CN102689796B - Ceramic tile stacker - Google Patents

Ceramic tile stacker Download PDF

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Publication number
CN102689796B
CN102689796B CN2012102092225A CN201210209222A CN102689796B CN 102689796 B CN102689796 B CN 102689796B CN 2012102092225 A CN2012102092225 A CN 2012102092225A CN 201210209222 A CN201210209222 A CN 201210209222A CN 102689796 B CN102689796 B CN 102689796B
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China
Prior art keywords
ceramic tile
jig arm
ceramic
frame
tile
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Expired - Fee Related
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CN2012102092225A
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Chinese (zh)
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CN102689796A (en
Inventor
赵维珂
任祥生
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Gao Qijie
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Zibo Zhengbang Intellectual Property Planning Co Ltd
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Priority to CN2012102092225A priority Critical patent/CN102689796B/en
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Abstract

The invention discloses a ceramic tile stacker, which belongs to the field of ceramic tile storage technology equipment. The ceramic tile stacker comprises a rack, a clamping device and a traveling device, wherein the clamping device is connected with the traveling device, and the clamping device can tightly clamp flexible ceramic-tile containers and move under the driving of the traveling device. The ceramic tile stacker disclosed by the invention has the advantages that because the stacker is hoisted by using the traveling device without frequently moving the device, thereby saving the space of a warehouse, and improving the utilization rate of the warehouse; the clamping device can firmly clamp flexible ceramic-tile containers, and an inserting plate at the bottom of a clamping plate can hold the flexible ceramic-tile containers, thereby reducing the load of a clamping arm, and preventing the flexible ceramic-tile containers from dropping; and an effect of carrying out remote operation on the installation of a camera can be achieved without arranging persons to carry out on-site command, thereby avoiding the damages to persons caused by the occurrence of accidents in the process of stacking.

