CN108238318B - Automatic corner protection wrapping machine - Google Patents

Automatic corner protection wrapping machine Download PDF

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Publication number
CN108238318B
CN108238318B CN201710139054.XA CN201710139054A CN108238318B CN 108238318 B CN108238318 B CN 108238318B CN 201710139054 A CN201710139054 A CN 201710139054A CN 108238318 B CN108238318 B CN 108238318B
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CN
China
Prior art keywords
cylinder
horizontal side
push plate
plate
packing machine
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CN201710139054.XA
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Chinese (zh)
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CN108238318A (en
Inventor
雷水德
高宜江
胡刚
沈青化
曾庆礼
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Suzhou Link Automation Technology Co Ltd
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Suzhou Link Automation Technology Co Ltd
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Priority to CN201710139054.XA priority Critical patent/CN108238318B/en
Publication of CN108238318A publication Critical patent/CN108238318A/en
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Publication of CN108238318B publication Critical patent/CN108238318B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/20Packaging plate glass, tiles, or shingles

Abstract

The invention relates to an automatic corner protection wrapping machine, which comprises a rack, a production line arranged on the rack and used for automatically conveying products, and a correcting mechanism for positioning the products, and is characterized in that: be provided with two X1 axles and X2 axles of equal height above the frame, it has feed mechanism to drive through step motor on X1 axle and X2 axle, is provided with feed bin storage mechanism in feed mechanism's below, is provided with inclusion mechanism in the both sides of assembly line, and inclusion mechanism comprises bottom plate, support and the cylinder group of setting on the bottom plate, and the cylinder group includes: the device comprises a jacking cylinder, a right angle folding cylinder, a horizontal side-back cylinder, a horizontal side pushing cylinder, a vertical cylinder and an inner angle extrusion cylinder. According to the technical scheme, the cylinder group is used for driving the push plate connected to the head of each cylinder to move towards the designated direction, the purpose of automatically wrapping four corners of the assembly by the packaging paperboard is achieved through the electrical setting of the position and the sequential work of the cylinder group, all automatic operation is achieved, labor force is liberated, and the full automation degree of a workshop is improved.

