7 on the grain-clamping table 8, grip block 7 plate faces are vertical with its sense of motion; One of them grain-clamping table 8 bottom is provided with motor driver 6 and gear 10, and gear 10 connects with motor driver 6; Tooth bar 9 one ends connect with another grain-clamping table 8, the other end and gear 10 engagements, and when motor driver 6 starts, thereby gear 10 rotates 9 motions of drive tooth bar, thereby makes two grain-clamping tables 8 along interior side rails 19 move toward one another.
Translating device 5 is installed on the frame 1.Translating device 5 comprises movable stand 14 and pulley yoke 15; Movable stand 14 internal fixation have compress 4; Pulley yoke 15 is installed in movable stand 14 bottoms, and pulley yoke 15 is provided with pulley 20; Pulley 20 is equipped with on follower rail 18; Movable stand 14 can be along follower rail 18 horizontal motions.
Jacking system 3 is arranged on translating device 5 inside, is used to promote the folded ceramic tile Flexible Container of holding device 2; Jacking system 3 comprises crane 12 and hydraulic actuating cylinder 11; Crane 12 tops are provided with crossbeam 17, and crane 12 bottoms are provided with supporting plate 13; Supporting plate 13 plate faces are lower than grain-clamping table 8 end faces; Crossbeam 17 two ends are separately installed with hydraulic actuating cylinder 11; Hydraulic actuating cylinder 11 push rods connect with movable stand 14 bottoms; During hydraulic actuating cylinder 11 work, crane 12 rises or descends under hydraulic actuating cylinder 11 drives.
Compress 4 is installed in the translating device 5, and when crane 12 drove the ceramic tile Flexible Containers and rises, crane 12 can suspend at any time, and compress 4 is tied up it.Can repeatedly suspend in crane 12 uphill process so that 4 pairs of ceramic tile Flexible Containers of compress are repeatedly tied up.
Principle of work of the present invention and working process are following:
When the ceramic tile Flexible Container was tied up the platform place by handling to ceramic tile Flexible Container, crane was positioned over some ceramic tile Flexible Containers on one of them grain-clamping table 8, and the ceramic tile Flexible Container is resisted against on the grip block 7; Motor driver 6 work this moment; Owing to there is the ceramic tile Flexible Container to keep out, this grain-clamping table 8 is motionless, and it constantly moves to ceramic tile Flexible Container direction and another grain-clamping table 8 is because the rotation of gear 10 makes tooth bar 9 drives; Up to two grip blocks 7 the ceramic tile Flexible Container is clamped, suspension hook is withdrawn from the ceramic tile Flexible Container.
After holding device 2 was clamped the ceramic tile Flexible Container, translating device 5 began to advance to ceramic tile Flexible Container position, and when arriving its position, translating device 5 suspends, and hydraulic actuating cylinder 11 actions this moment promote crane 12 and upwards rise.Because crane 12 is provided with supporting plate 13, and the position of supporting plate 13 is lower than grain-clamping table 8, so supporting plate 13 is holding in the palm the ceramic tile Flexible Container in crane 12 uphill process.When crane 12 in position suspended, compress 4 began the ceramic tile Flexible Container is tied up, crane 12 every time-outs once, compress 4 just can carry out one-step bundling.After tying up end, hydraulic actuating cylinder 11 retractions drive crane 12 and descend, and the ceramic tile Flexible Container of tying up is placed on the grain-clamping table 8 once more.
Translating device 5 suspends after leaving ceramic tile Flexible Container position.At this moment, suspension hook hooks the ceramic tile Flexible Container, and holding device 2 loosens slightly, and crane is sling the ceramic tile Flexible Container and is transferred to other places, and holding device 2 resets.
Among the present invention, the technology of utilizing compress 4 that the ceramic tile Flexible Container is tied up need not can realize through creative work to those of ordinary skills.In the prior art, the application that comes joint sealing packing through compress is arranged all in a plurality of fields, for example: package is wrapped up in etc. in the post office.Thereby principle of work and process that 4 pairs of ceramic tile Flexible Containers of compress are tied up are set forth no longer in detail.
Embodiment two
Compare with embodiment one; Holding device 2 can adopt the hydraulic actuating cylinder transmission in the present embodiment; Hydraulic actuating cylinder is installed in a grain-clamping table below therein, and the push rod of hydraulic actuating cylinder and another hydraulic actuating cylinder are connected to form and are connected in series, and another grain-clamping table is connected with the push rod of another hydraulic actuating cylinder.
Correspondingly principle of work and working process are following:
When the ceramic tile Flexible Container by handling when tying up platform; The crane crane is positioned over some ceramic tile Flexible Containers on one of them grain-clamping table 8, and the ceramic tile Flexible Container is resisted against on the grip block 7, this moment hydraulic cylinder works; Push rod reclaims in cylinder, makes two grip blocks clamp the ceramic tile Flexible Container.Other operation process such as embodiment one are said, repeat no more here.
Embodiment three
Compare with embodiment one, the translating device 5 in the present embodiment can adopt chain gear.Chain is installed in frame 1 outside, and frame 1 one ends are equipped with motor and sprocket wheel, and the sprocket wheel cooperation is installed on the machine shaft, chain and sprocket engagement, and movable stand 14 is fixed with a certain joint of chain.
Correspondingly principle of work and working process are following:
After holding device 2 clamped the ceramic tile Flexible Container, the machine operation driven gear on the frame 1 rotated, the operation of gear driven chain, and follower rail 18 moves to ceramic tile Flexible Container position to movable stand 14 in the traction lower edge of chain.Other operation process such as embodiment one are said, repeat no more here.
Embodiment four
Compare with embodiment one; Jacking system 3 in the present embodiment can adopt the threaded screw rod transmission; The screw rod bottom is connected with machine shaft, and motor is fixedly mounted on respectively on the movable stand two bottom sides rib, and nut sleeve is being captiveed joint on the screw rod and with the crossbeam 17 on the crane 12.
Correspondingly principle of work and working process are following:
When translating device 5 moves to ceramic tile Flexible Container position; Motor on the incline of movable stand bottom starts simultaneously; Screw rod rotates; Crane 12 can hold up ceramic tile Flexible Container upward movements at this moment, and when arriving packed locations, suspends, and has played the continued rising of packing bar and has prepared packing dress bar for the second time.After having beaten the packing bar, the motor counter-rotating, thus make screw rod drive nut and crane decline.Other operation process such as embodiment one are said, repeat no more here.
The above only is preferred embodiment of the present invention, is not to be the restriction of the present invention being made other form, and any professional and technical personnel of being familiar with possibly utilize the technology contents of above-mentioned announcement to change or be modified as the equivalent embodiment of equivalent variations.But everyly do not break away from technical scheme content of the present invention, to any simple modification, equivalent variations and remodeling that above embodiment did, still belong to the protection domain of technical scheme of the present invention according to technical spirit of the present invention.