Description

The ceramic tile palletizing machine
Technical field
The invention belongs to ceramic tile storage technique apparatus field, be specifically related to a kind of ceramic tile palletizing machine.
Background technology
China is a ceramic big country, and through the development of more than one thousand years, the application of ceramic technology is positioned at prostatitis, the world.In ceramic field, architectural pottery is again an important branch.Along with construction market, floor tile, wall brick, dado brick, Antique Imitation Tiles etc. are built the heavy demand of pottery product, the growth momentum of domestic architectural ceramic industry is day by day swift and violent.The development of building ceramics factory at present strides forward towards scale, technicalization direction.Build the pottery product especially the quality upgrading of ceramic tile become the problem that each building ceramics factory is fallen over each other research.From the glazed tile in past to polished bricks, on market, vitrified tile has appearred afterwards.Be accompanied by the quality upgrading of ceramic tile, each building ceramics factory has also carried out a large amount of transformations to the production facilities of ceramic tile.In order to establish oneself in an unassailable position on market, it is especially important that the large-scale production of building ceramics factory seems.Many building ceramics factories have several even tens manufacturing lines, and the daily output ceramic tile amount of every manufacturing line can reach even 20,000 square meters of 1.5 ten thousand sq ms.
In the building ceramics factory production link, just to put in storage and deposit after ceramic tile Flexible Container carton, warehouse-in is last link that building ceramics factory is produced.Since having architectural ceramic industry, the ceramic tile warehouse-in adopts the mode of a dead lift always.From workshop, roll off the production line and packaged ceramic tile (being commonly called as the brick bag) land used row car is moved warehouse to, after manually the brick bag being uncarted in warehouse piling.And, when having the client to buy ceramic tile from building ceramics factory, need again manually the brick bag to be transported to entrucking on lorry.For large specification ceramic tile, the ceramic tile of 80 centimeter square, 100 centimeter square for example, there is following defect in the ceramic tile warehouse entry and piling of prior art:
1. easily slip buttress.During piling, the brick bag must vertically be placed and can not keep flat, and in prior art, during the complete ground floor of artificial code, each brick packs tightly and gets together.Because the brick bag is that stupefied of its end of plates is narrower, thus the brick bag must omit that the low dip certain angle places just can be not slippery, the Zhuan Bao angle of inclination is more greatly more slippery.After the complete ground floor of code, then wrap a yard second layer at the ground floor brick, second layer brick bag is equally also oblique arrangement.According to this kind of brick bag piling mode, the brick bag that second layer brick bag tilts to ground floor applies the component under oblique, can make the slippery trend of brick packet generation of ground floor.The number of plies is more, and lowermost layer brick bag more easily slides.Once the slip of bottom brick bag will drive whole piled bricks and slide together, buttress causes collapsing.Generally speaking, the number of plies of building ceramic tile palletizing in Tao Cangku is two-layer, maximum three layers.The number of plies is more, and the probability of the buttress that collapses is just higher.Veteran piling work is can piling two-layer to three layers, then adds layer and will cause the buttress that collapses, once collapse to pile up neatly, will bring serious accident.
2. utilization rate of warehouse is low.Owing to adopting hand stowage, the number of plies of piling is only two to three layers, the vertical space underutilization in warehouse.If take full advantage of the warehouse vertical space, must increase the piling number of plies.And it is not only next difficult to a dead lift brick band to increase the piling number of plies, and the buttress that easily collapses.Therefore, the degree of utilization in building ceramics factory warehouse vertical space is very low.The problem that in prior art, utilization rate of warehouse is low never is resolved.Building ceramics factory is put the brick needs in order to meet, and has to increase warehouse quantity.Yet be subject to the restriction of building ceramics factory building area, in factory, can't build more warehouse.Therefore, a lot of building ceramics factories have to lease warehouse outside factory.In actual conditions, it is very general leasing warehouse outside factory.Once lease warehouse outside factory, must consider transportation problem, increased again the expense expenditure.
3. the brick bag again entrucking must adopt manually.After hand stowage, brick bag inclination level is arranged, and while needing entrucking again, can't adopt motorisation unit, inevitable again by people's fixture vehicle, has increased again the expenditure of labour cost.
In order to address this problem, reasonable mode is that each brick package bundle is bound together and forms the ceramic tile Flexible Container, and each brick Bao Buhui after the advantage of ceramic tile Flexible Container is to tie up inclines askew, is convenient to pile up.After adopting this scheme, must adopt mechanical equipment that the ceramic tile Flexible Container is carried to the piling zone.Yet the equipment that never can be carried the ceramic tile Flexible Container in prior art occurs.
Summary of the invention
The technical problem to be solved in the present invention is: overcome the deficiencies in the prior art, provide a kind of can fastening gripping ceramic tile Flexible Container again can piling the ceramic tile palletizing machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of ceramic tile palletizing machine comprises frame, holding device and running gear; Holding device is connected with running gear, and holding device can clamp the ceramic tile Flexible Container driven and move by running gear.
Holding device comprises jig arm, universal joint mechanism, clamping plate and motor; The frame left and right sides is respectively arranged with transverse axis; The jig arm midway location offers circular hole and tapped bore, and tapped bore is above circular hole, and the axis of circular hole and tapped bore is 90 ° of angles; Jig arm coordinates and is arranged on transverse axis by circular hole, and jig arm can be rotated around transverse axis; Clamping plate are arranged on the jig arm lower end, and the clamping plate bottom is provided with plate.