Description

Automatic corner protection wrapping machine
Technical Field
The invention relates to an automatic corner protection wrapping machine.
Background
At last link in photovoltaic cell production, the battery piece subassembly that will lay carries out the packing and handles, because four corners of battery piece subassembly are the right angle, need utilize cardboard inclusion to handle its four corners, reaches the problem of anticollision wearing and tearing in the transportation process. The existing mechanical equipment for corner inclusion in the market does not exist at all, and because the problem of cost is considered, the corners are manually packed by traditional workers, the labor intensity is high, the efficiency is low, and the management cost is required by the workers, so that the equipment for purely automatically and mechanically packing the corners is a subject to be researched and developed urgently.
Disclosure of Invention
The invention solves the technical problem of providing an automatic corner protection wrapping machine which solves the existing problems, realizes a full-automatic working process and can perform wrapping treatment by four right-angle sides.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an automatic angle bead packing machine, includes the frame, sets up the assembly line that is used for the product to carry automatically in the frame to and carry out the mechanism of reforming of fixing a position the frame top is provided with two X1 axles and X2 axles of same height X1 axle and X2 are epaxial to have driven feed mechanism through step motor feed mechanism's below is provided with feed bin storage mechanism 3 the both sides of assembly line are provided with the inclusion mechanism, wherein:
the feeding mechanism consists of a cross beam, a lifting cylinder arranged on the cross beam and a sucker component driven by the lifting cylinder;
the storage mechanism of the storage bin has four groups, each storage mechanism of the storage bin includes a feeding electric cylinder, supporting plate fixed on feed screw of the feeding electric cylinder, the said feeding electric cylinder is fixed on a support, the feed screw of the feeding electric cylinder is inserted into support;
the inclusion mechanism is arranged on a working platform and consists of a bottom plate, a bracket arranged on the bottom plate and a cylinder group, wherein the cylinder group comprises: the device comprises a jacking cylinder, a right angle folding cylinder, a horizontal side-back cylinder, a horizontal side pushing cylinder, a vertical cylinder and an inner angle extrusion cylinder; the lifting cylinder and the right-angle folding cylinder are vertically fixed on the bottom plate, the extending rod end of the lifting cylinder is connected with the first push plate, and the extending rod end of the right-angle folding cylinder is connected with the second push plate; the horizontal side back cylinder and the horizontal side pushing cylinder are respectively provided with two cylinders and are arranged on two side edges of the bracket, the horizontal side back cylinder is connected with the horizontal side pushing cylinder through a stepping belt, and the extending rod end of the horizontal side pushing cylinder is connected with a third push plate; the vertical cylinder is fixed on an upper end plate of the support, the vertical cylinder is connected with the inner angle extrusion cylinder through the stepping belt, and an extending rod end of the inner angle extrusion cylinder is connected with the fourth push plate (remarks: the lifting cylinder, the jacking cylinder, the right angle folding cylinder, the horizontal side-back cylinder, the horizontal side pushing cylinder, the vertical cylinder and the inner angle extrusion cylinder related in the technical scheme are common cylinders in the general market and are named according to the action effect of the cylinders only for effective distinguishing).
Furthermore, the lifting cylinder is connected with a sliding block, the sliding block is sleeved on a vertical shaft, the sliding block is connected with the sucker assembly through the stepping crawler, the vertical shaft is arranged on a fixed plate, and the fixed plate is connected with the sliding block assembly on the cross beam; be provided with the guide rail on the fixed plate, the slider slides from top to bottom along the guide rail, can carry out the regulation of upper and lower position to whole sucking disc subassembly as required, specifically drives the slider through promoting the cylinder, later utilizes step-by-step track to drive the sucking disc subassembly.
Furthermore, the upper end and the lower end of the fixing plate are provided with oil buffers, so that the protection effect is effectively achieved.
Further, in order to utilize the sucking disc subassembly to move the firm absorption of packing cardboard to the assigned position, the sucking disc subassembly comprises sucking disc pole and sucking disc, wherein the number of sucking disc is three.
Furthermore, the material loading electric cylinder is driven by a servo motor, the servo motor is fixed at the lower part of the support, a plurality of vertically placed limiting strips are fixed on the supporting plate, the servo motor can be accurately positioned, the material loading electric cylinder acts independently, and the packaging paper plate is supported by the supporting plate to reach the specified height.
Furthermore, a position sensor is arranged on the limiting strip, and the specified height reached by supporting the packaging paper board by matching with the supporting plate is consistent.
Further, first push pedal appearance is right trapezoid, is provided with the stopper at the four sides of first push pedal, the appearance of second push pedal is right angle limit form, and the second push pedal can upwards pass first push pedal, the appearance of third push pedal is the L type, the appearance of fourth push pedal is polygon sheet form, utilizes first push pedal, second push pedal, third push pedal, fourth push pedal to accomplish the crease step of packing cardboard.
Further, work platform sets up on a slide mechanism, slide mechanism includes the motor, the lead screw of being connected with the motor, the motor is fixed on a base be provided with the slide rail on the base, work platform slides along the slide rail, and slide mechanism drives inclusion mechanism on the whole work platform and can removes to can adjust the distance of photovoltaic module product on inclusion mechanism and the assembly line.
Furthermore, the outside of frame is provided with the shell feed inlet and discharge gate have been seted up on the shell, the position level of feed inlet and discharge gate corresponds with the position level of assembly line, can realize that the process of whole packing angle bead also counts into in the automatic assembly line production.
The concrete result of use of this device: according to the technical scheme, the cylinder group is used for driving the push plate connected to the head of each cylinder to move towards the designated direction, the purpose of automatically wrapping four corners of the assembly by the packaging paperboard is achieved through the electrical setting of the position and the sequential work of the cylinder group, all automatic operation is achieved, labor force is liberated, and the full automation degree of a workshop is improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic structural view of a loading mechanism according to the present invention;
FIG. 4 is a schematic structural view of a storage mechanism of the storage bin of the present invention;
FIG. 5 is a schematic view of the structure of the enclosure mechanism of the present invention.
In the figure: 1. the automatic forming machine comprises a rack 11, a production line 12, a correcting mechanism 13, an X1 shaft 14, an X2 shaft 15, an electric cabinet 2, a feeding mechanism 21, a cross beam 22, a lifting cylinder 221, a sliding block 222, a vertical shaft 223, a stepping crawler 224, a fixing plate 225, a guide rail 226, an oil pressure buffer 23, a sucker rod 24, a sucker 3, a bin storage mechanism 31, a feeding electric cylinder 32, a servo motor 33, a supporting plate 34, a support 35, a limit strip 36, a position sensor 4, an inclusion mechanism 41, a bottom plate 42, a support 43, a jacking cylinder 431, a first push plate 44, a right-angle folding cylinder 441, a second push plate 45, a horizontal side-back cylinder 46, a horizontal side pushing cylinder 461, a third push plate 47, a vertical cylinder 48, an inner angle extrusion cylinder 481, a fourth push plate 5, a working platform 61, a motor 62, a, A slide rail.
Detailed Description
The invention is described in detail below with reference to specific figures.
As shown in fig. 1 and 2, an automatic corner protector packing machine includes a frame 1, a flow line 11 arranged on the frame 1 for automatically conveying products, and a return mechanism 12 for positioning the products, wherein two X1 shafts 13 and X2 shafts 14 with the same height are arranged above the frame 1, a feeding mechanism is driven by a stepping motor 61 on the X1 shafts 13 and the X2 shafts 14, a bin storage mechanism 3 is arranged below the feeding mechanism, and packing mechanisms 4 are arranged on two sides of the flow line 11, wherein:
as shown in fig. 3, the feeding mechanism is composed of a beam 21, a lifting cylinder 22 arranged on the beam 21, and a sucker assembly driven by the lifting cylinder 22;
as shown in fig. 4, the storage mechanism 3 has four groups, each storage mechanism 3 comprises a feeding electric cylinder 31 and a supporting plate 33 fixed on a lead screw of the feeding electric cylinder 31, the feeding electric cylinder 31 is fixed on a support 34, and the lead screw of the feeding electric cylinder 31 is inserted into the support 34;
as shown in fig. 5, the inclusion mechanism 4 is provided on a work platform 5, and the inclusion mechanism 4 is composed of a bottom plate 41, a bracket 42 provided on the bottom plate 41, and a cylinder group including: the device comprises a jacking cylinder 43, a right angle folding cylinder 44, a horizontal side-back cylinder 45, a horizontal side pushing cylinder 46, a vertical cylinder 47 and an inner angle extrusion cylinder 48; the jacking cylinder 43 and the right-angle folding cylinder 44 are vertically fixed on the bottom plate 41, the extending rod end of the jacking cylinder 43 is connected with the first push plate 431, and the extending rod end of the right-angle folding cylinder 44 is connected with the second push plate 441; the two horizontal side back cylinders 45 and the two horizontal side pushing cylinders 46 are respectively arranged on two side edges of the support 42, the horizontal side back cylinders 45 are connected with the horizontal side pushing cylinders 46 through stepping belts, and the extending rod ends of the horizontal side pushing cylinders 46 are connected with a third push plate 461; the vertical cylinder 47 is fixed on the upper end plate of the bracket 42, the vertical cylinder 47 is connected with an inner angle extrusion cylinder 48 through a stepping belt, and the extending rod end of the inner angle extrusion cylinder 48 is connected with a fourth push plate 481.