Universal joint mechanism comprises initiatively fork, by moving fork and center cross, two initiatively are connected with axle between fork, are provided with gear on axle, be provided with screw rod on moving fork, screw rod coordinates with jig arm by tapped bore, and the thread rotary orientation of two screw rods is identical, initiatively pitches and is connected by center cross by moving fork.
Be provided with crossbeam on frame, be provided with motor on crossbeam, gear is installed on machine shaft, two gears are intermeshing.
Preferably, the upper camera of installing in frame bottom.
Compared with prior art, the invention has the beneficial effects as follows:
1. owing to having adopted running gear, without frequent mobile device, save warehouse space, improved utilization rate of warehouse.
2. holding device can firmly be clamped the ceramic tile Flexible Container, and the plate of clamping plate bottom can be held the ceramic tile Flexible Container, alleviates the load of jig arm, prevents that the ceramic tile Flexible Container from coming off.
3. camera is installed and can be realized remote operation, without the personnel of arrangement on scene commander, avoided the piling process to occur that accident damages personnel.
The accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is left view of the present invention;
Fig. 3 is front view of the present invention.
In figure, be labeled as:
1, frame; 2, holding device; 3, jig arm; 4, transverse axis; 5, universal joint mechanism; 51, initiatively pitch; 511, axle; 512, driven gear; 52, by moving fork; 521, screw rod; 53, center cross; 6, clamping plate; 61, plate; 7, motor; 71, driving gear; 8, crossbeam; 9, camera.
The specific embodiment
Below in conjunction with accompanying drawing embodiment, the present invention is described further:
Embodiment mono-
As shown in Figure 1, a kind of ceramic tile palletizing machine, comprise frame 1, holding device 2 and running gear; Between running gear and frame 1, adopt the rigidity rope to be connected, holding device 2 is arranged on frame 1, and holding device 2 can and be transported to the piling position by running gear by the clamping of ceramic tile Flexible Container; Holding device 2 comprises jig arm 3, universal joint mechanism 5, clamping plate 6 and motor 7.
Frame 1 left and right sides is provided with transverse axis 4, on jig arm 3, is provided with circular hole, and jig arm 3 coordinates installation by circular hole with transverse axis 4, and jig arm 3 midways location offer tapped bore, and tapped bore is above circular hole, and the axis of circular hole and tapped bore is 90 ° of angles.Clamping plate 6 are arranged on jig arm 3 lower ends, and clamping plate 6 bottoms are provided with plate 61, plate 61 can support ceramic tile Flexible Container with Anti-fall.Jig arm 3 can be rotated and realize clamping and unclamping the ceramic tile Flexible Container around transverse axis 4.
Initiatively pitching in universal joint mechanism 5 51 is connected and fixed by axle 511, and driven gear 512 is installed on axle 511; Be provided with screw rod 521 by moving fork 52 in universal joint mechanism 5, screw rod 521 coordinates with jig arm 3 by tapped bore; Initiatively pitch 51 with by moving fork 52, by center cross 53, be connected.When driven gear 512 band moving axis 511 rotate, universal joint mechanism 5 is realized the break-in transmission, thereby screw rod 521 is rotated.Owing on screw rod 521, being provided with screw thread, thereby make jig arm 3 rotate around transverse axis 4.
Camera 9 is installed in frame 1 bottom, and camera 9 can connect ground control system, and as telltale etc., the handled easily personnel adjust the stacker position in time, are convenient to piling and fetch.
Principle of work of the present invention and working process are as follows:
When the ceramic tile Flexible Container needs warehouse entry and piling, stacker moves to ceramic tile Flexible Container top, and then running gear slowly falls frame 1.When frame 1 falls to ceramic tile Flexible Container place, motor 7 forwards, driving gear 71 drives driven gear 512 work, thereby makes 5 runnings of two universal joint mechanisms.Because the screw thread on screw rod 521 coordinates with the tapped bore on jig arm 3, therefore, between jig arm 3 and screw rod 521, relative displacement occurs.Now, jig arm 3 is tightened up to centre, until clamp the ceramic tile Flexible Container.Then motor 7 suspends, running gear starts, frame 1 and ceramic tile Flexible Container are mentioned, then moved to the piling place, then frame 1 and ceramic tile Flexible Container are fallen, now motor 7 reversions, jig arm 3 is outwards opened, and with the ceramic tile Flexible Container, separates, and motor 7 suspends, then running gear hangs away frame 1 again, and one time piling completes.
Embodiment bis-
With embodiment mono-, compare, universal joint mechanism 5 in the present embodiment in holding device 2 can replace with hydraulic actuating cylinder, crossbeam 8 middle positions are provided with bearing straight down, and two hydraulic actuating cylinder bottom symmetries are hingedly fixed on bearing, and the push rod of two hydraulic actuating cylinders connects with corresponding jig arm 3 respectively.Along with the motion of push rod, hydraulic actuating cylinder also can be accordingly rotates around jointed shaft, thereby realizes that jig arm 3 rotates around transverse axis.
Principle of work of the present invention and working process are as follows:
When frame 1 falls to ceramic tile Flexible Container place, hydraulic actuating cylinder push rod retraction, drive jig arm 3 and tighten up to inside around transverse axis 4, until clamp ceramic tile Flexible Container, now hydraulic cylinder suspension.Running gear starts, and frame 1 and ceramic tile Flexible Container are mentioned, and then move to the piling place, then frame 1 and ceramic tile Flexible Container are fallen, hydraulic cylinder works, push rod outwards moves, and drives jig arm 3 and outwards rotates, thereby break away from the ceramic tile Flexible Container.Now, hydraulic cylinder suspension, running gear is mentioned frame 1.One time piling completes.
Embodiment tri-
With embodiment mono-, compare, the running gear in the present embodiment can adopt driving.Between travelling crane hook and frame 1, adopt cable wire to be connected.
Principle of work of the present invention and working process are as follows:
The driving hook block frame 1 and is moved to ceramic tile Flexible Container position, then frame 1 is put down.When holding device 2 clamps the ceramic tile Flexible Container, frame 1 and ceramic tile Flexible Container are sling in driving, and move to the piling place.Other working processs, as described in embodiment mono-, repeat no more herein.
The above, be only preferred embodiment of the present invention, is not the present invention to be done to the restriction of other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not break away from, any simple modification, equivalent variations and the remodeling above embodiment done according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.