Specifically, as shown in fig. 3, the lifting cylinder 22 is connected to a sliding block 221, the sliding block 221 is sleeved on a vertical shaft 222, the sliding block 221 is connected to the suction cup assembly through a stepping crawler 223, the vertical shaft 222 is arranged on a fixing plate 224, and the fixing plate 224 is connected to the sliding block 221 assembly on the cross beam 21; a guide rail 225 is arranged on the fixed plate 224, the slide block 221 slides up and down along the guide rail 225, the up-and-down position of the whole sucker assembly can be adjusted according to requirements, specifically, the slide block 221 is driven by the lifting cylinder 22, and then the sucker assembly is driven by the stepping crawler 223; the upper end and the lower end of the fixing plate 224 are provided with hydraulic buffers 226, so that the protection effect is effectively achieved; in order to move the packaging board to a specified position by firmly adsorbing the packaging board through the sucker assembly, the sucker assembly consists of a sucker rod 23 and three suckers 24, wherein the number of the suckers 24 is three.
Specifically, as shown in fig. 4, the feeding electric cylinder 31 is driven by a servo motor 32, the servo motor 32 is fixed at the lower part of a support 34, a plurality of vertically arranged limit strips are fixed on the support plate 33, the servo motor 32 can be accurately positioned, the feeding electric cylinder 31 acts independently, and the support plate 33 supports the packaging paper board to reach a specified height; the limiting strips are provided with position sensors 36, and the specified heights of the packaging paper boards which are supported by the supporting plates 33 are consistent.
Further, as shown in fig. 5, the first push plate 431 is in a right trapezoid shape, the four sides of the first push plate 431 are provided with the limiting blocks, the second push plate 441 is in a right-angle side shape, the second push plate 441 can upwards penetrate through the first push plate 431, the third push plate 461 is in an L shape, the fourth push plate 481 is in a polygonal sheet shape, and the first push plate 431, the second push plate 441, the third push plate 461 and the fourth push plate 481 are used for completing the folding step of the packaging paperboard; work platform 5 sets up on a slide mechanism, slide mechanism includes motor 61, the lead screw of being connected with motor 61, motor 61 is fixed on a base 62 be provided with slide rail 63 on the base 62, work platform 5 slides along slide rail 63, and slide mechanism drives inclusion mechanism 4 on the whole work platform 5 and can removes about to can adjust the distance of including mechanism 4 and the photovoltaic module product on assembly line 11.
The outer portion of the rack 1 is provided with a shell, a feeding hole and a discharging hole are formed in the shell, the positions of the feeding hole and the discharging hole horizontally correspond to the position of the assembly line 11, and the process of the whole packaging corner protector can be included in the production of the automatic assembly line 11.
The technical scheme of the invention comprises the following specific working procedures: the photovoltaic module of waiting the cornerite is carried on assembly line 11 to come, utilizes mechanism 12 of reforming to fix a position and reform, and at this moment, feed bin storage mechanism 3 has already utilized the manual work to place a large amount of packing cardboard, and the sucking disc adsorbs packing cardboard, utilizes lift cylinder 22 to drive upward movement, and whole crossbeam 21 moves to assembly line 11's four corners department along X1 axle 13, places packing cardboard on first push pedal 431, and cylinder group in the mechanism 4 of later inclusion begins to move step by step: the jacking cylinder 43 drives the first push plate 431 to move upwards to attach the packaging paper board to the bottom of the corner of the photovoltaic module → the right-angle folding cylinder 44 drives the second push plate 441 to move upwards, the second push plate 441 passes through the first push plate 431 and folds the packaging paper board upwards, so that the packaging paper board is attached to the side edge of the photovoltaic module → the horizontal side back cylinder 45 drives the horizontal side cylinder 46 to draw close to the packaging paper board → the horizontal side cylinder 46 drives the third push plate 461 to move forwards, the vertical part of the packaging paper board is flattened downwards, the packaging paper board is attached to the upper surface of the photovoltaic module → the vertical cylinder 47 drives the inner-angle extrusion cylinder 48 to move downwards → the inner-angle extrusion cylinder 48 drives the fourth push plate 481 to move towards the right-angle vertex of the photovoltaic module, and therefore the convex part of the packaging paper box is buckled inwards; the cylinder group is used for driving the push plate connected to the head of each cylinder to move towards the designated direction, the purpose of automatically wrapping four corners of the assembly by the packaging paper board is achieved through the electrical setting of the positions and the sequential work of the cylinder group, all automatic operation is achieved, labor force is liberated, and the full automation degree of a workshop is improved.
It should be emphasized that the above-described preferred embodiments of the present invention are not intended to limit the invention in any way in appearance, and that any simple modification, equivalent change or modification made to the above-described embodiments in accordance with the technical spirit of the present invention is within the scope of the present invention.

Claims (9)

1. The utility model provides an automatic angle bead packing machine, includes frame (1), sets up assembly line (11) that are used for the product to carry automatically in frame (1) to and carry out mechanism (12) of reforming that fix a position to the product, its characterized in that: frame (1) top is provided with two X1 axles (13) and X2 axle (14) of equal height X1 axle and X2 epaxial through step motor drive have feed mechanism (2) feed mechanism's below is provided with feed bin storage mechanism (3) the both sides of assembly line (11) are provided with inclusion mechanism (4), wherein:
the feeding mechanism (2) is composed of a cross beam (21), a lifting cylinder (22) arranged on the cross beam and a sucker component driven by the lifting cylinder;
the storage mechanism (3) of the storage bin has four groups, each storage mechanism of the storage bin comprises a feeding electric cylinder (31) and a supporting plate (33) fixed on a screw rod of the feeding electric cylinder, the feeding electric cylinder (31) is fixed on a support (34), and the screw rod of the feeding electric cylinder is inserted into the support (34);
the inclusion mechanism (4) is arranged on a working platform (5), and consists of a bottom plate (41), a bracket (42) arranged on the bottom plate and a cylinder group, wherein the cylinder group comprises: the device comprises a jacking cylinder (43), a right angle folding cylinder (44), a horizontal side back cylinder (45), a horizontal side pushing cylinder (46), a vertical cylinder (47) and an inner angle extrusion cylinder (48); the jacking cylinder (43) and the right-angle folding cylinder (44) are vertically fixed on the bottom plate (41), the extending rod end of the jacking cylinder is connected with a first push plate (431), and the extending rod end of the right-angle folding cylinder is connected with a second push plate (441); the two horizontal side back cylinders (45) and the two horizontal side pushing cylinders (46) are respectively arranged on two side edges of the support (42), the horizontal side back cylinders (45) are connected with the horizontal side pushing cylinders (46) through stepping belts, and the extending rod ends of the horizontal side pushing cylinders are connected with a third push plate (461); the vertical cylinder (47) is fixed on an upper end plate of the support, the vertical cylinder (47) is connected with an inner angle extrusion cylinder (48) through a stepping belt, and an extending rod end of the inner angle extrusion cylinder is connected with a fourth push plate (481).
2. The automatic corner protector packing machine according to claim 1, wherein: the lifting cylinder (22) is connected with a sliding block (221), the sliding block is sleeved on a vertical shaft (222), the sliding block is connected with a sucker component through a stepping crawler belt (223), the vertical shaft (222) is arranged on a fixing plate (224), and the fixing plate (224) is connected with the sliding block (221) component on the cross beam; a guide rail (225) is arranged on the fixing plate (224), and the sliding block (221) slides up and down along the guide rail (225).
3. The automatic corner protector packing machine according to claim 2, wherein: oil buffers (226) are provided at the upper and lower ends of the fixing plate.
4. An automatic corner protector packing machine according to claim 1 or 2, characterized in that: the sucking disc subassembly comprises sucking disc pole (23) and sucking disc (24), wherein the number of sucking disc (24) is three.
5. The automatic corner protector packing machine according to claim 1, wherein: the feeding electric cylinder (31) is driven by a servo motor (32), the servo motor (32) is fixed at the lower part of the support (34), and a plurality of vertically-arranged limiting strips are fixed on the supporting plate (33).
6. The automatic corner protector packing machine according to claim 5, wherein: and a position sensor (36) is arranged on the limiting strip.
7. The automatic corner protector packing machine according to claim 1, wherein: the second push plate (441) is right-angled, the third push plate (461) is L-shaped, and the fourth push plate (481) is polygonal and flaky.
8. The automatic corner protector packing machine according to claim 1, wherein: work platform (5) set up on a slide mechanism, slide mechanism includes motor (61), the lead screw of being connected with the motor, motor (61) are fixed on a base (62) be provided with slide rail (63) on the base, work platform (5) slide along slide rail (63).
9. The automatic corner protector packing machine according to claim 1, wherein: the outer portion of the rack (1) is provided with a shell, a feeding hole and a discharging hole are formed in the shell, and the positions of the feeding hole and the discharging hole horizontally correspond to the position of the assembly line (11).
CN201710139054.XA 2017-03-09 2017-03-09 Automatic corner protection wrapping machine Active CN108238318B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710139054.XA CN108238318B (en) 2017-03-09 2017-03-09 Automatic corner protection wrapping machine