Claims (2)

1. a ceramic tile palletizing machine, is characterized in that: comprise frame (1), holding device (2) and running gear; Holding device (2) is connected with running gear, and holding device (2) can clamp the ceramic tile Flexible Container driven and move by running gear;
Holding device (2) comprises jig arm (3), universal joint mechanism (5), clamping plate (6) and motor (7); Frame (1) left and right sides is respectively arranged with transverse axis (4); Jig arm (3) midway location offers circular hole and tapped bore, and tapped bore is above circular hole, and the axis of circular hole and tapped bore is 90 ° of angles; Jig arm (3) coordinates and is arranged on transverse axis (4) above by circular hole, and jig arm (3) can be rotated around transverse axis (4); Clamping plate (6) are arranged on jig arm (3) lower end, and clamping plate (5) bottom is provided with plate (13);
Universal joint mechanism (5) comprises initiatively fork (51), by moving fork (52) and center cross (53), two initiatively are connected with axle (511) between fork (51), be provided with driven gear (512) on axle (511), be provided with screw rod (521) on moving fork (52), screw rod (521) coordinates with jig arm (3) by tapped bore, the thread rotary orientation of two screw rods (521) is identical, initiatively pitches (51) and is connected by center cross (53) by moving fork (52);
Be provided with crossbeam (8) on frame (1), be provided with motor (7) on crossbeam (8), in motor (7) rotating shaft, driving gear (71) is installed, driving gear (71) and driven gear (512) engagement.
2. ceramic tile palletizing machine according to claim 1, is characterized in that: frame (1) bottom installation camera (9).
CN2012102092225A 2012-06-25 2012-06-25 Ceramic tile stacker Expired - Fee Related CN102689796B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012102092225A CN102689796B (en) 2012-06-25 2012-06-25 Ceramic tile stacker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012102092225A CN102689796B (en) 2012-06-25 2012-06-25 Ceramic tile stacker

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CN102689796B true CN102689796B (en) 2013-12-04

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106315241B (en) * 2016-11-18 2022-11-04 山东爱而生智能科技有限公司 Multi-station stacking device and stacking process thereof
CN107167384B (en) * 2017-05-16 2023-11-21 中国包装科研测试中心 Carton clamping experimental device for simulating hydraulic forklift transportation

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08133662A (en) * 1994-11-02 1996-05-28 Kiyouhou Seisakusho:Kk Pallet lifting device
DE29708078U1 (en) * 1997-04-25 1997-07-03 Wesergold Getränkeindustrie GmbH & Co. KG, 31737 Rinteln Device for transferring loads from full to half pallets
EP1293307A2 (en) * 2001-07-11 2003-03-19 Studio Tecnico Commerciale Morelli & C. S.a.s. Method and apparatus for operating a clamp in automatic manipulators
KR20080105754A (en) * 2007-06-01 2008-12-04 한국타이어 주식회사 Tire destacking apparatus
CN201317594Y (en) * 2008-12-18 2009-09-30 泉州联达市政机械制造有限公司 Novel palletizer
JP2009262304A (en) * 2008-04-28 2009-11-12 Nachi Fujikoshi Corp Cargo conveying device
CN201785046U (en) * 2010-08-11 2011-04-06 深圳市绿发鹏程环保科技有限公司 Hacking machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08133662A (en) * 1994-11-02 1996-05-28 Kiyouhou Seisakusho:Kk Pallet lifting device
JP3343453B2 (en) * 1994-11-02 2002-11-11 株式会社協豊製作所 Pallet lifting device
DE29708078U1 (en) * 1997-04-25 1997-07-03 Wesergold Getränkeindustrie GmbH & Co. KG, 31737 Rinteln Device for transferring loads from full to half pallets
EP1293307A2 (en) * 2001-07-11 2003-03-19 Studio Tecnico Commerciale Morelli & C. S.a.s. Method and apparatus for operating a clamp in automatic manipulators
KR20080105754A (en) * 2007-06-01 2008-12-04 한국타이어 주식회사 Tire destacking apparatus
JP2009262304A (en) * 2008-04-28 2009-11-12 Nachi Fujikoshi Corp Cargo conveying device
CN201317594Y (en) * 2008-12-18 2009-09-30 泉州联达市政机械制造有限公司 Novel palletizer
CN201785046U (en) * 2010-08-11 2011-04-06 深圳市绿发鹏程环保科技有限公司 Hacking machine

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CB03 Change of inventor or designer information

Inventor after: Gao Qijie

Inventor before: Zhao Weike

Inventor before: Ren Xiangsheng

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20171114

Address after: 265711 No. 1, unit 5, building 111, No. 501, experimental road, Shandong, Longkou City

Patentee after: Gao Qijie

Address before: 255000 Shandong province Zibo city Zibo high tech Zone Willow Road No. 105 new Century Square block C eleven room 1112 Zibo Zhengbang Intellectual Property Management Co. Limited

Patentee before: Zibo Zhengbang Intellectual Property Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131204

Termination date: 20190625