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CN108238318B true CN108238318B (en) 2020-03-17

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108910153B (en) * 2018-07-16 2020-08-18 江苏哈工药机科技股份有限公司 Automatic angle wrapping machine for plates
CN108860829A (en) * 2018-07-26 2018-11-23 苏州晟成光伏设备有限公司 Automatic packet corner protector machine
CN111792095B (en) * 2020-07-05 2022-02-25 五邑大学 Automatic packaging machine for four corners of photo album
CN112339251B (en) * 2020-08-11 2021-06-18 青岛科瑞新型环保材料集团有限公司 Automatic production line for streamlined flanging of vacuum heat-insulating plate

Citations (6)

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Publication number Priority date Publication date Assignee Title
US5226280A (en) * 1992-03-23 1993-07-13 Mima Inc. Apparatus for placing corner protectors onto palletized loads
CN201350978Y (en) * 2009-01-05 2009-11-25 佛山市一鼎科技有限公司 Corner wrapping mechanism of brick bodies of wall and floor tile automatic packing production line
CN101700814A (en) * 2009-11-03 2010-05-05 广东一鼎科技有限公司 Production line for automatic boxing of wall and floor tiles
CN201604327U (en) * 2010-03-01 2010-10-13 王燕 Automatic corner wrapping machine for paper boards
CN101992864A (en) * 2009-08-31 2011-03-30 广东科达机电股份有限公司 Packaging process and packaging equipment for large-specification ceramic tile
CN202089248U (en) * 2011-05-19 2011-12-28 广东新劲刚超硬材料有限公司 Tile automatic package production line

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5226280A (en) * 1992-03-23 1993-07-13 Mima Inc. Apparatus for placing corner protectors onto palletized loads
CN201350978Y (en) * 2009-01-05 2009-11-25 佛山市一鼎科技有限公司 Corner wrapping mechanism of brick bodies of wall and floor tile automatic packing production line
CN101992864A (en) * 2009-08-31 2011-03-30 广东科达机电股份有限公司 Packaging process and packaging equipment for large-specification ceramic tile
CN101700814A (en) * 2009-11-03 2010-05-05 广东一鼎科技有限公司 Production line for automatic boxing of wall and floor tiles
CN201604327U (en) * 2010-03-01 2010-10-13 王燕 Automatic corner wrapping machine for paper boards
CN202089248U (en) * 2011-05-19 2011-12-28 广东新劲刚超硬材料有限公司 Tile automatic package production line

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